CN109051870A - The quick continuous process system of glass mat - Google Patents
The quick continuous process system of glass mat Download PDFInfo
- Publication number
- CN109051870A CN109051870A CN201810782627.5A CN201810782627A CN109051870A CN 109051870 A CN109051870 A CN 109051870A CN 201810782627 A CN201810782627 A CN 201810782627A CN 109051870 A CN109051870 A CN 109051870A
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- China
- Prior art keywords
- fixing seat
- spool
- roller
- seat
- support
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/34—Emptying devices
- B65G65/40—Devices for emptying otherwise than from the top
- B65G65/48—Devices for emptying otherwise than from the top using other rotating means, e.g. rotating pressure sluices in pneumatic systems
- B65G65/4881—Devices for emptying otherwise than from the top using other rotating means, e.g. rotating pressure sluices in pneumatic systems rotating about a substantially horizontal axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H3/00—Storage means or arrangements for workshops facilitating access to, or handling of, work tools or instruments
- B25H3/04—Racks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B25/00—Packaging other articles presenting special problems
- B65B25/14—Packaging paper or like sheets, envelopes, or newspapers, in flat, folded, or rolled form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/2292—Removing cores or mandrels from web roll after winding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/04—Bulk
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/17—Nature of material
- B65H2701/174—Textile, fibre
- B65H2701/1742—Fibreglass
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Rollers For Roller Conveyors For Transfer (AREA)
- Nonwoven Fabrics (AREA)
Abstract
The invention discloses the quick continuous process systems of glass mat; production system includes the disconnecting device in the glass fiber yarn ball being sequentially arranged, expansion chamber, the uniform blanking mechanism of powdery bonding agent, water injector, dusting device, drying unit, compacting shear, detection device, wrap-up, package mechanism; realize that utilizing a small amount of human resources to realize in production process does not shut down continuously, improves working efficiency by improving or increasing the uniform blanking mechanism of powdery bonding agent, drying unit, detection device, wrap-up, package mechanism.
Description
Technical field
The present invention relates to glass mat production lines, and in particular to the quick continuous process system of glass mat.
Background technique
The production system of glass chopped strand mats, disconnecting device, expansion chamber including the glass fiber yarn ball being sequentially arranged,
Water injector, dusting device, drying unit, compaction apparatus, wrap-up.And in current production line, there are bonding agents to spill
Unevenness is fallen, drying course causes glass mat to be bonded on mesh belt, influences the quality of subsequent glass mat, and wrap-up is logical
Chang Weiyi root wind-up roll winds glass chopped strand mats, needs to put into the process and multiple artificial replaces winding
Roller, investment human resources are more, and manually replacement speed is slow, therefore, can no longer meet low cost, rapid qualitative produces
Demand.
Summary of the invention
In view of the above technical problems, the present invention provides the quick continuous process systems of glass mat, by improving or increasing
The uniform blanking mechanism of powdery bonding agent, drying unit, detection device, wrap-up, package mechanism is added to realize benefit in production process
It is not shut down continuously with a small amount of human resources realization, improves working efficiency.
In order to solve the above technical problems, one technical scheme adopted by the invention is that: the quick continuous production of glass mat
System, production system include the disconnecting device in the glass fiber yarn ball being sequentially arranged, expansion chamber, the uniform blanking of powdery bonding agent
Mechanism, water injector, dusting device, drying unit, compacting shear, detection device, wrap-up, package mechanism,
The uniform blanking mechanism of powdery bonding agent, water injector are sequentially arranged above the transporting reticulation belt transmitted out by expansion chamber, powder
The uniform blanking mechanism of shape bonding agent includes blanking feed bin, roller, and cylinder surface is equipped with several equally distributed grooves, under described
Expect that feed bin lower end has opening portion, and the opening portion is engaged with the cylinder surface；
Drying unit includes baking oven, foraminous conveyer, and the transport path of the foraminous conveyer is by the drying section in the baking oven
Path and the circulation section path composition outside the baking oven,
Being equipped in the side in the circulation section path can be to the nozzle assembly to jet out flames by this section of foraminous conveyer, the spray
Nozzle assembly includes several spaced nozzles in foraminous conveyer radial manner；
It is compacted that there is No.1 foraminous conveyer between shear and wrap-up,
Detection device includes the upper measuring mechanism being arranged in above No.1 foraminous conveyer and is arranged below No.1 foraminous conveyer
Lower measuring mechanism, it is defeated along No.1 conveyer belt that the upper measuring mechanism lower end surface and lower measuring mechanism upper surface are equipped with several
Send the laser range finder that direction is arranged radially, the laser range finder of upper measuring mechanism lower end surface and lower measuring mechanism upper surface is two-by-two
It is symmetrical arranged；
Wrap-up, including rolling-up mechanism, several spools, rolling-up mechanism include the first support component being oppositely arranged, second
Bracket component, first support component include first support, the first turntable being mounted in the first support, are mounted on described
The first fixing seat on one turntable, the first fixing seat includes at least fixing seat A, fixing seat B, fixing seat C, and is distributed in described
In the first circumferential direction centered on the pivot center of first turntable, wherein fixing seat A, the position of fixing seat B are adjacent,
Second support component includes second support, the second turntable being mounted in the second support, is mounted on described second turn
The second fixing seat on disk, the second fixing seat includes at least fixing seat a, fixing seat b, fixing seat c, and is distributed in described second
On the second circumference centered on the pivot center of turntable, wherein fixing seat a, the position of fixing seat b are adjacent,
First fixing seat and the second fixing seat can be rotated centered on own axes,
The diameter of first circumference and the second circumference is identical and the center of circle of the first circumference and the second circumference is in sustained height,
Both fixing seat A and fixing seat a axis are in same level, perpendicular, and both fixing seat B and fixing seat b axis are same
One horizontal, perpendicular, both fixing seat C and fixing seat c axis in same level, perpendicular,
Spool includes the first spool, the second spool, third spool, installed between fixing seat A and fixing seat a the first spool and this
Position where one spool is with respect to the horizontal plane constant working position, installed between fixing seat B and fixing seat b the second shaft and
Position where second spool is with respect to the horizontal plane constant station to be added, installs third between fixing seat C and fixing seat c
Position where shaft and the third spool is with respect to the horizontal plane constant secondary process position, wherein station to be added is located at institute
State below working position, by the first spool, the second spool axis where plane on the basis of, the side of working position is equipped with for will
Glass mat is delivered to the auxiliary feeding mechanism of the second spool, and there is secondary process position in the other side,
Rolling-up mechanism further includes being held on second spool to assist the auxiliary rolling-up mechanism that is wound of the second spool, and institute
Auxiliary rolling-up mechanism is sent not interfere the first rotational structure, the second rotational structure, the first spool, the second spool, third after rotation
The rotation of spool,
Rolling-up mechanism further includes spool placement platform, and spool placement platform includes platform support and is mounted on the platform support
First conveyer belt；On the first conveyer belt conveying direction, platform support one end, which is arranged at intervals with, is used to support spool
First support frame, the second support frame,
Rolling-up mechanism further includes conveying mechanism, including crossbeam, and crossbeam both ends are equipped with suspension hook, and suspension hook can should from the spool both ends
Spool is sling；
Rolling-up mechanism further includes driving mechanism, and driving mechanism can drive suspension hook to move in vertical direction and crossbeam can be driven in level
Direction movement；
Package mechanism, package mechanism include conveying device, material receiving mechanism, carton feed mechanism,
Conveying device includes transfer gantry and the second conveyer belt being arranged on the transfer gantry, the installation rolling of transfer gantry bottom
Wheel, idler wheel are located in track groove, and the second conveyer belt is located at immediately ahead of the first conveyer belt conveying direction, and second conveying
Band is identical as the first conveyer belt conveying direction,
Material receiving mechanism is located at the side of the track groove, and material receiving mechanism includes splicing bracket, receiving cylinder and is somebody's turn to do for fixed
The splicing chassis of receiving cylinder, the splicing bar of the receiving cylinder are connected and fixed bar, fixed link axis direction and receiving cylinder piston
Bar telescopic direction is consistent, and splicing bottom plate is fixedly connected with the rotating shaft for being mounted on the rotation cylinder of splicing bracket, conveyer belt conveying
Direction is consistent with receiving cylinder piston rod telescopic direction,
Carton feed mechanism, including feeding bracket, the feeding pedestal upper end are equipped with several rollers one,
The front that splicing bottom plate rotates receiving cylinder after a certain angle is arranged in the carton feed mechanism.
The auxiliary rolling-up mechanism includes the power mechanism of roller mechanism and the driving roller mechanism rotation, roller
Mechanism includes several rollers,
A roller is the upper roller above the station to be added in two adjacent rollers nearest apart from station to be added, separately
One is lower roller below station to be added, conveys band connection by cyclic annular between the roller, and at least there are three
Roller is located in the region that the cyclic annular conveyer belt surrounds, and three above-mentioned rollers include above-mentioned two neighboring roller, are located at
At least one roller is active roll tube in roller in the region, and second spool on the outside of cyclic annular conveyer belt by that will be located at
Cyclic annular conveyer belt between above-mentioned two adjacent roller, which is inwardly propped up, makes it hold the second spool in the shape that curves inwardly,
Auxiliary feeding mechanism is conveying slope, and the lower end on the conveying slope is located above the lower roller,
Roller mechanism further includes roller fixing seat positioned at the roller both ends that roller is fixed, roller fixing seat connection driving institute
State the power mechanism of roller fixing seat rotation.
Endless conveying belt has several and is spaced apart on roller axis direction, and roller mechanism further includes cross bar, cross bar
On be fixed with the dry gripping claw being spaced apart, gripping claw front end is arc-shaped and is protruded by the interval between two neighboring endless conveying belt
And it is held on second spool.
A roller fixing seat is rotatablely connected first support in the roller fixing seat, and the rotation of another roller fixing seat connects
Second support is connect, and the pivot center of roller fixing seat is overlapped with lower roller axis.
Roller fixing seat is additionally provided with the telescopic cylinder for pulling upper roller to make it away from lower roller.
First rotational structure, the second rotational structure are turntable, and are fixedly connected between two turntables by fixed link.
First fixing seat is identical with the second fixed seat structure, and the first spool, the second spool, the structure of third spool are identical,
Fixing seat A includes upper fixed seat, lower fixed seat, and upper fixed seat has movable part, which can be along A fixing seat axis direction
Contracting is the first spool to be placed on lower fixed seat or by the first spool by removing on lower fixed seat, and the movable part can also be along solid
Reservation A axis direction is resetted to fix the first roller tube end and fixing seat A phase,
Fixing seat A further includes tubular seat shell, and the shaft of fixing seat power mechanism is fixedly connected at tubular seat shell bottom face center, under
Fixing seat is fixed in tubular seat shell, and cylinder is arranged in tubular seat shell bottom, and the telescopic rod of cylinder connects upper fixed seat, upper fixed seat
Lower end surface has lower groove, and lower fixed seat upper surface has upper groove, and upper fixed seat and lower fixed seat are partially located at tubular seat
In shell,
First spool both ends have a quadrangle fixed block, and fixed block is stuck in the upper fixed seat and lower fixed seat and surrounds to be formed
In mounting hole,
Between upper fixed seat and lower fixed seat be spaced cooperation, and in first support, second support at least one bracket setting away from
From sensor, which detects the upper fixed seat and lower fixed seat that path passes through the corresponding upper fixed seat in secondary process position
Between interval.
Location structure is additionally provided on spool, which is the cyclic annular locating piece being fixed on spool, ring-type positioning
The thickness of part is become smaller in diametrical direction by inner ring to outer rim, and suspension hook inner surface has matched with the cyclic annular locating piece shape
Groove, when suspension hook slings spool, cyclic annular locating piece is stuck in groove.
Suspension hook drives it to move in vertical direction by the lifting cylinder that crossbeam both ends are arranged in, and crossbeam is by horizontal power mechanism
It is driven to move in the horizontal direction.
The beneficial effects of the present invention are: by the opening portion of blanking feed bin setting one and the rolling for being open and being engaged
Cylinder, and groove is set in cylinder surface, the powder in blanking feed bin is fallen in the groove being located in the region of opening portion, because of roller
It is engaged with opening portion, after roller rotation, only the powder in groove is fallen, so that the unrestrained amount of powder is uniform every time.
Flame is carried out to foraminous conveyer using nozzle assembly, burns the glass mat being bonded on foraminous conveyer, from
And improve production line quantity-produced quality.
It realizes that air-expanding shaft electrification control mutually converts between at least three stations by rolling-up mechanism, reduces manpower and throw
Enter, improves working efficiency.
By assisting the design of rolling-up mechanism, ensure glass mat on station air-expanding shaft to be added active volume around avoiding
Wind out-of-flatness.
It is designed by spool placement platform, improve the high efficiency of production line running and reduces human cost.
It is complete to realize that glass mat volume can rapidly enter carton using a small amount of human resources by package mechanism
At packaging.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the uniform blanking mechanism of powdery bonding agent；
Fig. 2 is the structural schematic diagram of drying unit；
Fig. 3 is that the structural formula of detection device is intended to；
Fig. 4 is the structural schematic diagram of wrap-up；
Fig. 5 is the perspective view one of Fig. 4；
Fig. 6 is the perspective view two of Fig. 4；
Fig. 7 is the structural schematic diagram of air-expanding shaft of the present invention；
Fig. 8 is the structural schematic diagram of the fix seat of that invention；
Fig. 9 is the structural schematic diagram of bracket component；
Figure 10 is the structural schematic diagram of bracket component, air-expanding shaft, roller；
Figure 11 is the structural schematic diagram of wrap-up, package mechanism.
Specific embodiment
With reference to embodiment, the specific embodiment of the present invention is further described.
In following embodiments, by the first, second fixing seat, respectively there are three for fixing seat namely fixing seat A, fixation
Seat B, fixing seat C, fixing seat a, fixing seat b, fixing seat c structure are identical, the first spool, the second spool, third spool structure phase
Together, wherein first, second, A, B, C, a, b, c only make the identification of relative positional relationship, be not used as the restriction to feature itself,
In addition, hereinafter, spool is air-expanding shaft and is arranged with paper tube on air-expanding shaft so that glass mat volume after winding and
Air-expanding shaft preferably separates.
As shown in figs. 1-11, the quick continuous process system of glass mat, production system include in the glass being sequentially arranged
Disconnecting device, expansion chamber, the uniform blanking mechanism 100 of powdery bonding agent, water injector, dusting device, the drying dress of silvalin group
It sets, be compacted shear, detection device, wrap-up, package mechanism, glass fiber yarn ball is through disconnecting device, expansion chamber, bonding
Shape after the uniform blanking mechanism of agent, water injector, dusting device, drying unit, compacting disconnecting device, detection device, wrap-up
It is rolled up at glass mat, glass mat volume is packaged mechanism and is packaged in carton.
The uniform blanking mechanism of powdery bonding agent, water injector are sequentially set above the transporting reticulation belt transmitted out by expansion chamber
It sets, the uniform blanking mechanism 100 of powdery bonding agent includes blanking feed bin 102, roller 101, and cylinder surface is equipped with several and uniformly divides
The groove 1011 of cloth, blanking feed bin lower end has opening portion, and the opening portion is engaged with the cylinder surface.
Wherein, the blanking feed bin is made of transparent material, and opening portion and cylinder surface Elastic Contact cooperate, and further includes
Feed supplement feed bin 104, the setting of feed supplement feed bin pass through above the blanking silo, and between feed supplement feed bin and the blanking feed bin
Blanking valve 103 connects.
Drying unit 200 includes baking oven 201, foraminous conveyer 202, and the transport path of the foraminous conveyer is by being located at the baking
Drying section path in case and the circulation section path composition outside the baking oven.
The nozzle assembly 203 that can be jetted out flames to this section of foraminous conveyer of process is equipped in the side in the circulation section path,
The nozzle assembly includes several spaced nozzles in foraminous conveyer radial manner.
Wherein, several described nozzles are uniformly distributed, and nozzle assembly is arranged on the outside of the circulation section path, because of glass
Fibrofelt is inflammable thing, on the outside by nozzle setting, when burning is cleaned, it is only necessary to which bonding can be burnt by providing lesser firepower
Glass mat on foraminous conveyer, and the lime-ash after burning is directly fallen, and does not influence subsequent product quality.
It is compacted that there is No.1 foraminous conveyer between shear and wrap-up,
Detection device 300 includes that the upper measuring mechanism 301 that 304 top of No.1 foraminous conveyer is arranged in and setting are conveyed in No.1
Lower measuring mechanism 303 below mesh belt, the upper measuring mechanism lower end surface and lower measuring mechanism upper surface are equipped with several edges
The laser range finder 302 that No.1 conveying tape feeding direction is arranged radially, upper measuring mechanism lower end surface and lower measuring mechanism upper surface
Laser range finder be symmetrical arranged two-by-two；Detection device detection is located at the thickness of glass mat on No.1 foraminous conveyer, if
It is not up to standard to issue alarm to remind staff to roll up progress rewinding to exam paper assessment glass mat.
Wrap-up, including rolling-up mechanism, several spools, rolling-up mechanism include the first support group of symmetrical setting
Part, second support component, first support component include first support 1, the first turntable 2 being mounted in the first support, peace
The first fixing seat on first turntable, the first fixing seat includes fixing seat A3, fixing seat B4, fixing seat C5, and is divided
Cloth is in the first circumferential direction centered on the pivot center of first turntable, wherein fixing seat A, fixing seat B, fixing seat C tri-
Person is distributed centered on the pivot center of the first turntable in equilateral triangle, and fixing seat A, fixing seat B are located above, fixing seat C
It is located below, is vertical direction by the perpendicular bisector direction on vertex of fixing seat C.
Second support component include second support 6, the second turntable 7 being mounted in the second support, be mounted on it is described
The second fixing seat on second turntable, the second fixing seat include fixing seat a, fixing seat b, fixing seat c.
Fixing seat A, fixing seat B, fixing seat C, fixing seat a, fixing seat b, fixing seat c can be turned centered on own axes
It is dynamic.
Fixing seat A and fixing seat a, fixing seat B and fixing seat, fixing seat C and fixing seat c are corresponding two-by-two.
Spool includes the first spool 8, the second spool 9, third spool 10, installs the first volume between fixing seat A and fixing seat a
Position where axis and first spool is with respect to the horizontal plane constant working position, and the is installed between fixing seat B and fixing seat b
Position where two shafts and second spool is with respect to the horizontal plane constant station to be added, between fixing seat C and fixing seat c
Position where installing third shaft and the third spool is with respect to the horizontal plane constant secondary process position, working position, auxiliary
Machining position, station to be added be virtual station, not with turntable rotate and change, wherein working position distance compacting shear away from
From the distance for being less than compacting shear with a distance from secondary process position.
Rolling-up mechanism further includes the auxiliary rolling-up mechanism being held on second spool to assist the second spool to be wound,
And send auxiliary rolling-up mechanism do not interfere after rotation the first rotational structure, the second rotational structure, the first spool, the second spool,
The rotation of third spool.
Rolling-up mechanism further includes spool placement platform, and spool placement platform includes platform support 11 and is mounted on the platform
First conveyer belt 12 on bracket；On the first conveyer belt conveying direction, platform support one end is arranged at intervals with for branch
Support the first support frame 13, the second support frame 14 of spool.It in the present embodiment, is better supporting reel, it is another in platform support
One end also sets up third support frame 15.
Rolling-up mechanism further includes conveying mechanism, including crossbeam, and crossbeam both ends are equipped with suspension hook, and suspension hook can be from the spool both ends
The spool is sling.
Rolling-up mechanism further includes driving mechanism, and driving mechanism can drive suspension hook to move in vertical direction and crossbeam can be driven to exist
Horizontal motion.
Package mechanism, package mechanism include conveying device, material receiving mechanism, carton feed mechanism.
Conveying device includes transfer gantry 16 and the second conveyer belt 17 being arranged on the transfer gantry, transfer gantry bottom
Idler wheel is installed in portion, and idler wheel is located in track groove 18, and the second conveyer belt is located at immediately ahead of the first conveyer belt conveying direction, and institute
It is identical as the first conveyer belt conveying direction to state the second conveyer belt.
Material receiving mechanism 19 is located at the side of the track groove, and material receiving mechanism includes splicing bracket, receiving cylinder 20 and uses
In the splicing chassis 23 for fixing the receiving cylinder, the splicing bar or piston rod 21 of the receiving cylinder are connected and fixed bar 22, fixed link
Axis direction is consistent with receiving cylinder piston rod telescopic direction, and splicing bottom plate is fixedly connected with the rotation cylinder for being mounted on splicing bracket
25 rotating shaft 24, conveying tape feeding direction are consistent with receiving cylinder piston rod telescopic direction.
Carton feed mechanism 26, including feeding bracket 27, the feeding pedestal upper end are equipped with several rollers 1.
The front namely the angle that splicing bottom plate rotates receiving cylinder after a certain angle is arranged in the carton feed mechanism
It spends immediately ahead of the elongation retraction direction of lower receiving cylinder piston rod.
In the above-described embodiments, when production, the glass mat after being compacted shear is in working position spool (i.e. first
Spool) on be wound, after the completion of winding, compacting disconnecting device cuts off glass mat, and the first spool persistently winds, while the
The rotation of two spools, subsequent glass mat are assisted under the lasting conveying of preceding working procedure through auxiliary rolling-up mechanism, make it the
Preliminary winding is completed on two spools, after interval, auxiliary rolling-up mechanism rotation, at this point, the first reel wound is completed, first turn
Disk, the second turntable rotate synchronously, so that former first spool moves to secondary process position, former second spool moves to working position, original
Third spool movement forms new first spool (former second spool), new second spool (former third spool), new the to station to be added
Three spools (former first spool), auxiliary rolling-up mechanism reset, and hold new second spool, and driving mechanism is by new third spool namely volume
Glass mat volume after is sling, and is placed to first conveyer belt, and glass mat volume is delivered to by first conveyer belt movement
Second conveyer belt is detached from glass mat volume with spool, and spool is trapped in the first support frame, on the second support frame, glass fibers
Tie up felt volume core be it is hollow, transfer gantry moves to immediately ahead of material receiving mechanism in track groove, receiving cylinder piston rod stretch out, Gu
Fixed pole be inserted into glass mat roll up core, rotation cylinder movement turn an angle, angle such as: 45,50,60 so that splicing
The telescopic direction face carton feed mechanism of cylinder, carton are located on roller one, carton can be manually pulled, so that carton is covered in glass
On glass fibrofelt volume or receiving cylinder extends, so that glass mat volume protrudes into carton, then receiving cylinder is shunk, and retracts
Telescopic rod namely fixed link complete primary winding, packaging movement, and while packaging, driving mechanism can hang new third spool
Go back to secondary process position.
In the above-described embodiment, as supplement, the auxiliary rolling-up mechanism includes described in roller mechanism and driving
The power mechanism of roller mechanism rotation, roller mechanism includes several rollers, in two adjacent rollers close apart from station to be added
One roller is the upper roller above the station to be added, another is the lower roller below station to be added, described
Roller between by cyclic annular convey band connection, and be at least located in the region that the cyclic annular conveyer belt surrounds there are three roller,
Three above-mentioned rollers include above-mentioned two neighboring roller, based at least one roller in the roller in the region
Dynamic roller, second spool is by inside by the cyclic annular conveyer belt between above-mentioned two adjacent roller on the outside of cyclic annular conveyer belt
Propping up makes it hold the second spool in the shape that curves inwardly, and auxiliary feeding mechanism is conveying slope, the lower end position on the conveying slope
Above the lower roller, roller mechanism further includes roller fixing seat 33 positioned at the roller both ends that roller is fixed, roller
Fixing seat connection drives the power mechanism of the roller fixing seat rotation.Endless conveying belt 34 has several and in roller axis side
It is spaced apart upwards, roller mechanism further includes cross bar 35, the dry gripping claw 36 being spaced apart is fixed on cross bar, gripping claw front end is in
Arc is simultaneously protruded by the interval between two neighboring endless conveying belt and is held on second spool.In the roller fixing seat
One roller fixing seat is rotatablely connected first support, another roller fixing seat is rotatablely connected second support, and roller fixing seat
Pivot center be overlapped with lower roller axis.Roller fixing seat is additionally provided with the flexible gas for pulling upper roller to make it away from lower roller
Cylinder 37.
Specifically, by taking three rollers as an example, respectively upper roller 29, lower roller 31, active roll tube 30, transmission belt is upper
Part between upper roller and lower roller curves inwardly to be formed between the second spool and squeeze, and can ensure that glass mat exists
On station air-expanding shaft to be added active volume around, avoid winding out-of-flatness, conveying slope 32 tiltedly be directed toward lower roller on partial region and with
Partial region interval cooperates on the lower roller, and glass mat being delivered on lower roller smoothly can be avoided glass by conveying slope
Glass fibrofelt folds, and conveying slope upper end is connect with preceding working procedure, that is, cutting operation foraminous conveyer, and interconnecting piece is arc-shaped, roller
It hingedly and by driving source driving roller fixing seat is rotated between cylinder fixing seat and corresponding bracket, and after auxiliary rolling-up mechanism rotation not
Interfere turntable rotation, wherein upper roller both ends are by driving cylinder to be connected to bracket, specifically, driving are arranged on bracket
Cylinder drives the piston rod of cylinder to connect upper roller, drives there are two cylinders, upper roller both ends respectively connect one, to avoid
Spool, fixing seat when upper roller and turntable rotate generate interference.
First, second turntable can be fixedly connected, using a power source drive, can also isolated operation, there are two synchronous
Power source drive.
Fixing seat A includes upper fixed seat 38, lower fixed seat 39, and upper fixed seat has movable part, which can fix along A
Seat axis direction is inside contracted so that the first spool to be placed on lower fixed seat or by the first spool by removing on lower fixed seat, and the work
Dynamic portion can be also resetted along fixing seat A axis direction to fix the first roller tube end and fixing seat A phase,
Fixing seat A further includes tubular seat shell 40, and the shaft of fixing seat power mechanism is fixedly connected at tubular seat shell bottom face center,
Lower fixed seat is fixed in tubular seat shell, and cylinder 43 is arranged in tubular seat shell bottom, and the telescopic rod 44 of cylinder connects upper fixed seat, on
Fixing seat lower end surface has lower groove 42, and lower fixed seat upper surface has upper groove 41, upper fixed seat and lower fixed seat part
In tubular seat shell,
First spool both ends have quadrangle fixed block 47, and fixed block is stuck in the upper fixed seat and lower fixed seat and surrounds to be formed
Mounting hole in,
Between upper fixed seat and lower fixed seat be spaced cooperation, and in first support, second support at least one bracket setting away from
From sensor 45, which detects upper fixed seat and lower fixation of the path across the corresponding upper fixed seat in secondary process position
Interval between seat.
Location structure is additionally provided on spool, which is the cyclic annular locating piece 46 being fixed on spool, and the ring-type is fixed
The thickness of position part is become smaller in diametrical direction by inner ring to outer rim, and suspension hook inner surface has to be matched with the cyclic annular locating piece shape
Groove, when suspension hook slings spool, cyclic annular locating piece is stuck in groove.
Suspension hook drives it to move in vertical direction by the lifting cylinder that crossbeam both ends are arranged in, and crossbeam is by horizontal power mechanism
It is driven to move in the horizontal direction.
In the above-described embodiments, as supplement, hereinafter, first support, second support are referred to as bracket, and first turn
Disk, the second turntable are referred to as turntable, and bracket includes a plate, and plate can be arbitrary shape, have through-hole, turntable in the middle part of plate
It is installing in the through hole.More specifically, the rotation axis of power source, the rotation of power source are fixedly connected at turntable outer end face center
Two bearings being intervally arranged at least are set on axis, and bearing outer ring is fixedly connected on plate, because turntable is axially level, for a long time
After use, throughhole portions are formed after turntable self gravity factor and consume, on turntable and plate and generate interference, are influenced using the longevity
Life, and by above-mentioned design, it is possible to prevente effectively from the above problem, improves service life.Wherein, alternatively, 1, plate and turn
Disk can form class bearing structure, and plate is outer ring, and turntable is inner ring.2, plate and turntable are intervally arranged on horizontal position, move
Power source is fixed on plate, and the rotation axis of power source is fixedly attached at center of turntable.
On the basis of the above embodiments, to further provide for automatic control performance of the invention, preferably, upper fixation
It is spaced cooperation between seat and lower fixed seat, range sensor 21, range sensor detection are set at least one of which bracket
Interval of the path across the upper fixed seat and lower fixed seat of secondary process position upper fixed seat, for detecting whether air-expanding shaft is put
It sets in the fixing seat, for the preferred embodiment, following proposal substitution also can be used: metal detection body is set on upper fixed seat,
The metal detection body can be located at upper fixed seat surface, also in embeddable upper fixed seat, setting and the metal detection body on bracket
Match close to switch.
For those skilled in the art, technical solution documented by foregoing embodiments can still be repaired
Change or equivalent replacement of some of the technical features, it is all within the spirits and principles of the present invention, made any to repair
Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.
Claims (8)
1. the quick continuous process system of glass mat, which is characterized in that production system includes in the glass fibre being sequentially arranged
Disconnecting device, the expansion chamber, the uniform blanking mechanism of powdery bonding agent, water injector, dusting device, drying unit, compacting of yarn group
Shear, detection device, wrap-up, package mechanism,
The uniform blanking mechanism of powdery bonding agent, water injector are sequentially arranged above the transporting reticulation belt transmitted out by expansion chamber, powder
The uniform blanking mechanism of shape bonding agent includes blanking feed bin, roller, and cylinder surface is equipped with several equally distributed grooves, under described
Expect that feed bin lower end has opening portion, and the opening portion is engaged with the cylinder surface；
Drying unit includes baking oven, foraminous conveyer, and the transport path of the foraminous conveyer is by the drying section in the baking oven
Path and the circulation section path composition outside the baking oven,
Being equipped in the side in the circulation section path can be to the nozzle assembly to jet out flames by this section of foraminous conveyer, the spray
Nozzle assembly includes several spaced nozzles in foraminous conveyer radial manner；
It is compacted that there is No.1 foraminous conveyer between shear and wrap-up,
Detection device includes the upper measuring mechanism being arranged in above No.1 foraminous conveyer and is arranged below No.1 foraminous conveyer
Lower measuring mechanism, it is defeated along No.1 conveyer belt that the upper measuring mechanism lower end surface and lower measuring mechanism upper surface are equipped with several
Send the laser range finder that direction is arranged radially, the laser range finder of upper measuring mechanism lower end surface and lower measuring mechanism upper surface is two-by-two
It is symmetrical arranged；
Wrap-up, including rolling-up mechanism, several spools, rolling-up mechanism include the first support component being oppositely arranged, second
Bracket component, first support component include first support, the first turntable being mounted in the first support, are mounted on described
The first fixing seat on one turntable, the first fixing seat includes at least fixing seat A, fixing seat B, fixing seat C, and is distributed in described
In the first circumferential direction centered on the pivot center of first turntable, wherein fixing seat A, the position of fixing seat B are adjacent,
Second support component includes second support, the second turntable being mounted in the second support, is mounted on described second turn
The second fixing seat on disk, the second fixing seat includes at least fixing seat a, fixing seat b, fixing seat c, and is distributed in described second
On the second circumference centered on the pivot center of turntable, wherein fixing seat a, the position of fixing seat b are adjacent,
First fixing seat and the second fixing seat can be rotated centered on own axes,
The diameter of first circumference and the second circumference is identical and the center of circle of the first circumference and the second circumference is in sustained height,
Both fixing seat A and fixing seat a axis are in same level, perpendicular, and both fixing seat B and fixing seat b axis are same
One horizontal, perpendicular, both fixing seat C and fixing seat c axis in same level, perpendicular,
Spool includes the first spool, the second spool, third spool, installed between fixing seat A and fixing seat a the first spool and this
Position where one spool is with respect to the horizontal plane constant working position, installed between fixing seat B and fixing seat b the second shaft and
Position where second spool is with respect to the horizontal plane constant station to be added, installs third between fixing seat C and fixing seat c
Position where shaft and the third spool is with respect to the horizontal plane constant secondary process position, wherein station to be added is located at institute
State below working position, by the first spool, the second spool axis where plane on the basis of, the side of working position is equipped with for will
Glass mat is delivered to the auxiliary feeding mechanism of the second spool, and the other side is auxiliary machining position,
Rolling-up mechanism further includes being held on second spool to assist the auxiliary rolling-up mechanism that is wound of the second spool, and institute
Auxiliary rolling-up mechanism is sent not interfere the first rotational structure, the second rotational structure, the first spool, the second spool, third after rotation
The rotation of spool,
Rolling-up mechanism further includes spool placement platform, and spool placement platform includes platform support and is mounted on the platform support
First conveyer belt；On the first conveyer belt conveying direction, platform support one end, which is arranged at intervals with, is used to support spool
First support frame, the second support frame,
Rolling-up mechanism further includes conveying mechanism, including crossbeam, and crossbeam both ends are equipped with suspension hook, and suspension hook can should from the spool both ends
Spool is sling；
Rolling-up mechanism further includes driving mechanism, and driving mechanism can drive suspension hook to move in vertical direction and crossbeam can be driven in level
Direction movement；
Package mechanism, package mechanism include conveying device, material receiving mechanism, carton feed mechanism,
Conveying device includes transfer gantry and the second conveyer belt being arranged on the transfer gantry, the installation rolling of transfer gantry bottom
Wheel, idler wheel are located in track groove, and the second conveyer belt is located at immediately ahead of the first conveyer belt conveying direction, and second conveying
Band is identical as the first conveyer belt conveying direction,
Material receiving mechanism is located at the side of the track groove, and material receiving mechanism includes splicing bracket, receiving cylinder and is somebody's turn to do for fixed
The splicing chassis of receiving cylinder, the splicing bar of the receiving cylinder are connected and fixed bar, fixed link axis direction and receiving cylinder piston
Bar telescopic direction is consistent, and splicing bottom plate is fixedly connected with the rotating shaft for being mounted on the rotation cylinder of splicing bracket, conveyer belt conveying
Direction is consistent with receiving cylinder piston rod telescopic direction,
Carton feed mechanism, including feeding bracket, the feeding pedestal upper end are equipped with several rollers one,
The front that splicing bottom plate rotates receiving cylinder after a certain angle is arranged in the carton feed mechanism.
2. the quick continuous process system of glass mat as described in claim 1, which is characterized in that the auxiliary winder
Structure includes the power mechanism of roller mechanism and the driving roller mechanism rotation, and roller mechanism includes several rollers,
A roller is the upper roller above the station to be added in two adjacent rollers close apart from station to be added, another
A is the lower roller below station to be added, passes through cyclic annular conveying band connection between the roller, and at least there are three rollers
Cylinder is located in the region that the cyclic annular conveyer belt surrounds, and three above-mentioned rollers include above-mentioned two neighboring roller, are located at institute
Stating at least one roller in the roller in region is active roll tube, and second spool is upper by that will be located on the outside of cyclic annular conveyer belt
Stating the cyclic annular conveyer belt between two adjacent rollers and inwardly propping up makes it hold the second spool in the shape that curves inwardly,
Auxiliary feeding mechanism is conveying slope, and the lower end on the conveying slope is located above the lower roller,
Roller mechanism further includes roller fixing seat positioned at the roller both ends that roller is fixed, roller fixing seat connection driving institute
State the power mechanism of roller fixing seat rotation.
3. glass mat tinuous production as claimed in claim 2, which is characterized in that endless conveying belt have several and
It is spaced apart on roller axis direction, roller mechanism further includes cross bar, and the dry gripping claw being spaced apart, gripping claw are fixed on cross bar
Front end is arc-shaped and is protruded by the interval between two neighboring endless conveying belt and is held on second spool.
4. the quick continuous process system of glass mat as claimed in claim 2, which is characterized in that in the roller fixing seat
One roller fixing seat is rotatablely connected first support, another roller fixing seat is rotatablely connected second support, and roller fixing seat
Pivot center be overlapped with lower roller axis.
5. the quick continuous process system of glass mat as claimed in claim 2, which is characterized in that roller fixing seat is additionally provided with
Upper roller is pulled to make it away from the telescopic cylinder of lower roller.
6. the quick continuous process system of glass mat as described in claim 1, which is characterized in that the first fixing seat and second
Fixed seat structure is identical, and the first spool, the second spool, the structure of third spool are identical, and fixing seat A includes upper fixed seat, lower solid
Reservation, upper fixed seat have movable part, which can inside contract lower solid the first spool to be placed on along A fixing seat axis direction
By removing on lower fixed seat in reservation or by the first spool, and the movable part can be also resetted along fixing seat A axis direction with by the
One roller tube end is fixed with fixing seat A phase,
Fixing seat A further includes tubular seat shell, and the shaft of fixing seat power mechanism is fixedly connected at tubular seat shell bottom face center, under
Fixing seat is fixed in tubular seat shell, and cylinder is arranged in tubular seat shell bottom, and the telescopic rod of cylinder connects upper fixed seat, upper fixed seat
Lower end surface has lower groove, and lower fixed seat upper surface has upper groove, and upper fixed seat and lower fixed seat are partially located at tubular seat
In shell,
First spool both ends have a quadrangle fixed block, and fixed block is stuck in the upper fixed seat and lower fixed seat and surrounds to be formed
In mounting hole,
Between upper fixed seat and lower fixed seat be spaced cooperation, and in first support, second support at least one bracket setting away from
From sensor, which detects the upper fixed seat and lower fixed seat that path passes through the corresponding upper fixed seat in secondary process position
Between interval.
7. the quick continuous process system of glass mat as described in claim 1, which is characterized in that be additionally provided with positioning on spool
Structure, the location structure are the cyclic annular locating piece being fixed on spool, and the thickness of the ring-type locating piece is in diametrical direction by interior
Ring to outer rim becomes smaller, and suspension hook inner surface has and the matched groove of the cyclic annular locating piece shape, when suspension hook slings spool, ring-type
Locating piece is stuck in groove.
8. the quick continuous process system of glass mat as described in claim 1, which is characterized in that suspension hook is by being arranged in crossbeam
The lifting cylinder at both ends drives it to move in vertical direction, and crossbeam drives it to move in the horizontal direction by horizontal power mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810782627.5A CN109051870B (en) | 2018-07-17 | 2018-07-17 | Rapid continuous production system for glass fiber felt |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810782627.5A CN109051870B (en) | 2018-07-17 | 2018-07-17 | Rapid continuous production system for glass fiber felt |
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| CN109051870A true CN109051870A (en) | 2018-12-21 |
| CN109051870B CN109051870B (en) | 2023-10-20 |
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|---|---|---|---|
| CN201810782627.5A Active CN109051870B (en) | 2018-07-17 | 2018-07-17 | Rapid continuous production system for glass fiber felt |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114537012A (en) * | 2022-02-22 | 2022-05-27 | 浙江森海新材料股份有限公司 | Green and environment-friendly washing-free double-layer thermosensitive CTP plate and production equipment thereof |
| US20220340316A1 (en) * | 2019-09-25 | 2022-10-27 | Johnson & Johnson Consumer Inc. | Improved Wipes Processing |
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| CN109051870B (en) | 2023-10-20 |
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Address after: 314000 West of Yantang Road, Wangdian Town, Xiuzhou District, Jiaxing City, Zhejiang Province (No. 2 Workshop, Jiaxing Jingde Machinery Manufacturing Co., Ltd.) Applicant after: Jiaxing Hongyu New Materials Co.,Ltd. Address before: 314000 West of Yantang Road, Wangdian Town, Xiuzhou District, Jiaxing City, Zhejiang Province (No. 2 Workshop, Jiaxing Jingde Machinery Manufacturing Co., Ltd.) Applicant before: JIAXING HONGYU NEW MATERIALS CO.,LTD. |
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