CN113752642A - Preparation method of modified silicon rubber ceramic mica fireproof composite belt - Google Patents
Preparation method of modified silicon rubber ceramic mica fireproof composite belt Download PDFInfo
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- CN113752642A CN113752642A CN202111135393.3A CN202111135393A CN113752642A CN 113752642 A CN113752642 A CN 113752642A CN 202111135393 A CN202111135393 A CN 202111135393A CN 113752642 A CN113752642 A CN 113752642A
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- 229920002379 silicone rubber Polymers 0.000 title claims abstract description 71
- 239000010445 mica Substances 0.000 title claims abstract description 57
- 229910052618 mica group Inorganic materials 0.000 title claims abstract description 57
- 239000000919 ceramic Substances 0.000 title claims abstract description 28
- 239000002131 composite material Substances 0.000 title claims abstract description 25
- 238000002360 preparation method Methods 0.000 title claims abstract description 25
- 239000002120 nanofilm Substances 0.000 claims abstract description 27
- 238000001035 drying Methods 0.000 claims abstract description 21
- 239000011230 binding agent Substances 0.000 claims abstract description 19
- 239000002994 raw material Substances 0.000 claims abstract description 18
- 239000011248 coating agent Substances 0.000 claims abstract description 15
- 238000000576 coating method Methods 0.000 claims abstract description 15
- 238000002468 ceramisation Methods 0.000 claims abstract description 14
- 238000013329 compounding Methods 0.000 claims abstract description 8
- 150000003376 silicon Chemical class 0.000 claims abstract description 7
- 239000010410 layer Substances 0.000 claims description 46
- 239000004945 silicone rubber Substances 0.000 claims description 29
- 239000003795 chemical substances by application Substances 0.000 claims description 18
- 239000002105 nanoparticle Substances 0.000 claims description 15
- 239000000843 powder Substances 0.000 claims description 15
- 230000009970 fire resistant effect Effects 0.000 claims description 13
- 239000012790 adhesive layer Substances 0.000 claims description 12
- 229920001684 low density polyethylene Polymers 0.000 claims description 11
- 239000004702 low-density polyethylene Substances 0.000 claims description 11
- 239000011521 glass Substances 0.000 claims description 9
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 8
- 229920000459 Nitrile rubber Polymers 0.000 claims description 8
- 229910052796 boron Inorganic materials 0.000 claims description 8
- 239000004088 foaming agent Substances 0.000 claims description 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 7
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 7
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims description 7
- HIHIPCDUFKZOSL-UHFFFAOYSA-N ethenyl(methyl)silicon Chemical compound C[Si]C=C HIHIPCDUFKZOSL-UHFFFAOYSA-N 0.000 claims description 7
- 229910021485 fumed silica Inorganic materials 0.000 claims description 7
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 7
- WOCIAKWEIIZHES-UHFFFAOYSA-N ruthenium(iv) oxide Chemical compound O=[Ru]=O WOCIAKWEIIZHES-UHFFFAOYSA-N 0.000 claims description 7
- 229910052710 silicon Inorganic materials 0.000 claims description 7
- 239000010703 silicon Substances 0.000 claims description 7
- 229920002545 silicone oil Polymers 0.000 claims description 7
- 239000003085 diluting agent Substances 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 6
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 4
- XOLBLPGZBRYERU-UHFFFAOYSA-N SnO2 Inorganic materials O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 claims description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 4
- 229920006254 polymer film Polymers 0.000 claims description 4
- 229910003145 α-Fe2O3 Inorganic materials 0.000 claims description 4
- 229910006297 γ-Fe2O3 Inorganic materials 0.000 claims description 4
- 239000004115 Sodium Silicate Substances 0.000 claims description 3
- RJDOZRNNYVAULJ-UHFFFAOYSA-L [O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[F-].[F-].[Mg++].[Mg++].[Mg++].[Al+3].[Si+4].[Si+4].[Si+4].[K+] Chemical compound [O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[F-].[F-].[Mg++].[Mg++].[Mg++].[Al+3].[Si+4].[Si+4].[Si+4].[K+] RJDOZRNNYVAULJ-UHFFFAOYSA-L 0.000 claims description 3
- 239000000853 adhesive Substances 0.000 claims description 3
- 230000001070 adhesive effect Effects 0.000 claims description 3
- 239000005321 cobalt glass Substances 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 3
- 239000003822 epoxy resin Substances 0.000 claims description 3
- 239000010439 graphite Substances 0.000 claims description 3
- 229910002804 graphite Inorganic materials 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 230000001678 irradiating effect Effects 0.000 claims description 3
- 238000004898 kneading Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- 229910052628 phlogopite Inorganic materials 0.000 claims description 3
- 229920000647 polyepoxide Polymers 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 238000010074 rubber mixing Methods 0.000 claims description 3
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 3
- 229910052911 sodium silicate Inorganic materials 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims description 3
- 238000005303 weighing Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 5
- 238000009413 insulation Methods 0.000 abstract description 4
- 230000002265 prevention Effects 0.000 abstract description 3
- 230000007547 defect Effects 0.000 abstract description 2
- 239000011810 insulating material Substances 0.000 abstract description 2
- 230000000052 comparative effect Effects 0.000 description 10
- 239000002245 particle Substances 0.000 description 9
- 239000000047 product Substances 0.000 description 5
- 230000008901 benefit Effects 0.000 description 3
- 238000002679 ablation Methods 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000011056 performance test Methods 0.000 description 2
- 239000000779 smoke Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000009967 tasteless effect Effects 0.000 description 1
Classifications
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- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B19/00—Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B19/00—Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica
- B32B19/04—Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica next to another layer of the same or of a different material
- B32B19/045—Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B25/00—Layered products comprising a layer of natural or synthetic rubber
- B32B25/04—Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B25/08—Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B25/00—Layered products comprising a layer of natural or synthetic rubber
- B32B25/20—Layered products comprising a layer of natural or synthetic rubber comprising silicone rubber
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/0061—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof characterized by the use of several polymeric components
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/0095—Mixtures of at least two compounding ingredients belonging to different one-dot groups
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
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- C09J11/02—Non-macromolecular additives
- C09J11/04—Non-macromolecular additives inorganic
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J163/00—Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/304—Insulating
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- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/726—Permeability to liquids, absorption
- B32B2307/7265—Non-permeable
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- C08J2383/04—Polysiloxanes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08J2409/00—Characterised by the use of homopolymers or copolymers of conjugated diene hydrocarbons
- C08J2409/02—Copolymers with acrylonitrile
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08J2423/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2423/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
- C08J2423/04—Homopolymers or copolymers of ethene
- C08J2423/06—Polyethene
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/04—Carbon
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- Chemical Kinetics & Catalysis (AREA)
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Abstract
The invention relates to the technical field of insulating materials, and particularly discloses a preparation method of a modified silicon rubber ceramization mica fireproof composite belt, which comprises the following steps: preparing raw materials, uniformly coating high-temperature-resistant binders on two surfaces of a mica layer, and then sending the mica layer into a drying box for drying; uniformly coating a high-temperature-resistant binder on the front side of the high-molecular film, then sending the high-molecular film into a drying box for drying, and compounding the front side of the dried high-molecular film with the back side of the mica layer; and (3) uniformly coating a high-temperature-resistant binder on the reverse side of the high-molecular film, then sending the high-molecular film into a drying box for drying, and compounding the reverse side of the dried high-molecular film with the modified ceramic silicon rubber layer. The invention overcomes the defects of the prior art, the modified ceramic silicon rubber layer is bonded on the mica layer, and the modified ceramic silicon rubber layer and the mica layer are combined into a molten compact state under the condition of high temperature, thereby achieving the effects of high efficiency, water resistance, heat insulation and short circuit prevention.
Description
Technical Field
The invention relates to the technical field of insulating materials, and particularly belongs to a preparation method of a modified silicon rubber ceramization mica fireproof composite belt.
Background
The mica composite tape is mainly used for being wound on the surface of a conductor and outside an insulator to play a fire-resistant function, and the traditional mica composite tape has poor flexibility, low strength and insignificant moisture-proof effect and can cause short circuit or damage of an inner conductor.
The ceramization silicone rubber is a hard ceramic-like object formed after burning under the condition of high temperature, and the ceramization process of the silicone rubber is a process of continuously curing and binding combustion products of the silicone rubber, so that dispersed, loose and discontinuous inorganic small particles are tightly combined together. Since the mechanism of formation and the final product are ceramic-like, they are visually referred to as cerammed silicone rubber.
The ceramic silicon rubber is nontoxic and tasteless at normal temperature, has good flexibility and elasticity, excellent moisture resistance and water absorption resistance, has the characteristics of silicon rubber, and can be sintered into a hard ceramic armor shell insulating layer after being burned for 2-4min under the ablation of flame, and the insulating layer can effectively prevent the flame from continuing to burn; and completely cutting off smoke when the glass is burnt for about 2min, and no smoke is generated in the following ablation process; the ceramic armored shell has excellent insulativity, heat insulation and fire resistance, can bear impact and vibration and prevent water from permeating.
Based on the performance of the mica composite tape and the ceramic silicon rubber, the mica composite tape with excellent high-temperature resistance, moisture resistance, fire resistance and flame retardance is prepared.
Disclosure of Invention
The invention aims to provide a preparation method of a modified silicon rubber ceramic mica fireproof composite tape, which overcomes the defects of the prior art, the modified ceramic silicon rubber layer is bonded on the mica layer, and the modified ceramic silicon rubber layer and the mica layer are combined into a fused compact state under the condition of high temperature, so that the effects of high efficiency, water resistance, heat insulation and short circuit prevention are achieved.
In order to solve the problems, the technical scheme adopted by the invention is as follows:
a preparation method of a modified silicon rubber ceramization mica fireproof composite belt comprises the following steps:
step one, preparing raw materials: the raw materials comprise a mica layer, a modified ceramic silicon rubber layer, a high-molecular film, a silicon rubber self-adhesive layer and a high-temperature-resistant binder;
step two, uniformly coating a high-temperature-resistant binder on the front side of the mica layer, then sending the mica layer into a drying box to be dried for 10-20min at the temperature of 80-120 ℃, then uniformly coating the high-temperature-resistant binder on the back side of the mica layer, and continuously sending the mica layer into the drying box to be dried for 2-6min at the temperature of 80-120 ℃;
step three, uniformly coating a high-temperature-resistant binder on the front side of the high-molecular film, then sending the high-molecular film into a drying box for drying for 2-6min at the temperature of 80-120 ℃, and compounding the front side of the dried high-molecular film with the back side of the mica layer;
and step four, uniformly coating a high-temperature-resistant adhesive on the reverse side of the high-molecular film, then sending the high-molecular film into a drying box to be dried for 2-6min at the temperature of 80-120 ℃, and compounding the reverse side of the dried high-molecular film with the modified ceramic silicon rubber layer to obtain the fire-resistant composite belt.
Further, the mica layer is phlogopite, synthetic mica or calcined mica, and the high polymer film is a modified low-density polyethylene film.
Further, the modified ceramic silicon rubber layer is prepared from the following raw materials in parts by weight: 10-16 parts of nitrile rubber, 50-80 parts of silicone rubber, 20-30 parts of low-density polyethylene, 10-20 parts of modified glass powder, 1-3 parts of vulcanizing agent, 2-4 parts of foaming agent and 15-20 parts of nano particles.
Further, the nano-particles comprise ZnO and RuO2、α-Fe2O3、γ-Fe2O3、WO3、SnO2One or more of a group of substances consisting of conductive carbon black, nano silver powder, nano graphite micro-sheets and nano graphite powder.
Further, the specific preparation method of the modified ceramic silicon rubber layer comprises the following steps:
(1) weighing the raw materials in parts by weight in sequence;
(2) firstly, banburying nitrile rubber, silicone rubber and low-density polyethylene, then adding a vulcanizing agent, modified glass powder, nano particles and a foaming agent, mixing, molding into sheets, cold pressing, and irradiating the product to obtain the modified ceramic silicone rubber layer.
Further, the silicon rubber self-adhesive layer is prepared from the following raw materials in parts by weight: 100 parts of methyl vinyl silicone rubber, 2-6 parts of hydroxyl silicone oil, 20-40 parts of fumed silica, 10-15 parts of vulcanizing agent, 4-20 parts of boron-containing tackifier, 20-60 parts of aluminum hydroxide and 2-10 parts of silicon micropowder.
Further, the preparation method of the silicon rubber self-adhesive layer comprises the following steps: sequentially adding methyl vinyl silicone rubber, fumed silica, hydroxyl silicone oil, aluminum hydroxide and silicon micropowder into a kneading machine according to the formula, heating to 150 ℃ and 160 ℃ after materials are completely mixed, keeping the temperature constant and vacuumizing for 2-3h, discharging, cooling to room temperature, adding a certain amount of boron-containing tackifier and vulcanizing agent on an open rubber mixing mill, uniformly mixing, discharging, splitting, extruding by an extruder, and vulcanizing to form the silicone rubber self-adhesive layer.
Further, the high-temperature-resistant binder is prepared from the following raw materials in parts by weight: 1-2 parts of epoxy resin, 0.6-1.2 parts of reactive diluent, 0.2-0.6 part of cobalt glass powder, 1-1.5 parts of sodium silicate, 10-20 parts of diluent and 1-5 parts of curing agent.
Compared with the prior art, the invention has the following implementation effects:
1. according to the invention, the modified ceramic silicon rubber layer is bonded on the mica layer, and the modified ceramic silicon rubber layer and the mica layer are combined into a molten compact state at high temperature, so that the effects of high efficiency, water resistance, heat insulation and short circuit prevention are achieved.
2. According to the invention, the high-temperature-resistant binder is coated on both sides of the mica layer, so that mica dust cannot fall off from mica tapes in the production and use processes, and the production environment is protected.
3. The invention adopts the polymer film, has the advantages of light weight, small volume and high tensile strength, is convenient for carrying operation and reduces the labor intensity of workers.
Detailed Description
The present invention will be further described with reference to the following examples, but the present invention is not limited to these examples, and any modification is within the scope of the present invention without departing from the spirit of the present invention.
Example 1
The embodiment discloses a preparation method of a modified silicon rubber ceramization mica fireproof composite belt, which comprises the following steps:
weighing 10-16 parts of nitrile rubber, 50-80 parts of silicon rubber, 20 parts of low-density polyethylene, 10 parts of modified glass powder, 1 part of vulcanizing agent, 2 parts of foaming agent and 15 parts of nano particles in sequence according to parts by weight; firstly, banburying nitrile rubber, silicone rubber and low-density polyethylene, then adding a vulcanizing agent, modified glass powder, nano particles and a foaming agent, mixing, molding into sheets, cold pressing, and irradiating the product to obtain the modified ceramic silicone rubber layer.
Wherein the nanoparticles comprise ZnO and RuO2、α-Fe2O3、γ-Fe2O3、WO3、SnO2One or more of a group of substances consisting of conductive carbon black, nano silver powder, nano graphite micro-sheets and nano graphite powder; ZnO nanoparticles of 40-65nm or 70-95nm, RuO2The particle diameter of the nano particles is 20-70nm, alpha-Fe2O3And gamma-Fe2O3The particle diameter of the nano-particles is 40-80nm, WO3The particle diameter of the nano particles is 30-70nm, SnO2The particle size of the particles is 30-65nm, the particle size of the conductive carbon black is 15-65nm, the particle size of the nano silver powder is 10-65nm, and the particle size of the nano graphite powder is 15-75 nm.
And step two, sequentially adding 100 parts of methyl vinyl silicone rubber, 20 parts of fumed silica, 2 parts of hydroxyl silicone oil, 20 parts of aluminum hydroxide and 2 parts of silicon micropowder into a kneading machine according to the formula, heating to 150 ℃ and 160 ℃ after materials are completely mixed, keeping the temperature constant, vacuumizing for 2-3h, discharging, cooling to room temperature, adding 4 parts of boron-containing tackifier and 10 parts of vulcanizing agent into an open rubber mixing machine, uniformly mixing, discharging, splitting, extruding by an extruder, and vulcanizing to obtain the silicon rubber self-adhesive layer.
And step three, uniformly coating a high-temperature-resistant binder on the front side of the mica layer, then sending the mica layer into a drying box to be dried for 10-20min at the temperature of 80-120 ℃, then uniformly coating the high-temperature-resistant binder on the back side of the mica layer, and continuously sending the mica layer into the drying box to be dried for 2-6min at the temperature of 80-120 ℃.
And step four, uniformly coating a high-temperature-resistant binder on the front side of the high-molecular film, then sending the high-molecular film into a drying box for drying at the temperature of 80-120 ℃ for 2-6min, and compounding the front side of the dried high-molecular film and the back side of the mica layer.
And step five, uniformly coating a high-temperature-resistant adhesive on the reverse side of the high-molecular film, then sending the high-molecular film into a drying box to be dried for 2-6min at the temperature of 80-120 ℃, and compounding the reverse side of the dried high-molecular film with the modified ceramic silicon rubber layer to obtain the fire-resistant composite belt.
Wherein, the mica layer adopts phlogopite, synthetic mica or calcined mica, and the high molecular film adopts a modified low-density polyethylene film; the high-temperature resistant binder is prepared from the following raw materials in parts by weight: 1 part of epoxy resin, 0.6 part of reactive diluent, 0.2 part of cobalt glass powder, 1 part of sodium silicate, 10 parts of diluent and 1 part of curing agent.
Example 2
The preparation method of this example is substantially the same as that of example 1, except that: the modified ceramic silicon rubber layer is prepared from the following raw materials in parts by weight: 13 parts of nitrile rubber, 65 parts of silicon rubber, 25 parts of low-density polyethylene, 15 parts of modified glass powder, 2 parts of vulcanizing agent, 3 parts of foaming agent and 17.5 parts of nano particles.
Example 3
The preparation method of this example is substantially the same as that of example 1, except that: the modified ceramic silicon rubber layer is prepared from the following raw materials in parts by weight: 16 parts of nitrile rubber, 80 parts of silicon rubber, 30 parts of low-density polyethylene, 20 parts of modified glass powder, 3 parts of vulcanizing agent, 4 parts of foaming agent and 20 parts of nano particles.
Example 4
The preparation method of this example is substantially the same as that of example 1, except that: the silicon rubber self-adhesive layer is prepared from the following raw materials in parts by weight: 100 parts of methyl vinyl silicone rubber, 4 parts of hydroxyl silicone oil, 30 parts of fumed silica, 12.5 parts of a vulcanizing agent, 12 parts of a boron-containing tackifier, 40 parts of aluminum hydroxide and 6 parts of silicon micropowder.
Example 5
The preparation method of this example is substantially the same as that of example 1, except that: the silicon rubber self-adhesive layer is prepared from the following raw materials in parts by weight: 100 parts of methyl vinyl silicone rubber, 4 parts of hydroxyl silicone oil, 30 parts of fumed silica, 12.5 parts of a vulcanizing agent, 12 parts of a boron-containing tackifier, 40 parts of aluminum hydroxide and 6 parts of silicon micropowder.
Comparative example 1
The comparative example was prepared in essentially the same manner as example 1, except that: glass fiber paper is adopted to replace a polymer film.
Comparative example 2
The comparative example was prepared in essentially the same manner as example 1, except that: the front surface of the mica layer is not coated with a high-temperature resistant binder.
Comparative example 3
The comparative example was prepared in essentially the same manner as example 1, except that: the silicon rubber self-adhesive layer is not added with a boron-containing tackifier.
And (3) performance detection:
the preparation methods of examples 1 to 6 and comparative examples 1 to 3 were respectively used to prepare a fire-resistant composite tape, and a commercially available mica composite tape produced by a certain company was selected for performance test, and specific test results are shown in table 1.
TABLE 1 statistical table of performance tests
Group of | Degree of fire resistance | Flexibility | Tensile strength | Elongation percentage | Peel strength |
Example 1 | 1250℃ | Is preferably used | 167Pa | 20% | 32N/cm |
Example 2 | 1300℃ | Is preferably used | 176Pa | 20% | 41N/cm |
Example 3 | 1300℃ | Is preferably used | 182Pa | 20% | 43N/cm |
Example 4 | 1360℃ | Is preferably used | 169Pa | 20% | 38N/cm |
Example 5 | 1550℃ | Is preferably used | 173Pa | 20% | 39N/cm |
Comparative example 1 | 1200℃ | In general | 124Pa | 15% | 22N/cm |
Comparative example 2 | 1160℃ | Is preferably used | 156Pa | 20% | 30N/cm |
Comparative example 3 | 1000℃ | Is preferably used | 148Pa | 20% | 26N/cm |
Commercially available product | <850℃ | In general | 110Pa | 10% | 10N/cm |
According to the performance detection results in table 1, the preparation method of the modified silicone rubber ceramization mica fire-resistant composite tape provided by the invention has the advantages of fire resistance, mechanical strength and flexibility compared with the existing products in the market, meets the cable use under extreme conditions, and has better economic benefit.
The foregoing is merely exemplary and illustrative of the present inventive concept and various modifications, additions and substitutions of similar embodiments may be made to the specific embodiments described by those skilled in the art without departing from the inventive concept or exceeding the scope of the claims as defined in the accompanying claims.
Claims (8)
1. A preparation method of a modified silicon rubber ceramization mica fireproof composite belt is characterized by comprising the following steps: the method comprises the following steps:
step one, preparing raw materials: the raw materials comprise a mica layer, a modified ceramic silicon rubber layer, a high-molecular film, a silicon rubber self-adhesive layer and a high-temperature-resistant binder;
step two, uniformly coating a high-temperature-resistant binder on the front side of the mica layer, then sending the mica layer into a drying box to be dried for 10-20min at the temperature of 80-120 ℃, then uniformly coating the high-temperature-resistant binder on the back side of the mica layer, and continuously sending the mica layer into the drying box to be dried for 2-6min at the temperature of 80-120 ℃;
step three, uniformly coating a high-temperature-resistant binder on the front side of the high-molecular film, then sending the high-molecular film into a drying box for drying for 2-6min at the temperature of 80-120 ℃, and compounding the front side of the dried high-molecular film with the back side of the mica layer;
and step four, uniformly coating a high-temperature-resistant adhesive on the reverse side of the high-molecular film, then sending the high-molecular film into a drying box to be dried for 2-6min at the temperature of 80-120 ℃, and compounding the reverse side of the dried high-molecular film with the modified ceramic silicon rubber layer to obtain the fire-resistant composite belt.
2. The preparation method of the modified silicone rubber ceramization mica fire-resistant composite belt according to claim 1, characterized in that: the mica layer is phlogopite, synthetic mica or calcined mica, and the high polymer film is a modified low-density polyethylene film.
3. The preparation method of the modified silicone rubber ceramization mica fire-resistant composite belt according to claim 1, characterized in that: the modified ceramic silicon rubber layer is prepared from the following raw materials in parts by weight: 10-16 parts of nitrile rubber, 50-80 parts of silicone rubber, 20-30 parts of low-density polyethylene, 10-20 parts of modified glass powder, 1-3 parts of vulcanizing agent, 2-4 parts of foaming agent and 15-20 parts of nano particles.
4. The preparation method of the modified silicone rubber ceramization mica fire-resistant composite belt according to claim 3, characterized in that: the nano particles comprise ZnO and RuO2、α-Fe2O3、γ-Fe2O3、WO3、SnO2One or more of a group of substances consisting of conductive carbon black, nano silver powder, nano graphite micro-sheets and nano graphite powder.
5. The method for preparing the modified silicone rubber ceramicized mica fire-resistant composite tape according to claims 3 to 4, wherein: the specific preparation method of the modified ceramic silicon rubber layer comprises the following steps:
(1) weighing the raw materials in parts by weight in sequence;
(2) firstly, banburying nitrile rubber, silicone rubber and low-density polyethylene, then adding a vulcanizing agent, modified glass powder, nano particles and a foaming agent, mixing, molding into sheets, cold pressing, and irradiating the product to obtain the modified ceramic silicone rubber layer.
6. The preparation method of the modified silicone rubber ceramization mica fire-resistant composite belt according to claim 1, characterized in that: the silicon rubber self-adhesive layer is prepared from the following raw materials in parts by weight: 100 parts of methyl vinyl silicone rubber, 2-6 parts of hydroxyl silicone oil, 20-40 parts of fumed silica, 10-15 parts of vulcanizing agent, 4-20 parts of boron-containing tackifier, 20-60 parts of aluminum hydroxide and 2-10 parts of silicon micropowder.
7. The preparation method of the modified silicone rubber ceramization mica fire-resistant composite belt according to claim 6, wherein the preparation method comprises the following steps: the preparation method of the silicon rubber self-adhesive layer comprises the following steps: sequentially adding methyl vinyl silicone rubber, fumed silica, hydroxyl silicone oil, aluminum hydroxide and silicon micropowder into a kneading machine according to the formula, heating to 150 ℃ and 160 ℃ after materials are completely mixed, keeping the temperature constant and vacuumizing for 2-3h, discharging, cooling to room temperature, adding a certain amount of boron-containing tackifier and vulcanizing agent on an open rubber mixing mill, uniformly mixing, discharging, splitting, extruding by an extruder, and vulcanizing to form the silicone rubber self-adhesive layer.
8. The preparation method of the modified silicone rubber ceramization mica fire-resistant composite belt according to claim 1, characterized in that: the high-temperature-resistant binder is prepared from the following raw materials in parts by weight: 1-2 parts of epoxy resin, 0.6-1.2 parts of reactive diluent, 0.2-0.6 part of cobalt glass powder, 1-1.5 parts of sodium silicate, 10-20 parts of diluent and 1-5 parts of curing agent.
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CN206170780U (en) * | 2016-05-13 | 2017-05-17 | 浙江炬泰新材料科技有限公司 | Novel fire -resistant compound area of modified silicon rubber pottery vitrification mica |
CN109318551A (en) * | 2017-07-31 | 2019-02-12 | 傲优新材料科技(上海)有限公司 | A kind of two-sided mica tape of ceramic silica gel and preparation method thereof |
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CN206170780U (en) * | 2016-05-13 | 2017-05-17 | 浙江炬泰新材料科技有限公司 | Novel fire -resistant compound area of modified silicon rubber pottery vitrification mica |
CN109318551A (en) * | 2017-07-31 | 2019-02-12 | 傲优新材料科技(上海)有限公司 | A kind of two-sided mica tape of ceramic silica gel and preparation method thereof |
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