CN113736245A - Slow-resilience polyurethane foaming pillow containing plant flower and grass powder and preparation method thereof - Google Patents

Slow-resilience polyurethane foaming pillow containing plant flower and grass powder and preparation method thereof Download PDF

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CN113736245A
CN113736245A CN202111041465.8A CN202111041465A CN113736245A CN 113736245 A CN113736245 A CN 113736245A CN 202111041465 A CN202111041465 A CN 202111041465A CN 113736245 A CN113736245 A CN 113736245A
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刘富波
陆地
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Guangzhou Dgc Enterprise Co ltd
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
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    • C08J2375/00Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
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Abstract

The invention discloses a slow-resilience polyurethane foaming pillow containing plant flower and grass powder and a preparation method thereof, and the preparation method is characterized in that the process of the traditional slow-resilience polyurethane foaming pillow is improved, natural plant flower and grass powder is used as a filler to replace the traditional mineral filler, and the odor of natural plant pigment and flower and grass powder is used for coloring and perfuming the foam body, so that various problems caused by the traditional filler, color paste and essence are solved, a certain nursing and health-care effect is provided for the foam body, the density of the traditional slow-resilience polyurethane foaming pillow is reduced, the possibility of pollution to a water body caused by the traditional color paste is avoided, the fragrance retaining time of the foam body is prolonged, and the possibility of stimulation to the skin caused by color paste and essence is avoided.

Description

Slow-resilience polyurethane foaming pillow containing plant flower and grass powder and preparation method thereof
Technical Field
The invention relates to the technical field of slow-rebound polyurethane foaming, in particular to a slow-rebound polyurethane foaming pillow containing plant flower and plant powder and a preparation method thereof.
Background
At present, light calcium carbonate is usually used as a main filler or no filler in the traditional polyurethane slow rebound pillow foaming, a mineral type color paste or a resin type color paste is used for coloring a foam body, and essence is used for perfuming the foam body. This has the following problems: fillers such as light calcium carbonate and kaolin can increase the foam quality; color pastes are easy to decolorize and contain heavy metal elements such as lead compounds and the like; the essences are volatile, cannot keep fragrance for a long time, and are easy to cause skin allergy.
Disclosure of Invention
In order to solve the problems, the invention aims to provide a slow rebound polyurethane foam pillow containing plant flower powder and a preparation method thereof by improving the process of the traditional slow rebound polyurethane foam pillow. According to the invention, natural plant flower and grass powder (lotus leaf powder, rose pollen, lavender powder, citronella grass powder, jasmine pollen, green tea powder, mulberry leaf powder, chrysanthemum powder, plum blossom powder, osmanthus flower powder and the like) is adopted as a filler to replace the traditional mineral filler, and meanwhile, the natural plant pigment and the smell of the flower and grass powder are used for coloring and perfuming the foam body, so that various problems caused by the traditional filler, color paste and essence are solved, meanwhile, a certain nursing and health care effect is given to the foam body (such as volatile oily substances contained in jasmine, the effects of promoting qi circulation, relieving pain, relieving depression and dispersing stagnation, lavender essential oil is helpful for sleeping and the like), the density of the traditional slow rebound polyurethane foam pillow is reduced, the possibility of pollution to water bodies caused by using the traditional color paste is avoided, the fragrance retaining time of the foam body is prolonged, and the possibility of skin irritation caused by color paste and essence is avoided.
In order to achieve the purpose, the invention adopts the following technical scheme:
in a first aspect, the invention provides a slow-rebound polyurethane foam pillow containing plant flower and grass powder, which is prepared from a component A and a component B in a mass ratio of A: b is 100: 42-48, wherein the component B is MDI prepolymer; the component A is prepared from the following raw materials in percentage by weight:
Figure BDA0003249409140000021
as a preferred embodiment, the mass ratio of the a component to the B component a: b is 100: 42.
in a preferred embodiment, the floral powder is selected from any one of lotus leaf powder, rose powder, lavender powder, citronella powder, jasmine powder, green tea powder, mulberry leaf powder, chrysanthemum powder, plum flower powder and osmanthus flower powder.
As a specific embodiment, the preparation method of the flower and grass powder comprises the following steps: drying the flowers and plants at 55 ℃ in an air-isolated mode, and crushing the dried flowers and plants into powder with the particle size of 400 meshes to obtain the flower and plant powder.
As a preferred embodiment, the B component is selected from the group consisting of New Youda materials, Inc. of Dongguan
Figure BDA0003249409140000031
MDI isocyanate.
The component B comprises the following raw materials in parts by weight:
Figure BDA0003249409140000032
as a specific embodiment, the component B consists of the following raw materials in parts by weight:
Figure BDA0003249409140000033
Figure BDA0003249409140000041
as a more specific preferred embodiment, the preparation method of the component B comprises the following steps: mixing B1, B2, B3, B4, B5 and B6 in the component B according to a proportion, and completely dispersing at the speed of 360 revolutions per minute by using a homogenizing stirring cylinder at the temperature of 30 ℃ under the normal pressure to obtain the component B.
In a second aspect, the present invention provides a method for preparing the slow rebound polyurethane foam pillow containing plant flower and grass powder, comprising the following steps:
step (1): mixing a1, a2, a3, a4, a5, a6, a7, a8, a9 and a10 in the component A in proportion, and completely dispersing at 30 ℃ at a speed of 180 revolutions per minute by using a homogenizing stirring cylinder under normal pressure to obtain a dispersion liquid;
step (2): drying a11 in the component A at 80 ℃, adding the dried A11 into the dispersion liquid in the step (1), and completely dispersing at the speed of 180 revolutions per minute under normal pressure to obtain the component A;
and (3): heating the component A to 42 ℃, wherein the pressure is normal pressure;
and (4): heating the component B to 42 ℃ and keeping the pressure at normal pressure;
and (5): mixing the component A and the component B in proportion, uniformly mixing at the rotation speed of 5000 r/min under normal pressure, injecting into a mold, foaming for a period of time, and obtaining a finished product after complete foaming.
As a specific embodiment, in the step (5), the mold is preheated and heated to 40-45 ℃.
As one specific embodiment, in the step (5), the foaming time is 12 min.
Compared with the prior art, the invention provides the slow-rebound polyurethane foam pillow containing the plant flower and grass powder and the preparation method thereof, and the slow-rebound polyurethane foam pillow has the following beneficial effects:
1. the same volume is reduced by about 7.5 to 14 percent compared with the traditional foaming pillow;
2. compared with the traditional foaming pillow, the tensile value is improved by about 17.7 to 27.4 percent and can reach 7.5kgf on average;
3. the anti-decoloring capacity is obviously enhanced, and under the condition of 45 ℃, the phenomenon of obvious decoloring is avoided when 0.5 percent of detergent is repeatedly pressed for 100 times;
4. the fragrance retention time at 60 ℃ is prolonged by more than two times compared with the traditional foaming pillow product added with essence;
5. in normal use, the retention time of the volatile oil content in the flower and plant powder is increased by more than two times compared with the retention time of the traditional essential oil product.
In addition, the natural plant flower and grass powder is adopted as the filler to replace the traditional mineral filler, and meanwhile, the foam body is colored and scented by the natural plant pigment and the smell of the flower and grass powder, so that substances which may affect the atmosphere and water body, such as color paste, essence and the like, are avoided, the natural and harmless attribute is given to the foam body to a greater extent, the density of the traditional slow-rebound polyurethane foaming pillow is reduced, the fragrance retention time of the foam body is prolonged, and meanwhile, a certain nursing and health-care effect is given to the foam body.
Detailed Description
The technical solutions of the present invention will be described clearly and completely below, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a slow-rebound polyurethane foam pillow containing plant flower and grass powder, which is prepared from a component A and a component B in a mass ratio of A: b is 100: 42-48.
The component A is prepared from the following raw materials in percentage by weight:
Figure BDA0003249409140000061
the component B is MDI prepolymer and consists of the following raw materials in parts by weight:
Figure BDA0003249409140000062
Figure BDA0003249409140000071
wherein, a 1: glycerol polyoxyethylene polyoxypropylene ether, CAS #9082-00-2, which can be selected from polyether polyol 301 products of New materials GmbH, Dongguan;
a 2: polypropylene glycol, CAS #25322-69-4, which can be selected from polyether polyol 303 product of New materials, Inc., available in Dongguan;
a 3: water, CAS # 7732-18-5;
a 4: dichloromethane, CAS # 75-09-2;
a 5: poly (di-methylsiloxane 3-hydroxypropyl methylsiloxane) polyethylene glycol mono-methyl ether, CAS # 68938-54-5; a 6: 2-propen-1-ol-ethylene oxide-propylene oxide copolymer, CAS # 9041-33-2; a5 and a6 can be selected from UF-8005 from Dada New materials Co., Ltd, Dongguan, a5 and a6 are premixed in advance in proportion and exist stably;
a 7: poly (dimethylsiloxane-3-hydroxypropyl methylsiloxane) polyoxyethylene polyoxypropylene ether, CAS #68937-55-3, available from TEGOSTAB B8008, a product of Dada New materials, Inc., Dongguan;
a 8: ethylene glycol, CAS # 107-21-1; a 9: triethylene diamine, CAS # 280-57-9; a8 and a9 can be selected from a polyurethane catalyst C-25 product of New Yongguan Dachen materials Co., Ltd, and a8 and a9 are premixed in advance in proportion and exist stably;
a 10: didimethylaminoethylether, CAS #3033-62-3, can be selected from polyurethane catalyst C-26 from Dada New materials Co., Ltd, Dongguan;
a 11: the pollen is selected from one of folium Nelumbinis powder, flos Rosae Rugosae powder, Lavender powder, herba Cymbopogonis Citrari powder, flos Jasmini sambac powder, green tea powder, folium Mori powder, flos Chrysanthemi powder, flos Pruni mume powder, and flos Osmanthi Fragrantis powder. According to the invention, natural plant flower and grass powder is adopted as the filler to replace the traditional mineral filler, and meanwhile, the foam body is colored and scented by the smell of natural plant pigment and flower and grass powder, so that various problems caused by the traditional filler, color paste and essence are solved, the density of the traditional slow-rebound polyurethane foaming pillow is reduced, the fragrance retention time of the foam body is increased, the possibility of pollution to a water body caused by the traditional color paste is avoided, and the possibility of stimulation to the skin caused by the color paste, the color paste and the essence is avoided. Meanwhile, the bubble body is endowed with a certain nursing and health care effect, such as volatile oily substances contained in jasmine flowers, and has the effects of promoting qi circulation, relieving pain, resolving stagnation and resolving hard mass; the lavender essential oil has the effect of helping sleep; the rose essential oil can stimulate and coordinate human immunity and nervous system, and the natural fragrance of the rose essential oil can make people feel smart and comfortable, relieve anxiety, depression and pressure and help sleep; the volatile substances contained in the lotus leaves have unique aromatic odor and sleep-aiding efficacy.
The preparation method of the flower and grass powder comprises the following steps: drying the flowers and plants at 55 ℃ in an air-isolated mode, and crushing the dried flowers and plants into powder with the particle size of 400 meshes to obtain the flower and plant powder.
b 1: 4,4' -methylenebis (phenyl isocyanate), CAS # 101-68-8;
b 2: polymethylene polyphenyl polyisocyanate, CAS # 9016-87-9;
b 3: 2,4' -methylenebis (phenyl isocyanate), CAS # 5873-54-1;
b 4: polymethylene polyphenylene isocyanate with methyl ethylene oxide, ethylene oxide ether and 1,2, 3-propanetriol (3:1), CAS # 58228-05-0;
b 5: (polymers of methyl ethylene oxide and ethylene oxide) with 1,2, 3-propanetriol (3:1) ether and 1,1' -methylenebis (isocyanatobenzene), CAS # 112898-48-3;
b 6: (polymers of isocyanic acid and polymethylpropylene ester) with 1, 2-ethylenediamine, methyl ethylene oxide and ethylene oxide, CAS # 312597-92-5;
the component B can be selected from Dongguan new material Co., Ltd
Figure BDA0003249409140000091
The raw materials B1-B6 in the component B are premixed in advance in proportion and stably exist
Figure BDA0003249409140000092
MDI isocyanate product. Preferably, the component B consists of the following raw materials in parts by weight:
Figure BDA0003249409140000093
the preparation method of the component B comprises the following steps: mixing B1, B2, B3, B4, B5 and B6 in the component B according to a proportion, and completely dispersing at the speed of 360 revolutions per minute by using a homogenizing stirring cylinder at the temperature of 30 ℃ under the normal pressure to obtain the component B.
The invention also provides a preparation method of the slow-rebound polyurethane foam pillow containing plant flower and grass powder, which comprises the following preparation steps:
step (1): mixing a1, a2, a3, a4, a5, a6, a7, a8, a9 and a10 in the component A in proportion, and completely dispersing at 30 ℃ at a speed of 180 revolutions per minute by using a homogenizing stirring cylinder under normal pressure to obtain a dispersion liquid;
step (2): drying a11 in the component A at 80 ℃, adding the dried A11 into the dispersion liquid in the step (1), and completely dispersing at the speed of 180 revolutions per minute under normal pressure to obtain the component A;
and (3): heating the component A to 42 ℃, wherein the pressure is normal pressure;
and (4): heating the component B to 42 ℃ and keeping the pressure at normal pressure;
and (5): mixing the component A and the component B in proportion, uniformly mixing at the rotation speed of 5000 r/min under normal pressure, injecting into a mold which is preheated to 40-45 ℃ for foaming for 12min, and obtaining a finished product after complete foaming.
The present invention is described in further detail below by means of detailed examples.
Example 1
This example provides a slow rebound polyurethane foam pillow containing rose pollen as a filler, consisting of a component A and a component B.
Wherein the component A consists of the following raw materials in percentage by weight:
Figure BDA0003249409140000101
Figure BDA0003249409140000111
the component B is MDI prepolymer and adopts the new material of Shengda of Dongguan company
Figure BDA0003249409140000112
MDI isocyanate.
The preparation method of the slow-rebound polyurethane foam pillow comprises the following preparation steps:
step (1): mixing a1, a2, a3, a4, a5, a6, a7, a8, a9 and a10 in the component A in proportion, and completely dispersing at 30 ℃ at a speed of 180 revolutions per minute by using a homogenizing stirring cylinder under normal pressure to obtain a dispersion liquid;
step (2): drying a11 in the component A at 80 ℃, adding the dried A11 into the dispersion liquid in the step (1), and completely dispersing at the speed of 180 revolutions per minute under normal pressure to obtain the component A;
and (3): heating the component A to 42 ℃, wherein the pressure is normal pressure;
and (4): heating the component B to 42 ℃ and keeping the pressure at normal pressure;
and (5): respectively adding the component A and the component B into a material cylinder A and a material cylinder B of a polyurethane foaming machine, adjusting the rotating speed of a stirring machine head to 5000 revolutions per minute, and respectively adjusting A, B material metering pumps to ensure that the component A and the component B can be mixed according to the mass ratio of A: b is 100: 42, preparing an aluminum alloy slow-rebound pillow mold, preheating the aluminum alloy slow-rebound pillow mold to 40-45 ℃ under normal pressure, starting a machine head to fully and uniformly mix the component A and the component B, injecting the mixture into the aluminum alloy slow-rebound pillow mold, foaming for about 12min, and obtaining a finished product after the mold is completely opened.
Example 2
The embodiment provides a slow-rebound polyurethane foam pillow containing lotus leaf powder as a filling agent, which consists of a component A and a component B.
Wherein the component A consists of the following raw materials in percentage by weight:
Figure BDA0003249409140000121
the component B is MDI prepolymer and adopts the new material of Shengda of Dongguan company
Figure BDA0003249409140000122
MDI isocyanate.
The specific preparation steps of the preparation method of the slow rebound polyurethane foam pillow are the same as those of the embodiment 1, and therefore, the detailed description is omitted here.
Example 3
The embodiment provides a slow-rebound polyurethane foam pillow containing lavender powder as a filling agent, which consists of a component A and a component B.
Wherein the component A consists of the following raw materials in percentage by weight:
Figure BDA0003249409140000131
the component B is MDI prepolymer and adopts the new material of Shengda of Dongguan company
Figure BDA0003249409140000132
MDI isocyanate.
The specific preparation steps of the preparation method of the slow rebound polyurethane foam pillow are the same as those of the embodiment 1, and therefore, the detailed description is omitted here.
Comparative example
The comparative example provides a slow-rebound polyurethane foam pillow with light calcium carbonate powder as a filler, which consists of a component A and a component B.
Wherein the component A consists of the following raw materials in percentage by weight:
Figure BDA0003249409140000141
the component B is MDI prepolymer and adopts the new material of Shengda of Dongguan company
Figure BDA0003249409140000142
MDI isocyanate.
The specific preparation steps of the preparation method of the slow rebound polyurethane foam pillow are the same as those of the embodiment 1, and therefore, the detailed description is omitted here.
To verify the beneficial effects of the present invention, the following test tests were performed.
(1) Quality comparison: respectively sampling 150cm3Weighing the product;
(2) and (3) comparing tensile properties: respectively sampling and manufacturing cylindrical test pieces with the diameter of 4cm and the height of 6cm, and measuring a tensile value;
(3) color comparison: directly observing the color by naked eyes;
(4) and (3) odor comparison: directly ask for smell by nose;
(5) and (3) anti-mildew test: preparing culture solution by using lactose bile salt fermentation medium, respectively taking 3 samples of comparative example and example, testing for 72 hours in a microorganism incubator at 35 ℃ to see whether mildew occurs;
(6) ultraviolet tolerance test: cylindrical test pieces with the diameter of 4cm and the height of 6cm are respectively sampled and manufactured, and no yellowing phenomenon appears after the cylindrical test pieces are irradiated by a 24W ultraviolet lamp for 144 hours.
The specific test results are shown in table 1 below:
TABLE 1 test results
Figure BDA0003249409140000151
The results in table 1 show that (1) under the same volume condition, the product of the invention has the mass reduction of about 7.5-14% compared with the traditional foaming pillow; (2) in the aspect of a tension value test, the tension value of the product is improved by about 17.7-27.4 percent compared with that of the traditional foaming pillow, and can reach 7.5kgf on average; (3) in the aspect of anti-mildew test, the product of the invention has no mildew phenomenon; (4) in the aspect of ultraviolet tolerance test, the product of the invention has no yellowing phenomenon, while the traditional foaming pillow has obvious yellowing phenomenon. In addition, the natural plant flower and grass powder is used as the filler to replace the traditional mineral filler, so that the foam body can be colored and scented by the natural plant pigment and the smell of the flower and grass powder, substances which may affect the atmosphere and water bodies, such as color paste, essence and the like, are avoided, the natural and harmless property of the foam body is endowed to a greater extent, the density of the traditional slow-rebound polyurethane foaming pillow is reduced, the fragrance retaining time of the foam body is prolonged, and meanwhile, a certain nursing and health-care effect is endowed to the foam body.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (8)

1. The slow-rebound polyurethane foam pillow containing plant pollen is characterized by comprising a component A and a component B in a mass ratio of A: b is 100: 42 to 48, wherein,
the component B is MDI prepolymer; the component A is prepared from the following raw materials in percentage by weight:
Figure FDA0003249409130000011
2. the slow rebound polyurethane foam pillow containing plant pollen according to claim 1, wherein: the mass ratio of the component A to the component B is A: b is 100: 42.
3. the slow rebound polyurethane foam pillow containing plant pollen according to claim 1, wherein: the flower and plant powder is selected from any one of lotus leaf powder, rose pollen, lavender powder, citronella grass powder, jasmine pollen, green tea powder, mulberry leaf powder, chrysanthemum powder, plum flower powder and osmanthus powder.
4. The slow rebound polyurethane foam pillow containing plant pollen according to claim 1, wherein: the preparation method of the flower and grass powder comprises the following steps: drying the flowers and plants at 55 ℃ in an air-isolated mode, and crushing the dried flowers and plants into powder with the particle size of 400 meshes to obtain the flower and plant powder.
5. The slow rebound polyurethane foam pillow containing plant pollen according to claim 1, wherein: the component B is selected from Dongguan city Shengda new materialsOf a company
Figure FDA0003249409130000012
MDI isocyanate.
6. The preparation method of the slow rebound polyurethane foam pillow containing plant flower and grass powder as claimed in any one of claims 1 to 5, comprising the following preparation steps:
step (1): mixing a1, a2, a3, a4, a5, a6, a7, a8, a9 and a10 in the component A in proportion, and completely dispersing at 30 ℃ at a speed of 180 revolutions per minute by using a homogenizing stirring cylinder under normal pressure to obtain a dispersion liquid;
step (2): drying a11 in the component A at 80 ℃, adding the dried A11 into the dispersion liquid in the step (1), and completely dispersing at the speed of 180 revolutions per minute under normal pressure to obtain the component A;
and (3): heating the component A to 42 ℃, wherein the pressure is normal pressure;
and (4): heating the component B to 42 ℃ and keeping the pressure at normal pressure;
and (5): mixing the component A and the component B in proportion, uniformly mixing at the rotation speed of 5000 r/min under normal pressure, injecting into a mold, foaming for a period of time, and obtaining a finished product after complete foaming.
7. The preparation method of the slow rebound polyurethane foam pillow containing plant pollen according to claim 6, wherein the preparation method comprises the following steps: in the step (5), the die is preheated and heated to 40-45 ℃.
8. The preparation method of the slow rebound polyurethane foam pillow containing plant pollen according to claim 6, wherein the preparation method comprises the following steps: in step (5), the foaming time was 12 min.
CN202111041465.8A 2021-09-07 2021-09-07 Slow-resilience polyurethane foaming pillow containing plant flower and grass powder and preparation method thereof Pending CN113736245A (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101768366A (en) * 2009-11-10 2010-07-07 浙江舒肤特聚氨酯科技有限公司 Bamboo charcoal-containing health care sponge and making method thereof
CN110522157A (en) * 2019-09-18 2019-12-03 广州市达戈彩美容科技有限公司 It is a kind of using flowers and plants powder as powder puff of filler and preparation method thereof
CN110964170A (en) * 2019-12-25 2020-04-07 山东一诺威聚氨酯股份有限公司 Castor oil-based slow-resilience polyurethane composite material and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101768366A (en) * 2009-11-10 2010-07-07 浙江舒肤特聚氨酯科技有限公司 Bamboo charcoal-containing health care sponge and making method thereof
CN110522157A (en) * 2019-09-18 2019-12-03 广州市达戈彩美容科技有限公司 It is a kind of using flowers and plants powder as powder puff of filler and preparation method thereof
CN110964170A (en) * 2019-12-25 2020-04-07 山东一诺威聚氨酯股份有限公司 Castor oil-based slow-resilience polyurethane composite material and preparation method thereof

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Application publication date: 20211203