CN113735415A - Glass bottle blowing process - Google Patents

Glass bottle blowing process Download PDF

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Publication number
CN113735415A
CN113735415A CN202111058321.3A CN202111058321A CN113735415A CN 113735415 A CN113735415 A CN 113735415A CN 202111058321 A CN202111058321 A CN 202111058321A CN 113735415 A CN113735415 A CN 113735415A
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China
Prior art keywords
push rod
electric push
pipe
box
sliding
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CN202111058321.3A
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Chinese (zh)
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徐健
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Individual
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Individual
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Priority to CN202111058321.3A priority Critical patent/CN113735415A/en
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B9/00Blowing glass; Production of hollow glass articles
    • C03B9/13Blowing glass; Production of hollow glass articles in gob feeder machines
    • C03B9/14Blowing glass; Production of hollow glass articles in gob feeder machines in "blow" machines or in "blow-and-blow" machines

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)

Abstract

The invention discloses a glass bottle blowing process, wherein a forming die is arranged on the inner side of a sliding limiting groove, a punching electric push rod is arranged at the top end of a downward pressing support frame, a lower piezoelectric push rod is embedded and arranged at the top end of an installation support frame, a forming pipe is clamped and arranged at the bottom end of an installation support plate, an auxiliary electric push rod is embedded and arranged at the top end of a support linkage frame, a sliding support plate is arranged at the bottom end of the auxiliary electric push rod, a shaping pipe is arranged at the bottom end of the sliding support plate, a heating pipe penetrates through the bottom end of the sliding support plate, a combustion pipe is embedded and arranged in the middle part of the inner side of the heating pipe, the glass bottle which is preliminarily shaped and is not completely solidified and formed is heated for two times by the heating pipe and the combustion pipe, so that the glass bottle can be blown and formed by multiple steps when the glass bottle is manufactured, so that the specific conditions of the molding can be controlled during the molding.

Description

Glass bottle blowing process
Technical Field
The invention relates to the technical field of glass bottle manufacturing, in particular to a glass bottle blowing process.
Background
The glass bottle is a transparent container which is made by blowing and molding molten glass materials, and is mostly manufactured by using a process of blowing and molding the inside when the glass bottle is produced at present.
However, when glass bottles are manufactured at present, the glass bottles are mostly blown once, so that the situation that the bottle body is different in thickness or the bottle body is sunken and bulges due to insufficient air pressure supply or uneven air pressure supply during blowing is caused, the product quality is unqualified, and the rejection rate is increased to influence the production efficiency of the product.
Disclosure of Invention
The invention provides a glass bottle blowing process which can effectively solve the problems that in the prior art, when glass bottles are manufactured, most of the glass bottles are blown once, the bottle body thickness is different or the bottle body is sunken and bulges due to insufficient or uneven air pressure supply during blowing, the product quality is unqualified, and the rejection rate is increased to influence the production efficiency of the product.
In order to achieve the purpose, the invention provides the following technical scheme: a glass bottle blowing process comprises the following steps:
s1: quantitative blanking: the fixed support frame and the Contraband-type blanking plate are limited, and the material pushing electric push rod, the material discharging electric push rod and the cutting electric push rod are used for cutting raw materials, so that the raw materials can rapidly enter the fixed heat-insulation box and the movable heat-insulation box, the quantity of the raw materials is rapidly quantified, and the situation that the glass bottle is different in size and thickness during blowing due to insufficient or excessive quantity is avoided;
s2: punching and blowing: the punching electric push rod drives the punching frame to punch the raw materials in the forming die, and then the forming pipe performs primary forming on the high-pressure air inlet of the raw materials, so that stable air inlet is facilitated, the phenomenon that the whole glass material cannot be blown effectively by air during blowing is avoided, and the manufacturing stability is ensured;
s3: heating and forming: the heating pipe and the combustion pipe are used for heating the glass material, so that the glass material is prevented from being cooled and solidified, subsequent stable blowing is facilitated, the shaping pipe is used for shaping the glass bottle again, stable manufacturing of the glass bottle can be guaranteed during manufacturing through multi-step shaping, and the defective rate is effectively reduced;
s4: cooling and cleaning: the forming die is cooled through the water inlet pipe and the backflow pipe, so that the glass bottle can be slowly cooled when being formed, the condition that the glass bottle is cracked due to the fact that the cooling speed is too high is avoided, the glass bottle is cleaned and secondarily cooled through the cooling box, and the glass bottle is stored through the storage net box, and the stability of cleaning and cooling treatment is guaranteed;
s5: and (3) heat drying treatment: the glass bottle is heated by the heating plate, so that the glass bottle can be quickly dried, and hot steam is discharged through the exhaust fan and the exhaust pipe, so that the treatment efficiency and speed are ensured.
Preferably, a multiple blowing assembly is mounted on one side of the fixed support frame, and comprises a sliding limiting groove, a forming die, a movable hydraulic cylinder, a downward pressing support frame, a punching electric push rod, a punching frame, an installation support frame, a downward piezoelectric push rod, an installation support plate, a forming pipe, a support linkage frame, an auxiliary electric push rod, a sliding support plate, a shaping pipe and a heating pipe;
the punching electric push rod drives the punching frame to slide and press downwards along the pressing support frame, the bottom end of the punching frame is directly inserted into the inner side of the raw material to punch the raw material, and the moving hydraulic cylinder drives the forming die to slide along the sliding limiting groove;
lower piezoelectricity push rod drives the erection bracing board and slides along erection bracing frame, inserts the former pipe in the raw materials of forming die, admits air through the former pipe, and supplementary electric push rod drives the slip backup pad and slides along supporting the link span, inserts the forming die inboard with the heating pipe, and oxygen is imported to the heating pipe, and combustion gas is exported to the combustion tube, and it is inboard to insert the forming die with the calibrator pipe.
Compared with the prior art, the invention has the beneficial effects that: the invention has scientific and reasonable structure and safe and convenient use:
1. the multi-blowing type component is arranged, the punching electric push rod drives the pressing support frame to be inserted into the inner side of the raw material to punch the raw material, so that the raw material can be quickly holed, the subsequent blowing forming is convenient, the pressing electric push rod drives the forming pipe to be inserted into the raw material, the raw material is preliminarily formed through high-pressure air pressure, the raw material can be quickly shaped, the auxiliary electric push rod drives the heating pipe and the shaping pipe to be sequentially inserted into the forming mold, the heating pipe and the combustion pipe perform secondary heating on the preliminarily formed glass bottle which is not completely solidified, so that the glass liquid can be heated again, the solidification condition when the glass bottle is not completely shaped is avoided, the shaping pipe inputs high-pressure air to blow and form the glass bottle, the glass bottle can be blown and formed through multi-step blowing when being manufactured, and the heating and blowing can be performed repeatedly in the blowing process, the specific conditions of molding can be controlled during molding, the thickness and the shape of the molded glass bottle are ensured, and the condition that the thickness of the glass bottle is insufficient or the shape of the glass bottle is changed abnormally is avoided.
2. Be provided with ration unloading subassembly, the glass stoste enters into in fixed heat preservation box and the removal heat preservation box through thermal-insulated unloading pipe, drive the cutting knife by cutting electric push rod again and cut the raw materials, keep warm through fixed heat preservation box and removal heat preservation box and restrict the volume of raw materials, make when needing the feed, make ration that can be quick when blowing the glass bottle at every turn, the volume difference leads to the glass bottle poor quality to appear when avoiding making, drive by ejection of compact electric push rod and remove the heat preservation box and remove, release the raw materials under linkage confinement ring's is spacing, the quick feed of being convenient for.
In conclusion, through the mutual cooperation of multiple blowing type subassembly and ration unloading subassembly for can be quick when blowing limit the quantity, make can be quick when the preparation carry out the ration design, avoid appearing size deviation or quality problems when leading to glass bottle production because of the volume difference.
3. Be provided with the cooling and wash the subassembly, place the screen box inboard with the glass bottle through arm and electronic slide rail, wash the glass bottle by inlet tube input washing liquid, circulate by limit for height pipe and input tube, carry out the secondary cooling when clearing up the glass bottle surface, it rises to draw the screen box by elevator motor and lift lead screw drive again, take out the screen box from the cooler bin, and change new screen box, make and concentrate the processing that can be quick when collecting and clearing up at the glass bottle, and can cool off the glass bottle completely, avoid appearing the cracked condition.
4. Be provided with the heat and dry by the fire exhaust subassembly, it places the board to draw the net box to remove Contraband types along, again by the slip electric putter drive sealed fixed box slip, it is sealed to make sealed fixed box place the mutual joint of board with Contraband type, again by the hot plate to deposit the glass bottle in the net box and carry out the heat and dry by the heat, exhaust fan discharges the hot steam of inside again, thereby quick heat dries by the fire dry, guaranteed the processing stability to the glass bottle, be convenient for follow-up deposit the glass bottle.
Combine to use, wash the subassembly through multiple blow type subassembly and cooling and mutually support, make the control cooling rate that can be quick when needs carry out the shaping to the glass bottle, avoid cooling to lead to the cracked condition to appear in the glass bottle too fast, and through multistep cooling, the refrigerated stability has been guaranteed, wash the subassembly through heat drying exhaust subassembly and cooling and mutually support, make obtaining drying that can be quick after wasing, be convenient for subsequent depositing, mutually support through a plurality of subassemblies, make the quantity that can effectual injecing the glass bottle when the glass bottle preparation, and guarantee the stability of glass bottle preparation.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.
In the drawings:
FIG. 1 is a schematic process flow diagram of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a schematic structural view of a multiple blow module of the present invention;
FIG. 4 is a schematic view of the mounting structure of the molding die of the present invention;
FIG. 5 is a schematic view of the mounting structure of the stationary support plate of the present invention;
FIG. 6 is a schematic view of the mounting structure of the sizing tube of the present invention;
FIG. 7 is a schematic view of the installation structure of the heating pipe of the present invention;
FIG. 8 is a schematic view of the construction of the Ration blanking assembly of the present invention;
FIG. 9 is a schematic view of the installation structure of the mobile thermal insulation case of the present invention;
FIG. 10 is a schematic structural view of the cooling wash assembly of the present invention;
fig. 11 is a schematic view of the installation structure of the extraction net cartridge of the present invention;
FIG. 12 is a schematic structural view of a thermal exhaust assembly of the present invention;
FIG. 13 is a schematic view of the installation structure of the heating panel of the present invention;
FIG. 14 is a schematic view of the mounting structure of the return spring of the present invention;
reference numbers in the figures: 1. fixing a support frame;
2. a multiple blow type assembly; 201. fixing the support plate; 202. a sliding limit groove; 203. forming a mold; 204. a bidirectional screw; 205. a linkage supporting frame; 206. a linkage motor; 207. a moving hydraulic cylinder; 208. pressing the support frame; 209. punching an electric push rod; 210. punching a hole frame; 211. mounting a support frame; 212. a lower piezoelectric push rod; 213. mounting a support plate; 214. forming a tube; 215. a support linkage frame; 216. an auxiliary electric push rod; 217. a sliding support plate; 218. shaping pipes; 219. an intake limiting valve; 220. heating a tube; 221. a combustion tube; 222. a limiting spring; 223. a seal barrier plate;
3. a quantitative blanking assembly; 301. model Contraband blanking plate; 302. pushing the electric push rod; 303. fixing the heat preservation box; 304. discharging an electric push rod; 305. moving the heat preservation box; 306. a restraining block; 307. a heat-insulating blanking pipe; 308. a linkage limit ring; 309. fixing a discharge hole; 310. a cutting knife; 311. cutting the electric push rod;
4. cooling and cleaning the assembly; 401. a cooling tank; 402. a lifting screw rod; 403. a load bearing support frame; 404. a lifting motor; 405. extracting the net box; 406. a slide discharge port; 407. a return spring; 408. a protective barrier; 409. storing the net box; 410. an electric slide rail; 411. a mechanical arm; 412. a height limiting pipe; 413. an input tube; 414. an inlet and outlet restriction valve; 415. a water inlet pipe; 416. a return pipe; 417. a drain pipe; 418. a discharge limiting valve;
5. a hot bake exhaust assembly; 501. contraband type placing board; 502. clamping the limiting groove; 503. a torsion spring; 504. turning over the barrier plate; 505. sealing the fixed box; 506. heating plates; 507. an exhaust fan; 508. an exhaust pipe; 509. sliding the electric push rod.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
Example (b): as shown in fig. 1-14, the invention provides a technical scheme, a bottle blowing process for glass bottles, comprising the following steps:
s1: quantitative blanking: the fixed support frames 1 and the Contraband type blanking plates 301 are limited, and the material pushing electric push rods 302, the material discharging electric push rods 304 and the cutting electric push rods 311 are used for cutting raw materials, so that the raw materials can rapidly enter the fixed heat-preservation box 303 and the movable heat-preservation box 305, the quantity of the raw materials is rapidly quantified, and the situation that the glass bottles are different in size and thickness during blowing due to insufficient or excessive quantity is avoided;
s2: punching and blowing: the punching frame 210 is driven by the punching electric push rod 209 to punch the raw material in the forming die 203, and then the forming pipe 214 is used for performing preliminary forming on the high-pressure air inlet of the raw material, so that stable air inlet is facilitated, the phenomenon that the glass material cannot be integrally blown by air effectively during blowing is avoided, and the manufacturing stability is ensured;
s3: heating and forming: the heating pipe 220 and the combustion pipe 221 heat the glass material, so that the glass material is prevented from being cooled and solidified, subsequent stable blowing is facilitated, the shaping pipe 218 is used for shaping the glass bottle again, stable manufacturing of the glass bottle can be guaranteed during manufacturing through multi-step shaping, and the defective rate is effectively reduced;
s4: cooling and cleaning: the forming die 203 is cooled through the water inlet pipe 415 and the return pipe 416, so that the glass bottle can be slowly cooled during forming, the condition that the glass bottle is cracked due to the fact that the cooling speed is too high is avoided, the glass bottle is cleaned and secondarily cooled through the cooling box 401, the glass bottle is stored through the storage net box 409, and the stability of cleaning and cooling treatment is guaranteed;
s5: and (3) heat drying treatment: the glass bottle is heated by the heating plate 506 so that the glass bottle can be dried rapidly, and the hot steam is exhausted through the exhaust fan 507 and the exhaust pipe 508, thereby ensuring the efficiency and speed of the treatment.
A multi-blowing type component 2 is arranged on one side of the fixed support frame 1, and the multi-blowing type component 2 comprises a sliding limit groove 202, a forming die 203, a movable hydraulic cylinder 207, a downward pressing support frame 208, a punching electric push rod 209, a punching frame 210, an installing support frame 211, a downward pressing electric push rod 212, an installing support plate 213, a forming pipe 214, a supporting linkage frame 215, an auxiliary electric push rod 216, a sliding support plate 217, a shaping pipe 218 and a heating pipe 220;
the punching electric push rod 209 drives the punching frame 210 to slide and press downwards along the downward pressing support frame 208, the bottom end of the punching frame 210 is directly inserted into the inner side of the raw material to punch the raw material, and the movable hydraulic cylinder 207 drives the forming die 203 to slide along the sliding limiting groove 202;
the lower piezoelectric push rod 212 drives the installation supporting plate 213 to slide along the installation supporting frame 211, the forming tube 214 is inserted into the raw material in the forming die 203, air is fed through the forming tube 214, the auxiliary electric push rod 216 drives the sliding supporting plate 217 to slide along the supporting linkage frame 215, the heating tube 220 is inserted into the inner side of the forming die 203, oxygen is input into the heating tube 220, combustion gas is input into the combustion tube 221, and the shaping tube 218 is inserted into the inner side of the forming die 203.
The multi-blowing type component 2 comprises a fixed supporting plate 201, a sliding limiting groove 202, a forming die 203, a two-way screw 204, a linkage supporting frame 205, a linkage motor 206, a movable hydraulic cylinder 207, a downward pressing supporting frame 208, a punching electric push rod 209, a punching frame 210, a mounting supporting frame 211, a downward pressing electric push rod 212, a mounting supporting plate 213, a forming pipe 214, a supporting linkage frame 215, an auxiliary electric push rod 216, a sliding supporting plate 217, a shaping pipe 218, an air inlet limiting valve 219, a heating pipe 220, a combustion pipe 221, a limiting spring 222 and a sealing blocking plate 223;
the top end of the fixed support frame 1 is fixedly clamped with a fixed support plate 201, sliding limit grooves 202 are formed in the top end of the fixed support plate 201 at equal intervals, a forming die 203 is embedded and mounted in the sliding limit grooves 202, the sliding limit grooves 202 are T-shaped, so that the forming die 203 can be quickly limited when opened, the side end of the forming die 203 is rotatably connected with a bidirectional screw 204, the side end of the bidirectional screw 204 is rotatably mounted at one end of a linkage support frame 205, the bottom end of the linkage support frame 205 is slidably connected with the top end of the fixed support plate 201, effective limiting can be performed during sliding, the stability of sliding movement is guaranteed, the side end of the linkage support frame 205 is connected with a linkage motor 206 through a motor base, an output shaft of the linkage motor 206 is connected with the side end of the bidirectional screw 204 through a belt, and the position, far away from the linkage motor 206, of one end of the linkage support frame 205 is fixedly connected with a moving hydraulic cylinder 207;
the top end of the fixed supporting plate 201 is fixedly connected with a downward-pressing supporting frame 208, the top end of the downward-pressing supporting frame 208 is embedded and installed with a punching electric push rod 209, the bottom end of the punching electric push rod 209 is fixedly connected with a punching frame 210, the middle part of the top end of the fixed supporting plate 201 is fixedly installed with an installation supporting frame 211, the top end of the installation supporting frame 211 is embedded and installed with a lower piezoelectric push rod 212, the bottom end of the downward-pressing electric push rod 212 is fixedly connected with an installation supporting plate 213, the bottom end of the installation supporting plate 213 is equidistantly penetrated and clamped with a forming tube 214, one side of the top end of the fixed supporting plate 201, which is far away from the movable hydraulic cylinder 207, is fixedly installed with a supporting linkage frame 215, the top end of the supporting linkage frame 215 is embedded and installed with an auxiliary electric push rod 216, the bottom end of the auxiliary electric push rod 216 is fixedly installed with a sliding supporting plate 217, the top ends of the punching frame 210 and the sliding supporting plate 217 are all welded and connected with limiting guide posts for limiting and blocking, thereby ensuring that the punching frame 210 and the sliding supporting plate 217 can effectively limit when sliding, sliding support plate 217 bottom one side equidistance is run through and is installed sizing pipe 218, the venthole has all been seted up to shaping pipe 214 and sizing pipe 218 side, make can even shaping when giving vent to anger the shaping to the glass bottle, shaping pipe 214 and sizing pipe 218 one end are all embedded to install and are admitted air limiting valve 219, the one end that sizing pipe 218 was kept away from to sliding support plate 217 bottom is run through and is had heating pipe 220, the inboard middle part embedded installation of heating pipe 220 has combustion tube 221, the inboard one end welding of heating pipe 220 has spacing spring 222, spacing spring 222 one end welded connection has sealed barrier plate 223, linkage motor 206, the electric push rod 209 punches, push rod 212 and supplementary electric push rod 216 input and external controller output electric connection push rod down, external controller input and external power source output electric connection.
A quantitative blanking assembly 3 is arranged on one side of the fixed supporting plate 201, and the quantitative blanking assembly 3 comprises an Contraband-type blanking plate 301, a pushing electric push rod 302, a fixed heat preservation box 303, a discharging electric push rod 304, a movable heat preservation box 305, a limiting stop block 306, a heat insulation blanking pipe 307, a linkage limiting ring 308, a fixed discharging hole 309, a cutting knife 310 and a cutting electric push rod 311;
contraband type blanking plates 301, Contraband type blanking plates 301 and Contraband type blanking plates 301 are fixedly installed at the top ends of the fixed supporting plates 201 in an embedded mode, a plurality of pushing electric push rods 302 are installed at equal intervals at the side ends of the Contraband type blanking plates 301, one ends of the pushing electric push rods 302 are fixedly connected with fixed heat preservation boxes 303, discharging electric push rods 304 are fixedly installed at the side ends of the fixed heat preservation boxes 303, one ends of the discharging electric push rods 304 are fixedly connected with movable heat preservation boxes 305, the bottom ends of the fixed heat preservation boxes 303 and the movable heat preservation boxes 305 are attached to the top ends of the inner sides of the Contraband type blanking plates 301, the supporting stability is guaranteed, limiting fixing columns are connected to the side ends of the fixed heat preservation boxes 303 and the movable heat preservation boxes 305 in a sleeved mode, the fixed heat preservation boxes 303 and the movable heat preservation boxes 305 can be limited and blocked during discharging, uniform discharging is guaranteed, the situation that the discharging position is deviated and the material blanking position to affect forming is avoided, and the movable heat preservation boxes 305 are connected with the fixed heat preservation boxes 303 in a clamped mode, the top ends of the fixed heat preservation box 303 and the movable heat preservation box 305 are both fixedly connected with a limiting stop block 306, a linkage limiting ring 308 is connected between the fixed heat preservation box 303 and the movable heat preservation box 305 in a sliding way, a heat insulation discharge pipe 307 penetrates through the top end of the Contraband type blanking plate 301 corresponding to the position of the limiting stop block 306, a sliding protective groove is arranged at the position of the limiting stop block 306 corresponding to the position of the heat insulation discharge pipe 307, make can be effectual spacing when the unloading, flitch 301 bottom corresponds fixed heat preservation box 303 position department under the Contraband type and has seted up fixed discharge opening 309, sliding connection has cutting knife 310 between thermal-insulated unloading pipe 307 and the fixed heat preservation box 303, cutting knife 310 one end fixedly connected with cutting electric push rod 311, cutting electric push rod 311 installs in Contraband type unloading board 301 one end through the mount pad, promote electric push rod 302, ejection of compact electric push rod 304 and cutting electric push rod 311 input and external control ware output electric connection.
A cooling and cleaning assembly 4 is arranged on one side of the fixed support frame 1, and the cooling and cleaning assembly 4 comprises a cooling box 401, a lifting screw rod 402, a bearing support frame 403, a lifting motor 404, an extraction net box 405, a sliding discharge port 406, a return spring 407, a protective barrier plate 408, a storage net box 409, an electric sliding rail 410, a mechanical arm 411, a height limiting pipe 412, an input pipe 413, an inlet and outlet limiting valve 414, a water inlet pipe 415, a return pipe 416, a water outlet pipe 417 and a discharge limiting valve 418;
the cooling box 401 is fixedly connected with the top end of the fixed support frame 1 in a clamping manner, one end of the inner side of the cooling box 401 is rotatably connected with a lifting screw rod 402, the top end of the cooling box 401 is fixedly provided with a bearing support frame 403, the position of the top end of the bearing support frame 403 corresponding to the lifting screw rod 402 is provided with a lifting motor 404 through a motor base, the output shaft of the lifting motor 404 is fixedly connected with the top end of the lifting screw rod 402, the side end of the lifting screw rod 402 is rotatably connected with an extraction net box 405, the side end of the extraction net box 405 is attached to the inner side end of the cooling box 401, the cleaned glass bottle can be conveniently and rapidly taken out, one end of the extraction net box 405 is provided with a sliding outlet 406, one end of the inner side of the sliding outlet 406 is welded with a return spring 407, one end of the return spring 407 is welded with a protection barrier plate 408, the maximum rotating angle of the protection barrier plate 408 is 135 degrees, so that the quick limiting can be realized during the discharging, the storage net box 409 is placed on the inner side of the extraction net box 405, electronic slide rail 410 of inboard bottom fixed mounting of bearing support frame 403, electronic slide rail 410 side equidistance sliding connection has a plurality of robotic arm 411, cooler 401 side runs through limit high pipe 412, cooler 401 bottom runs through there is input tube 413, input tube 413 and limit high pipe 412 one end are all embedded and are installed business turn over limiting valve 414, forming die 203 one end bottom runs through there is inlet tube 415, forming die 203 one end is close to inlet tube 415 position department and runs through there is back flow 416, forming die 203 bottom runs through drain pipe 417, the inlet tube 415 internal diameter equals with drain pipe 417 internal diameter, be convenient for business turn over water, discharge limiting valve 418 is installed in the embedding of drain pipe 417 one end, elevator motor 404 input and external control ware output electric connection.
A hot drying exhaust component 5 is installed on one side of the fixed support frame 1, and the hot drying exhaust component 5 comprises an Contraband-shaped placing plate 501, a clamping limiting groove 502, a torsion spring 503, a turnover blocking plate 504, a sealing fixed box 505, a heating plate 506, an exhaust fan 507, an exhaust pipe 508 and a sliding electric push rod 509;
the top end of the fixed support frame 1 is fixedly provided with an Contraband-type placing plate 501, the Contraband-type placing plate 501 is connected with one end of the cooling box 401 in a clamping manner so as to be supported during discharging, the top end of the Contraband-type placing plate 501 is provided with a clamping limiting groove 502, the inner side of the clamping limiting groove 502 is welded with a torsion spring 503, one end of the torsion spring 503 is welded with a turnover blocking plate 504, the maximum rotation angle of the turnover blocking plate 504 is 90 degrees so as to limit a discharging storage net box 409, the top end of the Contraband-type placing plate 501 is connected with a sealed fixed box 505 in a clamping manner, the inner side of the sealed fixed box 505 is symmetrically clamped with heating plates 506 in a clamping manner, the top end of the sealed fixed box 505 is embedded and provided with exhaust fans 507 at equal intervals, the top end of the sealed fixed box 505 is clamped and connected with exhaust pipes 508 corresponding to the positions of the exhaust fans 507, the top end of the sealed fixed box 505 is fixedly connected with a sliding electric push rod 509, the sliding electric push rod 509 is clamped and arranged at one end of the support frame 403, the input ends of the heating plate 506, the exhaust fan 507 and the sliding electric push rod 509 are electrically connected with the output end of an external controller.
The working principle and the using process of the invention are as follows: when the glass bottle is required to be manufactured, glass stock solution enters the position of the limiting stop block 306 through the heat insulation discharge pipe 307, raw materials enter the positions of the fixed heat preservation box 303 and the movable heat preservation box 305 through the heat insulation discharge pipe 307, after the raw materials enter, the cutting knife 310 is driven by the cutting electric push rod 311 to slide along the limiting stop block 306, the raw material is cut, the amount of the raw material is limited by the fixed heat-preserving box 303 and the movable heat-preserving box 305, after the quantification is finished, the electric push rod 302 is pushed to drive the fixed heat preservation box 303 to move, the fixed heat preservation box 303 and the movable heat preservation box 305 are moved to the position of the fixed discharge hole 309, the electric push rod 304 is then used for driving the movable heat preservation box 305 to slide along the Contraband-shaped blanking plate 301, the fixed heat preservation box 303 and the movable heat preservation box 305 are opened, the raw materials are pushed out under the drive of the linkage limiting ring 308, so that the raw materials are discharged into the forming die 203 from the fixed discharging hole 309;
after the raw material enters the inner side of the forming die 203, the punching frame 210 is driven by the punching electric push rod 209 to slide and press down along the pressing support frame 208, the bottom end of the punching frame 210 is directly inserted into the inner side of the raw material to punch the raw material, thereby facilitating the subsequent blowing forming of the raw material, the forming die 203 is driven by the movable hydraulic cylinder 207 to slide along the sliding limit groove 202, the forming die 203 is moved to the position of the forming tube 214, the lower piezoelectric push rod 212 drives the installation support plate 213 to slide along the installation support frame 211, the forming tube 214 is inserted into the raw material in the forming die 203, the air is fed through the forming tube 214 to blow the raw material, the raw material is preliminarily formed by high-pressure air pressure, thereby the raw material can be rapidly formed, after the forming is completed, the forming die 203 is pushed to the position of the heating tube 220 by the movable hydraulic cylinder 207, the auxiliary electric push rod 216 drives the sliding support plate 217 to slide along the support linkage frame 215, the heating pipe 220 is inserted into the inner side of the forming mold 203, oxygen is input into the heating pipe 220, when oxygen is input, the sealing baffle plate 223 slides under the pushing of gas, the limiting spring 222 is stretched, combustion gas is input into the combustion pipe 221, and the preliminarily formed glass bottle which is not completely solidified and formed is heated for the second time, so that the glass liquid can be heated again, the solidification condition when the glass bottle is not completely formed is avoided, waste gas is discharged through the heating pipe 220, the stability of internal gas supply is ensured, the heat supply can be stably and continuously carried out during the heating, the liquid state of the glass inside is ensured, after the heating is finished, the auxiliary electric push rod 216 drives the sliding support plate 217 to ascend, the forming mold 203 is driven to the position of the shaping pipe 218 by the movable hydraulic cylinder 207 again, the shaping pipe 218 is inserted into the inner side of the forming mold 203 again, and the glass bottle is blown and formed for the second time, the glass bottle can be blown and formed in multiple steps during manufacturing, heating and blowing can be performed in a reciprocating mode in the blowing process, the specific situation of forming can be controlled during forming, the thickness and the shape of the formed glass bottle are guaranteed, the situation that the thickness of the glass bottle is insufficient or the shape of the glass bottle is changed abnormally is avoided, cooling water is input through the water inlet pipe 415 after blowing is completed, the cooling water is discharged through the backflow pipe 416 behind the forming die 203, the forming die 203 is cooled integrally, the forming die 203 is cooled continuously, the glass bottle can be cooled and formed rapidly, the situation that the glass bottle is cooled and cracked due to the fact that the cooling speed is too fast due to direct contact with the cooling water during forming is avoided, the forming stability of the glass bottle is guaranteed, and after cooling is completed, the drain pipe 417 is opened through the discharge limiting valve 418 to discharge the cooling water, the subsequent blowing of the glass bottle is convenient;
after the glass bottle is formed, the two-way screw 204 is driven by the linkage motor 206, the forming die 203 is opened, the formed glass bottle is taken by the mechanical arm 411 and is placed inside the storage net box 409 through the mechanical arm 411 and the electric slide rail 410, the access limiting valve 414 is opened after the glass bottle is placed, the cleaning liquid is input through the water inlet pipe 415, the glass bottle in the storage net box 409 is cleaned through the cleaning liquid, the cleaning liquid is circulated through the height limiting pipe 412 and the input pipe 413, so that the glass bottle is cooled again and the surface of the glass bottle is cleaned, after the cleaning is completed, the cleaning liquid is discharged through the water inlet pipe 415, the cleaned residue is discharged, the lifting screw 402 is driven by the lifting motor 404 to rotate, the extraction net box 405 is driven to ascend, the storage net box is taken out of the cooling box 401, a worker pulls the storage net box 409, when the storage net box 409 is pulled, the storage net box 409 pushes the protective blocking plate 408, the return spring 407 is synchronously compressed so as to quickly take out the storage net box 409, and a new storage net box 409 is replaced, so that the glass bottles can be quickly treated when being collected and cleaned in a centralized manner, and the production efficiency is ensured;
after the processing is finished, the storage net box 409 moves to the Contraband type placing plate 501 along the extraction net box 405, the sliding electric push rod 509 drives the sealing fixing box 505 to slide, the sealing fixing box 505 and the Contraband type placing plate 501 are clamped and sealed, the storage net box 409 is limited through the overturning blocking plate 504, the heating plate 506 is used for drying the glass bottles in the storage net box 409, the exhaust fan 507 is used for exhausting the internal hot steam, the rapid drying is realized, and the processing stability of the glass bottles is ensured.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. A glass bottle blowing process is characterized by comprising the following steps:
s1: quantitative blanking: the raw materials are cut by the material pushing electric push rod (302), the material discharging electric push rod (304) and the cutting electric push rod (311) through the limit of the fixed support frame (1) and the Contraband type blanking plate (301), so that the raw materials can rapidly enter the fixed heat-insulation box (303) and the movable heat-insulation box (305), the quantity of the raw materials is rapidly quantified, and the condition that the glass bottle is different in size and thickness when blown due to insufficient quantity or excessive quantity is avoided;
s2: punching and blowing: the punching frame (210) is driven by the punching electric push rod (209) to punch the raw material in the forming die (203), and then the forming pipe (214) is used for performing preliminary forming on the raw material high-pressure air inlet, so that stable air inlet is facilitated, the phenomenon that the glass material cannot be integrally blown by air effectively during blowing is avoided, and the manufacturing stability is ensured;
s3: heating and forming: the heating pipe (220) and the combustion pipe (221) heat the glass material, so that the glass material is prevented from being cooled and solidified, subsequent stable blowing is facilitated, the shaping pipe (218) shapes the glass bottle again, stable manufacturing of the glass bottle can be guaranteed during manufacturing through multi-step shaping, and the defective rate is effectively reduced;
s4: cooling and cleaning: the forming die (203) is cooled through the water inlet pipe (415) and the return pipe (416), so that the glass bottle can be slowly cooled during forming, the situation that the glass bottle is cracked due to the fact that the cooling speed is too high is avoided, the glass bottle is cleaned and secondarily cooled through the cooling box (401), and the glass bottle is stored through the storage net box (409), and the stability of cleaning and cooling treatment is guaranteed;
s5: and (3) heat drying treatment: the glass bottle is heated by the heating plate (506) so that the glass bottle can be dried quickly, and hot steam is exhausted by the exhaust fan (507) and the exhaust pipe (508), thereby ensuring the efficiency and speed of the treatment.
2. The glass bottle blowing process according to claim 1, wherein a multiple blowing type component (2) is mounted on one side of the fixed support frame (1), and the multiple blowing type component (2) comprises a sliding limiting groove (202), a forming die (203), a movable hydraulic cylinder (207), a downward pressing support frame (208), a punching electric push rod (209), a punching frame (210), a mounting support frame (211), a downward pressing electric push rod (212), a mounting support plate (213), a forming tube (214), a support linkage frame (215), an auxiliary electric push rod (216), a sliding support plate (217), a shaping tube (218) and a heating tube (220);
the punching electric push rod (209) drives the punching frame (210) to slide and press down along the pressing support frame (208), the bottom end of the punching frame (210) is directly inserted into the inner side of the raw material to punch the raw material, and the movable hydraulic cylinder (207) drives the forming die (203) to slide along the sliding limiting groove (202);
the lower piezoelectric push rod (212) drives the installation supporting plate (213) to slide along the installation supporting frame (211), the forming tube (214) is inserted into raw materials in the forming die (203), air is introduced through the forming tube (214), the auxiliary electric push rod (216) drives the sliding supporting plate (217) to slide along the supporting linkage frame (215), the heating tube (220) is inserted into the inner side of the forming die (203), oxygen is input into the heating tube (220), combustion gas is input into the combustion tube (221), and the shaping tube (218) is inserted into the inner side of the forming die (203).
3. The glass bottle blowing process according to claim 2, wherein the multiple blowing type assembly (2) comprises a fixed support plate (201), a sliding limit groove (202), a forming mold (203), a bidirectional screw (204), a linkage support frame (205), a linkage motor (206), a movable hydraulic cylinder (207), a downward pressing support frame (208), a punching electric push rod (209), a punching frame (210), an installation support frame (211), a downward pressing electric push rod (212), an installation support plate (213), a forming tube (214), a support linkage frame (215), an auxiliary electric push rod (216), a sliding support plate (217), a shaping tube (218), an air inlet limit valve (219), a heating tube (220), a combustion tube (221), a limit spring (222) and a sealing blocking plate (223);
the top end of the fixed support frame (1) is fixedly clamped with a fixed support plate (201), sliding limit grooves (202) are formed in the top end of the fixed support plate (201) at equal intervals, a forming die (203) is embedded in the inner side of each sliding limit groove (202), the side end of each forming die (203) is rotatably connected with a bidirectional screw (204), the side end of each bidirectional screw (204) is rotatably installed at one end of a linkage support frame (205), the side end of each linkage support frame (205) is connected with a linkage motor (206) through a motor base, an output shaft of each linkage motor (206) is connected with the side end of each bidirectional screw (204) through a belt, and one end of each linkage support frame (205) far away from the position of the linkage motor (206) is fixedly connected with a movable hydraulic cylinder (207);
the punching machine is characterized in that a lower pressing support frame (208) is fixedly connected to the top end of the fixed support plate (201), a punching electric push rod (209) is embedded into the top end of the lower pressing support frame (208), a punching frame (210) is fixedly connected to the bottom end of the punching electric push rod (209), an installation support frame (211) is fixedly installed in the middle of the top end of the fixed support plate (201), a lower piezoelectric push rod (212) is embedded into the top end of the installation support frame (211), an installation support plate (213) is fixedly connected to the bottom end of the lower piezoelectric push rod (212), a forming tube (214) is connected to the bottom end of the installation support plate (213) in an equidistant penetrating manner, a support linkage frame (215) is fixedly installed on one side of the top end of the fixed support plate (201) far away from the movable hydraulic cylinder (207), an auxiliary electric push rod (216) is embedded into the top end of the support linkage frame (215), and a sliding support plate (217) is fixedly installed on the bottom end of the auxiliary electric push rod (216), sliding support board (217) bottom one side equidistance is run through and is installed sizing pipe (218), forming tube (214) and sizing pipe (218) one end are all embedded and are installed air intake restriction valve (219), the one end that sizing pipe (218) were kept away from to sliding support board (217) bottom is run through and is had heating pipe (220), heating pipe (220) inboard middle part embedding is installed combustion tube (221), the welding of heating pipe (220) inboard one end has spacing spring (222), spacing spring (222) one end welded connection has sealed barrier plate (223).
4. The glass bottle blowing process according to claim 3, wherein the bottom end of the linkage support frame (205) is slidably connected with the top end of the fixed support plate (201), the top ends of the punching frame (210) and the sliding support plate (217) are both connected with limiting guide posts in a welding manner, the sliding limiting groove (202) is T-shaped, air outlets are formed in the side ends of the forming tube (214) and the shaping tube (218), the input ends of the linkage motor (206), the punching electric push rod (209), the lower pressing electric push rod (212) and the auxiliary electric push rod (216) are electrically connected with the output end of an external controller, and the input end of the external controller is electrically connected with the output end of an external power supply.
5. The glass bottle blowing process according to claim 2, wherein a quantitative blanking assembly (3) is mounted on one side of the fixed support plate (201), and the quantitative blanking assembly (3) comprises an Contraband-type blanking plate (301), a pushing electric push rod (302), a fixed heat preservation box (303), a discharging electric push rod (304), a movable heat preservation box (305), a limiting stop block (306), a heat insulation blanking pipe (307), a linkage limiting ring (308), a fixed discharging hole (309), a cutting knife (310) and a cutting electric push rod (311);
the fixed support plate (201) top end fixed mounting has Contraband type flitch (301) down, the flitch (301) is down in Contraband type, Contraband type flitch (301) down side equidistance embedding installs a plurality of promotion electric push rod (302), promotion electric push rod (302) one end fixed connection has fixed heat preservation box (303), fixed heat preservation box (303) side fixed mounting has ejection of compact electric push rod (304), ejection of compact electric push rod (304) one end fixed connection has removal heat preservation box (305), removal heat preservation box (305) is connected with fixed heat preservation box (303) joint, fixed heat preservation box (303) and removal heat preservation box (305) top end all fixed connection has the restriction to block piece (306), sliding connection has linkage limit ring (308) between fixed heat preservation box (303) and the removal heat preservation box (305), flitch (301) top corresponds restriction and blocks piece (306) position department and runs through thermal-insulated blanking pipe (307) down in Contraband type, the thermal insulation and heat preservation combined type thermal insulation and heat preservation box is characterized in that a fixed discharging hole (309) is formed in the position, corresponding to the fixed heat preservation box (303), of the bottom end of the Contraband type blanking plate (301), a cutting knife (310) is connected between the thermal insulation blanking tube (307) and the fixed heat preservation box (303) in a sliding mode, one end of the cutting knife (310) is fixedly connected with a cutting electric push rod (311), and the cutting electric push rod (311) is installed at one end of the Contraband type blanking plate (301) through a mounting seat.
6. The glass bottle blowing process according to claim 5, wherein the side ends of the fixed heat-preservation box (303) and the movable heat-preservation box (305) are connected with limit fixing columns in a sleeved mode, the bottom ends of the fixed heat-preservation box (303) and the movable heat-preservation box (305) are attached to the top end of the inner side of an Contraband-type blanking plate (301), a sliding protection groove is formed in the position, corresponding to the heat-insulation blanking pipe (307), of the limit blocking block (306), and the input ends of the pushing electric push rod (302), the discharging electric push rod (304) and the cutting electric push rod (311) are electrically connected with the output end of an external controller.
7. The glass bottle blowing process according to claim 1, wherein a cooling and cleaning assembly (4) is mounted on one side of the fixed support frame (1), and the cooling and cleaning assembly (4) comprises a cooling box (401), a lifting screw rod (402), a bearing support frame (403), a lifting motor (404), an extraction net box (405), a sliding discharge port (406), a reset spring (407), a protective barrier plate (408), a storage net box (409), an electric sliding rail (410), a mechanical arm (411), a height limiting pipe (412), an input pipe (413), an access limiting valve (414), a water inlet pipe (415), a return pipe (416), a drain pipe (417) and a discharge limiting valve (418);
the top end of the fixed support frame (1) is fixedly clamped and connected with a cooling box (401), one end of the inner side of the cooling box (401) is rotatably connected with a lifting screw rod (402), the top end of the cooling box (401) is fixedly provided with a bearing support frame (403), the position of the top end of the bearing support frame (403) corresponding to the lifting screw rod (402) is provided with a lifting motor (404) through a motor base, the output shaft of the lifting motor (404) is fixedly connected with the top end of the lifting screw rod (402), the side end of the lifting screw rod (402) is rotatably connected with an extraction net box (405), one end of the extraction net box (405) is provided with a sliding outlet (406), one end of the inner side of the sliding outlet (406) is welded with a reset spring (407), one end of the reset spring (407) is welded with a protective barrier plate (408), and the inner side of the extraction net box (405) is placed with a storage net box (409), bearing support frame (403) inboard bottom fixed mounting has electronic slide rail (410), electronic slide rail (410) side equidistance sliding connection has a plurality of mechanical arm (411), cooler bin (401) side runs through limit high pipe (412), cooler bin (401) bottom is run through has input tube (413), input tube (413) and limit high pipe (412) one end all imbeds and installs business turn over restriction valve (414), forming die (203) one end bottom is run through has inlet tube (415), forming die (203) one end is close to inlet tube (415) position department and has been run through back flow (416), forming die (203) bottom runs through drain pipe (417), discharge restriction valve (418) are installed in drain pipe (417) one end embedding.
8. The glass bottle blowing process according to claim 7, wherein the side end of the extraction net box (405) is attached to the inner side end of the cooling box (401), the maximum rotation angle of the protective blocking plate (408) is 135 degrees, the inner diameter of the water inlet pipe (415) is equal to that of the water outlet pipe (417), and the input end of the lifting motor (404) is electrically connected with the output end of an external controller.
9. The glass bottle blowing process according to claim 1, wherein a hot drying exhaust assembly (5) is installed on one side of the fixed support frame (1), and the hot drying exhaust assembly (5) comprises an Contraband-type placing plate (501), a clamping limiting groove (502), a torsion spring (503), a turnover blocking plate (504), a sealing fixing box (505), a heating plate (506), an exhaust fan (507), an exhaust pipe (508) and a sliding electric push rod (509);
an Contraband-shaped placing plate (501) is fixedly arranged at the top end of the fixed support frame (1), a clamping limiting groove (502) is arranged at the top end of the Contraband-shaped placing plate (501), a torsion spring (503) is welded on the inner side of the clamping limiting groove (502), one end of the torsion spring (503) is welded and connected with an overturning blocking plate (504), the top end of the Contraband-shaped placing plate (501) is connected with a sealing and fixing box (505) in a clamping way, the inner side of the sealing fixed box (505) is symmetrically clamped with heating plates (506), the top end of the sealing fixed box (505) is embedded with exhaust fans (507) at equal intervals, the exhaust pipe (508) is clamped and connected at the position of the top end of the sealing fixed box (505) corresponding to the exhaust fan (507), the top end of the sealing fixed box (505) is fixedly connected with a sliding electric push rod (509), the sliding electric push rod (509) is clamped and installed at one end of the bearing support frame (403).
10. The glass bottle blowing process according to claim 9, wherein the maximum rotation angle of the turnover barrier plate (504) is 90 degrees, the Contraband-type placing plate (501) is connected with one end of the cooling box (401) in a clamping manner, and the input ends of the heating plate (506), the exhaust fan (507) and the sliding electric push rod (509) are electrically connected with the output end of an external controller.
CN202111058321.3A 2021-09-09 2021-09-09 Glass bottle blowing process Pending CN113735415A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111058321.3A CN113735415A (en) 2021-09-09 2021-09-09 Glass bottle blowing process

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111058321.3A CN113735415A (en) 2021-09-09 2021-09-09 Glass bottle blowing process

Publications (1)

Publication Number Publication Date
CN113735415A true CN113735415A (en) 2021-12-03

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Application Number Title Priority Date Filing Date
CN202111058321.3A Pending CN113735415A (en) 2021-09-09 2021-09-09 Glass bottle blowing process

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN212857960U (en) * 2021-02-19 2021-04-02 苏州大懿智能装备有限公司 Stainless steel plate adsorption platform for laser cutting equipment
CN213012546U (en) * 2020-05-13 2021-04-20 新沂市三和伟业玻璃制品有限公司 Forming die applied to glass bottle blowing process

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN213012546U (en) * 2020-05-13 2021-04-20 新沂市三和伟业玻璃制品有限公司 Forming die applied to glass bottle blowing process
CN212857960U (en) * 2021-02-19 2021-04-02 苏州大懿智能装备有限公司 Stainless steel plate adsorption platform for laser cutting equipment

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Application publication date: 20211203