CN116551518A - A kind of aluminum formwork surface treatment process and its device - Google Patents
A kind of aluminum formwork surface treatment process and its device Download PDFInfo
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- CN116551518A CN116551518A CN202310525152.2A CN202310525152A CN116551518A CN 116551518 A CN116551518 A CN 116551518A CN 202310525152 A CN202310525152 A CN 202310525152A CN 116551518 A CN116551518 A CN 116551518A
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/73—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals characterised by the process
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
- B24B19/20—Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding dies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/16—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces performing a reciprocating movement, e.g. during which the sense of rotation of the working-spindle is reversed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B20/00—Combinations of machines or apparatus covered by two or more of groups F26B9/00 - F26B19/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements for supplying or controlling air or other gases for drying solid materials or objects
- F26B21/001—Air generating units, e.g. movable or independent of drying enclosure
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- General Engineering & Computer Science (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
Description
技术领域technical field
本发明涉及铝模板表面处理技术领域,更具体地说,本发明涉及一种铝模板表面处理工艺及其装置。The invention relates to the technical field of aluminum template surface treatment, more specifically, the invention relates to an aluminum template surface treatment process and a device thereof.
背景技术Background technique
铝模板是一种常用的建筑材料,它能大大的节省施工时间,而铝模板在加工过程中往往需要对其进行表面处理工作,而且表面处理时需要使用表面处理装置。Aluminum formwork is a commonly used building material, which can greatly save construction time, while aluminum formwork often needs to be surface treated during processing, and surface treatment devices are required for surface treatment.
如申请号为201811062620.2的中国专利文献提供的铝模板自动打磨机,可以实现对铝模板表面的打磨工作;For example, the aluminum template automatic grinding machine provided by the Chinese patent document with the application number 201811062620.2 can realize the grinding work on the surface of the aluminum template;
再如申请号为202210682796.8的中国专利文献提供的一种铝模板自动清洗装置,其可以实现对铝模板表面的清洗工作;Another example is an aluminum formwork automatic cleaning device provided by the Chinese patent document with the application number of 202210682796.8, which can realize the cleaning work on the surface of the aluminum formwork;
如上所述,目前,现有技术中的表面处理装置一般只能实现一个步骤,功能较为单一,需要使用多个设备配合使用,不仅操作难度大,而且成本较高,并且在对铝板表面进行阳极氧化处理的时候,一般需要使用电机为该装置提供动力,以此来实现让铝镁合金阳极氧化反应更加全面的效果,电机增加反应成本,使得企业的盈利降低,导致现有技术中难以快速的实现对铝材表面的全流程表面处理工作,因此,研究一种新的铝模板表面处理工艺及其装置来解决上述问题具有十分重要的意义。As mentioned above, at present, the surface treatment device in the prior art generally can only realize one step, the function is relatively single, and multiple devices need to be used together, which is not only difficult to operate, but also high in cost. During the oxidation treatment, it is generally necessary to use a motor to provide power for the device, so as to achieve a more comprehensive effect on the anodic oxidation reaction of aluminum-magnesium alloys. The motor increases the reaction cost, which reduces the profit of the enterprise, making it difficult to quickly process in the existing technology. To realize the whole process of surface treatment on the surface of aluminum materials, it is of great significance to study a new surface treatment process of aluminum formwork and its device to solve the above problems.
发明内容Contents of the invention
为了克服现有技术的上述缺陷,本发明提供了一种铝模板表面处理工艺及其装置,本发明所要解决的技术问题是:现有技术中的表面处理装置一般只能实现一个步骤,功能较为单一,需要使用多个设备配合使用,不仅操作难度大,而且成本较高,使得企业的盈利降低,导致现有技术中难以快速的实现对铝材表面的全流程表面处理工作的问题。In order to overcome the above-mentioned defects of the prior art, the present invention provides an aluminum template surface treatment process and its device. The technical problem to be solved by the present invention is: the surface treatment device in the prior art can generally only realize one step, and its function is relatively Single, need to use multiple equipment to cooperate, not only the operation is difficult, but also the cost is high, which reduces the profit of the enterprise, and leads to the problem that it is difficult to quickly realize the whole process of surface treatment on the surface of aluminum in the existing technology.
为实现上述目的,本发明提供如下技术方案:一种铝模板表面处理工艺,所述工艺包括以下步骤:In order to achieve the above object, the present invention provides the following technical solutions: a surface treatment process for aluminum formwork, said process comprising the following steps:
S1、在进行铝模板处理时,首先将铝模板置于第一夹板和第二夹板之间,并转动螺杆通过轴承带动第一夹板进行运动,使得第一夹板将铝模板推紧在第二夹板上,使得铝模板的位置固定,再控制第一电机带动传动辊旋转,在两个传动辊作用下,使得输送带运动,使得输送带输送铝模板运动,当铝模板位置与打磨框对应后,再控制电动伸缩杆向下运动,使得输送带向下运动,使得铝模板向下进入打磨框,同时可以再次进行对铝模板固定作业,并控制第二电机带动螺柱旋转,使得螺柱带动螺纹帽位移,使得螺纹帽带动打磨框位移,使得打磨框可以对铝模板表面进行打磨处理作业,并可控制第二电机反转,使得螺纹帽向下再次进行往复打磨作业;S1. When processing the aluminum template, first place the aluminum template between the first splint and the second splint, and turn the screw to drive the first splint to move through the bearing, so that the first splint pushes the aluminum template tightly on the second splint , so that the position of the aluminum template is fixed, and then the first motor is controlled to drive the transmission roller to rotate. Under the action of the two transmission rollers, the conveyor belt is moved, so that the conveyor belt conveys the aluminum template. When the position of the aluminum template corresponds to the grinding frame, Then control the downward movement of the electric telescopic rod, so that the conveyor belt moves downward, so that the aluminum formwork enters the grinding frame downwards, and at the same time, the aluminum formwork can be fixed again, and the second motor is controlled to drive the stud to rotate, so that the stud drives the thread The displacement of the cap makes the threaded cap drive the displacement of the grinding frame, so that the grinding frame can polish the surface of the aluminum formwork, and can control the reverse rotation of the second motor, so that the threaded cap can be reciprocated and polished downward;
S2、打磨作业完成后,再控制电动伸缩杆带动输送带向上运动,使得铝模板脱出打磨框,此时输送带再次输送铝模板与清洗箱位置对应,并控制电动伸缩杆回缩,使得打磨后的铝模板进入清洗箱,而未打磨的铝膜板进入打磨框,然后即可对铝膜板进行打磨作业,同时控制水泵运行,使得水泵抽取集水箱内部液体,并通过水管输送进入喷水头组喷出对铝膜板进行清洗;S2. After the grinding operation is completed, control the electric telescopic rod to drive the conveyor belt to move upward, so that the aluminum formwork can escape from the grinding frame. The aluminum formwork enters the cleaning box, and the unpolished aluminum film plate enters the grinding frame, and then the aluminum film plate can be polished, and the operation of the water pump is controlled at the same time, so that the water pump pumps the liquid inside the water collection tank and transports it into the sprinkler head through the water pipe Group spraying to clean the aluminum diaphragm;
S3、清洗后,向上提升铝膜板,并通过输送带控制清洗后铝膜板与烘干箱对应,同时打磨后的铝膜板此时与清洗箱对应,然后即可控制铝膜板进入烘干箱,并通过热风机输送热风,使得热风头组喷出热风对铝膜板进行干燥作业;S3. After cleaning, lift the aluminum film plate upwards, and control the cleaned aluminum film plate to correspond to the drying box through the conveyor belt. At the same time, the polished aluminum film plate corresponds to the cleaning box at this time, and then the aluminum film plate can be controlled to enter the drying box. Drying box, and the hot air is delivered by the hot air blower, so that the hot air head group sprays hot air to dry the aluminum film plate;
S4、然后再将烘干后的铝膜板置于氧化反应箱的溶液中,使得铝膜板进行氧化反应处理,同时在打磨框上下运动过程打磨过程,使得活动杆推动密封塞在长筒中上下运动,在密封塞向下运动时,使得连接管打开进行排气,使得气体快速通过曝气头组喷出,则可以提高溶液与铝模板之间的反应速率,且可避免溶液沉淀,当密封塞向上运动时,单向阀打开通气,则可以往复曝气作业,氧化后,使得铝膜板再次进行清洗烘干作业,然后再进入封装箱的溶液中进行封装,封装后再次清洗烘干即可有序依次完成铝膜板表面加工作业。S4. Then put the dried aluminum membrane plate in the solution of the oxidation reaction box, so that the aluminum membrane plate undergoes oxidation reaction treatment, and at the same time, the grinding frame moves up and down during the grinding process, so that the movable rod pushes the sealing plug up and down in the long cylinder Movement, when the sealing plug moves downward, the connecting pipe is opened for exhaust, so that the gas is quickly sprayed out through the aeration head group, which can increase the reaction rate between the solution and the aluminum template, and can avoid solution precipitation. When sealing When the plug moves upwards, the one-way valve is opened to ventilate, and the aeration operation can be reciprocated. After oxidation, the aluminum film plate can be cleaned and dried again, and then it can be packaged in the solution of the packaging box. After packaging, it can be cleaned and dried again. The surface processing of aluminum film panels can be completed in an orderly manner.
作为本发明的进一步方案:一种铝模板表面处理装置,包括底座,所述底座的上面固定安装有可升降输送进料组件,所述可升降输送进料组件位于集水箱的上方,所述集水箱通过多个支撑腿固定连接在底座的上面,所述集水箱的后侧固定安装有清洗组件和烘干组件,且清洗组件三个部分分别固定安装在三个清洗箱的上面,且三个清洗箱固定连接在集水箱的上面,三个所述清洗箱与之间连通,所述集水箱的上面固定安装有三个烘干箱,三个烘干箱与集水箱连通,且三个烘干箱分别贴合在清洗箱的侧面,所述清洗箱的上面安装有氧化反应箱和封装箱。As a further solution of the present invention: an aluminum template surface treatment device, including a base, a liftable conveying feed assembly is fixedly installed on the base, and the liftable conveying feed assembly is located above the water collection tank. The water tank is fixedly connected on the base through a plurality of supporting legs, and the rear side of the water collection tank is fixedly installed with a cleaning assembly and a drying assembly, and the three parts of the cleaning assembly are respectively fixedly installed on the top of the three cleaning boxes, and the three The cleaning box is fixedly connected to the top of the water collection box, and the three cleaning boxes communicate with each other. There are three drying boxes fixedly installed on the top of the water collection box, and the three drying boxes are connected with the water collection box, and the three drying boxes are The boxes are attached to the sides of the cleaning box respectively, and the oxidation reaction box and the sealing box are installed on the cleaning box.
作为本发明的进一步方案:所述氧化反应箱、封装箱、清洗箱和烘干箱并排设立,且氧化反应箱和封装箱中与曝气结构的两部分连接,曝气结构贯穿于集水箱并与打磨组件之间固定连接,所述打磨组件安装在集水箱上,所述集水箱的一侧安装有排污阀,且氧化反应箱和封装箱的后面均安装有排水阀。As a further solution of the present invention: the oxidation reaction box, the packaging box, the cleaning box and the drying box are set up side by side, and the two parts of the oxidation reaction box and the packaging box are connected with the aeration structure, and the aeration structure runs through the water collection box and It is fixedly connected with the grinding assembly, the grinding assembly is installed on the water collection box, a drain valve is installed on one side of the water collection box, and a drain valve is installed on the back of the oxidation reaction box and the packaging box.
作为本发明的进一步方案:所述可升降输送进料组件包括两个传动辊,两个传动辊通过输送带传动连接,其中一个传动辊与第一电机的输出轴固定连接,所述传动辊的两端均通过轴承转动连接在两个固定环上,四个固定环的底部均固定连接有电动伸缩杆,四个所述电动伸缩杆固定安装在底座的上面四角处,且其中一个电动伸缩杆的上方通过支架与第一电机之间固定连接。As a further solution of the present invention: the liftable conveying and feeding assembly includes two drive rollers, the two drive rollers are connected by a conveyor belt, one of the drive rollers is fixedly connected to the output shaft of the first motor, and the drive rollers Both ends are rotatably connected to the two fixed rings through bearings, and the bottoms of the four fixed rings are fixedly connected with electric telescopic rods, and the four electric telescopic rods are fixedly installed at the upper four corners of the base, and one of the electric telescopic rods The top of the bracket is fixedly connected with the first motor.
作为本发明的进一步方案:所述输送带的表面固定连接有多个支撑条,且支撑条上固定连接有与第一夹板对应的第二夹板,所述第一夹板的一侧通过轴承转动连接有螺杆,所述螺杆螺纹连接在螺母中,所述螺母的底部固定连接有连接架,所述连接架固定连接在支撑条上。As a further solution of the present invention: a plurality of support bars are fixedly connected to the surface of the conveyor belt, and a second splint corresponding to the first splint is fixedly connected to the support bar, and one side of the first splint is rotatably connected by a bearing There is a screw rod, and the screw rod is screwed into the nut, and the bottom of the nut is fixedly connected with a connecting frame, and the connecting frame is fixedly connected on the support bar.
作为本发明的进一步方案:所述清洗组件包括水泵,所述水泵固定安装在集水箱的后面,所述水泵的进水口与集水箱连通,所述水泵的出水口与水管连通,且水管向上延伸并分为三段管路穿过三个清洗箱分别与三个喷水头组连通,三个喷水头组安装在清洗箱中。As a further solution of the present invention: the cleaning assembly includes a water pump, the water pump is fixedly installed behind the water collection tank, the water inlet of the water pump communicates with the water collection tank, the water outlet of the water pump communicates with the water pipe, and the water pipe extends upward And be divided into three sections of pipelines and pass through three cleaning tanks to communicate with three water spray head groups respectively, and three water spray head groups are installed in the cleaning tanks.
作为本发明的进一步方案:所述烘干组件包括热风机,所述热风机固定安装在集水箱的后面,所述热风机的出风口与热风管连通,所述热风管分为三个管路并穿过三个烘干箱分别与三个热风头组连通,热风头组固定安装在烘干箱中。As a further solution of the present invention: the drying assembly includes a hot air blower, the hot air blower is fixedly installed behind the water collection tank, the air outlet of the hot air blower communicates with the hot air pipe, and the hot air pipe is divided into three The pipeline passes through the three drying boxes and communicates with the three hot air head groups respectively, and the hot air head groups are fixedly installed in the drying box.
作为本发明的进一步方案:所述打磨组件包括打磨框,所述打磨框的两端面分别滑动在两个导向口中,两个导向口开设在侧框的两侧壁上,且侧框固定安装在集水箱的上面,所述打磨框中贯穿安装有螺纹帽,所述螺纹帽与螺柱的表面螺纹连接,所述螺柱的底部与第二电机的输出轴固定连接,所述第二电机固定安装在集水箱上。As a further solution of the present invention: the grinding assembly includes a grinding frame, the two ends of the grinding frame slide respectively in two guide openings, the two guide openings are set on the two side walls of the side frame, and the side frame is fixedly installed on the On the top of the water collection tank, a threaded cap is installed through the grinding frame, and the threaded cap is threadedly connected with the surface of the stud, and the bottom of the stud is fixedly connected with the output shaft of the second motor, and the second motor is fixed Installed on the water collection tank.
作为本发明的进一步方案:所述曝气结构包括活动杆,所述活动杆的顶端与打磨框之间固定连接,所述活动杆向下贯穿长筒并与密封塞之间固定连接,所述长筒贯穿安装在集水箱中,所述密封塞密封滑动在长筒中,所述长筒的底部设有单向阀,所述长筒的一侧与连接管连通,所述连接管贯穿集水箱、氧化反应箱和封装箱并与两个曝气头组连通,两个曝气头组固定安装在氧化反应箱和封装箱内腔的底部。As a further solution of the present invention: the aeration structure includes a movable rod, the top of the movable rod is fixedly connected with the polishing frame, the movable rod penetrates the long tube downwards and is fixedly connected with the sealing plug, the The long tube is installed through the water collection tank, the sealing plug slides in the long tube tightly, the bottom of the long tube is provided with a one-way valve, one side of the long tube communicates with the connecting pipe, and the connecting pipe runs through the water collecting tank , the oxidation reaction box and the sealing box are connected with two aeration head groups, and the two aeration head groups are fixedly installed at the bottom of the inner cavity of the oxidation reaction box and the sealing box.
本发明的有益效果在于:The beneficial effects of the present invention are:
本发明通过可升降输送进料组件对铝膜板固定并进行输送,使得铝膜板可以与打磨组件位置对应,此时通过升降输送进料组件即可将铝膜板置于打磨组件上进行打磨处理作业,且通过升降输送料组件可以依次确保铝膜板置于清洗箱、烘干箱、氧化反应箱和封装箱中,以此可以完成铝膜板自动式输送上料作业,满足自动化加工需求,其次通过打磨组件上下运动可联动曝气结构在氧化反应箱和封装箱中进行曝气作业,加快铝膜板的反应,同时避免溶液沉淀导致铝膜板表面出现瑕疵的问题,降低了成本,而且该装置将铝膜板采用集成式表面处理作业,可以完成铝膜板的一体化加工作业。The present invention fixes and transports the aluminum film plate through the lifting and conveying feeding component, so that the aluminum film plate can correspond to the position of the grinding component, and at this time, the aluminum film plate can be placed on the grinding component for grinding by lifting and transporting the feeding component Processing operations, and the aluminum film plate can be placed in the cleaning box, drying box, oxidation reaction box and packaging box in sequence through the lifting and conveying component, so that the automatic conveying and loading operation of the aluminum film plate can be completed to meet the needs of automatic processing , secondly, through the up-and-down movement of the grinding components, the aeration structure can be linked to carry out aeration operations in the oxidation reaction box and the packaging box, so as to speed up the reaction of the aluminum membrane plate, and at the same time avoid the problem of defects on the surface of the aluminum membrane plate caused by solution precipitation, which reduces the cost. Moreover, the device adopts an integrated surface treatment operation for the aluminum film plate, and can complete the integrated processing operation of the aluminum film plate.
附图说明Description of drawings
图1为本发明立体的结构示意图;Fig. 1 is the three-dimensional structural representation of the present invention;
图2为本发明结输送带立体的构示意图;Fig. 2 is the three-dimensional structure diagram of knot conveyer belt of the present invention;
图3为本发明集水箱立体的结构示意图;Fig. 3 is the three-dimensional structural representation of the water collection tank of the present invention;
图4为本发明封装箱立体的结构示意图;Fig. 4 is a three-dimensional structural schematic diagram of the packaging box of the present invention;
图5为本发明集水箱立体的剖面结构示意图;Fig. 5 is a three-dimensional sectional structure schematic diagram of a water collection tank of the present invention;
图6为本发明曝气结构立体的结构示意图;Fig. 6 is a three-dimensional structural schematic diagram of the aeration structure of the present invention;
图7为本发明支撑条立体的结构示意图;Fig. 7 is a three-dimensional structural schematic diagram of a support bar of the present invention;
图中:1底座、2集水箱、3可升降输送进料组件、31输送带、32第一电机、33传动辊、34固定环、35电动伸缩杆、36支撑条、37第一夹板、38第二夹板、39螺母、310螺杆、311连接架、4氧化反应箱、5封装箱、6清洗组件、61水泵、62水管、63喷水头组、7烘干组件、71热风机、72热风管、73热风头组、8打磨组件、81第二电机、82螺柱、83螺纹帽、84打磨框、9曝气结构、91长筒、92密封塞、93连接管、94曝气头组、95活动杆、10排水阀、11侧框、12清洗箱、13烘干箱、14排污阀。In the figure: 1 base, 2 water collection tank, 3 liftable conveying and feeding assembly, 31 conveyor belt, 32 first motor, 33 transmission roller, 34 fixed ring, 35 electric telescopic rod, 36 support bar, 37 first splint, 38 Second splint, 39 nut, 310 screw, 311 connecting frame, 4 oxidation reaction box, 5 packaging box, 6 cleaning component, 61 water pump, 62 water pipe, 63 water spray head group, 7 drying component, 71 hot air blower, 72 hot air Air duct, 73 hot air head group, 8 grinding assembly, 81 second motor, 82 stud, 83 threaded cap, 84 grinding frame, 9 aeration structure, 91 long barrel, 92 sealing plug, 93 connecting pipe, 94 aeration head Group, 95 movable rods, 10 drain valves, 11 side frames, 12 cleaning boxes, 13 drying boxes, 14 drain valves.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅1-7图,本发明提供了一种铝模板表面处理工艺技术方案:工艺包括以下步骤:Please refer to Figures 1-7, the present invention provides a technical solution for the surface treatment of aluminum templates: the process includes the following steps:
S1、在进行铝模板处理时,首先将铝模板置于第一夹板37和第二夹板38之间,并转动螺杆310通过轴承带动第一夹板37进行运动,使得第一夹板37将铝模板推紧在第二夹板38上,使得铝模板的位置固定,再控制第一电机32带动传动辊33旋转,在两个传动辊33作用下,使得输送带31运动,使得输送带31输送铝模板运动,当铝模板位置与打磨框84对应后,再控制电动伸缩杆35向下运动,使得输送带31向下运动,使得铝模板向下进入打磨框84,同时可以再次进行对铝模板固定作业,并控制第二电机81带动螺柱82旋转,使得螺柱82带动螺纹帽83位移,使得螺纹帽83带动打磨框84位移,使得打磨框84可以对铝模板表面进行打磨处理作业,并可控制第二电机81反转,使得螺纹帽83向下再次进行往复打磨作业;S1. When processing the aluminum template, first place the aluminum template between the first splint 37 and the second splint 38, and turn the screw 310 to drive the first splint 37 to move through the bearing, so that the first splint 37 pushes the aluminum template Tightly on the second splint 38, so that the position of the aluminum template is fixed, and then the first motor 32 is controlled to drive the transmission roller 33 to rotate, and under the action of the two transmission rollers 33, the conveyor belt 31 is moved, so that the conveyor belt 31 conveys the aluminum template. , when the position of the aluminum template corresponds to the grinding frame 84, then control the electric telescopic rod 35 to move downward, so that the conveyor belt 31 moves downward, so that the aluminum template enters the grinding frame 84 downwards, and at the same time, the aluminum template can be fixed again. And control the second motor 81 to drive the stud 82 to rotate, so that the stud 82 drives the displacement of the threaded cap 83, so that the threaded cap 83 drives the displacement of the grinding frame 84, so that the grinding frame 84 can polish the surface of the aluminum formwork, and can control the first The second motor 81 is reversed, so that the threaded cap 83 is reciprocated and polished downwards again;
S2、打磨作业完成后,再控制电动伸缩杆35带动输送带31向上运动,使得铝模板脱出打磨框84,此时输送带31再次输送铝模板与清洗箱12位置对应,并控制电动伸缩杆35回缩,使得打磨后的铝模板进入清洗箱12,而未打磨的铝膜板进入打磨框84,然后即可对铝膜板进行打磨作业,同时控制水泵61运行,使得水泵61抽取集水箱2内部液体,并通过水管62输送进入喷水头组63喷出对铝膜板进行清洗;S2. After the grinding operation is completed, control the electric telescopic rod 35 to drive the conveyor belt 31 to move upward, so that the aluminum formwork can escape from the grinding frame 84. At this time, the conveyor belt 31 transports the aluminum template again to correspond to the position of the cleaning box 12, and controls the electric telescopic rod 35 retract, so that the polished aluminum template enters the cleaning box 12, and the unpolished aluminum film plate enters the grinding frame 84, and then the aluminum film plate can be polished, and the operation of the water pump 61 is controlled at the same time, so that the water pump 61 extracts the water collecting tank 2 The internal liquid is transported through the water pipe 62 into the water spray head group 63 and sprayed out to clean the aluminum diaphragm;
S3、清洗后,向上提升铝膜板,并通过输送带31控制清洗后铝膜板与烘干箱13对应,同时打磨后的铝膜板此时与清洗箱12对应,然后即可控制铝膜板进入烘干箱13,并通过热风机71输送热风,使得热风头组73喷出热风对铝膜板进行干燥作业;S3. After cleaning, lift the aluminum film plate upwards, and control the cleaned aluminum film plate to correspond to the drying box 13 through the conveyor belt 31. At the same time, the polished aluminum film plate corresponds to the cleaning box 12 at this time, and then the aluminum film can be controlled The plate enters the drying box 13, and the hot air is delivered by the hot air blower 71, so that the hot air head group 73 sprays hot air to dry the aluminum film plate;
S4、然后再将烘干后的铝膜板置于氧化反应箱4的溶液中,使得铝膜板进行氧化反应处理,同时在打磨框84上下运动过程打磨过程,使得活动杆95推动密封塞92在长筒91中上下运动,在密封塞92向下运动时,使得连接管93打开进行排气,使得气体快速通过曝气头组94喷出,则可以提高溶液与铝模板之间的反应速率,且可避免溶液沉淀,当密封塞92向上运动时,单向阀打开通气,则可以往复曝气作业,氧化后,使得铝膜板再次进行清洗烘干作业,然后再进入封装箱5的溶液中进行封装,封装后再次清洗烘干即可有序依次完成铝膜板表面加工作业。S4, then place the dried aluminum film plate in the solution of the oxidation reaction box 4, so that the aluminum film plate is subjected to oxidation reaction treatment, and at the same time, the grinding frame 84 moves up and down during the grinding process, so that the movable rod 95 pushes the sealing plug 92 Moving up and down in the long tube 91, when the sealing plug 92 moves downward, the connecting pipe 93 is opened for exhaust, so that the gas is quickly ejected through the aeration head group 94, and the reaction rate between the solution and the aluminum template can be improved , and can avoid solution precipitation. When the sealing plug 92 moves upwards, the one-way valve is opened to ventilate, and the reciprocating aeration operation can be performed. After oxidation, the aluminum membrane plate is cleaned and dried again, and then enters the solution of the packaging box 5 After packaging, cleaning and drying again can complete the surface processing of aluminum film boards in an orderly manner.
实施例1Example 1
根据图1、图4-6所示,一种铝模板表面处理装置,包括底座1,底座1的上面固定安装有可升降输送进料组件3,可升降输送进料组件3位于集水箱2的上方,集水箱2通过多个支撑腿固定连接在底座1的上面,集水箱2的后侧固定安装有清洗组件6和烘干组件7,且清洗组件6三个部分分别固定安装在三个清洗箱12的上面,且三个清洗箱12固定连接在集水箱2的上面,三个清洗箱12与之间连通,集水箱2的上面固定安装有三个烘干箱13,三个烘干箱13与集水箱2连通,且三个烘干箱13分别贴合在清洗箱12的侧面,清洗箱12的上面安装有氧化反应箱4和封装箱5,氧化反应箱4、封装箱5、清洗箱12和烘干箱13并排设立,且氧化反应箱4和封装箱5中与曝气结构9的两部分连接,曝气结构9贯穿于集水箱2并与打磨组件8之间固定连接,打磨组件8安装在集水箱2上,集水箱2的一侧安装有排污阀14,且氧化反应箱4和封装箱5的后面均安装有排水阀10,氧化反应箱4和封装箱5可以对溶液起到存放作用,确保铝膜板与溶液的接触,其次排水阀10可以将溶液排出,便于溶液的更换;As shown in Figure 1 and Figure 4-6, an aluminum formwork surface treatment device includes a base 1, and a liftable conveying feed assembly 3 is fixedly installed on the base 1, and the liftable conveying feed assembly 3 is located at the bottom of the water collection tank 2 Above, the water collection tank 2 is fixedly connected to the top of the base 1 through a plurality of supporting legs, and the rear side of the water collection tank 2 is fixedly installed with a cleaning assembly 6 and a drying assembly 7, and the three parts of the cleaning assembly 6 are fixedly installed on three cleaning The top of the tank 12, and the three cleaning tanks 12 are fixedly connected on the top of the water collecting tank 2, the three cleaning tanks 12 communicate with each other, and the top of the water collecting tank 2 is fixedly installed with three drying boxes 13, and the three drying boxes 13 It is connected with the water collection tank 2, and three drying boxes 13 are attached to the side of the cleaning box 12 respectively. The oxidation reaction box 4 and the packaging box 5 are installed on the top of the cleaning box 12. The oxidation reaction box 4, the packaging box 5, and the cleaning box 12 and the drying box 13 are set up side by side, and the two parts of the oxidation reaction box 4 and the packaging box 5 are connected with the aeration structure 9, and the aeration structure 9 runs through the water collection box 2 and is fixedly connected with the polishing assembly 8, and the polishing assembly 8 is installed on the water collection box 2, a drain valve 14 is installed on one side of the water collection box 2, and a drain valve 10 is installed behind the oxidation reaction box 4 and the packaging box 5, and the oxidation reaction box 4 and the packaging box 5 can discharge the solution. To ensure the storage function, to ensure the contact between the aluminum film plate and the solution, and secondly, the drain valve 10 can discharge the solution, which is convenient for the replacement of the solution;
清洗组件6包括水泵61,水泵61固定安装在集水箱2的后面,水泵61的进水口与集水箱2连通,水泵61的出水口与水管62连通,且水管62向上延伸并分为三段管路穿过三个清洗箱12分别与三个喷水头组63连通,三个喷水头组63安装在清洗箱12中;The cleaning assembly 6 includes a water pump 61, which is fixedly installed behind the water collection tank 2. The water inlet of the water pump 61 communicates with the water collection tank 2, and the water outlet of the water pump 61 communicates with the water pipe 62, and the water pipe 62 extends upward and is divided into three sections of pipes. The road passes through three cleaning tanks 12 and communicates with three water spray head groups 63 respectively, and the three water spray head groups 63 are installed in the cleaning tank 12;
烘干组件7包括热风机71,热风机71固定安装在集水箱2的后面,热风机71的出风口与热风管72连通,热风管72分为三个管路并穿过三个烘干箱13分别与三个热风头组73连通,热风头组73固定安装在烘干箱13中;Drying assembly 7 comprises hot air blower 71, and hot air blower 71 is fixedly installed on the back of water collecting tank 2, and the air outlet of hot air blower 71 communicates with hot air pipe 72, and hot air pipe 72 is divided into three pipelines and passes through three drying ovens. The dry box 13 communicates with three hot air head groups 73 respectively, and the hot air head groups 73 are fixedly installed in the drying box 13;
打磨组件8包括打磨框84,打磨框84的两端面分别滑动在两个导向口中,两个导向口开设在侧框11的两侧壁上,导向口对打磨框84导向,保持打磨框84上下平稳运动,且侧框11固定安装在集水箱2的上面,打磨框84中贯穿安装有螺纹帽83,螺纹帽83与螺柱82的表面螺纹连接,螺柱82的底部与第二电机81的输出轴固定连接,第二电机81固定安装在集水箱2上,集水箱2可以对液体存储保留,以此确保对水泵61的顺利输液。The grinding assembly 8 includes a grinding frame 84, the two ends of the grinding frame 84 slide respectively in two guide openings, and the two guide openings are provided on the two side walls of the side frame 11, and the guide opening guides the grinding frame 84 to keep the grinding frame 84 up and down. Smooth movement, and the side frame 11 is fixedly installed on the top of the water collection tank 2, the threaded cap 83 is installed through the grinding frame 84, the threaded cap 83 is threaded with the surface of the stud 82, and the bottom of the stud 82 is connected with the second motor 81 The output shaft is fixedly connected, and the second motor 81 is fixedly installed on the water collecting tank 2, and the water collecting tank 2 can store and reserve the liquid, so as to ensure the smooth infusion of the water pump 61.
具体使用时,本发明一种铝模板表面处理装置,通过将铝模板置于打磨框84中,此时控制第二电机81螺柱82运动,使得螺柱82带动螺纹帽83位移,使得打磨框84位移运动可以沿着铝膜板的表面位移并进行打磨作业,增加了对铝膜板的打磨面积,便于铝膜板多面同步打磨作业,提高了铝膜板的光滑性及打磨效率,然后再将铝膜板依次置于清洗箱12和烘干箱13,通过水泵61输水,并通过喷水头组63喷出对铝膜板进行清洗,避免杂质的残留,其次热风机71运行通过热风头组73吹送热风可以起到很好的烘干作业,避免水分影响后续的氧化或封装,其次铝膜板再置于氧化反应箱4与溶液接触进行氧化反应,对铝膜板进行保护,并且再经过清洗烘干保持成型加固,进而可以顺利进入封装箱5进行封装,封装后,则再次进行清洗烘干,使得铝膜板可以完成整个流程的加工作业,而且采用集成式可以提高铝膜板表面处理效率,同时降低难度及成本。During specific use, a surface treatment device for aluminum formwork of the present invention, by placing the aluminum formwork in the grinding frame 84, controls the movement of the stud 82 of the second motor 81 at this time, so that the stud 82 drives the displacement of the threaded cap 83, so that the grinding frame The 84 displacement movement can move along the surface of the aluminum film plate and perform grinding operations, which increases the grinding area of the aluminum film plate, facilitates simultaneous grinding operations on multiple sides of the aluminum film plate, improves the smoothness and grinding efficiency of the aluminum film plate, and then Put the aluminum film plate in the cleaning box 12 and the drying box 13 in turn, deliver water through the water pump 61, and spray the water through the water spray head group 63 to clean the aluminum film plate to avoid the residue of impurities, and then the hot air blower 71 runs through the heat The hot air blown by the limelight group 73 can perform a good drying operation, avoiding the influence of moisture on the subsequent oxidation or packaging. Secondly, the aluminum film plate is placed in the oxidation reaction box 4 to contact the solution for oxidation reaction, so as to protect the aluminum film plate, and After cleaning and drying to keep the shape and reinforcement, it can smoothly enter the packaging box 5 for packaging. After packaging, it is cleaned and dried again, so that the aluminum membrane can complete the processing of the entire process, and the use of integrated can improve the aluminum membrane. Surface treatment efficiency, while reducing difficulty and cost.
实施例2Example 2
在实施例1的基础之上,如图2和图7所示,可升降输送进料组件3包括两个传动辊33,两个传动辊33通过输送带31传动连接,其中一个传动辊33与第一电机32的输出轴固定连接,传动辊33的两端均通过轴承转动连接在两个固定环34上,四个固定环34的底部均固定连接有电动伸缩杆35,四个电动伸缩杆35固定安装在底座1的上面四角处,且其中一个电动伸缩杆35的上方通过支架与第一电机32之间固定连接,输送带31的表面固定连接有多个支撑条36,且支撑条36上固定连接有与第一夹板37对应的第二夹板38,第一夹板37的一侧通过轴承转动连接有螺杆310,螺杆310螺纹连接在螺母39中,螺母39的底部固定连接有连接架311,连接架311固定连接在支撑条36上。On the basis of Embodiment 1, as shown in Figure 2 and Figure 7, the liftable conveying feed assembly 3 includes two drive rollers 33, and the two drive rollers 33 are connected by a transmission belt 31, and one of the drive rollers 33 is connected to The output shaft of the first motor 32 is fixedly connected, and the two ends of the transmission roller 33 are all connected to the two fixed rings 34 by bearing rotation, and the bottoms of the four fixed rings 34 are fixedly connected with electric telescopic rods 35, and the four electric telescopic rods 35 are fixedly installed on the upper four corners of the base 1, and the top of one of the electric telescopic rods 35 is fixedly connected between the bracket and the first motor 32, and the surface of the conveyor belt 31 is fixedly connected with a plurality of support bars 36, and the support bars 36 The upper part is fixedly connected with the second splint 38 corresponding to the first splint 37, and one side of the first splint 37 is connected with a screw rod 310 through bearing rotation, and the screw rod 310 is screwed into the nut 39, and the bottom of the nut 39 is fixedly connected with a connecting frame 311 , the connecting frame 311 is fixedly connected to the supporting bar 36 .
具体使用时,本发明一种铝模板表面处理装置,通过将铝膜板置于第一夹板37和第二夹板38之间,并转动螺杆310控制第一夹板37推动铝膜板紧贴在第二夹板38上,使得铝膜板固定,防止松脱,再通过第一电机32控制传动辊33旋转,使得传动辊33驱动输送带31运动,使得输送带31位移可以带动铝膜板进行位移,使得铝膜板可以依次与打磨框84、清洗箱12、烘干箱13、氧化反应箱4和封装箱5位置对应,并通过电动伸缩杆35的升降作用可以完成铝膜板的自动上下料作业,进而便于铝膜板的自动化加工,而且使得铝膜板可以实现连续式加工,提高了加工效率。In specific use, the present invention is an aluminum template surface treatment device, by placing the aluminum film plate between the first clamping plate 37 and the second clamping plate 38, and turning the screw 310 to control the first clamping plate 37 to push the aluminum film plate close to the second clamping plate 37. On the second splint 38, the aluminum film plate is fixed to prevent loosening, and then the first motor 32 is used to control the rotation of the transmission roller 33, so that the transmission roller 33 drives the conveyor belt 31 to move, so that the displacement of the conveyor belt 31 can drive the aluminum film plate to move. The aluminum film plate can correspond to the positions of the polishing frame 84, the cleaning box 12, the drying box 13, the oxidation reaction box 4 and the packaging box 5 in sequence, and the automatic loading and unloading of the aluminum film plate can be completed through the lifting action of the electric telescopic rod 35 , thereby facilitating the automatic processing of the aluminum film plate, and enabling the continuous processing of the aluminum film plate to improve the processing efficiency.
实施例3Example 3
在实施例1的基础之上,如图6所示,曝气结构9包括活动杆95,活动杆95的顶端与打磨框84之间固定连接,活动杆95向下贯穿长筒91并与密封塞92之间固定连接,长筒91贯穿安装在集水箱2中,密封塞92密封滑动在长筒91中,长筒91的底部设有单向阀,长筒91的一侧与连接管93连通,连接管93贯穿集水箱2、氧化反应箱4和封装箱5并与两个曝气头组94连通,两个曝气头组94固定安装在氧化反应箱4和封装箱5内腔的底部。On the basis of Embodiment 1, as shown in Figure 6, the aeration structure 9 includes a movable rod 95, the top of the movable rod 95 is fixedly connected with the grinding frame 84, and the movable rod 95 penetrates the long tube 91 downwards and is connected with the sealing The plugs 92 are fixedly connected, the long tube 91 is installed through the water collection tank 2, the sealing plug 92 seals and slides in the long tube 91, the bottom of the long tube 91 is provided with a one-way valve, one side of the long tube 91 is connected to the connecting pipe 93 connected, the connecting pipe 93 runs through the water collection tank 2, the oxidation reaction box 4 and the packaging box 5 and communicates with the two aeration head groups 94, and the two aeration head groups 94 are fixedly installed in the inner cavity of the oxidation reaction box 4 and the packaging box 5 bottom.
具体使用时,本发明一种铝模板表面处理装置,通过打磨框84上下运动带动活动杆95和密封塞92上下运动,使得密封塞92向上运动可打开单向阀实现单向进气,而当密封塞92向下运动,使得单向阀关闭,并且连接管93的端部为单向出气阀,使其可以将气体通过连接管93排出,同时避免液体回流,使得曝气头组94可以实现往复曝气作业,加快铝膜板与溶液之间的反应,同时防止溶液发生沉淀影响铝膜板的加工品质,而且降低了投入成本。During specific use, a surface treatment device for an aluminum template of the present invention drives the movable rod 95 and the sealing plug 92 to move up and down through the vertical movement of the grinding frame 84, so that the upward movement of the sealing plug 92 can open the one-way valve to realize one-way air intake, and when The sealing plug 92 moves downwards, so that the one-way valve is closed, and the end of the connecting pipe 93 is a one-way gas outlet valve, so that the gas can be discharged through the connecting pipe 93, while avoiding liquid backflow, so that the aeration head group 94 can realize The reciprocating aeration operation speeds up the reaction between the aluminum membrane plate and the solution, and at the same time prevents the precipitation of the solution from affecting the processing quality of the aluminum membrane plate, and reduces the input cost.
最后应说明的几点是:首先,在本申请的描述中,需要说明的是,除非另有规定和限定,术语“安装”、“相连”、“连接”应做广义理解,可以是机械连接或电连接,也可以是两个元件内部的连通,可以是直接相连,“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变,则相对位置关系可能发生改变;The last few points should be explained: First, in the description of this application, it should be explained that, unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, which can be mechanical connection Or electrical connection, it can also be the internal communication of two components, it can be directly connected, "up", "down", "left", "right", etc. are only used to indicate the relative positional relationship, when the absolute position of the object being described change, the relative positional relationship may change;
其次:本发明公开实施例附图中,只涉及到与本公开实施例涉及到的结构,其他结构可参考通常设计,在不冲突情况下,本发明同一实施例及不同实施例可以相互组合;Secondly: in the drawings of the disclosed embodiments of the present invention, only the structures related to the disclosed embodiments are involved, and other structures can refer to the usual design. In the case of no conflict, the same embodiment and different embodiments of the present invention can be combined with each other;
最后:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally: the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the present invention within the scope of protection.
Claims (9)
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| CN116872056A (en) * | 2023-09-05 | 2023-10-13 | 山西长宏电力机电股份有限公司 | Lining plate polishing and rust removing device |
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