CN113733714A - 一种防止变形的阻燃涂装木饰面板的制备方法 - Google Patents
一种防止变形的阻燃涂装木饰面板的制备方法 Download PDFInfo
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Abstract
本发明公开了一种防止变形的阻燃涂装木饰面板的制备方法,其特征在于,包括八个步骤:1)制作底层;2)制作中间层;3)压贴处理;4)恒温冷压处理;5)涂抹胶水;6)制作面板层;7)得到初品木饰面板;8)制备成品。本发明采用优质纸、铝材和木皮分别作为木饰面板的底层、中间层和面板层,有效地降低了生产成本;利用铝材的稳定性可以有效防止变形,从而提高了木饰面板的稳定性,避免了木饰面板因长时间暴露在潮湿的环境下而产生变形;利用胶水、恒温、压贴的技术,使优质纸、铝材和木皮之间更加粘合,有效地降低了制备工艺的难度,同时又有效地提升了剥离强度,再利用恒温、冷压的技术,有效地提升了木饰面板的适用性。
Description
技术领域
本发明属于装饰板材技术领域,具体涉及一种防止变形的阻燃涂装木饰面板的制备方法。
背景技术
木饰面板全称装饰单板贴面胶合板,它是将天然木材或科技木刨切成一定厚度的薄片,粘附于胶合板表面,然后热压而成的一种用于室内装修或家具制造的表面材料。近年来,国内天然林木材采伐限额,进口天然林木材受限,资源越来越少,价格也相对昂贵,一定程度影响了木饰面板原材料的供给。现阶段一般采用木皮板作为原材料生产木饰面板,然而木皮板是易燃的原材料,且木皮板生产的木饰面板长时间使用会因暴露在潮湿的环境下而产生变形,适用性较差,从而影响到木饰面板的美观与实用性。
经过检索,中国专利授权公告号CN208978376U,公告日2019年06月14日,公开了防火板与铝复合板,文中提出“包括底层铝材,所述的底层铝材外侧表面均为铝合拉毛层,所述的铝合拉毛层表面涂有胶粘层,所述的胶粘层上依次贴有高级装饰纸和牛皮纸层”,此现有技术虽然使用铝材取代木材解决易燃及美观的问题,但此现有技术还需在铝材上粘贴有高级装饰纸和牛皮纸层,然而高级装饰纸和牛皮纸层的成本较高,继而生产防火板与铝复合板的生产成本也会较高。
中国专利文献公告号CN108252468A,公告日2018年07月06日,公开了表面涂装氟碳漆的装饰复合板,文中提出“该装饰板为多层复合板,表层为氟碳漆,中间层为硅钙板,里层为保温层,保温层的中间夹有一块薄板,它是一种具有高抗压,不吸水、防潮、不透气、轻质、耐腐蚀、使用寿命长、导热系数低等优异性能的环保型保温装饰复合板”,此现有技术成品较为笨重,制备工艺较为复杂,无法满足装饰的要求。
综上所述,现阶段木饰面板极易变形,适用性差,成本高,阻燃性差且制备工艺复杂的问题。为此,需要一种新的技术方案来解决上述技术问题。
发明内容
本发明的目的在于提供一种防止变形的阻燃涂装木饰面板的制备方法,以解决上述背景技术中提出的现阶段木饰面板极易变形,适用性差,成本高的问题。
为实现上述目的,本发明提供如下技术方案:一种防止变形的阻燃涂装木饰面板的制备方法,其特征在于,所述木饰面板的制备方法的具体步骤如下:
1)制作底层:选取优质纸作为底层,先进行化学处理,再通过胶水平整粘贴到基材板上,将粘贴有底层纸的基材板先进行静电除尘,后进行红外线预热处理,再在底层纸上涂抹上胶水;
2)制作中间层:选取铝材作为中间层,先进行抛光打磨和静电除尘处理,再经过化学成分HJKV-205进行20-40分钟的浸泡,再进行烘干10-15分钟,而后平整粘附到底层纸上,并将底层纸一面的基材板进行剥离;
3)压贴处理:通过红外线恒温通道将粘附有底层纸的铝材进行恒温处理,再经过压轮进行压贴处理,使铝材能够更好地与底层纸粘合;
4)恒温冷压处理:将压贴后的底层纸和铝材放置到22-25℃的恒温空间中进行恒温处理20-40分钟,而后进行冷压处理,使压力控制在10-12Mpa,温度控制在15-20℃,处理时间为1-3小时,保证了木饰面板的适用性;
5)在压贴有底层纸的铝材的另一面通过涂胶轮涂抹上胶水;
6)制作面板层:选取木皮作为面板层,先将木皮放置到22-25℃的恒温空间进行恒温保养处理,而后对含水率进行把控处理,含水率控制在8%-12%,而后通过胶水平整粘附到铝材上;
7)重复步骤3)至步骤4),在重复步骤4时,此时的冷压处理时间为8-12小时,得到初品木饰面板;
8)制备成品:将初品木饰面板进行UV水性涂料滚涂,再通过紫外线进行光固化,固化时间为11-13米/分钟,能量值为180-200纳米,得到最终成品。
与现有技术相比,本发明的有益效果是:
1.本发明采用优质纸、铝材和木皮分别作为木饰面板的底层、中间层和面板层,有效地降低了生产成本;利用铝材的稳定性可以有效防止变形,从而提高了木饰面板的稳定性,避免了木饰面板因长时间暴露在潮湿的环境下而产生变形;利用胶水、恒温、压贴的技术,使优质纸、铝材和木皮之间更加粘合,有效地降低了制备工艺的难度,同时又有效地提升了剥离强度,再利用恒温、冷压的技术,有效地提升了木饰面板的适用性。
2.本发明通过化学成分浸泡的铝材,有效地提高了铝材的韧性和阻燃性能,使木饰面板的阻燃等级可达到B1级。
3.本发明通过对木皮的恒温控水处理,有效地提高了木皮的防霉性能,使木饰面板具备了防霉功能。
附图说明
图1为本发明的木饰面板剖面结构示意图。
其中:1、纸;2、铝材;3、木皮。
具体实施方式
以下实施例用来进一步说明本发明的内容,并不限制本发明的应用。
实施例1:
请参阅图1,选取0.15mm防爆纸1、12mm铝材2和0.85mm木皮3分别作为木饰面板的底层、中间层和面板层,有效地降低了生产成本。
选取防爆纸1作为底层,将底层防爆纸1进行化学处理,将化学处理后的底层防爆纸1一面的四周涂上胶水,平整地贴合粘粘到基材板上,而后对粘粘有底层防爆纸1的基材板先进行静电除尘,后进行红外线预热处理,再将处理后的基材板粘粘有底层防爆纸1的一面涂抹上FP1069胶水;
选取铝材2作为中间层,可利用铝材2的稳定性有效防止变形,从而提高了木饰面板的稳定性,避免了木饰面板因长时间暴露在潮湿的环境下而产生变形,将铝材2先进行抛光打磨,使铝材2表面形成分别均匀的凹坑,有助于附着胶水,保证铝材2双面的粘黏性,后进行静电除尘处理,再经过化学成分HJKV-205进行30分钟的浸泡,有效地提高了铝材2的韧性和阻燃性能,再进行烘干13分钟,而后平整粘附到涂抹有FP1069胶水的底层防爆纸1上,并同时将底层防爆纸1一面的基材板进行剥离;而后将粘附有底层防爆纸1的铝材2通过红外线恒温通道进行恒温处理,再经过压轮进行压贴处理,使铝材2能够更好地与底层防爆纸1粘合,有效地降低了制备工艺的难度,同时又有效地提升了剥离强度,然后将压贴后的底层防爆纸1和铝材2放置到23℃的恒温空间中进行恒温处理30分钟,而后进行冷压处理,使压力控制在10-12Mpa,温度控制在15-20℃,处理2小时,在压贴有底层防爆纸1的铝材2的另一面通过涂胶轮涂抹上FP1069胶水;
选取木皮3作为面板层,先将木皮3放置到23℃的恒温空间进行恒温保养处理,而后对含水率进行把控处理,使含水率控制在8%-12%,有效地提高了木皮的防霉性能,而后通过FP1069胶水平整粘附到铝材2上,而后将粘连在一起的底层防爆纸1、铝材2和木皮3通过红外线恒温通道进行恒温处理,再经过压轮进行压贴处理,使底层防爆纸1、铝材2和木皮3能够更好粘合在一起,然后将压贴在一起的底层防爆纸1、铝材2和木皮3放置到23℃的恒温空间中进行恒温处理30分钟,而后进行冷压处理,使压力控制在10-12Mpa,温度控制在15-20℃,处理10小时,得到初品木饰面板,保证了初品木饰面板的适用性,再将初品木饰面板进行UV水性涂料滚涂,再通过紫外线进行光固化,固化时间为11-13米/分钟,能量值为180-200纳米,得到13mm涂装木饰面板,经过GB/T 8626-2007、GB/T 20284-2006、GB/T 20285-2006的检验方法,该13mm涂装木饰面板的燃烧性能可达到难燃B1(C-s2, do, t1)级。
实施例2:
请参阅图1,选取0.3mm防爆纸1、10mm铝材2和1.7mm木皮3分别作为木饰面板的底层、中间层和面板层,本实施例的涂装木饰面板的制备方法与实施例1一致,得到12mm涂装木饰面板,经过GB/T 8626-2007、GB/T 20284-2006、GB/T 20285-2006的检验方法,该12mm涂装木饰面板的燃烧性能也能达到难燃B1(C-s2, do, t1)级。
实施例3:
请参阅图1,选取0.5mm防爆纸1、5mm铝材2和0.5mm木皮3分别作为木饰面板的底层、中间层和面板层,本实施例的涂装木饰面板的制备方法与实施例1一致,得到6mm涂装木饰面板,经过GB/T 8626-2007、GB/T 20284-2006、GB/T 20285-2006的检验方法,该6mm涂装木饰面板的燃烧性能依旧可达到难燃B1(C-s2, do, t1)级。
实施例1-3的阻燃性能的检测数据表如下:
由上表可知,按照以上检验方法,实施例1-3得到的涂装木饰面板所检项目都符合了燃烧性能C-s2, d0, t1级的规定要求,按GB 8624 -2012判定,实施例1-3的涂装木饰面板燃烧性能都达到难燃B1(C-s2, do, t1)级。
Claims (10)
1.一种防止变形的阻燃涂装木饰面板的制备方法,其特征在于,所述木饰面板的制备方法的具体步骤如下:
1)制作底层:选取优质纸作为底层,先进行化学处理,再通过胶水平整粘贴到基材板上,而后涂抹上胶水;
2)制作中间层:选取铝材作为中间层,先进行抛光打磨和静电除尘处理,再经过化学成分的浸泡,而后通过胶水平整粘附到底层纸上;
3)压贴处理:通过红外线恒温通道将粘附有底层纸的铝材进行恒温处理,再经过压轮进行压贴处理;
4)恒温冷压处理:将压贴后的底层纸和铝材放置到恒温空间中进行恒温处理,而后进行冷压处理;
5)涂抹胶水;
6)制作面板层:选取木皮作为面板层,先进行恒温控水处理,而后通过胶水平整粘附到铝材上;
7)重复步骤3)至步骤4),得到初品木饰面板;
8)制备成品:将初品木饰面板进行UV水性涂料滚涂,再进行光固化处理,得到最终成品。
2.根据权利要求1所述的一种防止变形的阻燃涂装木饰面板的制备方法,其特征在于,步骤1中,将粘贴有底层纸的基材板先进行静电除尘,后进行红外线预热处理,再在底层纸上涂抹上胶水。
3.根据权利要求1所述的一种防止变形的阻燃涂装木饰面板的制备方法,其特征在于,步骤2中,铝材经过打磨静电处理后,加入化学成分HJKV-205进行20-40分钟浸泡,再进行烘干10-15分钟,而后平整粘附到底层纸上,并将底层纸一面的基材板进行剥离。
4.根据权利要求1所述的一种防止变形的阻燃涂装木饰面板的制备方法,其特征在于,步骤4中,恒温处理的温度为22-25℃,处理时间为20-40分钟。
5.根据权利要求1所述的一种防止变形的阻燃涂装木饰面板的制备方法,其特征在于,步骤4中,冷压处理的压力控制在10-12Mpa,温度控制在15-20℃,处理时间为1-3小时。
6.根据权利要求1所述的一种防止变形的阻燃涂装木饰面板的制备方法,其特征在于,步骤5中,涂抹胶水是在压贴有底层纸的铝材的另一面通过涂胶轮涂抹上胶水。
7.根据权利要求1所述的一种防止变形的阻燃涂装木饰面板的制备方法,其特征在于,步骤6中,恒温控水处理是将木皮放置到22-25℃的恒温空间进行恒温保养处理,而后对含水率进行把控处理,含水率控制在8%-12%。
8.根据权利要求1所述的一种防止变形的阻燃涂装木饰面板的制备方法,其特征在于,步骤7中,重复步骤4时,此时的冷压处理时间为8-12小时。
9.根据权利要求1所述的一种防止变形的阻燃涂装木饰面板的制备方法,其特征在于,步骤8中,光固化是通过紫外线进行固化的,固化时间为11-13米/分钟,能量值为180-200纳米。
10.根据权利要求1所述的一种防止变形的阻燃涂装木饰面板的制备方法,其特征在于,所述的优质纸的厚度为0.03-0.5mm,所述的铝材的厚度为0.5mm-13mm,所述的木皮的厚度为0.5-3mm。
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