CN113723545A - Hot metal bottle tracking and identifying device - Google Patents
Hot metal bottle tracking and identifying device Download PDFInfo
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- CN113723545A CN113723545A CN202111029356.4A CN202111029356A CN113723545A CN 113723545 A CN113723545 A CN 113723545A CN 202111029356 A CN202111029356 A CN 202111029356A CN 113723545 A CN113723545 A CN 113723545A
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- 229910052751 metal Inorganic materials 0.000 title claims description 84
- 239000002184 metal Substances 0.000 title claims description 84
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 122
- 229910052742 iron Inorganic materials 0.000 claims abstract description 61
- 238000010079 rubber tapping Methods 0.000 claims abstract description 16
- 238000012423 maintenance Methods 0.000 claims abstract description 14
- 238000004806 packaging method and process Methods 0.000 claims abstract description 9
- 238000005259 measurement Methods 0.000 claims abstract description 6
- 230000003993 interaction Effects 0.000 claims abstract description 4
- 238000005303 weighing Methods 0.000 claims description 14
- 238000003860 storage Methods 0.000 claims description 13
- 238000001514 detection method Methods 0.000 claims description 11
- 229910000838 Al alloy Inorganic materials 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000004048 modification Effects 0.000 claims description 3
- 238000012986 modification Methods 0.000 claims description 3
- 238000009423 ventilation Methods 0.000 claims description 2
- 238000012790 confirmation Methods 0.000 claims 1
- 238000002372 labelling Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
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- G06F18/00—Pattern recognition
- G06F18/20—Analysing
- G06F18/21—Design or setup of recognition systems or techniques; Extraction of features in feature space; Blind source separation
- G06F18/217—Validation; Performance evaluation; Active pattern learning techniques
- G06F18/2193—Validation; Performance evaluation; Active pattern learning techniques based on specific statistical tests
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K7/00—Methods or arrangements for sensing record carriers, e.g. for reading patterns
- G06K7/10—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation
- G06K7/10009—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation sensing by radiation using wavelengths larger than 0.1 mm, e.g. radio-waves or microwaves
- G06K7/10366—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation sensing by radiation using wavelengths larger than 0.1 mm, e.g. radio-waves or microwaves the interrogation device being adapted for miscellaneous applications
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- Computer Vision & Pattern Recognition (AREA)
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- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
本发明公开了一种铁水罐跟踪识别装置，包括跟踪识别平台和定位装置，定位装置安装在铁水罐上；定位装置、用于获取铁水罐的实时状态信息，并将状态信息传输给跟踪识别平台；跟踪识别平台、通过与定位装置信息交互，实现出铁区、计量区和分装区的铁水罐自动识别、计量，实现铁水罐的跟踪、自动计量、出铁信息、自动维护、铁水分装信息的自动维护；通过装置，能够较为便捷、准确、低成本的实现铁水罐自动识别，通过将本装置输出的定位信息、罐号信息与MES、计量系统的对接使用，可以实现铁水自动计量、出铁信息自动维护、铁水分装信息自动维护等部分岗位的无人化运行效果，大幅提高业务运行效率。
The invention discloses a tracking identification device for a molten iron tank, comprising a tracking identification platform and a positioning device, the positioning device is installed on the molten iron tank; the positioning device is used for acquiring real-time state information of the molten iron tank, and transmitting the state information to the tracking identification platform ;Tracking and identification platform, through the information interaction with the positioning device, realize the automatic identification and measurement of molten iron tanks in the tapping area, metering area and sub-packaging area, and realize the tracking, automatic measurement, tapping information, automatic maintenance, and molten iron filling of molten iron tanks. Automatic maintenance of information; through the device, the automatic identification of molten iron cans can be realized more conveniently, accurately and at low cost. The unmanned operation effect of some positions, such as automatic maintenance of iron tapping information and automatic maintenance of molten iron filling information, greatly improves business operation efficiency.
Description
Technical Field
The invention relates to the technical field of steel, in particular to a tracking and identifying device for a hot metal ladle.
Background
At present, in the molten iron transportation process of long-flow iron and steel enterprises, the following modes are mainly adopted for identifying and tracking the molten iron tank:
1. and spraying the tank number on the tank body, and manually identifying. The method cannot grasp the position of the molten iron tank in real time, and the error probability is high due to the adoption of the method for manually identifying the tank number by vision.
2. And installing an identification device on the hot metal ladle transportation carrier. The method needs manual association of the information of the carrier and the molten iron tank, so that real-time positioning and identification can be realized, and the problems of low efficiency and poor accuracy exist because the association information needs manual maintenance.
3. And a transportation position recognition device is installed in the molten iron transportation process. The mode has positioning time intervals, cannot monitor operation in real time, needs to increase the number of devices if high-precision positioning is realized, and has higher cost and difficult implementation.
Disclosure of Invention
The invention aims to provide a hot metal ladle tracking and identifying device.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows: a hot metal ladle tracking identification device comprises a tracking identification platform and a positioning device, wherein the positioning device is arranged on a hot metal ladle;
the positioning device is used for acquiring real-time state information of the molten iron tank and transmitting the state information to the tracking identification platform;
the tracking identification platform realizes automatic identification and metering of the hot metal ladles in the tapping area, the metering area and the sub-packaging area through information interaction with the positioning device, and realizes tracking, automatic metering, tapping information, automatic maintenance and automatic maintenance of the molten iron sub-packaging information of the hot metal ladles;
the status information includes label, speed and weight information.
Preferably, the positioning device comprises a first signal transceiver, a positioning module and a tag module, wherein the tag module is used for storing the label information of the hot-metal ladle; the signal transceiver is used for information transmission between the tracking identification platform and the positioning device; the positioning module is used for updating the position information of the iron can tank in real time;
the tag module comprises a high-temperature resistant container and a metal-resistant RFID tag, wherein the metal-resistant RFID tag is arranged in the high-temperature resistant container, and the high-temperature resistant container is arranged on the hot metal ladle;
the first signal transceiver, the positioning module and the label module are all connected with the first control module.
Preferably, the tracking identification platform comprises an MES system and a metering system;
the MES system is used for collecting field data accurately and comprehensively in real time;
the metering system is used for acquiring the real-time state information of the hot-metal bottle in a tapping area, a metering area and a sub-packaging area of the hot-metal bottle and inputting the real-time state information into the label module.
Preferably, the metering system comprises a second signal transceiver, an identification detection head, a weigher, an identification module, a storage module and a comparison module; the identification detection head is used for shooting a picture of the molten iron tank and identifying information data of the molten iron tank in the metal-resistant RFID; the weighing device is used for weighing the weight of the hot metal ladle and sending the weight information to the MES system, and the weighing device is arranged in the hot metal weighing pound room; the identification module is used for acquiring the hot metal bottle pictures and identifying different hot metal bottle pictures; the storage module is used for storing preset routes corresponding to different molten iron tank identifications; the comparison module is used for comparing the hot metal ladle identification obtained by the identification module with the identification in the hot metal ladle in the storage module, and sending the determined information to the MES system when the identification is the same as the identification in the hot metal ladle identification, and sending the modified information to the MES system when the identification is different from the identification in the storage module; the data information is transmitted through a second signal transceiver;
the second signal transceiver, the identification detection head, the weighing device, the identification module, the storage module and the comparison module are all connected with the second control module.
Preferably, the anti-metal RFID tag is provided with a tag reader-writer and a tag special antenna, the tag special antenna is used for receiving the molten iron tank information sent by the metering system, and the tag reader-writer is used for writing the information into the anti-metal RFID tag; the hot metal ladle information includes weight, picture and identification information.
Preferably, high temperature resistant container shell is the aluminum alloy structure, and the fretwork is done on high temperature resistant container shell surface, the inside fixed strong magnet of high temperature resistant container shell, and it adsorbs through strong magnet and hot-metal bottle outer wall, anti metal RFID label is installed inside high temperature resistant container shell, is equipped with the ventilation clearance between anti metal RFID label and the strong magnet, and fills the plank between anti metal RFID label and the high temperature resistant container shell inner wall.
Preferably, the positioning module is a GPS module.
Preferably, the MES system is provided with an information display interface, and the information display interface can be used for inputting information and displaying the state information of the hot metal ladle.
Compared with the prior art, the invention has the advantages that:
through the device, can be comparatively convenient, accurate, the low-cost realization hot metal bottle automatic identification, through the positioning information, jar number information and MES, the butt joint of measurement system of using of this device output, can realize the unmanned operation effect of partial post such as molten iron automatic measurement, tapping information automatic maintenance, molten iron partial shipment information automatic maintenance, improve the operation efficiency of business by a wide margin.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a frame diagram of a hot metal ladle tracking recognition apparatus according to the present invention;
FIG. 2 is a structural view of the high temperature resistant container of the present invention.
Detailed Description
The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, and the scope of the present invention will be more clearly and clearly defined.
Referring to fig. 1, the invention provides a hot metal ladle tracking and identifying device, which comprises a tracking and identifying platform and a positioning device, wherein the positioning device is arranged on a hot metal ladle;
the positioning device is used for acquiring real-time state information of the molten iron tank and transmitting the state information to the tracking identification platform;
the tracking identification platform realizes automatic identification and metering of the hot metal ladles in the tapping area, the metering area and the sub-packaging area through information interaction with the positioning device, and realizes tracking, automatic metering, tapping information, automatic maintenance and automatic maintenance of the molten iron sub-packaging information of the hot metal ladles;
wherein the status information includes label, speed and weight information.
In the embodiment, the positioning device comprises a first signal transceiver 2, a positioning module 1 and a tag module 3, wherein the tag module 3 is used for storing the label information of the hot-metal ladle so as to conveniently inquire the information of the hot-metal ladle; the signal transceiver is used for information transmission between the tracking identification platform and the positioning device; the positioning module 1 is used for updating the position information of the hot metal ladle in real time, and can construct a route map of the hot metal ladle by continuously updating the position of the hot metal ladle in real time;
in this embodiment, the tag module 3 includes a high temperature resistant container and a metal-resistant RFID tag, the metal-resistant RFID tag is installed in the high temperature resistant container, the high temperature resistant container is installed on the hot metal ladle, and the high temperature resistant container can prevent the metal-resistant RFID tag from being affected by the high temperature of the hot metal ladle, so as to ensure the service life of the metal-resistant RFID tag;
the first signal transceiver 2, the positioning module 1 and the label module 3 are all connected with a first control module.
The tracking identification platform comprises an MES system and a metering system; the MES system is used for collecting field data accurately and comprehensively in real time, can provide detailed reports and analysis charts, searches according to the modes of a foundry ladle, time and the like, provides Web access support for managers, and achieves convenient access anytime and anywhere, and the MES system is provided with an information display interface which can input information and display the state information of a hot metal ladle, is a common management system of enterprises in the prior art and does not have much description;
the metering system is used for acquiring the real-time state information of the hot metal ladle in a tapping area, a metering area and a sub-packaging area of the hot metal ladle, and inputting the real-time state information into the tag module 3, so that the metering system of the hot metal ladle subarea in the next procedure can accurately acquire the information of the hot metal ladle in the previous procedure, and errors are avoided;
in this embodiment, the positioning module 1 is a GPS module;
in this embodiment, the metering system includes a second signal transceiver 4, an identification detection head 8, a weigher 6, an identification module 5, a storage module 7 and a comparison module; the identification detection head 8 is used for shooting a picture of the hot metal ladle and identifying information data of the hot metal ladle in the metal RFID, and the identification detection head 8 is a high-definition camera and can shoot the hot metal ladle in a cleaning mode; the weighing device 6 is used for weighing the weight of the hot metal ladle and sending the weight information to the MES system, and the weighing device 6 can be used for weighing the hot metal ladle in a weighbridge mode; the identification module 5 is used for acquiring the hot metal ladle picture and identifying different hot metal ladle pictures, wherein different hot metal ladle pictures correspond to different labels; the storage module 7 is used for storing preset routes corresponding to different molten iron tank identifiers; the comparison module is used for comparing the hot metal ladle identification obtained by the identification module 5 with the identification in the hot metal ladle in the storage module 7, sending the determined information to the MES system when the identification is the same as the identification, and sending the modified information to the MES system when the identification is different from the identification; the data information is transmitted through the second signal transceiver 4;
the second signal transceiver 4, the identification detection head 8, the weighing device 6, the identification module 5, the storage module 7 and the comparison module are all connected with a second control module.
The anti-metal RFID tag is provided with a tag reader-writer and a tag special antenna, the tag special antenna is used for receiving the molten iron tank information sent by the metering system, and the tag reader-writer is used for writing the information into the anti-metal RFID tag; the hot metal ladle information includes weight, picture and identification information.
Referring to fig. 2, the high temperature resistant container shell is of an aluminum alloy structure, the surface of the high temperature resistant container shell is hollowed out, heat dissipation performance is guaranteed, the strong magnet is fixed inside the high temperature resistant container shell and adsorbed to the outer wall of a hot metal ladle, the connection mode is simple in installation and disassembly, and therefore maintenance and replacement of the anti-metal RFID tag are facilitated.
The following illustrates a specific workflow of the apparatus: when 4 hot metal ladles pass through a tapping area, all the hot metal ladles are consigned by a consignment vehicle, positioning devices are installed on the hot metal ladles, and when the 4 hot metal ladles come out of the tapping area, high-definition cameras are installed on the tapping area, shoot four hot metal ladles and identify the hot metal ladles through an identification module 5, wherein the labels of the 4 hot metal ladles are tank 1, tank 2, tank 3 and tank 4; the tank 1, the tank 2, the tank 3 and the tank 4 pass through a metering area, a wagon balance is arranged in the metering area to weigh the molten iron tank car, the weight of the tank body and a delivery position is fixed, the weight of molten iron in the tank 1, the tank 2, the tank 3 and the tank 4 can be obtained by subtracting the weight of the tank body and the delivery position from the total weight of the molten iron during weighing, weight data are sent to an MES (manufacturing execution system) system to be collected, and quantity data and label data can be written into an anti-metal RFID (radio frequency identification) label on the tank body through a label reader-writer; when the cans 1, 2, 3 and 4 are subpackaged, the specific information of the cans 1, 2, 3 and 4 can be quickly identified through the identification detection head, so that the subpackaging error is avoided; during the split charging transportation, the position information of the tanks 1, 2, 3 and 4 can be updated in real time through the GPS module, so that a route map is drawn, and when the route map is inconsistent with a preset route map, the MES system receives modification information, so that workers can modify the route through manual intervention.
Although the embodiments of the present invention have been described with reference to the accompanying drawings, various changes or modifications may be made by the patentees within the scope of the appended claims, and within the scope of the invention, as long as they do not exceed the scope of the invention described in the claims.
Claims (8)
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| CN202111029356.4A CN113723545A (en) | 2021-09-03 | 2021-09-03 | Hot metal bottle tracking and identifying device |
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| CN202111029356.4A CN113723545A (en) | 2021-09-03 | 2021-09-03 | Hot metal bottle tracking and identifying device |
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