CN113719507B - Environment-friendly efficient full-automatic production line and production method for ceramic bathroom products - Google Patents
Environment-friendly efficient full-automatic production line and production method for ceramic bathroom products Download PDFInfo
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- CN113719507B CN113719507B CN202110955428.1A CN202110955428A CN113719507B CN 113719507 B CN113719507 B CN 113719507B CN 202110955428 A CN202110955428 A CN 202110955428A CN 113719507 B CN113719507 B CN 113719507B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 46
- 239000000919 ceramic Substances 0.000 title claims abstract description 27
- 239000002002 slurry Substances 0.000 claims abstract description 119
- 230000007613 environmental effect Effects 0.000 claims abstract description 3
- 238000003860 storage Methods 0.000 claims description 13
- 230000005484 gravity Effects 0.000 claims description 8
- 238000000605 extraction Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 6
- 230000005389 magnetism Effects 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 2
- 238000009966 trimming Methods 0.000 claims 1
- 238000007599 discharging Methods 0.000 abstract description 2
- 239000007788 liquid Substances 0.000 description 8
- 239000004570 mortar (masonry) Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 3
- 238000010923 batch production Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000011440 grout Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B37/00—Joining burned ceramic articles with other burned ceramic articles or other articles by heating
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses an environment-friendly efficient full-automatic production line and a production method for ceramic bathroom products, and belongs to the technical field of ceramic product production. The utility model provides a full automatic production line of ceramic bathroom product environmental protection high efficiency, includes: an operation table for placing the cover plate, the shell and the inner container; a mechanical gripper member for moving the liner; the mechanical gripper comprises a gripping plate, a control magnet and a gripper magnet arranged on the gripping plate, wherein the control magnet and the gripper magnet are respectively positioned on two sides of the inner container; a profiling inner pulp outlet frame internally provided with pulp; according to the invention, the shell and the inner container are conveniently positioned and added with slurry for bonding by the aid of the arranged controllable gripper magnet, the control magnet and the soft upper plate in a matching manner, and the control magnet is matched with the slidable magnetic sliding plate to facilitate discharging and extracting the slurry in the slurry transfer cavity, so that the shell, the cover plate and the inner container are automatically positioned and bonded, the operation is simple, the labor is reduced, and the assembly efficiency is improved.
Description
Technical Field
The invention relates to the technical field of ceramic product production, in particular to an environment-friendly efficient full-automatic production line and a production method for ceramic bathroom products.
Background
Ceramics are various products of materials prepared by crushing, mixing, molding and calcining natural clay and various natural minerals as main raw materials, such as a ceramic toilet bowl;
in the production process of the ceramic toilet bowl, assembly type production and integrated type production are mostly adopted, but the mould of the integrated type toilet bowl is inconvenient to open, a plurality of sliding blocks or other complex mechanisms are needed in the mould, timely maintenance is needed, and the cost is high;
because the production is the assembled production mostly, like the closestool molding shown in fig. 1 and fig. 2, including shell, apron, inner bag, when assembling the closestool, the manual work is mostly earlier with each part equipment together, then scribbles the glue that is the same material with the toilet bowl and bonds, but manual assembly efficiency is slow, is not convenient for batch production.
Disclosure of Invention
The invention aims to solve the problems that when a toilet is assembled, all parts are assembled together manually and then glue which is made of the same material as that of the toilet is coated for bonding, but the manual assembly efficiency is low and the batch production is inconvenient.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a full automatic production line of ceramic bathroom product environmental protection high efficiency, includes: an operation table for placing the cover plate, the shell and the inner container; the mechanical gripper piece is used for moving the liner; the mechanical gripper comprises a gripping plate, a control magnet and a gripper magnet arranged on the gripping plate, wherein the control magnet and the gripper magnet are respectively positioned on two sides of the inner container; the profiling inner slurry outlet frame is internally provided with slurry and is arranged on the operating platform; the profiling inner pulp outlet frame is provided with a profiling pulp outlet facing the joint of the inner container and the cover plate; the profiling guide frame is fixedly connected to the profiling inner slurry outlet frame and is matched with the inner container; the annular frame is provided with a slurry transfer cavity and is fixedly connected to the profiling guide frame; the slurry transfer cavity is provided with an extraction device for extracting external slurry to enter the profiling inner slurry outlet frame.
In order to facilitate control of the magnetic force of the gripper magnets, the gripper magnets are preferably electromagnets.
In order to facilitate the extraction of the external slurry, preferably, the extraction device comprises: a magnetic sliding plate sliding in the slurry transfer chamber; wherein, the magnetism of one end of the magnetic sliding plate close to the control magnet is the same; two ends of the sliding elastic rope are respectively and fixedly connected to the magnetic sliding plate and the annular frame; the connecting pipe is used for communicating the slurry transfer cavity and the profiling inner slurry outlet frame; and the slurry inlet is connected to the slurry transfer cavity.
In order to facilitate driving of the support frame, preferably, the lower end of the annular frame is fixedly connected with a support frame, and the lower end of the support frame is fixedly connected with a first electric telescopic rod.
In order to facilitate the extraction of external slurry, the connecting pipe and the slurry inlet are respectively provided with a one-way valve.
In order to add slurry to the joint of the shell and the cover plate, the slurry adding device further comprises a profiling slurry outlet frame fixedly mounted on the operating platform, a slurry outlet end of the profiling slurry outlet frame faces the joint of the shell and the cover plate, and the profiling slurry outlet frame is communicated with the connecting pipe.
In order to facilitate the connection of the outer shell and the inner container, the outer shell preferably further comprises: a soft upper plate; wherein, a first pulp storage chamber is arranged on the soft upper plate; the hard lower plate is fixed on the soft upper plate and is detachably attached to the inner container; the first slurry storage chamber is provided with a first slurry outlet communicated with the first slurry storage chamber, and the first slurry outlet faces to the joint of the shell and the inner container.
In order to facilitate the pressing of the soft upper plate, preferably, the mechanical gripper further comprises: the grab sliding plate is connected to the grab plate in a sliding manner; the gripper magnet is positioned between the gripper sliding plate and the gripper plate; two ends of the gripper elastic rope are respectively and fixedly connected to the gripping plate and the gripper sliding plate; the gripper is characterized in that a gripper limiting plate is fixedly connected to the gripper plate, and the gripper limiting plate is matched with the gripper sliding plate.
For the convenience of promoting control magnet, preferably, still include second electric telescopic handle, fixedly connected with bracing piece on the second electric telescopic handle, control magnet has been placed on the bracing piece.
An environment-friendly and efficient production method of ceramic bathroom products mainly comprises the following steps:
s1, firstly assembling a shell and a liner, inversely arranging the liner on an operation table, sleeving a hard lower plate on the liner, starting a second electric telescopic rod, jacking a supporting rod to enable a control magnet to be positioned at the lower end of the liner, arranging a sponge cushion between the control magnet and the liner, arranging the shell on the liner through a conventional manipulator, and positioning the shell by an inclined plane at the side edge of the hard lower plate when the shell falls;
s2, adding slurry to the joint of the shell and the inner container, placing the mechanical gripper piece at the upper end of the shell, and under the action of the magnetic force of the control magnet and the gripper magnet, sliding the gripper magnet and the gripper sliding plate to extrude the soft upper plate in a sliding manner, so that the slurry in the soft upper plate is extruded to be discharged to a position between the shell and the inner container from the first slurry outlet;
the grip sliding plate slides to the grip limiting plate for the maximum distance, and the liner and the shell can be gripped under the action of magnetic force;
s3, the cover plate is placed on the operating table and located in the cavity, the first electric telescopic rod is started at the moment, the first electric telescopic rod drives the supporting frame and the profiling inner slurry outlet frame to move upwards, the profiling guide frame can be attached to the cover plate, and the position of the cover plate can be adjusted and positioned in the process that the profiling guide frame moves upwards;
s4, mounting the assembled shell, liner and cover plate, moving the liner to the upper ends of the cover plate and the profiling guide frame through the mechanical gripper, slowly moving the liner downwards, and adjusting the position of the liner under the action of the profiling guide frame, namely adjusting the shell and the liner by magnetic force and still pulling by magnetic force when the shell and the liner can slide;
s5, when the control magnet gradually moves downwards, the magnetic sliding plate is driven to move downwards under the action of repulsion of the same level, so that the magnetic sliding plate extrudes the slurry in the slurry transfer cavity, the slurry is discharged between the inner container and the outer shell through the connecting pipe and the profiling inner slurry outlet frame, and part of the slurry is discharged between the outer shell and the cover plate through the connecting pipe and the profiling outer slurry outlet frame;
s6, powering off the gripper magnet, so that the gripper magnet does not have magnetic force at the moment, controlling the magnet to move downwards under the action of self gravity, driving the magnetic sliding plate to extrude to the maximum distance, and discharging the slurry to the joint of the outer end of the shell, the inner container and the cover plate;
s7, controlling the self gravity of the magnet to be larger than the magnetic force of the magnetic sliding plate, enabling the control magnet to fall out of the annular frame completely and be located on the supporting frame, enabling the magnetic sliding plate to move upwards to reset under the action of the sliding elastic rope, enabling the slurry transfer cavity to extract slurry in an external slurry storage device through the slurry inlet, and completing one-time assembly;
and S8, taking out the assembled shell, cover plate and inner container, drying and finishing, and assembling other shells, cover plates and inner containers repeatedly.
Compared with the prior art, the invention provides an environment-friendly high-efficiency full-automatic production line and a production method of ceramic bathroom products, and the production line and the production method have the following beneficial effects:
the device has the advantages that the parts which are not involved are the same as or can be realized by adopting the prior art, the shell and the inner container are conveniently positioned and added with slurry for bonding through the arranged controllable hand grip magnet and the matched control magnet and the soft upper plate, the control magnet is matched with the slidable magnetic sliding plate, the slurry in the slurry transfer cavity is conveniently discharged and extracted, the shell, the cover plate and the inner container are automatically positioned and bonded, the operation is simple, the labor is reduced, and the assembly efficiency is improved.
Drawings
FIG. 1 is a first structural schematic view of an environment-friendly, efficient and fully-automatic production line and a production method for ceramic sanitary products according to the present invention;
FIG. 2 is a schematic structural diagram II of an environment-friendly, efficient and fully-automatic production line and a production method for ceramic sanitary products according to the present invention;
FIG. 3 is a schematic structural view of an environment-friendly, efficient and fully-automatic production line and a production method for ceramic sanitary products according to the present invention;
FIG. 4 is a first schematic sectional structure view of an environment-friendly, efficient and fully-automatic production line and a production method for ceramic sanitary products according to the present invention;
fig. 5 is a schematic structural view of a part a in fig. 4 of an environment-friendly, efficient and fully-automatic production line and a production method for ceramic sanitary products according to the present invention;
FIG. 6 is a schematic structural view of a profiling inner slurry outlet frame of the ceramic sanitary product environment-friendly high-efficiency full-automatic production line and the production method provided by the invention;
FIG. 7 is a schematic sectional structure view II of an environment-friendly, efficient and fully-automatic production line and a production method for ceramic sanitary products according to the present invention;
fig. 8 is a schematic structural view of a part B in fig. 7 of an environment-friendly, efficient and fully-automatic production line and a production method for ceramic sanitary products according to the present invention;
fig. 9 is a schematic structural view of a soft upper plate of the environment-friendly, efficient and fully-automatic production line and production method for ceramic sanitary products according to the present invention.
In the figure: 1. a housing; 101. a cover plate; 102. an inner container; 2. an operation table; 3. a soft upper plate; 301. a first slurry storage chamber; 302. a first slurry outlet; 303. a hard lower plate; 304. grabbing a plate; 305. a gripper magnet; 306. the gripper sliding plate; 307. the gripper elastic rope; 308. the gripper limiting plate; 309. a control magnet; 4. profiling the inner pulp outlet frame; 4001. profiling a grout outlet; 401. a profiling guide frame; 402. an annular frame; 403. a connecting pipe; 404. a pulp inlet; 405. a profiling pulp outlet frame; 406. a slurry transfer chamber; 407. a magnetic sliding plate; 408. a sliding elastic cord; 409. a support frame; 5. a first electric telescopic rod; 501. a second electric telescopic rod; 502. a support rod.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Example 1:
referring to fig. 1-9, an environment-friendly efficient full-automatic production line for ceramic sanitary products comprises: an operation table 2 for placing the cover plate 101, the shell 1 and the inner container 102; mechanical gripping members for moving the liner 102; the mechanical gripper comprises a gripping plate 304, a control magnet 309 and a gripper magnet 305 arranged on the gripping plate 304, the gripping plate 304 can be gripped and moved by a mechanical arm, the control magnet 309 and the gripper magnet 305 are respectively positioned on two sides of the inner container 102, and a sponge cushion is arranged between the control magnet 309 and the inner container 102 to prevent the inner container 102 from being damaged; a profiling inner slurry outlet frame 4 internally provided with slurry and arranged on the operating platform 2; wherein, a profiling pulp outlet 4001 arranged on the profiling inner pulp outlet frame 4 faces to the connecting part of the inner container 102 and the cover plate 101; the profiling guide frame 401 is fixedly connected to the profiling inner pulp outlet frame 4, the shape of the profiling guide frame 401 is attached to the inner wall of the inner container 102, and the profiling guide frame is matched with the inner container 102 and used for guiding and positioning the inner container 102; the annular frame 402 provided with the slurry transfer cavity 406 is fixedly connected to the profiling guide frame 401; wherein, thick liquids transfer chamber 406 is equipped with and is used for extracting external thick liquids and enters into the draw-off gear in the profile modeling goes out thick liquids frame 4, specifically, can set up the staving that is used for storing external thick liquids.
The gripper magnet 305 is an electromagnet, and the presence or absence of magnetism of the electromagnet is conveniently controlled by electrically switching on or off the gripper magnet 305.
The extraction device comprises: a magnetic slide plate 407 that slides within the slurry transfer chamber 406; wherein, the magnetic sliding plate 407 has the same magnetism as the end of the control magnet 309 close to it; a sliding elastic rope 408, both ends of which are respectively fixedly connected to the magnetic sliding plate 407 and the annular frame 402; the connecting pipe 403 is used for communicating the slurry transfer cavity 406 with the profiling inner slurry outlet frame 4; the slurry inlet 404 is connected to the slurry transfer chamber 406.
In the process that the control magnet 309 moves from top to bottom, the control magnet 309 magnetically repels the magnetic sliding plate 407 first, so that the magnetic sliding plate 407 moves downwards to extrude the slurry, and the sliding elastic rope 408 stretches, when the control magnet 309 moves downwards under the action of the self gravity to pass through the magnetic sliding plate 407, the magnetic force of one end of the control magnet 309 close to the magnetic sliding plate 407 is still opposite, so that the magnetic sliding plate 407 moves upwards, and the resetting of the magnetic sliding plate 407 is promoted under the action of the sliding elastic rope 408, so that the slurry transfer cavity 406 can extract the slurry in the barrel through the slurry inlet 404;
the lower extreme fixedly connected with support frame 409 of annular frame 402, the lower extreme fixedly connected with electric telescopic handle 5 of support frame 409 can drive support frame 409, is convenient for promptly go out thick liquid frame 4 upper and lower drive in the profile modeling, can adopt the mode of conveyer belt to transport other apron 101 to the profile modeling in go out thick liquid frame 4 top after taking out shell 1, apron 101, inner bag 102 after the installation.
The connecting pipe 403 and the slurry inlet 404 are both provided with a check valve, so that the slurry can be extracted in one direction conveniently, and the slurry can be prevented from flowing back.
The mortar outlet device also comprises a profiling mortar outlet frame 405 fixedly arranged on the operating platform 2, wherein the mortar outlet end of the profiling mortar outlet frame 405 faces the joint of the shell 1 and the cover plate 101, and the profiling mortar outlet frame 405 is communicated with the connecting pipe 403.
Further comprising: a soft upper plate 3; wherein, a first pulp storage chamber 301 is arranged on the soft upper plate 3; the hard lower plate 303 fixed on the soft upper plate 3 is detachably attached to the liner 102; the first pulp storage chamber 301 is provided with a first pulp outlet 302 communicated with the first pulp storage chamber 301, and the first pulp outlet 302 faces to the connection part of the casing 1 and the inner container 102.
It should be understood that the upper end of the soft upper plate 3 is sealed, and the diameter of the first slurry outlet 302 is small, so as to prevent the slurry from flowing out directly, i.e. the slurry flows out when the soft upper plate 3 is pressed;
the mechanical gripper further comprises: the gripper sliding plate 306 is connected to the gripper plate 304 in a sliding manner; wherein the gripper magnet 305 is positioned between the gripper sliding plate 306 and the gripper plate 304; the two ends of the grip elastic rope 307 are respectively and fixedly connected to the grip plate 304 and the grip sliding plate 306; the grip limiting plate 308 is fixedly connected to the grip plate 304, and the grip limiting plate 308 is matched with the grip sliding plate 306.
Still include second electric telescopic handle 501, fixedly connected with bracing piece 502 on the second electric telescopic handle 501, placed control magnet 309 on the bracing piece 502, be convenient for laminate control magnet 309 at the lower extreme of inner bag 102.
Example 2:
referring to fig. 1-9, an environment-friendly and efficient production method of ceramic sanitary ware products mainly comprises the following steps:
s1, firstly assembling a shell 1 and a liner 102, inversely arranging the liner 102 on an operating platform 2, sleeving a hard lower plate 303 on the liner 102, starting a second electric telescopic rod 501, jacking a supporting rod 502 to enable a control magnet 309 to be positioned at the lower end of the liner 102, arranging a sponge cushion between the control magnet 309 and the liner 102, arranging the shell 1 on the liner 102 through a conventional manipulator, and positioning and placing the shell 1 by an inclined plane at the side edge of the hard lower plate 303 when the shell 1 falls;
s2, adding slurry to the joint of the shell 1 and the inner container 102, placing a mechanical gripper at the upper end of the shell 1, and under the magnetic force action of the control magnet 309 and the gripper magnet 305, sliding and extruding the soft upper plate 3 by the gripper magnet 305 and the gripper sliding plate 306, so that the slurry in the soft upper plate 3 is extruded and discharged from the first slurry outlet 302 to a position between the shell 1 and the inner container 102;
the grip sliding plate 306 slides to the grip limiting plate 308 for the maximum distance, and the liner 102 and the shell 1 can be gripped under the action of magnetic force;
s3, the cover plate 101 is placed on the operating platform 2 and located in the cavity, the first electric telescopic rod 5 is started at the moment, the first electric telescopic rod 5 drives the supporting frame 409 and the profiling inner pulp outlet frame 4 to move upwards, the profiling guide frame 401 is attached to the cover plate 101, and the position of the cover plate 101 is adjusted and positioned in the process that the profiling guide frame 401 moves upwards;
s4, the assembled shell 1, the inner container 102 and the cover plate 101 are installed, the inner container 102 is moved to the upper ends of the cover plate 101 and the profiling guide frame 401 through the mechanical hand-holding piece, the inner container 102 is slowly moved downwards, the position of the inner container 102 can be adjusted under the action of the profiling guide frame 401, namely the shell 1 and the inner container 102 can be adjusted by magnetic force and still pulled by magnetic force when sliding;
s5, when the control magnet 309 gradually moves downwards, the magnetic sliding plate 407 is driven to move downwards under the action of repulsion of the same poles, so that the magnetic sliding plate 407 extrudes the slurry in the slurry transfer cavity 406 and discharges the slurry between the liner 102 and the shell 1 through the connecting pipe 403 and the profiling inner slurry outlet frame 4, and part of the slurry is discharged between the shell 1 and the cover plate 101 through the connecting pipe 403 and the profiling outer slurry outlet frame 405;
that is, in the process that the control magnet 309 moves from top to bottom, the control magnet 309 first magnetically repels the magnetic sliding plate 407, so that the magnetic sliding plate 407 moves downward to squeeze the slurry, and the sliding elastic rope 408 extends, when the control magnet 309 moves downward under the action of its own gravity to pass through the magnetic sliding plate 407, the magnetic force of the end of the control magnet 309 close to the magnetic sliding plate 407 is still opposite, so that the magnetic sliding plate 407 moves upward, and the resetting of the magnetic sliding plate 407 is promoted under the action of the sliding elastic rope 408, so that the slurry transfer chamber 406 can draw the slurry in the barrel through the slurry inlet 404;
s6, the gripper magnet 305 is powered off, so that the gripper magnet 305 does not have magnetic force at the moment, the control magnet 309 moves downwards under the action of self gravity, and the magnetic sliding plate 407 is driven to extrude to the maximum distance, so that slurry can be discharged to the connecting positions of the outer shell 1, the inner container 102 and the outer end of the cover plate 101;
s7, the self gravity of the control magnet 309 is greater than the magnetic force of the magnetic sliding plate 407, so that the control magnet 309 can completely fall out of the annular frame 402 and is positioned on the supporting frame 409, and the magnetic sliding plate 407 moves upwards to reset under the action of the sliding elastic rope 408, so that the slurry transfer cavity 406 can draw slurry in an external slurry storage device through the slurry inlet 404, and at the moment, one-time assembly is completed;
s8, the shell 1 after will assembling, apron 101, inner bag 102 take out and dry, the repairment, and can repeatedly assemble other shells 1, apron 101, inner bag 102, the lower extreme fixedly connected with support frame 409 of ring frame 402 promptly, the first electric telescopic handle 5 of lower extreme fixedly connected with of support frame 409, can drive support frame 409, be convenient for drive the thick liquid frame 4 in the profile modeling from top to bottom promptly, can be after taking out shell 1 after the installation, apron 101, inner bag 102, adopt the mode of conveyer belt to transport other apron 101 to the profile modeling in go out thick liquid frame 4 top.
According to the invention, the controllable gripper magnet 305, the control magnet 309 and the soft upper plate 3 are arranged to be matched, so that the shell 1 and the liner 102 can be conveniently positioned and added with slurry for adhesion, and the control magnet 309 is matched with the slidable magnetic sliding plate 407, so that the slurry in the slurry transfer cavity 406 can be conveniently discharged and extracted, the shell 1, the cover plate 101 and the liner 102 can be automatically positioned and adhered for assembly, and the assembly method is suitable for modular production, is simple to operate, reduces the labor, and improves the assembly efficiency in an automatic manner.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered as the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.
Claims (2)
1. The utility model provides a high-efficient full automatic production line of ceramic bathroom product environmental protection which characterized in that includes:
the operation table (2) is used for placing the cover plate (101), the shell (1) and the inner container (102);
a mechanical gripper for moving the inner container (102);
the mechanical gripper comprises a gripper plate (304), a control magnet (309) and a gripper magnet (305) arranged on the gripper plate (304), the gripper magnet (305) is an electromagnet, and the control magnet (309) and the gripper magnet (305) are respectively positioned on two sides of the inner container (102);
the profiling inner pulp outlet frame (4) is internally provided with pulp and is arranged on the operating platform (2);
the copying slurry outlet (4001) arranged on the copying inner slurry outlet frame (4) faces to the connection part of the liner (102) and the cover plate (101);
the profiling guide frame (401) is fixedly connected to the profiling inner pulp outlet frame (4) and is matched with the inner container (102);
the annular frame (402) is provided with a slurry transfer cavity (406) and is fixedly connected to the profiling guide frame (401);
wherein the slurry transfer cavity (406) is provided with an extraction device for extracting external slurry into the profiling inner slurry outlet frame (4);
the extraction device comprises:
a magnetic slide plate (407) sliding within the slurry transfer chamber (406);
wherein, the magnetic sliding plate (407) has the same magnetism as the end close to the control magnet (309);
two ends of the sliding elastic rope (408) are respectively and fixedly connected to the magnetic sliding plate (407) and the annular frame (402);
the connecting pipe (403) is used for communicating the slurry transfer cavity (406) with the profiling inner slurry outlet frame (4);
the slurry inlet (404) is connected to the slurry transfer cavity (406);
the lower end of the annular frame (402) is fixedly connected with a support frame (409), the lower end of the support frame (409) is fixedly connected with a first electric telescopic rod (5), and the connecting pipe (403) and the slurry inlet (404) are both provided with a one-way valve;
the profiling pulp outlet frame (405) is fixedly arranged on the operating platform (2), the pulp outlet end of the profiling pulp outlet frame (405) faces to the joint of the shell (1) and the cover plate (101), and the profiling pulp outlet frame (405) is communicated with the connecting pipe (403);
further comprising:
a soft upper plate (3);
wherein a first pulp storage chamber (301) is arranged on the soft upper plate (3);
a hard lower plate (303) fixed on the soft upper plate (3) and detachably attached to the inner container (102);
the first slurry storage chamber (301) is provided with a first slurry outlet (302) communicated with the first slurry storage chamber (301), and the first slurry outlet (302) faces to the joint of the shell (1) and the liner (102);
the gripper sliding plate (306) is connected to the gripper plate (304) in a sliding manner;
wherein the gripper magnet (305) is positioned between the gripper sliding plate (306) and the gripper plate (304);
the two ends of the gripper elastic rope (307) are respectively and fixedly connected to the gripper plate (304) and the gripper sliding plate (306);
the gripper limiting plate (308) is fixedly connected to the gripper plate (304), and the gripper limiting plate (308) is matched with the gripper sliding plate (306);
still include second electric telescopic handle (501), fixedly connected with bracing piece (502) on second electric telescopic handle (501), control magnet (309) have been placed on bracing piece (502).
2. An environment-friendly efficient production method of ceramic sanitary products, comprising the environment-friendly efficient full-automatic production line of ceramic sanitary products of claim 1, and being characterized by mainly comprising the following steps:
s1, firstly assembling a shell (1) and a liner (102), inversely placing the liner (102) on an operation table (2), sleeving a hard lower plate (303) on the liner (102), starting a second electric telescopic rod (501), jacking a supporting rod (502) to enable a control magnet (309) to be positioned at the lower end of the liner (102), arranging a sponge cushion between the control magnet (309) and the liner (102), placing the shell (1) on the liner (102) through a conventional manipulator, and positioning and placing the shell (1) by receiving an inclined plane at the side edge of the hard lower plate (303) when the shell (1) falls;
s2, adding slurry to the joint of the shell (1) and the inner container (102), placing a mechanical gripper piece at the upper end of the shell (1), and under the magnetic action of a control magnet (309) and a gripper magnet (305), sliding and extruding the soft upper plate (3) by the gripper magnet (305) and the gripper sliding plate (306) so that the slurry in the soft upper plate (3) is extruded and discharged from a first slurry outlet (302) to a position between the shell (1) and the inner container (102);
the grip sliding plate (306) slides to the grip limiting plate (308) to be the maximum distance, and the inner container (102) and the shell (1) can be gripped under the action of magnetic force;
s3, the cover plate (101) is placed on the operating table (2) and located in the cavity, the first electric telescopic rod (5) is started at the moment, the first electric telescopic rod (5) drives the supporting frame (409) and the profiling inner pulp outlet frame (4) to move upwards, the profiling guide frame (401) can be attached to the cover plate (101), and the position of the cover plate (101) can be adjusted and positioned in the process that the profiling guide frame (401) moves upwards;
s4, the assembled shell (1), the inner container (102) and the cover plate (101) are installed, the inner container (102) is moved to the upper ends of the cover plate (101) and the profiling guide frame (401) through the mechanical hand piece, the inner container (102) is slowly moved downwards, the position of the inner container (102) can be adjusted under the action of the profiling guide frame (401), and the shell (1) and the inner container (102) can be adjusted by magnetic force and still pulled by the magnetic force when sliding;
s5, when the control magnet (309) gradually moves downwards, the magnetic sliding plate (407) is driven to move downwards under the action of repulsion of the same poles, so that the magnetic sliding plate (407) extrudes the slurry in the slurry transfer cavity (406) and discharges the slurry between the liner (102) and the shell (1) through the connecting pipe (403) and the profile modeling inner slurry outlet frame (4), and part of the slurry is discharged between the shell (1) and the cover plate (101) through the connecting pipe (403) and the profile modeling outer slurry outlet frame (405);
s6, powering off the gripper magnet (305), so that the gripper magnet (305) does not have magnetic force at the moment, controlling the magnet (309) to move downwards under the action of self gravity, and driving the magnetic sliding plate (407) to extrude to the maximum distance, so that slurry can be discharged to the connecting positions of the outer shell (1), the inner container (102) and the outer end of the cover plate (101);
s7, the self gravity of the control magnet (309) is larger than the magnetic force of the magnetic sliding plate (407), so that the control magnet (309) can completely fall out of the annular frame (402) and is positioned on the supporting frame (409), the magnetic sliding plate (407) moves upwards under the action of the sliding elastic rope (408) to reset, the slurry transfer cavity (406) can extract slurry in an external slurry storage device through the slurry inlet (404), and one-time assembly is completed at the moment;
and S8, taking out the assembled shell (1), cover plate (101) and inner container (102), drying and trimming, and assembling other shells (1), cover plates (101) and inner containers (102) repeatedly.
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Effective date of registration: 20231221 Address after: 1003, Building A, Zhiyun Industrial Park, No. 13 Huaxing Road, Henglang Community, Dalang Street, Longhua District, Shenzhen City, Guangdong Province, 518000 Patentee after: Shenzhen Wanzhida Technology Transfer Center Co.,Ltd. Address before: 213000 floor 1, building 1, No. 15, Fengqi Road, Wujin national high tech Industrial Development Zone, Changzhou City, Jiangsu Province Patentee before: Changzhou Nahong Intelligent Technology Co.,Ltd. |
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Effective date of registration: 20240510 Address after: 442200 Jiangou Village, Yishui Town, Zhushan County, Shiyan, Hubei Province Patentee after: Hubei Jiefei Bathroom Technology Co.,Ltd. Country or region after: China Address before: 1003, Building A, Zhiyun Industrial Park, No. 13 Huaxing Road, Henglang Community, Dalang Street, Longhua District, Shenzhen City, Guangdong Province, 518000 Patentee before: Shenzhen Wanzhida Technology Transfer Center Co.,Ltd. Country or region before: China |