CN113697356A - E-commerce warehousing and goods distribution method - Google Patents
E-commerce warehousing and goods distribution method Download PDFInfo
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- CN113697356A CN113697356A CN202110844599.7A CN202110844599A CN113697356A CN 113697356 A CN113697356 A CN 113697356A CN 202110844599 A CN202110844599 A CN 202110844599A CN 113697356 A CN113697356 A CN 113697356A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
Abstract
The invention relates to an e-commerce storage goods distribution method, which comprises the steps of (1) processing a box cover of a corrugated case of an external logistics at a storage station, and exposing goods in the corrugated case; (2) the corrugated case after the case cover is processed is directly stored in an automatic stereoscopic warehouse; (3) the corrugated case storing the target goods is transported to an order distribution station, and an order turnover box corresponding to the same online shopping order of the target goods is transported to the same order distribution station; (4) at a plurality of order goods distribution stations, the robot automatically grabs or absorbs the target goods in the corrugated case or manually grabs the target goods in the corrugated case which cannot be grabbed by the robot, and puts the grabbed or absorbed target goods into an order turnover box; (5) and the order turnover box full of the orders is transported to a packaging station, and the order turnover box not full of the orders enters a temporary storage to wait for next distribution. The e-commerce warehousing goods distribution method can effectively improve the goods distribution efficiency, can be well compatible with the existing logistics transportation, and is easy to popularize and apply.
Description
Technical Field
The invention relates to the technical field of transport packaging and warehouse logistics, in particular to an e-commerce warehousing and goods distribution method.
Background
With the development of electronic commerce, efficient distribution of goods is also becoming more and more important. The e-commerce distribution process comprises the following steps: opening a logistics box in a nondestructive mode, wherein the logistics box is a paper box which is transported from a supplier to an e-commerce place in a logistics mode, and after the logistics box is opened, reading codes and information of goods packaged in each piece of goods are stored in a database; secondly, warehousing: the logistics box is re-pasted with the seal to carry out stock storage; thirdly, tallying: the logistics box is unsealed again, and goods are placed on a shelf of the supermarket; fourthly, distribution (also called picking): manually taking down goods from a supermarket shelf according to an order, reading the code, and picking the goods into an order turnover box used inside; and fifthly, packaging: code reading and checking, namely loading all goods and invoices of one order in the order turnover box into small cartons, plastic bags or the like for external packaging, and pasting an express delivery order; sorting: loading the plastic turnover box or the woven bag according to different lines or express companies; seventh, carrying: and (4) distributing the plastic turnover box or the woven bag to a transport vehicle according to a circuit.
In the existing goods distribution process, multiple box sealing and opening operations are required, and the goods distribution efficiency is low. On the other hand, the goods distribution process is similar to supermarket shopping, the goods position needs to be found by the goods distribution vehicle, the goods in the order form are manually taken from the supermarket shelf, and the goods distribution efficiency is low.
In order to solve the problem of low goods distribution efficiency caused by repeated carton sealing and unpacking operations, the industry tries to uniformly adopt a turnover box with an information electronic lock, an RFID label and transportation and packaging characteristics to ship goods and record goods identifications, and the logistics transportation of the turnover box does not need unpacking operations when being delivered to an e-commerce distribution center for warehousing, so that the goods distribution efficiency is improved. However, although the turnover box can be used repeatedly compared with a carton, the turnover box is uniformly adopted, so that the disposable investment is too large, and the difficulty in popularization and application is very high.
Disclosure of Invention
Therefore, the technical problem to be solved by the invention is to overcome the problem of low goods distribution efficiency in e-commerce warehousing in the prior art, and provide a novel e-commerce warehousing goods distribution method, which can effectively improve the goods distribution efficiency, can be well compatible with the existing logistics transportation, and is easy to popularize and apply.
In order to solve the technical problem, the invention provides an e-commerce warehousing goods distribution method which comprises the following steps,
(1) treating the box cover of the corrugated box of the out-of-warehouse logistics at a storage station to expose goods in the corrugated box;
(2) storing the corrugated case after the case cover is processed into an automatic stereoscopic warehouse;
(3) the corrugated case storing the target goods is transported to an order distribution station, and an order turnover box corresponding to the same online shopping order of the target goods is transported to the same order distribution station;
(4) at the plurality of order goods distribution stations, the target goods in the corrugated case are automatically grabbed or absorbed by a robot or manually grabbed by the robot which cannot be implemented, and the grabbed or absorbed target goods are placed into the order turnover case; storing the loaded corrugated cases into an automatic stereoscopic warehouse again, and sending the unloaded corrugated cases to a waste recycling part; and the order turnover box full of the orders is transported to a packaging station, and the order turnover box not full of the orders enters a temporary storage to wait for next distribution.
Based on the same inventive concept, the invention also provides an e-commerce warehousing goods distribution method, which comprises the following steps,
(1) treating the box cover of the corrugated box of the out-of-warehouse logistics at a storage station to expose goods in the corrugated box;
(2) pouring goods in the corrugated case into a warehouse turnover box; or the robot automatically grabs or absorbs the goods in the corrugated case, or the robot cannot manually grab the goods in the corrugated case, and the grabbed or absorbed goods in the corrugated case are placed in a warehouse turnover box; the empty corrugated cartons after the goods are taken are sent to a waste recycling position, and the warehouse turnover box after the goods are placed is stored in an automatic stereoscopic warehouse;
(3) the warehouse turnover box storing the target goods is transported to an order distribution station, and the order turnover box corresponding to the same online shopping order of the target goods is transported to the same order distribution station;
(4) at the plurality of order goods distribution stations, the robot automatically grabs or absorbs the target goods in the warehouse turnover box or manually grabs the target goods which cannot be grabbed by the robot, and puts the grabbed or absorbed target goods into the order turnover box; storing the warehouse turnover boxes with goods into an automatic stereoscopic warehouse, and entering the warehouse turnover boxes without goods into an inlet of the automatic stereoscopic warehouse;
(5) and the order turnover box full of the orders is transported to a packaging station, and the order turnover box not full of the orders enters a temporary storage to wait for next distribution.
In an embodiment of the present invention, the processing of the cover of the corrugated carton comprises the following steps: cutting and removing the box cover, and a packing belt and a sealing adhesive tape which are positioned on the upper part of the box cover; or, the second method: the packing belt and the sealing adhesive tape are cut and then the box cover is folded and fixed.
In one embodiment of the invention, the first method comprises horizontal direction cutting or vertical direction cutting, wherein the horizontal direction cutting comprises moving a cutting actuator along the horizontal direction at a position below a box cover plate outside the box body, and simultaneously cutting a box side plate and a packing belt and a sealing adhesive tape outside the box side plate; the vertical direction sectioning comprises the steps that a cutting actuator is moved in the vertical direction to be inserted into the box body, and then the cutting actuator is moved in the horizontal direction at the inner side position of a box side plate in the box body to simultaneously section a box cover plate and a packing belt and a sealing adhesive tape at the outer side of the box cover plate; the cutting executor is installed on corresponding cutting numerical control equipment or installed at the action execution tail end of the robot.
In one embodiment of the invention, the cutting device comprises a group of cutting actuators, wherein the cutting actuators are used for cutting one box side edge, and then the three remaining box side edges are sequentially cut after the workbench is sequentially rotated for 90 degrees, 180 degrees and 270 degrees; or the cutting device comprises two groups of cutting actuators, the two groups of cutting actuators are used for cutting two parallel box side edges or two adjacent box side edges simultaneously, and the rest two box side edges are cut simultaneously after the workbench is rotated for 90 degrees.
In one embodiment of the invention, the second method comprises,
s1, cutting the packing belt;
s2 cutting the sealing tape;
s3, providing adhesive layers at appropriate positions on four outer sides of the corrugated box;
s4 adsorbing the two big box covers on the top of the corrugated box, lifting the two big box covers upwards, and then respectively folding the two big box covers towards the outsides of two sides, so that the two big box covers are bonded and fixed by the bonding layer;
s5 after the workbench is rotated for 90 degrees, the two small box covers located at the bottom of the large box cover are adsorbed and pulled upwards, and then the two small box covers are respectively turned over towards the outside of two sides, so that the two small box covers are bonded and fixed by the bonding layer.
In one embodiment of the present invention, the step S1 of cutting the strapping band includes cutting all the strapping bands apart at a middle position of the strapping bands on the upper portions of the two large box lids using the cutting actuator;
the step S2 of cutting the sealing tape includes cutting the sealing tape separately at the seam between the two large covers and at the side edges of the two large covers using a cutting actuator.
In one embodiment of the invention, the cutting actuator comprises a knife edge or plastic softening hot or tooth cutting tool or a laser cutting device.
In one embodiment of the invention, the edge cutting knife comprises a blade type sliding knife or an up-and-down vibration cutting knife or an ultrasonic cutting knife; the plastic softening hot cutting tool comprises a hot blade knife or a hot wire knife; the tooth cutter comprises a wire saw or a blade saw or a band saw.
In one embodiment of the invention, when the laser cutting device is used, the laser cutting head moves, and the power supply, the air supply and the cooling device are fixed and connected to the laser cutting head by a hose line; when the laser cutting device is used, an aluminum foil or an aluminum-plastic composite film or an aluminum oxide-plastic composite film is lined at the corresponding cutting position on the inner side of a material to be cut.
In one embodiment of the invention, the robot comprises a multiple degree of freedom tandem robot arm or a Delta parallel robot, further comprising an end effector; the end effector consists of a single or multiple suction cups, or the end effector consists of a single or multiple grippers, the drive of which comprises a pneumatic or electric or electro-pneumatic compound drive.
In one embodiment of the invention, the method further comprises the step of adsorbing the cutting chips in real time by using a negative pressure adsorption device in the process of treating the box cover of the corrugated box.
In one embodiment of the present invention, in order to facilitate the mechanical arm to take out the goods when the goods are distributed, a knife clip is preferably disposed in the corrugated carton, a knife clip is preferably disposed in the warehouse turnover box, the knife clip is used for separating the goods and preventing the goods from moving, and one of the goods is loaded into a space separated by the knife clip in the warehouse turnover box.
The invention is used for a warehouse of non-e-commerce besides an e-commerce application scene, and completes the following processes: and warehousing and storing the outsourcing parts and the self-made parts, distributing the outsourcing parts and the self-made parts according to the requirements, and taking the outsourcing parts and the self-made parts out of the warehouse for assembly or distribution to customers.
Compared with the prior art, the technical scheme of the invention has the following advantages:
the e-commerce storage goods distribution method is compatible with the existing logistics transportation, after the existing corrugated case participating in the logistics transportation is transported to a storage station, the case cover of the corrugated case is destructively processed, goods in the corrugated case are exposed, the corrugated case with the processed case cover is directly stored in an automatic three-dimensional warehouse, and the corrugated case is directly used for storing the goods in the automatic three-dimensional warehouse; or the corrugated carton is compatible with the existing storage equipment, the standard requirements of the existing storage equipment are met, the goods in the corrugated carton are transferred to the warehouse turnover box, and the warehouse turnover box is stored in the automatic stereoscopic warehouse. Because the method is compatible with the existing logistics transportation, a unified logistics operation box does not need to be additionally configured, and the goods allocation method is easy to popularize and apply. The box cover of the corrugated case is destructively treated at the storage station, so that the operations of unpacking and sealing the box, opening and closing the cover for many times are omitted, and the goods distribution efficiency is improved.
According to the e-commerce storage goods allocation method, a corrugated case or a warehouse turnover case storing target goods is transported to an order goods allocation station, an order turnover case corresponding to the same network purchase order of the target goods is also transported to the order goods allocation station, an operator or a mechanical arm only needs to transfer the target goods to the order turnover case at the order goods allocation station, a new goods allocation mode of a goods finder is realized, the traditional low-efficiency goods allocation mode of person finding goods is subverted, the goods allocation mode of the goods finder directly eliminates goods allocation shelves similar to supermarket shelves, the use of manpower goods allocation shelves and AGV goods allocation shelves passing through the goods allocation shelves can be eliminated, the goods allocation flow is shortened, and the goods allocation efficiency is improved.
Drawings
In order that the present disclosure may be more readily and clearly understood, reference is now made to the following detailed description of the embodiments of the present disclosure taken in conjunction with the accompanying drawings, in which
FIG. 1 is a flow chart of an e-commerce warehousing and distribution method according to a first embodiment of the present invention;
fig. 2 is a flowchart of an e-commerce warehousing and distribution method according to a second embodiment of the present invention.
Detailed Description
The present invention is further described below in conjunction with the following figures and specific examples so that those skilled in the art may better understand the present invention and practice it, but the examples are not intended to limit the present invention.
Example one
Referring to fig. 1, the embodiment of the invention discloses an e-commerce warehousing goods allocation method, which comprises the following steps of (1) processing a box cover of a corrugated case of an out-warehouse logistics at a warehousing station, and exposing goods in the corrugated case; the corrugated case is preferably provided with a separation knife card for preventing goods from moving through the separation; (2) the corrugated case after the case cover is processed is directly stored in an automatic stereoscopic warehouse; (3) the corrugated case storing the target goods is transported to an order distribution station, and an order turnover box corresponding to the same online shopping order of the target goods is transported to the same order distribution station; (4) at the plurality of order goods distribution stations, the target goods in the corrugated case are automatically grabbed or absorbed by a robot or manually grabbed by the robot which cannot be implemented, and the grabbed or absorbed target goods are placed into the order turnover case; in the process, the ID of each article is identified by photographing or code scanning, the ID is compared with the parameters of the database, the information of the order articles is confirmed, the quantity of the inventory articles is updated, and the packaging station of the order articles is regulated; after the target goods are taken and placed, the corrugated cases with goods are stored in the automatic stereoscopic warehouse again, and the corrugated cases without goods are sent to a waste recycling position; (5) and the order turnover box full of the orders is transported to a packaging station, and the order turnover box not full of the orders enters a temporary storage to wait for next distribution.
The method for processing the cover of the corrugated case of the foreign matter flow at the storage station comprises the following steps: and cutting to remove the box cover, and if a packing belt and a sealing adhesive tape are arranged outside the corrugated box, removing the packing belt and the sealing adhesive tape outside the corrugated box. Wherein, the case cover, the packing belt and the sealing adhesive tape can be removed by cutting simultaneously or sequentially. The second method comprises the following steps: and folding and fixing the box cover, and if a packing belt and a sealing adhesive tape are arranged outside the corrugated case, cutting the packing belt and the sealing adhesive tape, and folding and fixing the box cover after simultaneously or sequentially cutting the packing belt and the sealing adhesive tape. The first method and the second method are both destructive treatment, namely recovery is not considered when the box cover is treated.
The e-commerce storage and distribution method is compatible with the existing logistics transportation, after the existing corrugated case participating in the logistics transportation is transported to a storage station, the case cover of the corrugated case is destructively processed, goods in the corrugated case are exposed, the corrugated case with the processed case cover is directly stored in an automatic three-dimensional warehouse, and the corrugated case is directly used for storing the goods in the automatic three-dimensional warehouse; because the method is compatible with the existing logistics transportation, a unified logistics operation box does not need to be additionally configured, and the goods allocation method is easy to popularize and apply. The box cover of the corrugated case is destructively treated at the storage station, so that repeated box removing and box sealing operations are omitted, and the goods distribution efficiency is improved.
According to the e-commerce storage goods distribution method, a corrugated case storing target goods is transported to an order distribution station in an automatic three-dimensional warehouse, meanwhile, an order turnover box corresponding to the same online shopping order of the target goods is also transported to the order distribution station in the automatic three-dimensional warehouse, an operator or a manipulator only needs to transfer the target goods to the order turnover box at the order distribution station, a new goods distribution mode of 'goods finding people' is realized, the traditional low-efficiency goods distribution mode of 'people finding goods' is overturned, the goods distribution mode of 'goods finding people' directly eliminates goods distribution shelves similar to supermarket goods shelves, the use of manpower goods distribution vehicles and AGV goods distribution vehicles passing through the goods distribution shelves can be cancelled, the goods distribution flow is shortened, and the goods distribution efficiency is improved.
The first method comprises horizontal sectioning or vertical sectioning, wherein the horizontal sectioning comprises the step of moving a cutting actuator along the horizontal direction at the position below a box cover plate outside a box body and simultaneously sectioning a box side plate, a packing belt and a sealing adhesive tape at the outer side of the box side plate; the vertical direction cutting includes vertically moving a cutting actuator to be inserted into the inside of the case body, and then horizontally moving the cutting actuator at a position inside the case side panel inside the case body while cutting the case cover panel and the packing tape and the sealing tape outside thereof. In one embodiment, the cutting device comprises a group of cutting actuators, and the cutting actuators are used for cutting one box side edge, and then the rest three box side edges are sequentially cut after the workbench is rotated by 90 degrees, 180 degrees and 270 degrees. In another implementation technical scheme, the cutting device comprises two groups of cutting actuators, the two groups of cutting actuators are used for cutting two parallel box side edges or two adjacent box side edges simultaneously, and after the workbench is rotated for 90 degrees, the rest two box side edges are cut simultaneously.
The second method comprises the following steps of S1, cutting the packing belt: specifically, cutting and separating all the packing belts at the middle positions of the packing belts on the upper parts of the two large box covers of the corrugated carton by using a cutting actuator; s2 slitting the tape: specifically, cutting and separating adhesive tape at the joint between two large box covers of the corrugated carton and at the side edges of the two large box covers by using a cutting actuator; s3, arranging adhesive layers at proper positions on the four outer sides of the corrugated box, for example, spraying quick-drying glue at proper positions on the outer sides of the corrugated box; s4 adsorbing the two big box covers on the top of the corrugated box, lifting the two big box covers upwards, and then respectively folding the two big box covers towards the outsides of two sides, so that the two big box covers are bonded and fixed by the bonding layer; s5 after the workbench is rotated for 90 degrees, the two small box covers located at the bottom of the large box cover are adsorbed and pulled upwards, and then the two small box covers are respectively turned over towards the outside of two sides, so that the two small box covers are bonded and fixed by the bonding layer.
In order to ensure accurate operation and treatment of the manipulator, the first method and the second method are implemented by positioning the internal conditions of the corrugated case based on vision, wherein the internal conditions comprise the thickness of the corrugated board, the size of the upper gap of goods without a liner in the case, the size of the upper gap of the liner in the case with the liner in the case, the size of the gap on the inner side of four sides of the corrugated case and the like. And positioning the distribution information inside the box body and the information of the inner package of the goods, wherein the distribution information comprises the size, the shape and the hardness of the inner package of the goods and the distribution arrangement condition of the inner package of the goods. The sources of information about the internal packaging and inward distribution of the goods include: the data provided by the supplier or the data measured by manually opening a box once for the similar goods or the data extracted after digital imaging is carried out on the similar goods by adopting a security check X-ray machine or a composite material measuring instrument for measuring once.
The cutting actuator comprises a cutting edge tool or a plastic softening hot cutting tool or a tooth cutting tool or a laser cutting device. Wherein, the cutting edge cutter comprises a blade type sliding cutter or an up-and-down vibration cutter or an ultrasonic cutter. The plastic softening hot cutting tool comprises a hot blade knife or a hot metal wire knife, and when the plastic softening hot cutting knife is used for thermally cutting the packing belt and the sealing adhesive tape, the temperature of the tool is higher than the softening temperature of the plastic materials of the packing belt and the sealing adhesive tape. Here, the plastic softening hot cutting tool, the up-down vibration cutting knife and the ultrasonic cutting knife all need to be provided with a power supply. The tooth cutter comprises a wire saw or a blade saw or a band saw. When the laser cutting device is used, a laser cutting head of the laser cutting device moves, a power supply, an air source, a cooling device and the like of the laser cutting device are fixed and are connected to the laser cutting head through a hose line, and meanwhile, a high-temperature-resistant and light-reflecting aluminum foil or aluminum-plastic composite film or aluminum oxide-plastic composite film is lined at the corresponding cutting position on the inner side of a cut material.
The robot for grabbing or sucking the box cover comprises a multi-degree-of-freedom serial mechanical arm or a Delta parallel robot and an end effector; the end effector consists of a single or multiple suction cups, or the end effector consists of a single or multiple grippers, the drive of which comprises a pneumatic or electric or electro-pneumatic compound drive.
In the above, the processing of the cover of the corrugated carton comprises two modes of cutting and cutting, wherein the cutting mode does not generate chips, and the cutting mode generates chips. When the cutting mode is adopted for processing, in order to clean the chips in time, the e-commerce storage and distribution method further comprises the step of adsorbing the cutting chips in real time by using a negative pressure adsorption device in the process of processing the box cover of the corrugated box.
The E-commerce warehousing distribution method processes the box cover by two methods of cover removal or cover turning and fixing, adopts the motion mode of a robot or numerical control equipment, guides through visual positioning and operation processes, combines data provided by a supplier, has high automation degree and good informatization foundation, is beneficial to realizing the intellectualization of logistics equipment and logistics information, and thoroughly solves the problem of labor shortage in simple labor; the method is associated with a subsequent goods finding mode, solves the problem that the mismatching rate (the error rate of the discrepancy between the type, the specification, the size, the color and the order) of the goods manually processed by the order is difficult to reduce, and is beneficial to the traceability of the sold goods.
The cutting actuator comprises a cutting edge cutter, a plastic softening hot cutter, a tooth cutter or a laser cutting device, and has both cutting modes. According to the material, the structure and the size of the packing tape, the material of the sealing tape, the structure (three-layer corrugated, five-layer corrugated, wave-shaped corrugated and honeycomb corrugated) and the size of the carton board, the position of goods in the carton from the carton cover board, whether a spacer is arranged between the goods in the carton and the carton cover board, and the like are selected, and the matched cutting actuator is selected to give consideration to the cutting reliability and the processing efficiency. According to the field condition, the robot action space or the travel size of the moving part of the numerical control equipment, the external dimension and the weight of the cutting actuator and the purchase and use cost, the specific cutting actuator is selected to implement the specific cutting and cutting processing technology, and the flexibility and the operability are realized.
Example two
Referring to fig. 2, the embodiment of the invention discloses an e-commerce warehousing goods allocation method, which comprises the following steps of (1) processing a cover of a corrugated case of an out-warehouse logistics at a warehousing station, and exposing goods in the corrugated case; (2) pouring goods in the corrugated case into a warehouse turnover box; or the robot automatically grabs or absorbs or manually grabs the goods in the corrugated case, and puts the grabbed or absorbed goods in the corrugated case into a warehouse turnover box, wherein a knife clip is arranged in the warehouse turnover box and used for separating the goods and preventing the goods from moving, and one goods is put into a space separated by the knife clip in the warehouse turnover box; the empty corrugated cartons after the goods are taken are sent to a waste recycling position, and the warehouse turnover box after the goods are placed is stored in an automatic stereoscopic warehouse; (3) the warehouse turnover box storing the target goods is transported to an order distribution station, and the order turnover box corresponding to the same online shopping order of the target goods is transported to the same order distribution station; (4) at the plurality of order goods distribution stations, the robot automatically grabs or absorbs the target goods in the warehouse turnover box or manually grabs the target goods which cannot be grabbed by the robot, and puts the grabbed or absorbed target goods into the order turnover box; storing the warehouse turnover boxes with goods into an automatic stereoscopic warehouse, and entering the warehouse turnover boxes without goods into an inlet of the automatic stereoscopic warehouse; (5) and the order turnover box full of the orders is transported to a packaging station, and the order turnover box not full of the orders enters a temporary storage to wait for next distribution.
The second embodiment is different from the first embodiment in that in order to be compatible with the existing storage equipment and meet the standard requirements of the existing storage equipment, the corrugated case after the case cover is processed does not directly enter an automatic three-dimensional warehouse, but goods in the corrugated case are poured into a warehouse turnover box; or the robot automatically grabs or absorbs the goods in the corrugated case, or the robot cannot manually grab the goods in the corrugated case, and the grabbed or absorbed goods in the corrugated case are placed in a warehouse turnover box; and conveying the empty corrugated case with the goods taken to a waste recycling position, and storing the warehouse turnover box with the goods placed in an automatic stereoscopic warehouse.
In the first embodiment, only the ID of the corrugated case is read and the article ID on the upper surface of the inner package of each article is recognized by photographing, and the article ID cannot be read and is bound with the ID of the corrugated case, and the article ID is provided by the production supplier, while in the second embodiment, the article ID on the other surface of the inner package of each article is recognized by photographing or code scanning when the article is transferred to the inner circulation box and is bound with the inner circulation box ID.
In the first embodiment and the second embodiment, when transferring goods to the order turnover box, the ID of each goods needs to be recognized by photographing or code scanning, and the ID is bound with the ID of the order turnover box, so that order goods information is confirmed, stock goods quantity is updated, and order goods packaging stations are specified.
The corrugated case ID, the in-warehouse circulation box ID, the order circulation box ID and each article ID provide an informationized basis, and the article ID represents information such as the type, specification, size, color and the like of the article; the goods ID is connected with the information base of the manufacturing enterprise, so that information such as raw materials, a production process, production personnel and the like can be obtained. The corrugated case ID, the in-warehouse circulation box ID and the order circulation box ID represent logistics state and storage information, and information fusion is achieved.
Similarly, the E-commerce warehousing goods distribution method is compatible with the existing logistics transportation, after the existing corrugated case participating in the logistics transportation is transported to a warehousing station, the case cover of the corrugated case is destructively processed, goods in the corrugated case are exposed, the goods in the corrugated case with the processed case cover are transferred to a circulation box in the warehouse, and then the circulation box in the warehouse is stored in an automatic stereoscopic warehouse; due to the compatibility with the existing logistics transportation, the distribution method is easy to popularize and apply. The box cover of the corrugated case is destructively treated at the storage station, so that repeated box removing and box sealing operations are omitted, and the goods distribution efficiency is improved.
According to the e-commerce storage goods allocation method, a warehouse turnover box storing target goods is transported to an order allocation station, an order turnover box corresponding to the same online purchase order of the target goods is transported to the order allocation station, an operator or a manipulator only needs to transfer the target goods to the order turnover box at the order allocation station, a new goods allocation mode of a 'goods finder' is realized, the traditional low-efficiency goods allocation mode of 'person finding' is overturned, the goods allocation mode of the 'goods finder' directly eliminates goods allocation shelves similar to supermarket shelves, the use of manpower goods allocation shelves and AGV goods allocation shelves passing between the goods allocation shelves can be cancelled, the goods allocation flow is shortened, and the goods allocation efficiency is improved.
As will be appreciated by one skilled in the art, embodiments of the present application may be provided as a method, system, or computer program product. Accordingly, the present application may take the form of an entirely hardware embodiment, an entirely software embodiment or an embodiment combining software and hardware aspects. Furthermore, the present application may take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, and the like) having computer-usable program code embodied therein.
The present application is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the application. It will be understood that each flow and/or block of the flow diagrams and/or block diagrams, and combinations of flows and/or blocks in the flow diagrams and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general purpose computer, special purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create means for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be stored in a computer-readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including instruction means which implement the function specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are within the scope of the invention.
Claims (13)
1. An e-commerce warehousing goods distribution method is characterized in that: comprises the following steps of (a) carrying out,
(1) treating the box cover of the corrugated box of the out-of-warehouse logistics at a storage station to expose goods in the corrugated box;
(2) storing the corrugated case after the case cover is processed into an automatic stereoscopic warehouse;
(3) the corrugated case storing the target goods is transported to an order distribution station, and an order turnover box corresponding to the same online shopping order of the target goods is transported to the same order distribution station;
(4) at the plurality of order goods distribution stations, the target goods in the corrugated case are automatically grabbed or absorbed by a robot or manually grabbed by the robot which cannot be implemented, and the grabbed or absorbed target goods are placed into the order turnover case; storing the loaded corrugated cases into an automatic stereoscopic warehouse again, and sending the unloaded corrugated cases to a waste recycling part;
(5) and the order turnover box full of the orders is transported to a packaging station, and the order turnover box not full of the orders enters a temporary storage to wait for next distribution.
2. An e-commerce warehousing goods distribution method is characterized in that: comprises the following steps of (a) carrying out,
(1) treating the box cover of the corrugated box of the out-of-warehouse logistics at a storage station to expose goods in the corrugated box;
(2) pouring goods in the corrugated case into a warehouse turnover box; or the robot automatically grabs or absorbs the goods in the corrugated case, or the robot cannot manually grab the goods in the corrugated case, and the grabbed or absorbed goods in the corrugated case are placed in a warehouse turnover box; the empty corrugated cartons after the goods are taken are sent to a waste recycling position, and the warehouse turnover box after the goods are placed is stored in an automatic stereoscopic warehouse;
(3) the warehouse turnover box storing the target goods is transported to an order distribution station, and the order turnover box corresponding to the same online shopping order of the target goods is transported to the same order distribution station;
(4) at the plurality of order goods distribution stations, the robot automatically grabs or absorbs the target goods in the warehouse turnover box or manually grabs the target goods which cannot be grabbed by the robot, and puts the grabbed or absorbed target goods into the order turnover box; storing the warehouse turnover boxes with goods into an automatic stereoscopic warehouse, and entering the warehouse turnover boxes without goods into an inlet of the automatic stereoscopic warehouse;
(5) and the order turnover box full of the orders is transported to a packaging station, and the order turnover box not full of the orders enters a temporary storage to wait for next distribution.
3. The e-commerce warehousing distribution method according to claim 1 or 2, characterized in that: the method for treating the box cover of the corrugated box comprises the following steps: cutting and removing the box cover, and a packing belt and a sealing adhesive tape which are positioned on the upper part of the box cover; or, the second method: the packing belt and the sealing adhesive tape are cut and then the box cover is folded and fixed.
4. The e-commerce warehousing distribution method of claim 3, wherein: the first method comprises the steps of horizontally cutting or vertically cutting, wherein the horizontally cutting comprises the step of moving a cutting actuator along the horizontal direction at the position below a box cover plate outside a box body and simultaneously cutting a box side plate and a packing belt and a sealing adhesive tape outside the box side plate; the vertical direction sectioning comprises the steps that a cutting actuator is moved in the vertical direction to be inserted into the box body, and then the cutting actuator is moved in the horizontal direction at the inner side position of a box side plate in the box body to simultaneously section a box cover plate and a packing belt and a sealing adhesive tape at the outer side of the box cover plate; the cutting executor is installed on corresponding cutting numerical control equipment or installed at the action execution tail end of the robot.
5. The e-commerce warehousing distribution method of claim 4, wherein: the cutting device comprises a group of cutting actuators, wherein the cutting actuators are used for cutting one box side edge, and then the rest three box side edges are sequentially cut after the workbench is sequentially rotated for 90 degrees, 180 degrees and 270 degrees; or the cutting device comprises two groups of cutting actuators, the two groups of cutting actuators are used for cutting two parallel box side edges or two adjacent box side edges simultaneously, and the rest two box side edges are cut simultaneously after the workbench is rotated for 90 degrees.
6. The e-commerce warehousing distribution method of claim 3, wherein: the second method comprises the following steps of,
s1, cutting the packing belt;
s2 cutting the sealing tape;
s3, providing adhesive layers at appropriate positions on four outer sides of the corrugated box;
s4 adsorbing the two big box covers on the top of the corrugated box, lifting the two big box covers upwards, and then respectively folding the two big box covers towards the outsides of two sides, so that the two big box covers are bonded and fixed by the bonding layer;
s5 after the workbench is rotated for 90 degrees, the two small box covers located at the bottom of the large box cover are adsorbed and pulled upwards, and then the two small box covers are respectively turned over towards the outside of two sides, so that the two small box covers are bonded and fixed by the bonding layer.
7. The e-commerce warehousing distribution method of claim 6, wherein: step S1 of cutting the strapping band includes cutting all strapping bands apart at the middle position of the strapping band at the upper portions of the two large box lids using a cutting actuator;
the step S2 of cutting the sealing tape includes cutting the sealing tape separately at the seam between the two large covers and at the side edges of the two large covers using a cutting actuator.
8. The e-commerce warehousing distribution method according to claim 4 or 7, characterized in that: the cutting actuator comprises a cutting edge tool or a plastic softening hot cutting tool or a tooth cutting tool or a laser cutting device.
9. The e-commerce warehousing distribution method of claim 8, wherein: the cutting edge cutting tool comprises a blade type sliding cutting tool or an up-and-down vibration cutting tool or an ultrasonic cutting tool; the plastic softening hot cutting tool comprises a hot blade knife or a hot wire knife; the tooth cutter comprises a wire saw or a blade saw or a band saw.
10. The e-commerce warehousing distribution method of claim 8, wherein: when the laser cutting device is used, the laser cutting head moves, and the power supply, the air source and the cooling device are fixed and connected to the laser cutting head by a hose line; when the laser cutting device is used, an aluminum foil or an aluminum-plastic composite film or an aluminum oxide-plastic composite film is lined at the corresponding cutting position on the inner side of a material to be cut.
11. The e-commerce warehousing distribution method according to claim 1 or 2, characterized in that: at the distribution station, the robot comprises a multi-degree-of-freedom serial mechanical arm or a Delta parallel robot and an end effector; the end effector consists of a single or multiple suction cups, or the end effector consists of a single or multiple grippers, the drive of which comprises a pneumatic or electric or electro-pneumatic compound drive.
12. The e-commerce warehousing distribution method according to claim 1 or 2, characterized in that: and the method also comprises the step of adsorbing the cutting chips in real time by using a negative pressure adsorption device in the process of treating the box cover of the corrugated box.
13. The e-commerce warehousing distribution method according to claim 1 or 2, characterized in that: the utility model discloses a warehouse turnover box, including corrugated carton, warehouse turnover case, cutter card and the like, be equipped with the cutter card in the corrugated carton, be equipped with the cutter card in the warehouse turnover case, the cutter card is used for separating the goods and prevents the goods remove.
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| CN113697356B (en) | 2022-05-03 |
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