CN113695745A - Full-automatic laser cutting welding equipment - Google Patents

Abstract

The invention relates to the technical field of laser welding, and discloses full-automatic laser cutting and welding equipment, which comprises a rear traction device, a plate positioning module, a plate transferring module, a plate welding module and a front traction device which are sequentially arranged from back to front, wherein a plate cutting module is arranged above the plate transferring module; the plate welding module comprises a welding rack, a welding base, a clamping device, a welding device and a front supporting mechanism, and an auxiliary supporting mechanism for supporting the front end part of the plate is arranged on the plate transferring module. The full-automatic laser cutting and welding equipment provided by the invention is assembled in a module assembling mode, is convenient to disassemble and assemble and transport, can automatically realize multiple functions of edge finding and positioning, laser cutting, feeding and welding and the like of plates, and has high automation degree. In addition, the front material supporting mechanism and the auxiliary supporting mechanism are arranged to support the plate together, so that the plate is guaranteed to form a flat plate front edge again after being cut, and a better welding effect is achieved.

Description

Full-automatic laser cutting welding equipment

Technical Field

The invention relates to the technical field of laser welding, in particular to full-automatic laser cutting and welding equipment.

Background

In the cold rolling continuous production process, in order to form continuous strip steel rolling, the very important point is that the tail end of a forward plate and the head of a subsequent plate are welded into a whole, before laser welding, the subsequent plate is positioned by a positioning device firstly, so that the front end of the subsequent plate is aligned with the tail end of the forward plate, and then the front end of the subsequent plate is transversely cut, so that opposite sides are leveled, and a better welding effect is achieved; and finally, the front end of the subsequent plate is conveyed to the welding position of the welding device through the conveying device. Because the sheet material is thinner, the front end of the sheet material can bend downwards due to the fact that the sheet material is not supported when the sheet material is cut, and the cutting and leveling effects of the sheet material are affected.

It is seen that improvements and enhancements to the prior art are needed.

Disclosure of Invention

In view of the defects of the prior art, the invention aims to provide full-automatic laser cutting and welding equipment, which aims to support the front end part of a plate when the plate is cut and improve the plate cutting and leveling effect.

In order to achieve the purpose, the invention adopts the following technical scheme:

the full-automatic laser cutting and welding equipment comprises a rear traction device, a plate positioning module, a plate transferring module, a plate welding module and a front traction device which are sequentially arranged from back to front, wherein a plate cutting module is arranged above the plate transferring module; the plate positioning module is used for adjusting the transverse position of a plate; the plate cutting module is used for cutting and flattening the front edge of the plate by using laser; the welding device comprises a welding frame, a welding base, a clamping device, a welding device and a front supporting mechanism, wherein the welding base is arranged on the welding frame, the clamping device is used for clamping two sheets, the welding device is used for carrying out laser welding on the two sheets, the front supporting mechanism is arranged at the upstream of the clamping device, the front supporting mechanism is used for assisting in supporting the sheets to be cut and avoiding the movement of the sheet transferring module, the sheet transferring module is provided with an auxiliary supporting mechanism used for supporting the front end part of the sheet, and the sheet transferring module is used for transferring the front end of the sheet to the clamping device; and the rear traction device and the front traction device are used for drawing the plate to be conveyed forwards.

As a further improvement of the above technical solution, the front supporting mechanism includes a supporting post driving member, a front bracket and a front supporting pipe arranged on the front bracket and extending along a transverse direction, the supporting post driving member is arranged on the welding base, the front bracket is rotatably connected with the welding base, and the supporting post driving member is drivingly connected with the front bracket.

As a further improvement of the above technical solution, the clamping device comprises a clamp plate underframe, a clamp plate top plate, a clamp plate base plate and a clamp plate driver; the clamp plate underframe is arranged on the welding rack, the clamp plate base plate is arranged on the clamp plate underframe and comprises a support plate surface, and the support plate surface is provided with a plurality of clearance holes which are arranged at intervals; the clamp plate top plate is positioned above the clamp plate base plate, a welding through hole is formed in the clamp plate top plate, and the welding through hole is communicated to the clearance hole; the clamp plate driver is arranged on the clamp plate bottom frame and is in driving connection with the clamp plate top plate to drive the clamp plate top plate to move towards the clamp plate base plate.

As a further improvement of the above technical solution, the front material supporting mechanism further includes a movable wheel member, the movable wheel member includes a supporting block, a sliding rod, a movable shaft, a movable wheel spring and a roller, the supporting block is disposed on the welding base, the sliding rod extends upward above the clamp plate backing plate, the sliding rod is fixedly connected to the supporting block, the movable shaft is slidably connected to the sliding rod, the movable wheel spring is disposed between the supporting block and the movable shaft, and the roller is rotatably connected to the movable shaft.

As a further improvement of the above technical solution, the plate material transfer module includes a transfer frame, a carriage slidably disposed on the transfer frame, and a traction mechanism for driving the carriage to move forward and backward, the carriage is provided with a plurality of material supporting arms extending in a forward and backward direction, and a constant pressure mechanism for pressing the plate material against the material supporting arms, and the auxiliary support mechanism includes a material supporting bracket mounted on a side surface of the material supporting arm, a guide seat disposed on the material supporting bracket, a guide rod inserted transversely in the guide seat, a support bar disposed above the material supporting bracket, and an avoidance cylinder for driving the support bar to move forward and backward.

As a further improvement of the technical scheme, a first ejecting roller positioned at the upstream of the material supporting support arm and a first jacking driving mechanism for driving the first ejecting roller to move up and down are arranged on the sliding frame; and one side of the clamping device, which deviates from the front material supporting mechanism, is provided with a second material ejecting roller and a second jacking driving mechanism for driving the second material ejecting roller to move up and down.

As a further improvement of the above technical solution, the plate positioning module includes a fixed frame disposed on the transfer rack, a plurality of material supporting rollers disposed across the fixed frame, a positioning flange assembly disposed on the fixed frame, a material pulling mechanism for pulling the plate toward the positioning flange assembly, and a material pushing mechanism for pushing the plate toward the positioning flange assembly.

As a further improvement of the above technical solution, the material pulling mechanism includes a material pulling slide seat capable of sliding laterally relative to the fixed frame, a movable gripper disposed on the material pulling slide seat, a material pulling driving device for driving the material pulling slide seat to move laterally, and a first edge finding sensing assembly for sensing one side edge of the sheet material.

As a further improvement of the technical scheme, the movable gripper comprises a base fixed on the material pulling slide base, a swing base horizontally and rotatably arranged on the base and a material grabbing cylinder vertically arranged on the swing base downwards; the output end of the material grabbing cylinder is provided with a first material clamping block, and a second material clamping block matched with the first material clamping block is fixedly arranged on the swinging seat; the first edge-searching induction assembly is arranged on the swinging seat.

As a further improvement of the above technical solution, the pushing mechanism includes a pushing slide seat capable of sliding transversely relative to the fixing frame, at least two edge pushing rollers vertically arranged on the pushing slide seat, and a pushing driving device for driving the pushing slide seat to move transversely; and a second edge searching induction component used for inducing the other side edge of the plate is arranged on the material pushing sliding seat.

As a further improvement of the technical scheme, the positioning flange component comprises at least two flange rollers vertically and fixedly arranged on the fixing frame, and an in-place sensing component used for detecting whether the side edge of the plate moves in place or not is arranged beside the flange rollers.

As a further improvement of the above technical scheme, the welding device comprises a welding gun transverse moving mechanism arranged at the top of the welding machine frame, a welding gun longitudinal moving mechanism arranged on the welding gun transverse moving mechanism, a welding gun connecting plate arranged on the welding gun longitudinal moving mechanism, and a welding gun head arranged on the welding gun connecting plate; the plate cutting module comprises a cutting transverse moving mechanism positioned at the upper stream of the welding gun transverse moving mechanism, a cutter lifting mechanism arranged on the cutting transverse moving mechanism and a laser cutter arranged on the cutter lifting mechanism.

As a further improvement of the above technical solution, an edge-finding punching device is arranged at the upstream of the front traction device, the edge-finding punching device comprises an edge-finding mechanism and a punching mechanism, and the edge-finding mechanism comprises an edge-finding sliding column, an edge-finding sliding table, an edge-finding driving member and an edge-finding sensor; the edge searching sliding column is transversely arranged on the welding rack, the edge searching sliding table slides along the edge searching sliding column, the edge searching driving component is in driving connection with the edge searching sliding table to drive the edge searching sliding table to slide along the edge searching sliding column, the edge searching sensor is arranged on the edge searching sliding table and used for identifying the edge of a plate; the punching mechanism is arranged on the edge finding sliding table.

Has the advantages that:

the full-automatic laser cutting and welding equipment provided by the invention comprises a rear traction device, a plate positioning module, a plate transferring module, a plate welding module, a plate cutting module and a front traction device, and is assembled in a module assembling mode, so that the full-automatic laser cutting and welding equipment is convenient to disassemble, assemble and transport, can automatically realize multiple functions of plate edge finding positioning, laser cutting, feeding and welding and the like, and has the advantages of high automation degree, short operation period and high processing speed. In addition, the front material supporting mechanism and the auxiliary supporting mechanism are arranged to support the plate together, the front end part of the plate is prevented from bending downwards under the action of gravity, and the plate is guaranteed to form a flat front edge of the plate again after being cut, so that the plate can be butted with the previous plate during the next welding, and a better welding effect is achieved. And the cutting forms the rim charge and can stay in the front and hold in the palm the material mechanism, and when preceding material mechanism was dodging to the removal that the module was transferred to the panel, the rim charge can break away from preceding material mechanism and fall into the garbage collection case.

Drawings

Fig. 1 is a first perspective view of the full-automatic laser cutting and welding device provided by the invention.

Fig. 2 is a second perspective view of the full-automatic laser cutting and welding device provided by the invention.

Fig. 3 is a front view of the fully automatic laser cutting and welding device provided by the invention.

Fig. 4 is an assembly view of the slab transfer module, the slab positioning module, and the slab cutting module according to the present invention.

Fig. 5 is a first assembly view of the slab positioning module and the slab transfer module according to the present invention.

Fig. 6 is a partial enlarged view of the region L1 in fig. 5.

Fig. 7 is a second assembly view of the slab positioning module and the slab transfer module according to the present invention.

Fig. 8 is a partial enlarged view of the region L2 in fig. 7.

Figure 9 is a schematic view of the transition of the slab from the slab positioning module to the slab transfer module in the working condition.

Fig. 10 is a schematic view of the operation state after the sheet material is transferred to the place by the sheet material transfer module.

Fig. 11 is a partial enlarged view of the region L3 in fig. 10.

Figure 12 is a perspective view of an auxiliary support mechanism according to the present invention.

Fig. 13 is a first perspective view of the plate positioning module provided by the present invention.

Fig. 14 is a second perspective view of the slab positioning module provided by the present invention.

Fig. 15 is a schematic view of the sheet locating module in the state of finding edges of the sheet.

Fig. 16 is a schematic view of the sheet positioning module in a state of positioning the sheet in the transverse transfer manner.

Fig. 17 is a perspective view of a movable grip provided by the present invention.

Fig. 18 is a partial enlarged view of the region L4 in fig. 13.

Fig. 19 is a partial enlarged view of the region L5 in fig. 14.

Fig. 20 is a perspective view of a slab welding module.

Fig. 21 is a first assembly view of the clamping device and the front holding mechanism.

Fig. 22 is a first structural view of the clamping device.

Fig. 23 is a schematic sectional view of the holding device at the clearance hole.

Fig. 24 is a partial enlarged view at L6 in fig. 21.

Fig. 25 is a second assembly view of the clamping device and the front holding mechanism.

Fig. 26 is a first structural diagram of a welding device.

Fig. 27 is a partial enlarged view at L7 in fig. 26.

Fig. 28 is a second schematic structural view of the welding device.

Fig. 29 is a schematic structural view of the punching mechanism.

FIG. 30 is another schematic view of the punching mechanism.

Detailed Description

The invention provides a full-automatic laser cutting and welding device, which is further described in detail below by referring to the attached drawings and embodiments in order to make the purpose, technical scheme and effect of the invention clearer and clearer. It should be understood that the specific embodiments described herein are merely illustrative of the invention and do not limit the scope of the invention.

Herein, "front" is a direction indicated by an arrow in the drawing, i.e., a conveying direction of the sheet material, and "rear" is opposite to "front". The transverse direction is the left-right direction.

Referring to fig. 1 to 30, the present invention provides a full-automatic laser cutting and welding apparatus, including a rear traction device g1, a plate positioning module b, a plate transferring module c, a plate welding module f and a front traction device g2, which are sequentially arranged from back to front, wherein a plate cutting module e is arranged above the plate transferring module c; the plate positioning module b is used for adjusting the transverse position of a plate d; the plate cutting module e is used for cutting and flattening the front edge of the plate d by using laser; the plate welding module f comprises a welding frame f10, a welding base f11 arranged on the welding frame f10, a clamping device f1 used for clamping two plates, a welding device f2 used for performing laser welding on the two plates, and a front material supporting mechanism f13 arranged on the upstream of the clamping device f1, wherein the front material supporting mechanism f13 is used for assisting in supporting the cutting of a plate d and avoiding the movement of a plate transferring module c, the plate transferring module c is provided with an auxiliary supporting mechanism c7 used for supporting the front end part of the plate, and the plate transferring module c is used for transferring the front end of the plate d to the clamping device f 1; the rear traction device g1 and the front traction device g2 are used for drawing the plates to be conveyed forwards. The plate material transfer module c comprises a transfer rack c1, a carriage c2 slidably arranged on the transfer rack c1 and a traction mechanism c3 for driving the carriage c2 to move back and forth, wherein the carriage c2 is provided with a plurality of material supporting arms c4 extending along the front and back direction and a constant pressure mechanism c5 for pressing the plate material on the material supporting arms. It can be understood that the rear traction device g1, the plate positioning module b, the plate transferring module c, the plate welding module f, the plate cutting module e and the front traction device g2 are controlled by the PLC control system to work.

The specific working process of the full-automatic laser cutting and welding equipment provided by the invention is as follows:

1. as shown in fig. 1-3 and fig. 9, a carriage c2 in the plate material transfer module c is located at a position close to the plate material positioning module b in an initial state, so that a material supporting arm c4 can engage a plate material on the plate material positioning module b, the plate material is firstly transited to the plate material positioning module b through a rear traction device g1 and then transited to the plate material transfer module c, and finally, when the front end of the plate material d transits to a front material supporting mechanism f13, the plate material stops being conveyed, at this time, the front end of the plate material is supported by the front material supporting mechanism f13 and an auxiliary supporting mechanism c7 together, a position sensing component b9 is arranged on the plate material positioning module b, and when the position sensing component b9 senses the plate material, the position sensing component b9 feeds back a signal to a control system, and the control system controls the plate material positioning module b to start edge finding and positioning the plate material.

2. After the edge of the plate positioning module b is found successfully, the plate positioning module b adjusts the transverse position of the plate, so that the front end of the plate is aligned with the tail end of the plate in the front row. Then the plate d is pressed on the material supporting arm c4 by the constant pressure mechanism c5, on one hand, the plate can move forwards along with the forward movement of the sliding frame c2, and the plate is prevented from moving in the subsequent moving process; on the other hand, in the cutting and welding process of the plate, the plate is still pressed by the constant pressure mechanism, so that the plate is prevented from deviating.

3. The plate cutting module e reciprocates along the width direction of the plate, namely laser transversely moves between the auxiliary supporting mechanism c7 and the front supporting mechanism f13 to cut and level the foremost end of the plate, and the auxiliary supporting mechanism c7 and the front supporting mechanism f13 support the plate d together, so that the front end part of the plate is prevented from bending downwards under the action of gravity, a flat front edge of the plate is formed again after the plate is cut, the plate is convenient to be butted with the previous plate during the next welding, and a better welding effect is achieved. And the cut-formed rim charge remains on the front holding mechanism f 13.

4. After the laser cutting is completed, the front material supporting mechanism f13 carries out avoidance operation on the plate material transferring module c, and the rim charge on the front material supporting mechanism f13 is driven by the front material supporting mechanism f13 to fall into a waste material collecting box for collection.

5. The traction mechanism c3 pulls the sliding frame c2 to move towards the clamping device f1, the front end of the plate is always supported by the auxiliary supporting mechanism c7 in the transferring process, the front end part of the plate is prevented from bending downwards under the action of gravity, the front end part of the plate is ensured to be always kept in a horizontal unfolded state in the transferring process, the auxiliary supporting mechanism c7 can automatically retreat and avoid when being very close to the clamping device f1, the auxiliary supporting mechanism is prevented from colliding with the clamping device f1 in the continuous advancing process of the sliding frame c2, meanwhile, the sliding frame continues to advance, and the plate is smoothly and horizontally conveyed to the clamping device f 1.

6. The rear plate is stacked on the front plate, the clamping device f1 fixes the two plates, the welding device f2 performs laser welding on the two plates, the welded plates are conveyed forwards under the traction of the front traction device g2, and if the machining requirement exists, the edges of the plates can be automatically punched through the edge searching and punching device f 3.

Compared with the prior art, the full-automatic laser cutting and welding equipment provided by the invention comprises a rear traction device g1, a plate positioning module b, a plate transferring module c, a plate welding module f, a plate cutting module e and a front traction device g2, and is assembled in a module assembling mode, so that the full-automatic laser cutting and welding equipment is convenient to assemble and disassemble and transport, can automatically realize multiple functions of plate edge searching positioning, laser cutting, feeding and welding and the like, and has the advantages of high automation degree, short operation period and high processing speed. In addition, the front material supporting mechanism f13 and the auxiliary supporting mechanism c7 are arranged to support the plate material together, so that the front end part of the plate material is prevented from bending downwards under the action of gravity, the plate material is guaranteed to form a flat front edge of the plate material after being cut, the plate material is convenient to be butted with the previous plate material during the next welding, and a better welding effect is achieved. The cut and formed rim charge is left on the front material supporting mechanism f13, and when the front material supporting mechanism f13 avoids the movement of the plate material transfer module c, the rim charge is separated from the front material supporting mechanism f13 and falls into a waste collection box.

Specifically, referring to fig. 20-23, the clamping device f1 includes a clamp base frame f121, a clamp top plate f123, a clamp base plate f122, and a clamp driver f 124; the clamp plate underframe f121 is arranged on the welding rack f10, the clamp plate backing plate f122 is arranged on the clamp plate underframe f121, the clamp plate backing plate f122 comprises a pallet surface, and the pallet surface is provided with a plurality of clearance holes f1221 which are arranged at intervals; the clamp plate top plate f123 is located above the clamp plate base plate f122, a welding through hole f1231 is formed in the clamp plate top plate f123, and the welding through hole f1231 is communicated to the clearance hole f 1221; the clamping plate driver f124 is arranged on the clamping plate bottom frame f121, and the clamping plate driver f124 is in driving connection with the clamping plate top plate f123 to drive the clamping plate top plate f123 to move towards the clamping plate base plate f 122. Through being equipped with splint backing plate f122 that has set up clearance hole f1221, the welding slag that appears among the welding process falls out through clearance hole f1221, can reduce the influence of welding slag to the roughness of supporting plate face effectively, reduces the influence to welding seam department roughness.

In this embodiment, referring to fig. 20 to 23, the front material supporting mechanism f13 includes a supporting pillar driving member f131, a front bracket f130, and a front supporting tube f132 disposed on the front bracket f130 and extending along a transverse direction, the supporting pillar driving member f131 is disposed on the welding base f11, the front bracket f130 is rotatably connected to the welding base f11, and the supporting pillar driving member f131 is drivingly connected to the front bracket f 130. The front supporting pipe f132 is of a square pipe structure, the top surface of the front supporting pipe is a horizontal supporting surface, and a plate can be flattened, so that the front end of the plate is kept in a horizontal state when being cut and cannot be bent downwards. After cutting, the front support pipe f132 swings downwards to leave the plate, so that friction between the plate surface of the plate and the front support pipe f132 is reduced on one hand, and the plate transfer module c is avoided from transferring forwards.

Further, referring to fig. 20 to 23, the front retainer mechanism f13 further includes a guide part f133, the guide part f133 is disposed on the welding base f11, the guide part f133 is located between the clamp plate f122 and the front support pipe f132, and the guide part f133 includes a horizontal part f1330 and a guiding inclined part f 1331; a guiding inclined portion f1331 is provided at a side adjacent to the front hosting pipe f132, the guiding inclined portion f1331 extending upward from the side adjacent to the front hosting pipe f132 to a side adjacent to the cleat plate f 122. When the plate material transferring module c pulls the plate material to transfer forwards, the front end of the plate material gradually climbs under the guidance of the guiding inclined part f1331 and then enters the horizontal part, so that the plate material is smoothly transited to the splint backing plate f122, the interference between the front end of the plate material and the splint backing plate due to bending is avoided, and the situation of moving and clamping the shell is prevented.

Further, the front material-holding mechanism f13 further includes a front feeding sensor f137, the front feeding sensor f137 is disposed on the front supporting tube f132, and the front feeding sensor f137 is electrically connected to the supporting column driving member f 131. When the front feeding sensor f137 senses a plate, the front feeding sensor f137 feeds back a signal to the control system, the control system controls the rear traction device g1 to immediately stop traction on the plate, so that the front end of the plate is supported by the front supporting pipe f132, the plate accurately reaches a cutting point, and then the control system controls the constant pressure mechanism c5 to fix the plate.

Further, referring to fig. 20 to 23, the front material supporting mechanism f13 further includes a movable wheel member installed on the horizontal portion f1330, the movable wheel member includes a supporting block f134, a sliding rod, a movable shaft, a movable wheel spring f135 and a roller f136, the supporting block f134 is installed on the welding base f11, the sliding rod extends upward above the clamp plate backing plate f122, the sliding rod is fixedly connected to the supporting block f134, the movable shaft is slidably connected to the sliding rod, the movable wheel spring f135 is installed between the supporting block f134 and the movable shaft, and the roller f136 is rotatably connected to the movable shaft. The rear end of the previous plate is waited at a welding position (namely between the clamping plate top plate f123 and the clamping plate backing plate f 122) in advance, when the front end of the next plate is about to enter between the clamping plate top plate f123 and the clamping plate backing plate f122, the roller f136 pads the front end of the previous plate to enable the plate to be tilted and to be overlapped on the previous plate, the movable wheel spring f135 arranged between the supporting block f134 and the movable shaft can press down the roller f136 when the clamping plate top plate f123 is pressed down, so that the plate is kept straight, and the welding effect is ensured. After welding is finished, the roller f136 protrudes out again to lift the plate, and the plate is further prevented from being scratched in the subsequent conveying process.

Further, referring to fig. 21 and 25, the clamping device f1 further includes a guiding mechanism f15, the guiding mechanism f15 includes a first guiding element f151, a guiding sliding table f152, a guiding sliding column f153, a second guiding element f154, and a guiding driving member f155, the first guiding element f151 is vertically disposed on the welding base f11, the guiding sliding column f153 is transversely and fixedly connected to the welding base f11, the guiding sliding table f152 is slidably connected to the guiding sliding column f153, the second guiding element f154 is vertically disposed on the guiding sliding table f152, the guiding driving member f155 is disposed on the welding base f11, and the guiding driving member f155 is drivingly connected to the guiding sliding table f152 to drive the guiding sliding table f152 to slide along the guiding sliding column f 153. The first edge guide part f151 and the second edge guide part f154 which extend vertically are arranged, the transverse positioning of the plate can be achieved when the plate enters the clamping device f1 through the position, the edge guide sliding table f152 is arranged to drive the second edge guide part f154 to move, the position of the second edge guide part f154 can be conveniently changed under the driving of the edge guide driving member f155, the width between the first edge guide part f151 and the second edge guide part f154 is further changed, and the adjustment is carried out according to the plate with different widths. In this embodiment, the edge guide mechanism f15 is disposed downstream of the clamping device f1, and is used for guiding and positioning the subsequent welding of the sheet material and for transversely positioning the subsequent punching of the sheet material, so as to ensure the accurate punching position. In the present embodiment, the first edge guide f151 and the second edge guide f154 are both roller members, and the use of the roller members can reduce resistance when the panel enters.

Further, the edge guide mechanism f15 further includes an edge guide sensor f156, the edge guide sensor f156 is arranged on the edge guide sliding table f152, and the edge guide sensor f156 is used for identifying the edge position of the sheet material. The edge guide sensor f156 is arranged on the edge guide sliding table f152, and when the edge guide sliding table f152 is driven by the edge guide driving member f155 to move, the edge guide sensor f156 feeds back the edge position of the sheet material in time, so that the adjustment is more convenient. Furthermore, the edge guide sensor f156 can be electrically connected to the edge guide driving member f155, so that the edge guide driving member f155 can automatically adjust the position of the second edge guide f154 according to the edge position of the sheet material fed back by the edge guide sensor f 156. In the present embodiment, the edge sensor f156 is a correlation photoelectric sensor. Other sensors such as infrared sensors and the like may be used in other embodiments. The guide edge driving component f155 can adopt a transmission mode of driving a screw rod by a motor, and has the advantages of quick adjusting action and higher adjusting precision.

Further, the post supporting driving member f131 is a post supporting cylinder, and a cylinder body end and a piston rod end of the post supporting cylinder are hinged to the welding base f11 and the front bracket f130 respectively. Therefore, the front support pipe f132 can be driven to swing and rotate when the support column cylinder acts to stretch and retract, and the swing of the front support pipe f132 is simply realized by adopting the scheme.

Furthermore, a connecting support plate f16 is arranged on the welding base f11, and an elongated through hole f161 is arranged on the connecting support plate f 16. By providing the connection strip f16, the entire automatic welding fixture f1 can be easily connected to an external device in a modular manner by means of the connection strip f 16. In addition, the through hole f161 can be easily leveled by the through hole f 161.

In addition, referring to fig. 21-23, the clamping mechanism f12 further includes a pad f125, the pad f125 is located below the clamping plate f122 and supports the clamping plate f122, the pad f125 is disposed on the welding base f11, the clearance hole f1221 penetrates through the clamping plate f122, a slag groove is formed on the pad f125, and a slag dropping hole f1251 is formed in the slag groove and communicates with the clearance hole f 1221. The welding slag groove is arranged below the clearance hole f1221, the storage space of the welding slag is increased, the capacity of accommodating large and large welding slag is achieved, the influence of the welding slag on the supporting plate surface is further reduced, and the number of times of cleaning the welding slag is reduced.

Further, the slag groove is communicated with all the clearance holes f 1221. The welding slag groove is communicated with all the clearance holes f1221, so that the structure of the welding slag groove is simplified, and the subsequent cleaning of the welding slag groove is convenient.

Furthermore, a cleaning opening f1252 is formed in the side wall of the slag welding groove. A cleaning opening f1252 is formed in the welding slag groove, so that the welding slag can be cleaned conveniently.

Furthermore, two side walls of the welding slag groove are provided with cleaning ports f1252, and the two cleaning ports f1252 are formed in the two side walls of the welding slag groove along the length direction of the welding slag groove, so that the two sides of the welding slag groove are communicated with the outside. The cleaning ports f1252 are arranged in the mode to form the welding slag groove with two through sides, when welding slag needs to be removed, cleaning can be achieved by blowing air to one of the cleaning ports f1252 or stretching into the cleaning head, and cleaning is convenient.

Further, the pad f125 is a pipe. The pad piece f125 directly adopts a pipe fitting, so that the material is easy to obtain, and the overall cost is reduced.

In addition, referring to fig. 21-23, the clamping device f1 further includes a clamp plate lifting guide pillar f127 and a clamp plate lifting guide sleeve f126, the clamp plate lifting guide sleeve f126 is fixedly connected to the clamp plate bottom frame f121, and the clamp plate lifting guide pillar f127 is fixedly connected to the clamp plate top plate f 123. Through the arrangement of the clamp plate lifting guide post f127 and the clamp plate lifting guide sleeve f126, when the clamp plate driver f124 drives the clamp plate backing plate f122 and the clamp plate backing plate f122 to move, the clamp plate backing plate f122 and the clamp plate backing plate f122 are more stable and have higher moving precision, so that the clamp plate top plate f123 and the clamp plate backing plate f122 can be better ensured to tightly press and flush two plates, the height of the plates at welding seams is ensured to be consistent, and no gap exists between the welded plates. The clamp plate driver f124 may be a pneumatic push rod, an electric push rod, a hydraulic push rod, a linear module, a screw mechanism, etc., and has the main effect of providing an output end of linear motion. In this embodiment, the clamp plate driver f124 is an air cylinder, which has the advantages of clean energy and low cost.

Specifically, referring to fig. 10 to 12, the auxiliary supporting mechanism c7 includes a material supporting bracket c71 installed on the side surface of the material supporting arm c4, a guiding seat c74 arranged on the material supporting bracket, a guiding rod c75 transversely inserted into the guiding seat, a supporting bar c72 arranged above the material supporting bracket, and an avoiding cylinder c73 for driving the supporting bar to move back and forth. In practical application, the number of the auxiliary supporting mechanisms c7 is the same as that of the material supporting arms c4, and each material supporting arm c4 is correspondingly provided with one auxiliary supporting mechanism c 7; the auxiliary supporting mechanism c7 is installed on the side of the material supporting arm c4, the flat bar part c721 of the supporting bar c72 is flush with the top surface of the material supporting arm c4, the avoiding cylinder c73 can drive the supporting bar c72 to move in the front-back direction (i.e. the direction close to/away from the welding device), and in the initial state, the flat bar part c721 extends forwards, i.e. the front end part of the flat bar part c721 is closer to the welding device than the front end part of the material supporting arm c 4. When the device works, the plate is firstly transited from the plate positioning module b to the material supporting arm c4 until the plate is transited to the front supporting tube f132, the plate is completely pressed on the supporting strip c72 and the material supporting arm c4, and the front end part of the plate is supported by the supporting strip c72 and the front supporting tube f132 together, so that the front end part of the plate is prevented from bending downwards under the action of gravity, and the front end part of the plate is ensured to be kept in a horizontally unfolded state all the time in the transferring process; then, the constant pressure mechanism c5 presses the sheet on the material supporting arm c4, and finally, the traction mechanism c3 drives the carriage c2 to make the sheet advance towards the clamping device f 1.

In order to control the carriage c72 to avoid, as shown in fig. 5 and 7, the transfer frame c1 is provided with a first travel switch c81, a second travel switch c82, a third travel switch c83 and a fourth travel switch c84 which are sequentially arranged from back to front; the first travel switch c81, the second travel switch c82, the third travel switch c83 and the fourth travel switch c84 are all electrically connected with a control system, a front trigger piece c85 and a rear trigger piece c86 which are used for triggering the travel switches are arranged on the carriage c2, the front trigger piece c85 is installed on the front end face of the carriage c2, and the rear trigger piece c86 is installed on the rear end face of the carriage c 2. In the initial state, the rear trigger piece c86 triggers the first travel switch c81, which indicates that the carriage c2 is located at the initial position; under the driving of a traction mechanism c3, the sliding frame c2 moves forward towards the direction of the plate cutting module, when a front trigger piece c85 triggers a second travel switch c82, the plate is indicated to move to a leveling cutting area, the second travel switch c82 feeds back a signal to a control system, the control system controls the traction mechanism to stop acting, but at the moment, the supporting strip c72 is in an extending state, and the plate cutting module performs cutting leveling on the front end of the plate; then the front trigger piece c85 triggers the third travel switch c83, which indicates that the supporting strip c72 is very close to the clamping device f1, the third travel switch c83 feeds back a signal to the control system, the control system controls the avoiding cylinder c73 to enable the avoiding cylinder c73 to drive the supporting strip c72 to retreat and avoid, the supporting strip c72 is prevented from colliding with the welding device in the process that the sliding frame c2 continues to advance, the sliding frame c2 continues to advance, the plate is smoothly and horizontally fed onto the clamping device f1, so that the problem of shell clamping when the front end of the plate is connected with the clamping device f1 is avoided, the front trigger piece c85 triggers the fourth travel switch c84, which indicates that the plate is transferred in place, the welding device welds the head of the plate and the tail of the downstream plate, and the constant pressure mechanism c5 releases the plate after the welding is completed; then the traction mechanism c3 drives the carriage c2 to move backwards and reset, although the rear trigger piece c86 triggers the third travel switch c83, the supporting bar c72 is in a retreating and retracting state at the moment and cannot move, then the rear trigger piece c86 triggers the second travel switch c82, and the second travel switch c82 feeds back a signal to the control system, so that the avoiding cylinder c73 drives the supporting bar c72 to extend forwards again; when the rear trigger piece c86 triggers the first travel switch c81, the carriage c2 is reset to the initial position.

In this embodiment, the guide seat c74 is provided with two linear bearing seats, and the guide rod c75 is a cylindrical shaft rod and transversely penetrates through the two guide seats c 74. The two linear bearing seats can share the downward pressure of the guide rod, the guide rod and the support bar are better loaded, and the guide rod and the linear bearing seats are matched to slide, so that the guide rod is ensured to slide smoothly in the transverse direction.

Preferably, the material supporting arm c4 is formed by processing a square tube, so that the material supporting arm is convenient to purchase and process and low in manufacturing cost. The top surfaces of the material supporting arms form a smooth bearing surface, and the plate materials are flattened on the bearing surfaces of the plurality of material supporting arms; this hold in palm material support arm c 4's front end's bottom has seted up breach c41, makes whole support material support arm be "shape" very early, has seted up a plurality of mounting holes on holding in the palm the side of material support arm c4, and the staff can put into the inside of holding in the palm material support arm c4 and assemble with the mounting hole cooperation with the screw through breach c 41.

Furthermore, two groups of limit components c9 for limiting the forward and backward travel of the carriage c2 are arranged on the transfer rack c 1; each set of the spacing components c9 comprises a spacing seat c91, a hydraulic buffer c92 arranged on the spacing seat c91 and a spacing adjusting screw c93 arranged on the spacing seat c 91. When the sliding frame c2 is in place, the sliding frame c2 is firstly contacted with the hydraulic buffer c92, the hydraulic buffer c92 absorbs the moving inertia impact, the sliding frame c2 is decelerated and then abuts against the end part of the limit adjusting screw c93, the final stop position of the sliding frame c2 can be adjusted by screwing the limit adjusting screw c93, and the effect of adjusting the moving distance of the sheet material and the initial position of the sliding frame c2 is achieved.

In the embodiment, the traction mechanism c3 drives the carriage to move back and forth by using a transmission mode of a synchronous belt, and of course, the carriage may be driven to move by using a transmission mode of a chain transmission, a belt transmission or a linear module. The constant pressure mechanism c5 comprises a constant pressure frame c51 arranged on the carriage c2, a plurality of downward pressure cylinders c52 arranged on the cross beam of the constant pressure frame c51, and the output end of each downward pressure cylinder c52 is provided with a pressure block c 53. Before cutting, the plate is placed on the material supporting arm c4 and the auxiliary supporting mechanism, the pressing cylinder c52 drives the pressing block c53 to move downwards, the pressing block c53 fixes the plate on the material supporting arm c4, on one hand, the plate can move forwards along with the forward movement of the sliding frame 2, and the plate is prevented from moving forwards in the moving process; on the other hand, in the process of welding the plate, the pressing block c53 still presses the plate tightly, so that the plate is prevented from deviating. It will be appreciated that after the welding operation is completed, the pressing cylinder c52 will drive the pressing block c53 to move upwards to loosen the plate.

Furthermore, a first ejecting roller c61 positioned at the upstream of the material supporting arm and a first jacking driving mechanism for driving the ejecting roller to move up and down are arranged on the carriage c 2. First liftout roller c61 is along transversely extending, first jacking actuating mechanism includes two first liftout cylinder c62 that set up, and the both ends of first liftout roller c61 are connected respectively to two first liftout cylinder c 62's output, and the roller end of first liftout roller c61 passes through locking screw to be fixed on first liftout cylinder c62, and first liftout cylinder c62 passes through erection support to be fixed on carriage c 2. Note that, in the initial state of the first topping roller c61, the height of the first topping roller c61 is flush with the height of the material supporting arm c 4. After the first ejecting cylinder c62 drives the first ejecting roller c61 to complete the up-and-down reciprocating motion within a set time, the first ejecting cylinder c62 makes the first ejecting roller c61 keep an ejecting state, that is, the height of the first ejecting roller c61 is higher than that of the material supporting arm c4, through the arrangement, the height of the plate located between the plate positioning module b and the material supporting arm c4 can be improved to the maximum extent, and the phenomenon that the plate bends downwards due to gravity in the transition process and the corner of the sliding frame c2 rubs to influence the product quality is avoided. When the plate material constant-pressure mechanism presses the plate material, the first ejecting air cylinder c62 drives the first ejecting roller c61 to descend and reset to the initial position. It should be understood that the control system controls the action duration of the jacking driving mechanism, and the control system can be implemented by setting the existing control program.

Similarly, a second ejecting roller f142 and a second jacking driving mechanism for driving the second ejecting roller to move up and down are arranged on the side, away from the front material supporting mechanism f13, of the clamping device f 1. The second material ejection roller extends along the transverse direction, the second jacking driving mechanism comprises two second material ejection cylinders f141 which are arranged upwards, the output ends of the two second material ejection cylinders f141 are respectively connected with the two ends of a second material ejection roller f142, the roller end of the second material ejection roller f142 is fixed on the second material ejection cylinder f141 through a locking screw, and the second material ejection cylinder f141 is fixed on a clamp plate bottom frame f 121. After welding, the second ejecting cylinder enables the second ejecting roller to keep an ejecting state, namely the height of the second ejecting roller f142 is higher than that of the clamping plate backing plate f122, so that the plate is prevented from being scratched when passing through the clamping plate backing plate f 122.

In practical application, as shown in fig. 13 and 14, a position sensing assembly b9 is arranged on the sheet positioning module b, and when the position sensing assembly b9 senses a predetermined position, on one hand, the position sensing assembly b9 feeds back a signal to the control system, and the control system controls the sheet positioning module b to start adjusting the transverse position of the sheet; on the other hand, the situation that the plate d is about to transition from the plate positioning module b to the plate transferring module c is explained, so at the same time, the control system controls the first jacking driving mechanism to act, the first jacking driving mechanism drives the jacking roller c61 to continuously perform reciprocating actions of ascending and descending within a set time, when the front end of the plate d passes through the first jacking roller c61, the front end of the plate d firstly abuts against the cambered surface of the first jacking roller c61, the plate d continues to advance under the action of pushing force, and under the guiding action of the cambered surface of the first jacking roller c61 and the action of elastic deformation of the front end of the plate d, the plate d is gradually unfolded above the first jacking roller c61 from a downward bending state; in addition, under the action of continuous up-and-down reciprocating movement of the first jacking roller c61, the front edge of the plate d swings up and down along with the first jacking roller c61, and generally, after the plate is jacked up by the first jacking roller c61, the plate d directly slides onto the top surface of the material supporting arm c4, so that the problem of shell clamping cannot occur; even if the front edge of the sheet metal is temporarily clamped at the rear end of the material supporting arm c4 and cannot continue to advance, the first material pushing roller c61 can quickly push the sheet metal d upwards, so that the front edge of the sheet metal d smoothly passes over the top surface of the material supporting arm c4 and is pressed on the material supporting arm c4, and the problem of shell clamping is solved.

Specifically, as shown in fig. 13 and 14, the plate positioning module b includes a fixed frame b1 disposed on the transfer rack c1, a plurality of material supporting rollers b2 disposed across the fixed frame b1, a positioning flange assembly b3 disposed on the fixed frame b1, a material pulling mechanism b4 for pulling the plate d toward the positioning flange assembly b3, and a material pushing mechanism b5 for pushing the plate d toward the positioning flange assembly b 3. The plate positioning module b carries out plate edge searching and positioning according to the following steps: s01, a plate d is sent into a fixed frame b1 through a rear traction device g1 and is located between a pulling mechanism b4 and a pushing mechanism b5, a material supporting roller b2 supports the plate d to be conveyed forwards, when the front edge of the plate d is triggered to a position sensing component b9 at the forefront, on one hand, the plate d triggers the position sensing component b9, the position sensing component b9 feeds back an edge searching signal to a control system, and the control system controls the pulling mechanism b4 and the pushing mechanism b5 to realize edge searching on the plate; s02, when the first edge searching sensing assembly b7 senses a plate d, the edge searching of the material pulling mechanism b4 is successful and stops moving, and the material pulling mechanism b4 clamps one side edge of the plate d; meanwhile, the control system also controls the pushing mechanism b5 to approach towards the direction of the plate material to realize edge searching, when the second edge searching sensing component b8 senses the plate material d, the pushing mechanism b5 successfully searches the edge and stops moving, and the pushing mechanism b5 applies thrust to the other side edge of the plate material d; s03, as shown in FIG. 15, when the edge searching of the material pulling mechanism b4 and the edge searching of the material pushing mechanism b5 are successful, the material pulling mechanism b4 and the material pushing mechanism b5 synchronously move towards the direction of the positioning flange component b3 at a constant speed, the material pulling mechanism b4 pulls the plate towards the positioning flange component b3, and the material pushing mechanism b5 pushes the plate towards the positioning flange component b 3; s04: when the in-position sensing assembly b6 senses the sheet, the side edge of the sheet abuts against the positioning flange assembly b3 to complete the positioning, as shown in fig. 16; and S05, controlling the constant pressure mechanism to press the plate material by the control system according to a signal fed back by the in-place sensing assembly, resetting the material pulling mechanism b4 to the initial position, and guiding the plate material by the material pushing mechanism b5 and the positioning flange assembly b3 together. And when the single edge searching and positioning process is finished, the control system waits for the next edge searching signal to trigger, and after the single edge searching and positioning process is finished, the plate passes through for a long time without the condition of the edge searching signal or the midway edge searching caused by the disordered triggering.

The sheet positioning module b has automatic edge searching and positioning functions by arranging the pulling mechanism b4 and the pushing mechanism b5, in an initial state, a sheet specification proper amount with a long width distance exists between the pulling mechanism b4 and the pushing mechanism b5, the edge searching and positioning operation of the sheet can be completed fully automatically only by sending the steel coil sheet with the width of 1.0-1.5m and the thickness of 0.2-5mm into the sheet positioning module b, the starting or stopping is not required to be triggered manually, the problem of accurate pre-placement operation by manpower consumption is solved, various commonly used sheets can be suitable for the sheet positioning module, the applicability is greatly improved, the sheet can be produced normally even if the processing specification of the sheet is changed, the equipment adjustment is not required, and the production rhythm and the production efficiency are not influenced.

Specifically, referring to fig. 13 and 18, the fixing frame b1 includes two symmetrically disposed side plates b11, and a plurality of guiding connecting rods b12 connecting the two side plates b 11; the guide connecting rod B12 transversely extends and is provided with a material supporting frame B13, a position sensing assembly B9 used for sensing the plate material transmission position is arranged on the material supporting frame B13, the material supporting frame B13 comprises a plurality of material supporting square tubes B131 arranged at intervals, each guide connecting rod B12 is connected with all the material supporting square tubes B131 in series, the material supporting square tubes B131 are fixed on the guide connecting rods B12 through locking rings B132, each material supporting square tube B131 is provided with U-shaped grooves B133 which are the same in number as the material supporting rollers B2 and correspond to each other one by one, and each material supporting roller B2 is embedded into the U-shaped grooves B133. In practical application, the height of the material supporting roller B2 is slightly higher than the top surface of the material supporting square pipe B131, and the gap between the material supporting roller B2 and the groove wall of the U-shaped groove B133 is extremely narrow, so that the front edge of the plate material can smoothly fall on the top surface of the material supporting square pipe B131 after leaving the material supporting roller B2, and cannot be clamped into the gap between the material supporting roller B2 and the groove wall of the U-shaped groove B133 to form interference, so that the problem of shell clamping of the plate material in the positioning process is avoided.

In this embodiment, the position sensing assembly b9 is arranged on the material supporting square pipe b131, the position sensing assembly b9 includes a plurality of diffuse reflection photoelectric sensors arranged from back to front, and the control system can acquire the position of the front edge of the plate material according to a feedback signal from the diffuse reflection photoelectric sensors to the control system.

Further, the pulling mechanism b4 includes a pulling slide b41 capable of sliding transversely relative to the fixed frame b1, a movable gripper b42 disposed on the pulling slide b41, a pulling driving device for driving the pulling slide b41 to move transversely, and a first edge-finding sensing assembly b7 for sensing one side edge of the sheet. When the edge is searched, the material pulling driving device brings the movable gripper b42 on the material pulling sliding seat b41 to move towards the side edge of the plate material; the material pulling sliding seat b41 is connected with the guide connecting rod b12 in a sliding mode, when the first edge finding sensing assembly b7 senses the side edge of the plate, the edge finding is successful, the movable gripper b42 clamps the plate, and the movable gripper b42 on the material pulling sliding seat b41 is pulled by the material pulling driving device to pull the side edge of the plate to move towards the positioning flange assembly b 3.

In this embodiment, referring to fig. 17, the movable gripper b42 includes a seat b421 fixed on the material pulling slide b41, a swing seat b422 horizontally and rotatably disposed on the seat b421, and a material grabbing cylinder b423 vertically and downwardly disposed on the swing seat b 422; the output end of the material grabbing cylinder b423 is provided with a first material clamping block b424, and the swinging seat b422 is fixedly provided with a second material clamping block b425 matched with the first material clamping block b 424; the first edge-searching induction component is arranged on the swinging seat b 422. In the initial state, the first material clamping block b424 and the second material clamping block b425 on the movable hand grip b42 are separated from each other to form a clamping opening.

When the first edge finding sensing assembly b7 senses a sheet d, it is indicated that the edge finding of the movable gripper b42 is successful, the clamping opening is very close to the side edge of the sheet, the material pulling driving device continues to drive the movable gripper b42 to move towards the sheet according to a set control program, so that the side edge of the sheet extends into the clamping opening and the edge of the sheet abuts against the swing seat b422, then the material grabbing cylinder b423 drives the first material clamping block b424 to move, the first material clamping block b424 and the second material clamping block b425 smoothly clamp the sheet together, at this time, the extending direction of the side edge of the sheet is parallel to the length extending direction of the first material clamping block b424, and the sheet does not drive the swing seat b422 to swing. If the sheet material deviates in the feeding process, after the sheet material extends into the clamping opening, one part of the side edge of the sheet material positioned in the clamping opening cannot abut against the swing seat b422, and the other part of the side edge of the sheet material positioned in the clamping opening pushes the swing seat b422 to swing until the extending direction of the side edge of the sheet material is parallel to the length extending direction of the first clamping block b424 and the side edge of the sheet material of the clamping opening completely abuts against the swing seat b422, because the swing seat b422 can swing adaptively according to the deviation degree of the side edge of the sheet material, on one hand, the rigid impact of the sheet material on the swing seat b422 can be reduced, on the other hand, the positions of the first clamping block b424 and the second clamping block b425 can be adjusted, and the first clamping block b424 and the second clamping block b425 can effectively clamp the sheet material. It should be noted that the movable gripper b42 pulls the sheet material to a set area to realize positioning, the sheet material is corrected in the positioning process, and the sheet material drives the swing seat b422 to reset to an initial state during correction, that is, the swing seat b422 is moving toward the pushing mechanism b5 again.

Further, the seat body b421 includes a fixed plate b4211, a vertical rod b4213 fixed on the fixed plate b4211, a top plate b4212 fixed at the top end of the vertical rod b4213, and a bottom plate b4214 fixed at the bottom end of the vertical rod b 4213; the fixing plate b4211 comprises a raised head part and a flat plate mounting part, the vertical rod b4213 is vertically arranged in the center of the raised head part, and the flat plate mounting part is detachably connected with the material pulling sliding seat b 41; the back of the swing seat b422 is provided with two limiting side edges b426, and the two limiting side edges b426 are respectively positioned at two sides of the raised head part. The limit side edge b426 cooperates with the raised head to limit the moving angle of the swing seat b422, so as to prevent the swing seat b422 from over-rotating.

Preferably, the first edge-finding sensing assembly b7 includes a first infrared emitter b71 and a first infrared receiver b72 mounted on the swing seat b422, and both the first infrared emitter and the first infrared receiver are electrically connected to the control system. When the panel clamping device works, the first infrared transmitter b71 transmits vertical infrared light to be received by the first infrared receiver b72, the infrared light is located in front of the clamping opening, when the panel blocks the infrared light, the first infrared receiver b72 feeds back a signal to the control system, the movable gripper b42 finds the edge successfully, and then the control system controls the material grabbing cylinder b423 to drive the first material clamping block b424 to press the panel on the second material clamping block b425 after timing setting is completed, so that panel clamping is achieved.

In this embodiment, referring to fig. 13, 14 and 19, the material pulling driving device includes a material pulling screw b43 extending transversely, a screw nut b44 sleeved on the material pulling screw b43, and a material pulling driving motor b45 for driving the material pulling screw b43 to rotate, the material pulling driving motor b45 is fixed on a side plate b11 through a motor bracket, and the screw nut b44 is fixed on the material pulling sliding seat b 41. One end of the pulling lead screw b43 facing the middle part of the fixed frame b1 is arranged on a first bearing mounting block b46 in a penetrating way through a bearing; the other end is arranged on a second bearing mounting block b47 through a bearing; one end of a material pulling lead screw b43 is connected with a coupler and an output shaft of the material pulling driving motor b 45; the first bearing mounting block b46 is fixed on a material holding frame b13 positioned in the middle of the machine frame a, and the second bearing mounting block b47 is fixed on a side plate b 11. The screw drive mode has the advantages of high precision, reversibility and high efficiency, the material pulling drive motor b45 drives the material pulling slide seat b41 to be close to or far away from the middle part of the rack a under the guide of the guide connecting rod b12 through positive and negative rotation movement under the drive of the material pulling screw b43 and the screw nut b44, and the edge searching and material pulling effects are good.

Specifically, referring to fig. 13, the pushing mechanism b5 includes a pushing slide b51 capable of sliding laterally relative to the fixed frame b1, at least two edge pushing rollers b52 vertically disposed on the pushing slide b51, and a pushing driving device for driving the pushing slide b51 to move laterally; and a second edge searching induction component b8 used for inducing the other side edge of the plate is arranged on the material pushing sliding seat b 51. Push away material slide b51 and direction connecting rod b12 sliding connection, location flange subassembly b3 includes that at least two are vertical to be set firmly flange roller b31 on mount b1, one side of flange roller b31 is equipped with the sensing subassembly b6 that targets in place that is used for detecting whether the side edge of sheet material moves to the target in place.

It should be noted that, because the sheet material has a certain weight load, in order to make the sheet material move horizontally stably and reliably, in this embodiment, two edge pushing rollers b52 are provided in the pushing mechanism b5, and one movable gripper b42 is provided, so as to form a stable force triangle, and the sheet material is positioned by skillfully using the mutual cooperation of the pushing mechanism b5 and the pulling mechanism b4 to move the sheet material horizontally and horizontally, and therefore the pushing slide b51 and the pulling slide b41 need to move synchronously and at a constant speed, and the pushing drive device and the pulling drive device have the same and symmetrical structure, and the specific structure and working principle of the pushing drive device are not described herein again.

Preferably, the second edge finding induction assembly b8 includes drawing the material sensor support, sets up at the second infrared emitter who draws the material sensor support top and sets up in drawing material sensor support bottom and with the second infrared receiver of second infrared emitter looks adaptation, second infrared emitter and second infrared receiver all with control system electric connection. When the device works, the second infrared transmitter transmits vertical infrared light to be received by the second infrared receiver, when the side edge of the plate shields the infrared light, the edge pushing roller b52 just abuts against the side edge of the plate, the second infrared receiver feeds back a signal to the control system, the situation that the edge of the material pushing mechanism b5 is found successfully is shown, then the control system controls the material pushing mechanism b5 to stop acting, and the device waits for being matched with the material pulling mechanism b4 to perform transverse transferring and positioning on the plate.

In this embodiment, referring to fig. 13 and 14, the positioning flange assembly b3 includes at least two flange rollers b31 vertically fixed on a fixing frame b1, and an in-position sensing assembly b6 for detecting whether the side edge of the sheet material moves in place is disposed beside the flange rollers b 31.

Preferably, the in-place sensing assembly b6 comprises an in-place sensor support, a third infrared emitter arranged at the top of the in-place sensor support, and a third infrared receiver arranged at the bottom of the in-place sensor support and matched with the third infrared emitter, wherein the third infrared emitter and the third infrared receiver are both electrically connected with the control system. When the device works, the third infrared transmitter transmits vertical infrared light to be received by the third infrared receiver, when the side edge of the plate shields the infrared light, the edge pushing roller b52 just abuts against the side edge of the plate, the third infrared receiver feeds back a signal to the control system, the situation that the side edge of the plate successfully abuts against the edge pushing roller b52 to achieve positioning after the plate is transferred through the cooperation of the material pushing mechanism b5 and the material pulling mechanism b4 is shown, at the moment, the control system controls the material pushing mechanism b5 and the material pulling mechanism b4 to stop moving, the control system controls the movable gripper b42 to loosen the plate, the plate can be further conveyed forwards, the plate is limited and guided by the edge blocking roller b31 and the edge pushing roller b52, the plate cannot shift in the conveying process, and accurate plate butt joint is ensured. It can be understood that, since the edge blocking roller b31 and the edge pushing roller b52 are rotatable, the friction between the edge blocking roller b31 and the edge pushing roller b52 and the side edge of the sheet is small, and the normal conveying of the sheet is not affected.

Furthermore, at least two limit rollers b32 are fixedly arranged on the guide connecting rod b 12. The limit roller b32 can limit the plate material just fed into the fixing frame b1 between the limit roller b32 and the edge blocking roller b31, so that the edges of the plate material are prevented from colliding with the pushing mechanism b5 and the pulling mechanism b 4.

It should be noted that, in order to better position the sheet, the sheet positioning module b is also arranged on the upstream of the front traction device, and the two sheet positioning modules b synchronously act to jointly and transversely position the sheet.

Specifically, the welding device f2 comprises a welding gun transverse moving mechanism arranged at the top of the welding frame, a welding gun longitudinal moving mechanism arranged on the welding gun transverse moving mechanism, a welding gun connecting plate arranged on the welding gun longitudinal moving mechanism, and a welding gun head f232 arranged on the welding gun connecting plate f 231; the welding gun transverse moving driving assembly comprises a first belt member f2141, a second belt member f2142, a first transmission block f2143, a second transmission block f2144, a welding gun transverse moving motor f2145, a driving belt f2146, a driving wheel f2147, a driving shaft f2148 and a driving support plate f 2149; the driving support plate f2149 is provided with a first kidney-shaped hole f21491 extending vertically, the welding gun traverse motor f2145 is fixedly connected with the driving support plate f2149 through a bolt penetrating through the first kidney-shaped hole f21491, the driving wheel f2147 is positioned below the welding gun traverse motor f2145, the welding gun traverse motor f2145 is in transmission connection with the driving wheel f2147 through a driving belt f2146, and the driving wheel f2147 is in transmission connection with the first driving belt f21411 and the second driving belt f21421 through a driving shaft f 2148. The welding gun transverse moving motor f2145 is connected with the first waist-shaped hole f21491 on the driving support plate f2149 through a bolt, so that the height position of the welding gun transverse moving motor f2145 can be adjusted by unlocking the bolt and then locking again, and the tension driving belt f2146 is ensured to ensure reliable transmission. The first transmission belt f21411 and the second transmission belt f21421 are in transmission connection with the welding gun traverse motion motor f2145 through the driving shaft f2148, and the welding gun traverse motion mechanism has the advantages of compact structure and reliable transmission.

When the welding gun transverse moving motor f2145 acts, the first belt member f2141 and the second belt member f2142 drive the welding gun transverse moving sliding table f213 to move through the first transmission block f2143 and the second transmission block f2144 respectively, namely the welding gun transverse moving motor f2145 drives the two sides of the welding gun transverse moving sliding table f213 synchronously, the two sides of the welding gun transverse moving sliding table f213 are driven by power when moving, the stress is balanced in the moving process, and the smoothness of the welding gun transverse moving sliding table f213 when sliding is further improved. The welding gun longitudinal movement mechanism comprises a welding gun longitudinal movement driving assembly f223, a welding gun longitudinal movement sliding seat f221 and a welding gun longitudinal movement sliding seat f222, the welding gun longitudinal movement sliding seat f221 is arranged on the welding gun transverse movement sliding seat f213, the welding gun longitudinal movement driving assembly f223 is arranged on the welding gun longitudinal movement sliding seat f221, and the welding gun longitudinal movement driving assembly f223 is in driving connection with the welding gun longitudinal movement sliding seat f 222; the welding gun connecting plate f231 is arranged on the welding gun longitudinal sliding table f 222.

Wherein the lateral direction refers to the left-right direction and the longitudinal direction refers to the front-rear direction. The welding gun longitudinal movement driving assembly f223 is used for driving the welding gun longitudinal movement sliding table f222 to slide back and forth along the welding gun longitudinal movement sliding seat f221, so that the welding gun is driven to swing back and forth. And a welding gun transverse moving driving assembly in the welding gun transverse moving mechanism is used for driving the welding gun transverse moving sliding table f213 to slide left and right along the welding gun transverse moving sliding seat. The welding gun traverse mechanism and the welding gun longitudinal movement mechanism are matched, and the welding gun mechanism arranged on the welding gun longitudinal movement sliding table f222 can form a two-dimensional track in a wavy shape or an oblique shape.

The panel veneer cutting module e comprises a cutting traversing mechanism e1 positioned at the upstream of the welding gun traversing mechanism, a cutter lifting mechanism e2 arranged on the cutting traversing mechanism and a laser cutter e3 arranged on the cutter lifting mechanism. The cutting and traversing mechanism e1 has the same structure as the welding gun longitudinally-moving mechanism, the detailed structure of the cutting and traversing mechanism is not repeated, when in cutting, the cutter lifting mechanism drives the laser cutter e3 to be close to the plate, so that the laser emitted by the laser cutter e3 can form the optimal cutting focus, and then the cutting and traversing mechanism e1 moves along the width direction of the plate, so as to drive the laser to move in the direction to cut the plate.

Preferably, an edge searching and punching device f3 is arranged upstream of the front traction device g2, the edge searching and punching device f3 comprises an edge searching mechanism and a punching mechanism, and the edge searching mechanism comprises an edge searching slide column f311, an edge searching sliding table f312, an edge searching driving member and an edge searching sensor f 314; the edge searching sliding column f311 is transversely arranged on the rack, the edge searching sliding table f312 slides along the edge searching sliding column f311, the edge searching driving component is in driving connection with the edge searching sliding table f312 to drive the edge searching sliding table f312 to slide along the edge searching sliding column f311, the edge searching sensor f314 is arranged on the edge searching sliding table f312, the edge searching sensor f314 is used for identifying the edge of a sheet material, and the edge searching sensor f314 is electrically connected with the edge searching driving component; the punching mechanism is arranged on the edge finding sliding table f 312. The edge searching and punching device f3 obtains signals of the edge of the plate through the edge searching sensor f314, so that the edge of the plate is quickly positioned for punching without manual visual inspection, and the efficiency and the precision are high.

In the edge-finding punching device f 3: mechanism punches a hole includes drift punch head f321 and punching backing plate f322, drift punch head f321 with punching backing plate f322 all establishes seek on the limit slip table f312, drift punch head f321 is located punching backing plate f 322's top, drift punch head f321 with form the current clearance of sheet material that extends along the fore-and-aft direction between the punching backing plate f 322.

When the edge-searching punching machine is used, a sheet material slides onto the edge-searching sliding table f312 from a sheet material passing gap, the edge-searching driving component is started to drive the edge-searching sliding table f312 to slide along the edge-searching sliding column f311 until the edge-searching sensor f314 on the edge-searching sliding table f312 acquires a signal of the sheet material edge, so that the edge of the sheet material is quickly positioned for punching, manual visual observation is not needed, the efficiency is high, and the precision is high. In addition, the plate can directly slide to the position of the edge searching punching machine from the passing gap of the plate, and the edge searching punching machine is convenient and fast to connect with a flow production line. Besides high efficiency, the edge position of the plate is obtained by the edge searching mechanism before punching, and the edge of the plate which needs to be punched actually is taken as a reference when punching, so that the positioning deviation caused by the edge error of the plate can be reduced to a certain extent, and the positioning precision of punching is improved. The punching mechanism can perform operations such as trimming, in addition to punching.

Further, the edge-finding sensor f314 is a correlation type photoelectric sensor. The correlation type photoelectric sensor has the advantages of high dynamic response speed, high resolution, small limitation on the surface of a detected object and the like. In this embodiment, the edge-finding sensor f314 is fixed to the stamping mechanism relatively fixed to the edge-finding sliding table f312, so that the edge-finding sliding table f312 slides along with the edge-finding sliding table f314, and the consumable materials of the edge-finding sensor f314 can be reduced by adopting the method, and the cost is saved.

Further, the edge searching driving component comprises an edge searching driving motor f3131, an edge searching screw rod f3132 and an edge searching nut f3133, the edge searching driving motor f3131 is arranged on the rack, the edge searching sensor f314 is electrically connected with the edge searching driving motor f3131, the edge searching driving motor f3131 is in driving connection with the edge searching screw rod f3132, the edge searching nut f3133 is arranged on the edge searching sliding table f312, and the edge searching screw rod f3132 is in threaded connection with the edge searching nut f 3133. Therefore, when the edge-finding driving motor f3131 is started to drive the edge-finding screw f3132, the edge-finding sliding table f312 can slide along the edge-finding sliding column f311 through the edge-finding nut f3133, and the method has the advantages of fast action and high action precision.

Further, the edge-seeking driving motor f3131 is a speed reduction motor. The edge-finding driving motor f3131 has the advantages of large driving force and large load force by adopting a speed reduction motor, and can reliably drive the edge-finding sliding table f312 provided with the punching mechanism to slide.

Further, seek limit mechanism still including seeking limit platform stopper, it establishes to seek limit platform stopper in the frame, it is located to seek limit platform stopper seek limit slip table f312 dorsad seek one side of limit driving motor f 3131. The limit block of the edge searching table is configured, so that the edge searching screw rod f3132 and the edge searching nut f3133 can be effectively prevented from being separated.

Furthermore, the number of the edge searching sliding tables f312, the number of the edge searching driving components and the number of the edge searching sensors f314 are two, each edge searching driving component drives one edge searching sliding table f312 to slide along the edge searching sliding column f311, the two edge searching sensors f314 are respectively arranged on the two edge searching sliding tables f312, the number of the punching mechanisms is two, the two punching mechanisms are respectively arranged on the two edge searching sliding tables f312, and the two punching mechanisms are oppositely arranged. The two punching mechanisms are arranged oppositely, the two passing gaps of the plate materials face oppositely, the two sides of the plate materials are respectively arranged between the two passing gaps of the plate materials, and the two edge searching driving components respectively search the edges of the two sides of the plate materials so as to realize edge searching and punching of the two edges of the plate materials.

Further, the edge searching driving motor f3131 is in driving connection with the edge searching screw rod f3132 through a coupling. The edge searching driving motor f3131 is in transmission connection with the edge searching screw rod f3132 through a coupler, and installation is convenient.

In this embodiment, the rear traction device g1 includes two gate-shaped frames g11 symmetrically arranged, a traction roller g12 and a compression roller g13 arranged between the two gate-shaped frames, the traction roller g12 is fixed in position, the compression roller g13 is arranged above the traction roller g12 and can move up and down, two ends of the compression roller g13 are driven by a compression roller driving cylinder g14 to move up and down, and one end of the traction roller g12 is connected with the motor g15 in a driving manner. After the plate d passes through the space between the pressing roller g13 and the drawing roller g12, the pressing roller g13 is driven by the pressing roller driving cylinder g14 to be pressed down on the plate d, the drawing roller is driven by the motor g15 to rotate, and the plate is driven by friction force to be conveyed forwards. Preferably, one end of the traction roller, which is far away from the motor, is provided with a first gear, a second gear sleeved at the end of the compression roller shaft is arranged above the first gear, and when the compression roller drives the air cylinder to drive the compression roller to press down, the first gear and the second gear are in meshing transmission, so that the traction roller and the compression roller rotate synchronously. The rear traction device is supported by the traction frame g16, the structures of the front traction device and the rear traction device are the same, and the detailed structure of the front traction device is not described again.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; may be mechanically connected, may be electrically connected or may be in communication with each other; either directly or indirectly through intervening media, either internally or in any other suitable relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

It should be understood that equivalents and modifications of the technical solution and inventive concept thereof may occur to those skilled in the art, and all such modifications and alterations should fall within the protective scope of the present invention.

Claims (13)

1. The full-automatic laser cutting and welding equipment is characterized by comprising a rear traction device, a plate positioning module, a plate transferring module, a plate welding module and a front traction device which are sequentially arranged from back to front, wherein a plate cutting module is arranged above the plate transferring module; the plate positioning module is used for adjusting the transverse position of a plate; the plate cutting module is used for cutting and flattening the front edge of the plate by using laser; the welding device comprises a welding frame, a welding base, a clamping device, a welding device and a front supporting mechanism, wherein the welding base is arranged on the welding frame, the clamping device is used for clamping two sheets, the welding device is used for carrying out laser welding on the two sheets, the front supporting mechanism is arranged at the upstream of the clamping device, the front supporting mechanism is used for assisting in supporting the sheets to be cut and avoiding the movement of the sheet transferring module, the sheet transferring module is provided with an auxiliary supporting mechanism used for supporting the front end part of the sheet, and the sheet transferring module is used for transferring the front end of the sheet to the clamping device; and the rear traction device and the front traction device are used for drawing the plate to be conveyed forwards.

2. The full-automatic laser cutting and welding device according to claim 1, wherein the front supporting mechanism comprises a supporting column driving member, a front bracket and a front supporting pipe which is arranged on the front bracket and extends along the transverse direction, the supporting column driving member is arranged on the welding base, the front bracket is rotatably connected with the welding base, and the supporting column driving member is in driving connection with the front bracket.

3. The full-automatic laser cutting and welding equipment according to claim 2, wherein the clamping device comprises a clamp plate underframe, a clamp plate top plate, a clamp plate base plate and a clamp plate driver; the clamp plate underframe is arranged on the welding rack, the clamp plate base plate is arranged on the clamp plate underframe and comprises a support plate surface, and the support plate surface is provided with a plurality of clearance holes which are arranged at intervals; the clamp plate top plate is positioned above the clamp plate base plate, a welding through hole is formed in the clamp plate top plate, and the welding through hole is communicated to the clearance hole; the clamp plate driver is arranged on the clamp plate bottom frame and is in driving connection with the clamp plate top plate to drive the clamp plate top plate to move towards the clamp plate base plate.

4. The automatic laser cutting and welding device according to claim 3, wherein the front material supporting mechanism further comprises a movable wheel member, the movable wheel member comprises a supporting block, a sliding rod, a movable shaft, a movable wheel spring and a roller, the supporting block is arranged on the welding base, the sliding rod extends upwards to the upper side of the clamping plate base plate, the sliding rod is fixedly connected to the supporting block, the movable shaft is slidably connected with the sliding rod, the movable wheel spring is arranged between the supporting block and the movable shaft, and the roller is rotatably connected with the movable shaft.

5. The full-automatic laser cutting and welding equipment according to claim 1, wherein the plate material transfer module comprises a transfer frame, a sliding frame slidably arranged on the transfer frame, and a traction mechanism for driving the sliding frame to move back and forth, the sliding frame is provided with a plurality of material supporting arms extending in the front and back directions and a constant pressure mechanism for pressing the plate material onto the material supporting arms, and the auxiliary supporting mechanism comprises material supporting brackets arranged on the side surfaces of the material supporting arms, a guide seat arranged on the material supporting brackets, a guide rod transversely inserted in the guide seat, a supporting strip arranged above the material supporting brackets, and an avoiding cylinder for driving the supporting strip to move back and forth.

6. The full-automatic laser cutting and welding equipment according to claim 5, wherein the carriage is provided with a first ejecting roller positioned at the upstream of the material supporting arm and a first jacking driving mechanism for driving the first ejecting roller to move up and down; and one side of the clamping device, which deviates from the front material supporting mechanism, is provided with a second material ejecting roller and a second jacking driving mechanism for driving the second material ejecting roller to move up and down.

7. The full-automatic laser cutting and welding device according to claim 5, wherein the plate positioning module comprises a fixed frame arranged on the transfer frame, a plurality of material supporting rollers arranged on the fixed frame in a crossing manner, a positioning flange assembly arranged on the fixed frame, a material pulling mechanism for pulling the plate towards the positioning flange assembly, and a material pushing mechanism for pushing the plate towards the positioning flange assembly.

8. The automatic laser cutting and welding device according to claim 7, wherein the material pulling mechanism comprises a material pulling slide base capable of sliding transversely relative to the fixing frame, a movable gripper arranged on the material pulling slide base, a material pulling driving device for driving the material pulling slide base to move transversely, and a first edge searching sensing assembly for sensing one edge of the plate material.

9. The full-automatic laser cutting and welding equipment according to claim 8, wherein the movable gripper comprises a base fixed on the material pulling slide base, a swing base horizontally and rotatably arranged on the base and a material grabbing cylinder vertically and downwardly arranged on the swing base; the output end of the material grabbing cylinder is provided with a first material clamping block, and a second material clamping block matched with the first material clamping block is fixedly arranged on the swinging seat; the first edge-searching induction assembly is arranged on the swinging seat.

10. The full-automatic laser cutting and welding equipment according to claim 9, wherein the pushing mechanism comprises a pushing slide seat capable of sliding transversely relative to the fixing frame, at least two edge pushing rollers vertically arranged on the pushing slide seat, and a pushing driving device for driving the pushing slide seat to move transversely; and a second edge searching induction component used for inducing the other side edge of the plate is arranged on the material pushing sliding seat.

11. The full-automatic laser cutting and welding equipment of claim 10, wherein the positioning flange assembly comprises at least two flange rollers vertically and fixedly arranged on the fixed frame, and an in-place sensing assembly for detecting whether the side edge of the sheet material moves in place is arranged beside the flange rollers.

12. The full-automatic laser cutting welding equipment according to claim 1, wherein the welding device comprises a welding gun transverse moving mechanism arranged at the top of the welding machine frame, a welding gun longitudinal moving mechanism arranged on the welding gun transverse moving mechanism, a welding gun connecting plate arranged on the welding gun longitudinal moving mechanism and a welding gun head arranged on the welding gun connecting plate; the plate cutting module comprises a cutting transverse moving mechanism positioned at the upper stream of the welding gun transverse moving mechanism, a cutter lifting mechanism arranged on the cutting transverse moving mechanism and a laser cutter arranged on the cutter lifting mechanism.

13. The full-automatic laser cutting and welding equipment according to claim 1, wherein an edge searching and punching device is arranged at the upstream of the front traction device, the edge searching and punching device comprises an edge searching mechanism and a punching mechanism, and the edge searching mechanism comprises an edge searching sliding column, an edge searching sliding table, an edge searching driving component and an edge searching sensor; the edge searching sliding column is transversely arranged on the welding rack, the edge searching sliding table slides along the edge searching sliding column, the edge searching driving component is in driving connection with the edge searching sliding table to drive the edge searching sliding table to slide along the edge searching sliding column, the edge searching sensor is arranged on the edge searching sliding table and used for identifying the edge of a plate; the punching mechanism is arranged on the edge finding sliding table.

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