CN113694924A - Platinum-rhodium/barium-based catalytic material, lean-burn nitrogen oxide catalyst and preparation method - Google Patents

Platinum-rhodium/barium-based catalytic material, lean-burn nitrogen oxide catalyst and preparation method Download PDF

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CN113694924A
CN113694924A CN202110842341.3A CN202110842341A CN113694924A CN 113694924 A CN113694924 A CN 113694924A CN 202110842341 A CN202110842341 A CN 202110842341A CN 113694924 A CN113694924 A CN 113694924A
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catalytic material
barium
platinum
rhodium
compound
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任德志
王成雄
赵云昆
于飞
杨冬霞
常仕英
朱敬芳
郭律
殷雪梅
杜君臣
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Kunming Sino Platinum Metals Catalyst Co ltd
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Abstract

The invention discloses a platinum-rhodium/barium-based catalytic material, a lean-burn nitrogen oxide catalyst and a preparation method thereof, wherein the platinum-rhodium/barium-based catalytic material comprises 0.1-1.1 wt% of platinum load, 0.01-0.12 wt% of rhodium load, 1-16 wt% of manganese compound, 1-10 wt% of cerium compound, 1-20 wt% of barium compound and the balance of aluminum oxide; the catalyst comprises a platinum-rhodium/barium-based catalytic material positioned in a front zone and an ASC catalytic material positioned in a rear zone, wherein in the ASC catalytic material, the platinum loading amount is 0.1-1.1 wt%, the metal oxide is 0.01-20%, and the balance is a zeolite molecular sieve. The catalyst can be used for reducing the emission of nitrogen oxides, remarkably improving the selectivity of nitrogen, efficiently inhibiting the generation of ammonia gas, resisting the water-thermal oxidation environment and being suitable for light diesel engines and lean-burn gasoline engines by coupling a platinum-rhodium/barium-based catalytic material with efficient nitrogen oxide removal performance and an ASC catalytic material with an ammonia oxidation function.

Description

Platinum-rhodium/barium-based catalytic material, lean-burn nitrogen oxide catalyst and preparation method
Technical Field
The invention relates to a platinum-rhodium/barium-based catalytic material, a lean-burn nitrogen oxide catalyst and a preparation method thereof, in particular to a platinum-rhodium/barium-based catalytic material, a lean-burn nitrogen oxide NSR + ASC catalyst and a preparation method thereof, belonging to the technical field of catalytic purification of engine tail gas.
Background
With the rapid development of the automotive industry, environmental problems caused by the emission of automobile exhaust gases are particularly serious, among which Nitrogen Oxides (NO)x) Ammonia (NH)3) The discharge of nitrogen-containing gaseous pollutants brings great threats to the life quality, physical and psychological health of human beings.
The automobile exhaust purifying catalyst is the most effective technological means for controlling automobile exhaust. Due to fuel economy measures, engines employ lean burn technologyAnd (4) performing the operation. Conventional three-way catalysts are affected by air-fuel ratio to purify NOxPoor results, hence NO under lean conditionsxDecontamination has become one of the challenging issues in the environmental field.
Nitrogen oxide storage-reduction (NSR) technology with NOxHigh purification efficiency, wide temperature window, small space occupancy rate and the like, and is particularly suitable for light diesel engines and lean-burn gasoline engines. Pt/BaO/Al2O3Type NSR catalysts have been commercialized in lean burn gasoline engines without sulfur fuel, but the reduction in sulfur content in the fuel also results in a byproduct NH3And (4) discharge problems.
To meet national VI emissions regulations, catalytic converters must store NO during the lean burn phasexNO to be stored during rich burn phasexConversion to N2Reduction of by-product NH3And (4) generating. However, since NSR alone is not preferable, a technique that combines the NSR function and the catalytic ammoxidation activity is required.
Disclosure of Invention
The technical problem to be solved by the invention is to overcome the defects of the prior art and provide a platinum-rhodium/barium-based catalytic material, a lean-burn nitrogen oxide catalyst and a preparation method thereof, and the invention can overcome the defects of the prior Pt/BaO/Al catalyst2O3Type NSR catalytic material NH3Secondary pollutant generation, N2The catalyst has the advantages of low selectivity and poor hydrothermal stability, and has remarkable technical advantages in meeting the requirements of high activity, high selectivity and high stability of the automobile exhaust aftertreatment catalyst in the future.
The technical scheme of the invention is as follows:
a platinum-rhodium/barium-based catalytic material comprises 0.1-1.1 wt% of platinum, 0.01-0.12 wt% of rhodium, 1-16 wt% of manganese compound, 1-10 wt% of cerium compound, 1-20 wt% of barium compound and the balance of aluminum oxide; wherein the loading of each component is measured by the mass fraction of the component in the catalyst.
Preferably, the manganese compound is one or more of manganese nitrate, manganese acetate, manganese chloride and manganese oxide; the barium compound is one or more of barium nitrate, barium acetate, barium chloride and barium hydroxide; the cerium compound is one or more of cerium nitrate, cerium acetate, cerium sulfate and cerium oxide.
A lean burn nitrogen oxide catalyst comprising a platinum-rhodium/barium based catalytic material located in a front zone and an ASC catalytic material located in a rear zone; in the ASC catalytic material, the platinum loading is 0.1-1.1 wt%, the metal oxide is 0.01-20%, and the balance is zeolite molecular sieve; wherein the loading of each component is measured by the mass fraction of the component in the catalyst.
Preferably, the platinum-rhodium/barium-based catalytic material is x% of the mass of the lean-burn nitrogen oxide catalyst, wherein 60< x <100, and the balance is ASC catalytic material.
The invention also provides a platinum-rhodium/barium-based catalytic material and a preparation method of the lean-burn nitrogen oxide catalyst containing the platinum-rhodium/barium-based catalytic material, and the preparation method comprises the following steps:
(1) adding alumina into manganese compound solution, stirring, drying and roasting to obtain MnO2/Al2O3Composite material, further MnO2/Al2O3Adding the composite material into the barium compound solution, stirring, drying and roasting to obtain BaO/MnO2/Al2O3A composite material;
(2) taking a platinum compound in the solution as a precursor and reacting with BaO/MnO in the step (1)2/Al2O3Loading the composite material in a dipping mode, standing at room temperature, drying and roasting to prepare Pt/BaO/MnO2/Al2O3A catalytic material;
(3) loading rhodium compound in solution as precursor and cerium compound through soaking, standing at room temperature, drying and roasting to obtain Rh/CeO2A catalytic material;
(4) the Pt/BaO/MnO in the step (2)2/Al2O3Catalytic material and Rh/CeO in (3)2The catalytic material is physically mixed and roasted to prepare the platinum-rhodium/barium-based catalytic material.
(5) Loading the solution with inorganic metal salt as precursor and zeolite molecular sieve through impregnation or ion exchange, drying and roasting to obtain the metal modified zeolite molecular sieve material;
(6) and (3) taking a platinum compound in the solution as a precursor, loading the platinum compound and the metal modified zeolite molecular sieve material in the step (5) in a dipping or ion exchange mode, drying and roasting to obtain the ASC catalytic material.
Preferably, the platinum compound is one or more of platinum hydroxylamine, platinum tetraammine acetate, bis (ethanolamine) hexahydroxyplatinate, platinum nitrate and platinum tetraammine nitrate.
Preferably, the rhodium compound is one or more of rhodium nitrate and potassium chlororhodate.
Preferably, the manganese compound is one or more of manganese nitrate, manganese acetate, manganese chloride and manganese oxide.
Preferably, the barium compound is one or more of barium nitrate, barium acetate, barium chloride and barium hydroxide
Preferably, the cerium compound is one or more of cerium nitrate, cerium acetate, cerium sulfate and cerium oxide.
Preferably, the metal inorganic salt is one or more of inorganic salts of Ce, Mn, Co, Fe and Pr.
Preferably, the zeolite molecular sieve is one or more of USY series molecular sieve, Beta series molecular sieve, SSZ-13 series molecular sieve and ZSM-5 series molecular sieve.
Preferably, the standing time is 6-24 hours, the drying temperature is 100-150 ℃, the drying time is 2-24 hours, the roasting temperature is 400-850 ℃, and the roasting time is 1-6 hours.
The mechanism and the beneficial effects of the invention are as follows:
the NSR catalyst included in the present invention stores NO during lean burn phasexNO to be stored during rich burn phasexReduction to N2With a portion of NH3And the like. The cerium oxide in the platinum-rhodium/barium-based catalytic material can effectively stabilize active species, promote water gas conversion reaction, improve the reducibility of the catalyst, and improve the low-temperature NOx conversion efficiency and N of the catalyst2And (4) selectivity. The platinum-containing compound of the present inventionA lean-burn nitrogen oxide catalyst of rhodium/barium based catalytic material organically coupling the NSR function and the catalytic ammonia oxidation activity, the platinum-rhodium/barium based catalytic material being located at the inlet end of the reactor, Pt/Fe2O3the/USY ASC catalytic material is positioned at the gas outlet end, in the lean-burn stage, and unreacted O of the upstream platinum-rhodium/barium-based catalytic material2Adsorbed and dissociated into O by ASC catalytic materialadsThe required oxygen source is provided for the catalytic oxidation of the ASC catalytic material, and NH leaked from the upstream platinum-rhodium/barium-based catalytic material in the rich combustion stage3With previously adsorbed dissociated O on ASC catalytic materialadsInteraction of NH with3Rapid conversion to N2. The invention has higher low-temperature NOxRemoval performance, effective inhibition of NH3By-product formation, significantly increased N2The catalyst has the advantages of selectivity, high resistance to high-temperature hydrothermal oxidation environment, high hydrothermal stability, simple preparation method, easily obtained raw materials and suitability for industrial production, and is particularly suitable for light diesel engines and lean-burn gasoline engines.
Drawings
FIG. 1 is a schematic view of a zoned combination of a nitrogen oxide catalyst of the present invention, wherein: 1-an air inlet end; 2-platinum-rhodium/barium-based catalytic materials; 3-ASC catalytic material; 4-air outlet end.
Figure 2 is the XRD spectrum of the catalyst sample of example 1.
FIG. 3 is a graph of HAADF-STEM and EDS spectra of catalyst samples of example 1.
FIG. 4 is a graph of NO for comparative example and example 1 fresh and aged catalyst samplesxConversion is plotted.
FIG. 5 shows comparative example and example 1 fresh and aged catalyst samples N2And (4) selective contrast graph.
FIG. 6 shows NO of fresh catalyst samples of examples 1, 2, 3 and 4xConversion is plotted.
FIG. 7 shows NH of fresh catalyst samples of examples 1, 2, 3 and 43And (4) selective contrast graph.
FIG. 8 shows fresh catalyst samples N of examples 1, 2, 3 and 42Selective pair ofAnd (5) comparing the graph.
FIG. 9 shows the aged catalyst samples NO of examples 1, 2, 3 and 4xConversion is plotted.
FIG. 10 shows NH of aged catalyst samples of examples 1, 2, 3 and 43And (4) selective contrast graph.
FIG. 11 shows aged catalyst samples N of examples 1, 2, 3 and 42And (4) selective contrast graph.
Detailed Description
The present invention will be further described with reference to specific embodiments.
The present invention is further illustrated by the following comparative examples and examples, but the present invention is not limited thereto, and the same or similar techniques as those of the present invention are not beyond the scope of the present invention.
Comparative example: Rh-Pt/BaO/MnO2/Al2O3Catalytic material
The catalytic material comprises: platinum loading of 0.9 wt%, rhodium loading of 0.1 wt%, manganese compound of 8 wt%, barium compound of 16 wt%, and the balance of alumina; wherein the content of each component is measured by the mass fraction of the component in the catalyst.
The preparation method comprises the following steps:
weighing manganese dioxide and aluminum oxide containing 8 wt% of manganese acetate, adding into deionized water, stirring for 7h, drying in a constant temperature drying oven at 120 ℃ to constant weight, and roasting in a muffle furnace at 550 ℃ for 3h to obtain MnO2/Al2O3Composite material, barium oxide and MnO containing barium acetate to 16 wt%2/Al2O3Adding the composite material into deionized water, stirring, drying at constant temperature of 120 ℃ to constant weight, roasting at 550 ℃ in a muffle furnace for 3h, and finally performing heat treatment at 850 ℃ for 4h to obtain BaO/MnO2/Al2O3A composite material; mixing BaO/MnO2/Al2O3Adding the composite material liquid into deionized water to prepare 0.1-3mol/L hydroxylamine platinum solution, stirring for 2h, standing at room temperature for 12h, drying at constant temperature of 120 ℃ to constant weight, and roasting in a muffle furnace at 590 ℃ for 2h to obtain the composite materialPt/BaO/MnO2/Al2O3A catalytic material. Adding alumina into 0.1-1mol/L rhodium nitrate solution, stirring for 2h, standing at room temperature for 12h, drying at constant temperature of 120 ℃ to constant weight, and roasting at 590 ℃ in a muffle furnace for 2h to obtain Rh/Al2O3A catalytic material. Mixing Pt/BaO/MnO2/Al2O3And Rh/Al2O3Fully grinding after physical mixing to obtain fresh Rh-Pt/BaO/MnO2/Al2O3A catalytic material.
Roasting the fresh sample in a hydrothermal oxidation atmosphere at 750 ℃ for 10h to obtain aged Rh-Pt/BaO/MnO2/Al2O3A catalytic material. Hydrothermal oxidizing atmosphere: 10% H2O+10%O2+80%N2
Rh-Pt/BaO/MnO2/Al2O3And the catalytic material is filled in a miniature fixed bed of the multifunctional catalyst evaluation device for performance evaluation. The reaction space velocity is 120000 ml.h-1·g-1
Example 1: Rh/CeO2-Pt/BaO/MnO2/Al2O3Catalytic material
The catalytic material comprises: platinum loading of 0.9 wt%, rhodium loading of 0.1 wt%, manganese compound of 8 wt%, cerium compound of 5 wt%, barium compound of 16 wt%, and the balance of alumina; wherein the content of each component is measured by the mass fraction of the component in the catalyst.
The preparation method comprises the following steps:
weighing manganese dioxide and aluminum oxide containing 8 wt% of manganese acetate, adding into deionized water, stirring for 7h, drying in a constant temperature drying oven at 120 ℃ to constant weight, and roasting in a muffle furnace at 550 ℃ for 3h to obtain MnO2/Al2O3Composite material, barium oxide and MnO containing barium acetate to 16 wt%2/Al2O3Adding the composite material into deionized water, stirring, drying at constant temperature of 120 ℃ to constant weight, roasting at 550 ℃ in a muffle furnace for 3h, and finally performing heat treatment at 850 ℃ for 4h to obtain BaO/MnO2/Al2O3A composite material; mixing BaO/MnO2/Al2O3CompoundingAdding the material liquid into deionized water to prepare 0.1-3mol/L hydroxylamine platinum solution, stirring for 2h, standing at room temperature for 12h, drying at constant temperature of 120 ℃ to constant weight, and then roasting in a muffle furnace at 590 ℃ for 2h to obtain Pt/BaO/MnO2/Al2O3A catalytic material. Adding 5 wt% of cerium oxide metered by oxide into 0.1-1mol/L rhodium nitrate solution, stirring for 2h, standing at room temperature for 12h, drying at constant temperature of 120 ℃ to constant weight, and then roasting at 590 ℃ in a muffle furnace for 2h to obtain Rh/CeO2A catalytic material. Mixing Pt/BaO/MnO2/Al2O3And Rh/CeO2Fully grinding after physical mixing to obtain fresh Rh/CeO2-Pt/BaO/MnO2/Al2O3A catalytic material.
Roasting the fresh sample in a hydrothermal oxidation atmosphere at 750 ℃ for 10 hours to obtain aged Rh/CeO2-Pt/BaO/MnO2/Al2O3A catalytic material. Hydrothermal oxidizing atmosphere: 10% H2O+10%O2+80%N2
Rh/CeO2-Pt/BaO/MnO2/Al2O3And the catalytic material is filled in a miniature fixed bed of the multifunctional catalyst evaluation device for performance evaluation. The reaction space velocity is 120000 ml.h-1·g-1
Example 2: Rh/CeO2-Pt/BaO/MnO2/Al2O3Catalytic material and catalyst
The catalytic material comprises: platinum loading is 0.9%, rhodium loading is 0.1 wt%, manganese compound 8 wt%, cerium compound 5 wt%, barium compound 16 wt%, and the balance of alumina; wherein the content of each component is measured by the mass fraction of the component in the catalyst.
The catalyst comprises: the catalytic material accounts for 95% of the mass, and the balance is ASC catalytic material.
The preparation method comprises the following steps:
weighing manganese dioxide and aluminum oxide containing 8 wt% of manganese acetate, adding into deionized water, stirring for 7h, drying in a constant temperature drying oven at 120 ℃ to constant weight, and roasting in a muffle furnace at 550 ℃ for 3h to obtain MnO2/Al2O3Composite material ofBarium oxide and MnO containing barium acetate up to 16 wt%2/Al2O3Adding the composite material into deionized water, stirring, drying at constant temperature of 120 ℃ to constant weight, roasting at 550 ℃ in a muffle furnace for 3h, and finally performing heat treatment at 850 ℃ for 4h to obtain BaO/MnO2/Al2O3A composite material; mixing BaO/MnO2/Al2O3Adding the composite material liquid into deionized water to prepare 0.1-3mol/L hydroxylamine platinum solution, stirring for 2h, standing at room temperature for 12h, drying at constant temperature of 120 ℃ to constant weight, and then roasting in a muffle furnace at 590 ℃ for 2h to obtain Pt/BaO/MnO2/Al2O3A catalytic material. Adding 5 wt% of cerium oxide metered by oxide into 0.1-1mol/L rhodium nitrate solution, stirring for 2h, standing at room temperature for 12h, drying at constant temperature of 120 ℃ to constant weight, and then roasting at 590 ℃ in a muffle furnace for 2h to obtain Rh/CeO2A catalytic material. Mixing Pt/BaO/MnO2/Al2O3And Rh/CeO2Fully grinding after physical mixing to obtain fresh Rh/CeO2-Pt/BaO/MnO2/Al2O3A catalytic material.
Adding a USY molecular sieve into a 0.1-3mol/L platinum nitrate solution prepared from deionized water, stirring for 2h, standing at room temperature for 12h, drying at constant temperature of 120 ℃ to constant weight, roasting in a muffle furnace at 300 ℃ for 2h to obtain a Pt/USY catalytic material, adding the Pt/USY catalytic material and ferric oxide containing ferric nitrate to reach 5 wt% into a proper amount of deionized water, stirring for 2h, drying at constant temperature of 120 ℃ to constant weight, and roasting in the muffle furnace at 600 ℃ for 4h to obtain Pt/Fe2O3A USY catalytic material.
Roasting the fresh sample in a hydrothermal oxidation atmosphere at 750 ℃ for 10 hours to obtain aged Rh/CeO2-Pt/BaMn/Al2O3And Pt/Fe2O3A USY catalytic material. Hydrothermal oxidizing atmosphere: 10% H2O+10%O2+80%N2
Rh/CeO2-Pt/BaO/MnO2/Al2O3Catalytic material and Pt/Fe2O3The mass ratio of the/USY catalytic material is 19, and the catalyst is filled in a micro fixed bed of a multifunctional catalyst evaluation device for performance evaluation. Rh/CeO2-Pt/BaO/MnO2/Al2O3Catalytic material at the inlet end of the reactor, Pt/Fe2O3the/USY catalytic material is positioned at the air outlet end. The reaction space velocity is 120000 ml.h-1·g-1
Example 3: Rh/CeO2-Pt/BaO/MnO2/Al2O3Catalytic material and catalyst
The catalytic material comprises: platinum loading is 0.9%, rhodium loading is 0.1 wt%, manganese compound 8 wt%, cerium compound 5 wt%, barium compound 16 wt%, and the balance of alumina; wherein the content of each component is measured by the mass fraction of the component in the catalyst.
The catalyst comprises: the catalytic material accounts for 90% of the mass, and the balance is ASC catalytic material.
The preparation method comprises the following steps:
weighing manganese dioxide and aluminum oxide containing 8 wt% of manganese acetate, adding into deionized water, stirring for 7h, drying in a constant temperature drying oven at 120 ℃ to constant weight, and roasting in a muffle furnace at 550 ℃ for 3h to obtain MnO2/Al2O3Composite material, barium oxide and MnO containing barium acetate to 16 wt%2/Al2O3Adding the composite material into deionized water, stirring, drying at constant temperature of 120 ℃ to constant weight, roasting at 550 ℃ in a muffle furnace for 3h, and finally performing heat treatment at 850 ℃ for 4h to obtain BaO/MnO2/Al2O3A composite material; mixing BaO/MnO2/Al2O3Adding the composite material liquid into deionized water to prepare 0.1-3mol/L hydroxylamine platinum solution, stirring for 2h, standing at room temperature for 12h, drying at constant temperature of 120 ℃ to constant weight, and then roasting in a muffle furnace at 590 ℃ for 2h to obtain Pt/BaO/MnO2/Al2O3A catalytic material. Adding 5 wt% of cerium oxide metered by oxide into 0.1-1mol/L rhodium nitrate solution, stirring for 2h, standing at room temperature for 12h, drying at constant temperature of 120 ℃ to constant weight, and then roasting at 590 ℃ in a muffle furnace for 2h to obtain Rh/CeO2A catalytic material. Mixing Pt/BaO/MnO2/Al2O3And Rh/CeO2Fully grinding after physical mixing to obtain fresh Rh/CeO2-Pt/BaO/MnO2/Al2O3A catalytic material.
Adding a USY molecular sieve into a 0.1-3mol/L platinum nitrate solution prepared from deionized water, stirring for 2h, standing at room temperature for 12h, drying at constant temperature of 120 ℃ to constant weight, roasting in a muffle furnace at 300 ℃ for 2h to obtain a Pt/USY catalytic material, adding the Pt/USY catalytic material and ferric oxide containing ferric nitrate to reach 5 wt% into a proper amount of deionized water, stirring for 2h, drying at constant temperature of 120 ℃ to constant weight, and roasting in the muffle furnace at 600 ℃ for 4h to obtain Pt/Fe2O3A USY catalytic material.
Roasting the fresh sample in a hydrothermal oxidation atmosphere at 750 ℃ for 10 hours to obtain aged Rh/CeO2-Pt/BaMn/Al2O3And Pt/Fe2O3A USY catalytic material. Hydrothermal oxidizing atmosphere: 10% H2O+10%O2+80%N2
Rh/CeO2-Pt/BaO/MnO2/Al2O3Catalytic material and Pt/Fe2O3The mass ratio of the/USY catalytic material is 9, and the catalyst is filled in a miniature fixed bed of a multifunctional catalyst evaluation device for performance evaluation. Rh/CeO2-Pt/BaO/MnO2/Al2O3Catalytic material at the inlet end of the reactor, Pt/Fe2O3the/USY catalytic material is positioned at the air outlet end. The reaction space velocity is 120000 ml.h-1·g-1
Example 4: Rh/CeO2-Pt/BaO/MnO2/Al2O3Catalytic material and catalyst
The catalytic material comprises: platinum loading is 0.9%, rhodium loading is 0.1 wt%, manganese compound 8 wt%, cerium compound 5 wt%, barium compound 16 wt%, and the balance of alumina; wherein the content of each component is measured by the mass fraction of the component in the catalyst.
The catalyst comprises: the catalytic material accounts for 80% of the mass, and the balance is ASC catalytic material.
The preparation method comprises the following steps:
weighing manganese dioxide and aluminum oxide containing 8 wt% of manganese acetate, adding into deionized water, stirring for 7h, drying in a 120 deg.C constant temperature drying oven to constant weight, and dryingRoasting at 550 ℃ in a muffle furnace for 3h to obtain MnO2/Al2O3Composite material, barium oxide and MnO containing barium acetate to 16 wt%2/Al2O3Adding the composite material into deionized water, stirring, drying at constant temperature of 120 ℃ to constant weight, roasting at 550 ℃ in a muffle furnace for 3h, and finally performing heat treatment at 850 ℃ for 4h to obtain BaO/MnO2/Al2O3A composite material; mixing BaO/MnO2/Al2O3Adding the composite material liquid into deionized water to prepare 0.1-3mol/L hydroxylamine platinum solution, stirring for 2h, standing at room temperature for 12h, drying at constant temperature of 120 ℃ to constant weight, and then roasting in a muffle furnace at 590 ℃ for 2h to obtain Pt/BaO/MnO2/Al2O3A catalytic material. Adding 5 wt% of cerium oxide metered by oxide into 0.1-1mol/L rhodium nitrate solution, stirring for 2h, standing at room temperature for 12h, drying at constant temperature of 120 ℃ to constant weight, and then roasting at 590 ℃ in a muffle furnace for 2h to obtain Rh/CeO2A catalytic material. Mixing Pt/BaO/MnO2/Al2O3And Rh/CeO2Fully grinding after physical mixing to obtain fresh Rh/CeO2-Pt/BaO/MnO2/Al2O3A catalytic material.
Adding a USY molecular sieve into a 0.1-3mol/L platinum nitrate solution prepared from deionized water, stirring for 2h, standing at room temperature for 12h, drying at constant temperature of 120 ℃ to constant weight, roasting in a muffle furnace at 300 ℃ for 2h to obtain a Pt/USY catalytic material, adding the Pt/USY catalytic material and ferric oxide containing ferric nitrate to reach 5 wt% into a proper amount of deionized water, stirring for 2h, drying at constant temperature of 120 ℃ to constant weight, and roasting in the muffle furnace at 600 ℃ for 4h to obtain Pt/Fe2O3A USY catalytic material.
Roasting the fresh sample in a hydrothermal oxidation atmosphere at 750 ℃ for 10 hours to obtain aged Rh/CeO2-Pt/BaMn/Al2O3And Pt/Fe2O3A USY catalytic material. Hydrothermal oxidizing atmosphere: 10% H2O+10%O2+80%N2
Rh/CeO2-Pt/BaO/MnO2/Al2O3Catalytic material and Pt/Fe2O3The mass ratio of the USY catalytic material is 4, and the USY catalytic material is filled in a multifunctional catalystThe performance was evaluated in a mini-fixed bed of the chemical agent evaluation apparatus. Rh/CeO2-Pt/BaO/MnO2/Al2O3Catalytic material at the inlet end of the reactor, Pt/Fe2O3the/USY catalytic material is positioned at the air outlet end. The reaction space velocity is 120000 ml.h-1·g-1
As can be seen from fig. 2 and 3:
in example 1, Mn species are mainly MnOx, BaMnO3In the form of Ba species predominantly as BaCO3And BaMnO3The form exists.
Examples 1-4 of the present invention have beneficial technical effects:
as can be seen from fig. 4 and 5:
example 1 comparison with comparative example, CeO2Is beneficial to improving the low-temperature NO of the catalystxConversion efficiency, N2Selectivity and hydrothermal stability.
As can be seen from fig. 6, 7 and 8:
examples 2, 3, and 4 fresh catalyst samples compared to comparative examples, the combination of the platinum-rhodium/barium-based catalytic material and the ASC catalytic material in zones improved the low temperature NO of the catalyst as a wholexConversion efficiency and N2Selective, effective inhibition of NH3And (4) generating.
As can be seen from fig. 9, 10 and 11:
examples 2, 3, 4 aged catalyst samples compared to comparative examples, also have improved catalyst integrity in the aged low temperature NOxConversion efficiency, increase of N2Selective, NH-suppression3Formation of N, especially at low temperatures2Rate of selectivity deterioration<20%,NH3The selectivity is reduced by about 60 percent, which shows that the catalytic material can resist a hydrothermal oxidation environment, has high thermal stability and application potential in an automobile exhaust aftertreatment catalyst.

Claims (11)

1. A platinum-rhodium/barium-based catalytic material, the catalytic material comprising:
platinum loading capacity of 0.1-1.1 wt%, rhodium loading capacity of 0.01-0.12 wt%, manganese compound 1-16 wt%, cerium compound 1-10 wt%, barium compound 1-20 wt%, and the balance of aluminum oxide; wherein the content of each component is measured by the mass fraction of the component in the catalyst.
2. The platinum-rhodium/barium-based catalytic material of claim 1, wherein:
the manganese compound is one or more of manganese nitrate, manganese acetate, manganese chloride and manganese oxide.
3. The platinum-rhodium/barium-based catalytic material of claim 1, wherein:
the barium compound is one or more of barium nitrate, barium acetate, barium chloride and barium hydroxide.
4. The platinum-rhodium/barium-based catalytic material of claim 1, wherein:
the cerium compound is one or more of cerium nitrate, cerium acetate, cerium sulfate and cerium oxide.
5. A lean-burn nitrogen oxide catalyst comprising the platinum-rhodium/barium-based catalytic material as claimed in any one of claims 1 to 4, characterized in that:
including a platinum-rhodium/barium-based catalytic material located in a front region of the lean-burn nitrogen oxide catalyst and an ASC catalytic material located in a rear region of the lean-burn nitrogen oxide catalyst; in the ASC catalytic material, the platinum loading is 0.1-1.1 wt%, the metal oxide is 0.01-20%, and the balance is zeolite molecular sieve; wherein the content of each component is measured by the mass fraction of the component in the catalyst.
6. The lean burn nitrogen oxide catalyst of claim 5, wherein:
the platinum-rhodium/barium-based catalytic material is x% of the mass of the lean-burn nitrogen oxide catalyst, wherein x is more than 60 and less than 100, and the balance is ASC catalytic material.
7. A process for the preparation of a platinum-rhodium/barium-based catalytic material according to any one of claims 1 to 4, characterized in that it comprises the following steps:
(1) adding alumina into manganese compound solution, stirring, drying and roasting to obtain MnO2/Al2O3Composite material, further MnO2/Al2O3Adding the composite material into the barium compound solution, stirring, drying and roasting to obtain BaO/MnO2/Al2O3A composite material;
(2) taking a platinum compound in the solution as a precursor and reacting with BaO/MnO in the step (1)2/Al2O3Loading the composite material in a dipping mode, standing at room temperature, drying and roasting to prepare Pt/BaO/MnO2/Al2O3A catalytic material;
(3) loading rhodium compound in solution as precursor and cerium compound through soaking, standing at room temperature, drying and roasting to obtain Rh/CeO2A catalytic material;
(4) the Pt/BaO/MnO in the step (2)2/Al2O3Catalytic material and Rh/CeO in (3)2The catalytic material is physically mixed and roasted to prepare the platinum-rhodium/barium-based catalytic material.
8. The process for the preparation of a platinum-rhodium/barium-based catalytic material according to claim 7, characterized in that:
the platinum compound is one or more of platinum hydroxylamine, platinum tetraammine acetate, di (ethanolamine) hexahydroxyplatinate, platinum nitrate and platinum tetraammine nitrate;
the rhodium compound is one or more of rhodium nitrate and potassium chlororhodate;
the manganese compound is one or more of manganese nitrate, manganese acetate, manganese chloride and manganese oxide;
the barium compound is one or more of barium nitrate, barium acetate, barium chloride and barium hydroxide;
the cerium compound is one or more of cerium nitrate, cerium acetate, cerium sulfate and cerium oxide.
9. A method for preparing a lean burn nitrogen oxide catalyst as claimed in claim 5 or 6, comprising the steps of:
(1) the platinum-rhodium/barium-based catalytic material prepared according to the preparation method of platinum-rhodium/barium-based catalytic material of claim 7 or 8;
(2) loading the solution with inorganic metal salt as precursor and zeolite molecular sieve through impregnation or ion exchange, drying and roasting to obtain the metal modified zeolite molecular sieve material;
(3) and (3) taking a platinum compound in the solution as a precursor, loading the platinum compound and the metal modified zeolite molecular sieve material in the step (2) in a dipping or ion exchange mode, drying and roasting to obtain the ASC catalytic material.
10. The method of making a lean burn nitrogen oxide catalyst as recited in claim 9, wherein:
the metal inorganic salt is one or more of inorganic salts in Ce, Mn, Co, Fe and Pr;
the zeolite molecular sieve is one or more of USY series molecular sieve, Beta series molecular sieve, SSZ-13 series molecular sieve and ZSM-5 series molecular sieve;
the standing time is 6-24 hours, the drying temperature is 100-150 ℃, the drying time is 2-24 hours, the roasting temperature is 400-850 ℃, and the roasting time is 1-6 hours.
11. The lean-burn nitrogen oxide catalyst according to claim 5 or 6, for use in exhaust gas after-treatment of a light-duty diesel engine or a lean-burn gasoline engine.
CN202110842341.3A 2021-07-26 2021-07-26 Platinum-rhodium/barium-based catalytic material, lean-burn nitrogen oxide catalyst and preparation method Pending CN113694924A (en)

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