CN113691326A - Automatic calibration test method and test system for PCBA (printed Circuit Board Assembly) - Google Patents
Automatic calibration test method and test system for PCBA (printed Circuit Board Assembly) Download PDFInfo
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- CN113691326A CN113691326A CN202110868552.4A CN202110868552A CN113691326A CN 113691326 A CN113691326 A CN 113691326A CN 202110868552 A CN202110868552 A CN 202110868552A CN 113691326 A CN113691326 A CN 113691326A
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04B—TRANSMISSION
- H04B17/00—Monitoring; Testing
- H04B17/10—Monitoring; Testing of transmitters
- H04B17/11—Monitoring; Testing of transmitters for calibration
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04B—TRANSMISSION
- H04B17/00—Monitoring; Testing
- H04B17/20—Monitoring; Testing of receivers
- H04B17/21—Monitoring; Testing of receivers for calibration; for correcting measurements
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention relates to an automatic calibration test method and a test system for a PCBA (printed Circuit Board Assembly), wherein the test system comprises the following components: the mobile structure is controlled by the control device to move so that the mobile structure can move the jointed board PCBA or the joint component of the test instrument, and the communication module to be tested in the jointed board PCBA and the joint component are correspondingly connected. The method comprises the following steps: the control device acquires the position information of the mth communication module which is tested in the PCBA of the jointed board and the position information of the joint assembly, and determines the moving distance of the movable structure when the (m + 1) th communication module is correspondingly connected with the joint assembly; and moving the joint component or the jointed board PCBA according to the moving distance to enable the (m + 1) th communication module to correspond to the joint component, and completing the test. The method realizes the automatic test of the communication module in the PCBA of the whole jointed board, and solves the problems of low test efficiency and high cost in the prior art.
Description
Technical Field
The invention relates to the technical field of testing, in particular to an automatic calibration testing method and system for a PCBA (printed circuit board assembly).
Background
Different materials of a communication module (including 2G/3G/4G/5G/WiFi/NB) in the Internet of things equipment have some performance differences during production, so that the radio frequency performance of the produced communication module can not necessarily meet the requirements of the 3GPP standard. For this reason, the radio frequency parameters of each communication module need to be calibrated and tested by a calibration instrument during production so as to meet the requirements of the 3GPP standard.
The process for preparing the communication module in the prior art comprises the following steps: SMT paster is firstly carried out, the PCBA of the jointed board after the SMT paster is finished is divided, and then manual calibration test is carried out on a single communication module of the divided board. A single communication module is used for calibration test, and manual replacement is tedious, time-consuming and low in efficiency.
The calibration and test time in the process is long, the occupied test instrument is expensive, and the cost of the calibration and test link in the production and processing of the communication module is high.
Therefore, a method for automatically and rapidly performing a calibration test on a communication module is needed.
Disclosure of Invention
In view of the above disadvantages and shortcomings of the prior art, the present invention provides an automatic calibration test method and system for PCBA of jointed boards.
In order to achieve the purpose, the invention adopts the main technical scheme that:
in a first aspect, an embodiment of the present invention provides an automatic calibration and test method for a PCBA, where the test system includes: the mobile structure is controlled by the control device to move, so that the mobile structure can move a jointed board PCBA or a joint component of the test instrument, and a communication module to be tested in the jointed board PCBA and the joint component are correspondingly connected, and the method comprises the following steps of:
a01, the control device obtains the position information of the m-th communication module which has finished testing in the PCBA and the position information of the joint component; m is a natural number greater than or equal to 0;
a02, the control device acquires the moving distance of the movable structure when the m +1 th communication module is correspondingly connected with the joint component according to the position information of the m-th communication module, the position information of the joint component and the arrangement information of each communication module in the jointed board PCBA;
a03, the control device sends a movement instruction to the movable structure according to the movement distance so as to enable the movable structure to move the joint component or the jointed board PCBA, so that the m +1 communication module corresponds to the joint component;
a04, the control device sends a test instruction for starting a test to the test instrument, so that the test instrument controls the joint assembly to be connected with the corresponding communication module according to the test instruction and starts a calibration test;
after the calibration test is completed, the control device updates m and repeats the process from A01 to A04 until all communication modules in the tile PCBA are tested.
Optionally, when m is equal to 0, the a01 includes:
the control device obtains the initialized position information of a first communication module to be detected in the PCBA, and the position information of the joint component.
Optionally, an optical positioning point is arranged on the jointed PCBA, and an identification component for identifying the optical positioning point is arranged on the joint component;
the control device obtains the position information of the mth communication module which has completed the test in the PCBA, and the position information comprises the following steps:
the control device acquires position information of an mth communication module based on an optical positioning point of the mth communication module and an identification component of the joint component, and acquires position information of the joint component.
The optical locating point is a MARK point, the identification component is a reference camera CCD installed on the joint component, the control device sends an identification instruction to the identification component, the identification component identifies the MARK point in a corresponding area based on the identification instruction by means of an existing identification algorithm, the control device calculates coordinates of a PCBA of the jointed board in an Euclidean scene coordinate system according to the identified MARK point, or calculates coordinates of the joint component, then determines the moving distance of the movable structure, and the joint component and the communication module to be tested are connected by means of the movable structure moving the joint component or the PCBA of the jointed board.
Optionally, an optical positioning point is arranged on the edge area of the PCBA, an identification component for identifying the optical positioning point is arranged on the joint component,
the control device obtains the initialization position information of a first communication module to be detected in the PCBA based on the optical positioning point, the identification component and the arrangement information of each communication module in the PCBA;
or the control device acquires the initialization position information of the first communication module to be detected in the PCBA by means of manual mode.
Optionally, the movable structure comprises: an XY sliding table assembly used for realizing X-axis and Y-axis movement, and a lifting assembly such as a cylinder assembly used for realizing Z-axis movement;
correspondingly, a02, the obtaining, by the control device, the moving distance of the movable structure when the m +1 th communication module is correspondingly connected to the joint component according to the position information of the m-th communication module, the position information of the joint component, and the arrangement information of each communication module in the PCBA, includes:
and the control device acquires the moving distance of the joint assembly on the X axis, the moving distance of the joint assembly on the Y axis and the moving distance of the joint assembly on the Z axis according to the position information of the mth communication module and the width/length of the communication module.
Optionally, the method further comprises:
and carrying out board splitting treatment on the tested jointed PCBA, and carrying out manual test or automatic calibration test again on all communication modules with abnormal test in a test period.
Optionally, the method further comprises:
the control device acquires the identifier of the (m + 1) th communication module and receives a calibration test result of the (m + 1) th communication module sent by the test instrument;
and the control device displays the identification and the calibration test result, or binds the identification and the calibration test result to a sending server.
Optionally, the obtaining, by the control device, an identifier of the m +1 th communication module includes:
the control device scans the two-dimensional code on the (m + 1) th communication module by means of code scanning equipment to obtain the identifier of the (m + 1) th communication module;
sweep a yard equipment with the joint subassembly is fixed with the help of the connecting rod, is swept yard equipment and joint subassembly's removal by XY slip table subassembly and cylinder subassembly realization.
In a second aspect, an embodiment of the present invention further provides a test system for implementing an automated calibration test of a communication module, including: the control device controls the movable structure to move so that the movable structure moves the jointed board PCBA or the connector component of the test instrument to realize the corresponding connection between the communication module to be tested in the jointed board PCBA and the connector component,
the control device controls the test instrument to sequentially perform calibration test on all communication modules in the PCBA according to the automatic calibration test method of any one of the first aspect.
Optionally, the movable structure comprises: the XY sliding table assembly is used for realizing X-axis and Y-axis movement, and the air cylinder assembly is used for realizing Z-axis movement;
the control device, the test instrument and the movable structure are mounted on a movable support.
The invention has the beneficial effects that:
in the method, the control device moves the PCBA or the joint component of the jointed board through the movable structure to realize the corresponding connection of each communication module to be tested and the joint component of the jointed board PCBA, so that the calibration test of all communication modules in the jointed board PCBA is automatically completed, and the problems of long time and high cost caused by the need of manually replacing the communication modules in the prior art are effectively solved.
In addition, the problem of missing measurement caused by manual replacement of the communication module in the prior art can be solved.
Drawings
Fig. 1 and fig. 2 are schematic diagrams illustrating a test of radio frequency performance of a communication module in the prior art respectively;
FIG. 3 is a schematic structural diagram of a test system according to an embodiment of the present invention;
FIG. 4 is a schematic flow chart illustrating an automated calibration testing method for PCBA panels according to an embodiment of the present invention;
FIG. 5 is a schematic process flow diagram of an automated calibration testing method for PCBA panels according to an embodiment of the present invention;
fig. 6 is a schematic flow chart of an automated calibration testing method for a PCBA of a jigsaw puzzle according to another embodiment of the present invention.
Detailed Description
For the purpose of better explaining the present invention and to facilitate understanding, the present invention will be described in detail by way of specific embodiments with reference to the accompanying drawings.
In order to better understand the above technical solutions, exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the invention are shown in the drawings, it should be understood that the invention can be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
In the prior art, for the test of the communication module, because the size of the communication module is smaller and does not meet the requirement of an SMT patch line, a plurality of communication modules can be spliced together in a splicing plate mode to increase the total size so as to meet the requirement of the patch line, then PCBA (printed circuit board assembly) of the splicing plate after SMT patch is finished is subjected to board splitting, and then the single communication module is subjected to calibration test; as shown in fig. 1, the modules to be tested are manually placed on the test fixture one by one for calibration test.
In fig. 1, a computer, a testing instrument and a power supply are electrically connected to a testing fixture, a module to be tested (i.e. a communication module to be tested) is placed in the testing fixture, the testing fixture is connected with the module to be tested through a thimble, and the computer controls the testing instrument to perform a calibration test on the module to be tested. After the calibration test is finished, an operator manually replaces the next module to be tested for testing. This solution has the following problems: 1) an operator needs to stare at a computer screen to change the module to be tested in real time, and a large amount of labor is consumed; 2) after the test of a single module to be tested is finished, the next module to be tested needs to be replaced manually, and an operator cannot replace the module to be tested immediately after the calibration test is finished, so that the problem of idle waste of resources of a test instrument exists; 3) if the yield is to be improved, a large number of test fixtures need to be manufactured, and meanwhile, a test instrument, a computer and a power supply need to be matched; 4) because the module to be tested is replaced by manual operation, the problem of missing test also exists.
For this reason, the industry has improved a solution for automatically replacing the module to be tested with a robot using a three-axis robot arm instead of an operator, as shown in fig. 2, which solves the problems of point 1) and point 4) of the solution shown in fig. 1, but the three-axis robot arm is combined with a machine vision system, and the cost is millions and too high.
In view of this, embodiments of the present invention provide a test method and a test terminal for automatic calibration, which can solve the problems 1) to 4) in the prior art, effectively reduce the cost, and implement an automatic calibration test.
To better understand the automatic calibration method in the embodiment of the present invention, the test system of the present invention is described with reference to fig. 3, and as shown in fig. 3, the test system for implementing the automatic calibration test in the embodiment may include: a control device, a test instrument, a movable structure; the control device of the embodiment is respectively in communication connection with the test instrument and the movable structure; in one implementation, the movable structure in this embodiment is used for moving a connector component of a testing instrument, such as a thimble/radio frequency testing head connected to a communication module in the movable connector component, at this time, the PCBA may be fixed, so that the thimble of the movable connector component is connected to each communication module to be tested in the PCBA, and the calibration test of each communication module is implemented. In another optional implementation scheme, the movable structure of this embodiment is used for moving the PCBA, and further realizes the movement of the communication module to be tested in the PCBA, and at this time, the joint component may be fixed, so that the moved communication module to be tested is connected with the ejector pin of the joint component, and the calibration test of the communication module to be tested is realized.
The communication module of the test system test of this embodiment is the communication module of piecing together on makeup PCBA of piecing together not piecemeal, from this, can test a plurality of communication modules automatically, reduces cost and time, has improved efficiency of software testing, has realized low-cost automatic test simultaneously.
The actuating component of the movable structure in this embodiment is any mechanism capable of realizing movement in the prior art, for example, the actuating component may be an XY sliding table component, a cylinder component moving along a Z axis, or a lifting structure, or a pushing structure, and the like. .
The main difference between the method for implementing the test by the test system of this embodiment and any test method in the prior art is that the test flow is improved in this embodiment, the automatic calibration test of this embodiment is to perform the automatic calibration test on the communication module in the jointed board PCBA that is not subjected to board splitting, and the board splitting operation is performed after the automatic calibration test, as shown in fig. 5, thereby implementing the fast and efficient calibration test and improving the test efficiency.
Example one
As shown in fig. 4, fig. 4 is a schematic flow chart illustrating an automatic calibration testing method for a PCBA, which may include the following steps:
a01, the control device obtains the position information of the m-th communication module which has finished testing in the PCBA and the position information of the joint component; m is a natural number of 0 or more.
For example, an optical positioning point is arranged on the PCBA, an identification component for identifying the optical positioning point is arranged on the joint component, and the control device can acquire the position information of the mth communication module based on the optical positioning point based on the mth communication module and the identification component of the joint component.
The optical locating point is a MARK point, the identification component is a reference camera CCD installed on the joint component, the control device sends an identification instruction to the identification component, the identification component identifies the MARK point in a corresponding area based on the identification instruction by means of an existing identification algorithm, the control device calculates coordinates of a PCBA of the jointed board in an Euclidean scene coordinate system according to the identified MARK point, or calculates coordinates of the joint component, then determines the moving distance of the movable structure, and the joint component and the communication module to be tested are connected by means of the movable structure moving the joint component or the PCBA of the jointed board.
It should be noted that when m is equal to 0, a01 at this time may include: the control device obtains the initialized position information of a first communication module to be tested in the PCBA, and the position information of the joint assembly is the initialized position information.
For example, an optical positioning point is arranged on the edge area of the jointed board PCBA, an identification component for identifying the optical positioning point is arranged on the joint component, and the control device acquires the initialization position information of the first communication module to be detected in the jointed board PCBA based on the optical positioning point and the arrangement information of the identification component and each communication module in the jointed board PCBA.
In other embodiments, the control device can also manually obtain the initialized position information of the first communication module to be tested in the PCBA.
A02, the control device acquires the moving distance of the movable structure when the m +1 th communication module is correspondingly connected with the joint component according to the position information of the m-th communication module, the position information of the joint component and the arrangement information of each communication module in the PCBA of the jointed board;
a03, the control device sends a movement instruction to the movable structure according to the movement distance so as to enable the movable structure to move the joint component or the jointed board PCBA, so that the m +1 th communication module corresponds to the joint component;
a04, the control device sends a test instruction for starting a test to the test instrument, so that the test instrument controls the joint assembly to be connected with the corresponding communication module according to the test instruction and starts a calibration test;
after the calibration test is completed, the control device updates m and repeats the process from A01 to A04 until all communication modules in the panel PCBA are tested.
In practical applications, after all the communication modules in the PCBA are tested, the method shown in fig. 4 may further include the following steps not shown in the drawings:
and A05, performing board splitting processing on the tested jointed board PCBA (shown in figure 5), and performing manual testing or automatic calibration testing again on all communication modules with abnormal testing in one testing period.
In addition, in a specific implementation process, after the step a04, the control device is further configured to obtain an identifier of the m +1 th communication module, and receive a calibration test result of the m +1 th communication module sent by the test instrument;
and the control device displays the identification and the calibration test result, or binds the identification and the calibration test result to a sending server.
For example, the control device may scan the two-dimensional code on the m +1 th communication module by means of the code scanning device to obtain the identifier of the m +1 th communication module.
In one particular implementation, the movable structure includes: an XY slip table subassembly for realizing X axle and Y axle removal, a cylinder assembly for realizing Z axle removal, at this moment, the yard equipment of sweeping with the joint Assembly is fixed with the help of the connecting rod, is swept yard equipment and joint Assembly's removal by XY slip table subassembly and cylinder assembly realization. Generally, the joint assembly can be located below the communication module to be tested, and the code scanning device can be located above the communication module to be tested, so that after the joint assembly and the code scanning device are fixed through the connecting rod, the XY sliding table assembly and the cylinder assembly realize synchronous movement of the joint assembly and the code scanning device.
In this embodiment, the joint assembly may include: the thimble can be used for supplying power to the communication module to be tested and testing the functional pins of the communication module to be tested, the control device communicates with the communication module to be tested through the thimble, and the testing instrument tests the radio frequency performance of the communication module to be tested through the radio frequency testing head. Usually, the joint component is electrically connected with the back surface of the communication module, and the front surface of the communication module is provided with the two-dimensional code identifier.
In the embodiment, the distances between any adjacent communication modules in the jointed PCBA are the same;
accordingly, the step a02 may include: and the control device acquires the moving distance of the joint assembly on the X axis, the moving distance of the joint assembly on the Y axis and the moving distance of the joint assembly on the Z axis according to the position information of the mth communication module and the width/length of the communication module.
In the method of the embodiment, the control device moves the PCBA or the joint component through the movable structure to realize the corresponding connection of each communication module to be tested and the joint component of the PCBA, so that the calibration test of all the communication modules in the PCBA is automatically completed, the problems of long time and high cost caused by the fact that the communication modules need to be replaced manually in the prior art are effectively solved, and meanwhile, the problem of missed test caused by the fact that the communication modules are replaced manually in the prior art is solved.
Example two
In this embodiment, the execution component of the movable structure is used to move the connector component of the testing instrument, such as the thimble and the radio frequency testing head, so as to sequentially test each communication module in the PCBA. The method of the present embodiment may comprise the steps of:
s01, the control device obtains the initialized position information of the first communication module in the PCBA with a plurality of communication modules on the fixed station.
For example, the initial position information may be obtained manually, or may be obtained by an optical locating component of the position of the first communication module.
The PCBA of the jigsaw in the embodiment can be manually placed and fixed on the fixed table, and can also be moved and placed on the fixed table by a mobile robot. The edge of makeup PCBA is provided with the locating hole and can matches with the reference column on the fixed station, realizes fixing a position and fixes.
And S02, the control device determines the moving distance of the joint component according to the position information of the joint component and the initial position information of the first communication module.
For example, the coordinates of the joint assembly, the coordinates of the first communication module, etc. may be determined by means of the aforementioned optical positioning points, the identification assembly, etc., thereby calculating the moving distance of the joint assembly.
S03, the control device sends a moving instruction carrying a moving distance to the movable structure so as to enable the movable structure to carry the joint component to move and enable the joint component to correspond to the position of the first communication module;
s04, the control device sends a starting instruction for starting the test to the test instrument so that the joint assembly is connected with the first communication module and tested;
s05, the control device receives the test completion information fed back by the test instrument, and then the horizontal movement distance of the movable structure for measuring the nth communication module is determined according to the arrangement rule of the communication modules in the jointed PCBA and the position information of the first communication module; n is 2 or more.
For example, if the distance between adjacent communication modules is d and the width of each communication module is e, the horizontal movement distance of the movable structure when testing a second communication module adjacent to the first communication module is d + e.
And S06, the control device sends a movement instruction carrying the horizontal movement distance to the movable structure, so that the movable structure moves based on the movement instruction, and the moved joint component corresponds to the position of the nth communication module in the PCBA.
It should be noted that, controlling means control movable structure moves h height in the Z axle, keeps away from the communication module of makeup, prevents to damage communication module, and the horizontal distance of horizontal migration d + e again.
And S07, the control device sends a starting instruction for starting the test to the test instrument so as to connect and test the connector assembly of the test instrument with the nth communication module.
Before testing, the movable structure can be moved by h height in the Z axis direction, so that the connector assembly is connected with the nth communication module, namely, electrically connected (such as close contact), and further the testing instrument can perform testing.
And repeating the steps S05 to S07 until the calibration test of all communication modules in the PCBA is completed.
In this embodiment, after the position information of the first communication module in the PCBA is manually initialized, the movement of the joint assembly is controlled to reach the designated position, the test instrument is started, and after the test is completed, a signal is sent to the control assembly (such as a computer or a computer), and the control assembly controls the XY sliding table assembly and the cylinder assembly to drive the joint assembly to move the next communication module to be tested.
In a specific implementation, an optical positioning component can be installed at a designated position of each jointed board PCBA, and an initial position is determined by the optical positioning component at a first communication module to be tested, so that the movement of the joint component is controlled.
The production flow in the prior art is that after the PCBA of the jointed board is finished, the jointed board is divided into single communication modules, and then the communication modules are calibrated and tested one by one, the problem of high labor cost exists in the process, and if the jointed board is to be modified into automation, only an expensive three-axis mechanical arm and a machine vision system can be used.
In the embodiment of the invention, the production flow is adjusted, after the PCBA of the jointed board is finished, the automatic jointed board calibration test is firstly carried out, and then the jointed board is divided into boards. Because the distance between the jointed boards is known and fixed, the cost for carrying out automatic reconstruction is very low, and the method can be realized by only adopting an XY sliding table assembly and a cylinder assembly, thereby better saving the cost.
In fig. 6, the connector assembly may be a part of a jig for testing panels, where a computer is a control device, and the jig for testing panels is provided with an X-axis moving slide table and a Y-axis moving slide table, and the slide tables are provided with ejector pins connected with a module to be tested of panels.
The control device controls the movable X-axis movable sliding table, the Y-axis movable sliding table and the Z-axis air cylinder assembly through an edited program, and sequentially calibrates and tests the communication modules to be tested in the 24 jointed PCBAs, manual intervention is not needed in the test process, and automatic calibration and testing are achieved.
In any of the above embodiments, the PCBA can be fixed to the support table by means of fixing means such as positioning holes and positioning posts, thereby realizing the fixation of the whole PCBA structure.
EXAMPLE III
In this embodiment, the executive component of the movable structure is used for moving the PCBA, so as to realize the position movement of each communication module in the PCBA, and realize the sequential test of each communication module of the PCBA. The method of the present embodiment may comprise the steps of:
b01, a tile PCBA having a plurality of communication modules is placed on the movable structure, the control device obtains an initialized location for a first communication module in the tile PCBA.
For example, the initial position information may be obtained manually, or may be obtained by an optical locating component of the position of the first communication module.
B02, the control device determines the moving distance of the movable structure when measuring the first communication module based on the initialized position and the position information of the joint component in the test instrument;
b03, the control device sends a movement instruction carrying the movement distance to the movable structure, so that the movable structure moves based on the movement instruction, and the first communication module in the moved jointed board PCBA corresponds to the position of the joint component;
b04, the control device sends a starting instruction for starting the test to the test instrument so as to connect and test the connector assembly of the test instrument with the first communication module;
b05, the control device receives the test completion information fed back by the test instrument, and the moving distance of the movable component for measuring the nth communication module is determined according to the arrangement rule of the communication modules in the jointed PCBA and the position information of the first communication module;
b06, the control device sends a moving instruction carrying the moving distance to the movable structure, so that the movable structure moves based on the moving instruction, and the nth communication module in the moved jointed board PCBA corresponds to the position of the joint component;
b07, the control device sends a starting instruction for starting the test to the test instrument so as to connect and test the connector assembly of the test instrument with the nth communication module;
and repeating the steps B05 to B07 until the calibration test of all communication modules in the PCBA is completed.
According to the method, the communication module to be tested does not need to be replaced manually, and only the whole jointed board needs to be replaced after the jointed board of the PCBA of the whole jointed board is completely tested, so that the labor cost is reduced. FIG. 6 shows that there are 24 communication modules in the PCBA (24 boards to be tested are shown in FIG. 6), which is equivalent to saving the labor cost by twenty-fourth of the original cost, and the labor cost can be further reduced by increasing the number of the boards according to the actual situation;
in the specific test process, after one of the communication modules is tested, the control device can immediately control the movable structure to carry out the calibration test of the next communication module, the problem of idle waste of instrument resources does not exist, and meanwhile, the productivity is improved.
In fig. 6, only one computer, one testing instrument and one power supply need to be configured for one jointed board communication module to be tested, so that the investment cost of equipment is reduced, and the problem of missing testing does not exist; meanwhile, the testing efficiency can be effectively improved.
In addition, the test system for realizing the method comprises: the device comprises a control device, a test instrument and a movable structure, wherein the control device controls the movable structure to move so that the movable structure moves a jointed board PCBA or a joint component (such as a jointed board test fixture in figure 6) of the test instrument to realize the corresponding connection of a communication module to be tested in the jointed board PCBA and the joint component,
the control device controls the test instrument to sequentially perform calibration test on all communication modules in the PCBA according to the automatic calibration test method of any embodiment. The movable structure in this embodiment includes: XY slide assemblies (X-axis moving slide, Y-axis moving slide as shown in fig. 6) for realizing X-axis and Y-axis movement, and lift assemblies such as cylinder assemblies for realizing Z-axis movement; the control device the test instrument and the movable structure are installed on a movable support body, the support body can be provided with a universal wheel assembly at the bottom, portable movement is achieved, automatic calibration and test can be conducted on any spliced PCBA, the cost is low, and the efficiency is high.
As will be appreciated by one skilled in the art, embodiments of the present invention may be provided as a method, system, or computer program product. Accordingly, the present invention may take the form of an entirely hardware embodiment, an entirely software embodiment or an embodiment combining software and hardware aspects. Furthermore, the present invention may take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, and the like) having computer-usable program code embodied therein.
The present invention is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems) and computer program products according to embodiments of the invention. It will be understood that each flow and/or block of the flow diagrams and/or block diagrams, and combinations of flows and/or blocks in the flow diagrams and/or block diagrams, can be implemented by computer program instructions.
It should be noted that in the claims, any reference signs placed between parentheses shall not be construed as limiting the claim. The word "comprising" does not exclude the presence of elements or steps not listed in a claim. The word "a" or "an" preceding an element does not exclude the presence of a plurality of such elements. The invention may be implemented by means of hardware comprising several distinct elements, and by means of a suitably programmed computer. In the claims enumerating several means, several of these means may be embodied by one and the same item of hardware. The use of the terms first, second, third and the like are for convenience only and do not denote any order. These words are to be understood as part of the name of the component.
Furthermore, it should be noted that in the description of the present specification, the description of the term "one embodiment", "some embodiments", "examples", "specific examples" or "some examples", etc., means that a specific feature, structure, material or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
While preferred embodiments of the present invention have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. Therefore, the claims should be construed to include preferred embodiments and all changes and modifications that fall within the scope of the invention.
It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit or scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention should also include such modifications and variations.
Claims (10)
1. An automatic calibration test method for a PCBA (printed circuit board assembly) of a jointed board is characterized in that a test system comprises: the mobile structure is controlled by the control device to move, so that the mobile structure can move a jointed board PCBA or a joint component of the test instrument, and a communication module to be tested in the jointed board PCBA and the joint component are correspondingly connected, and the method comprises the following steps of:
a01, the control device obtains the position information of the m-th communication module which has finished testing in the PCBA and the position information of the joint component; m is a natural number greater than or equal to 0;
a02, the control device acquires the moving distance of the movable structure when the m +1 th communication module is correspondingly connected with the joint component according to the position information of the m-th communication module, the position information of the joint component and the arrangement information of each communication module in the jointed board PCBA;
a03, the control device sends a movement instruction to the movable structure according to the movement distance so as to enable the movable structure to move the joint component or the jointed board PCBA, so that the m +1 communication module corresponds to the joint component;
a04, the control device sends a test instruction for starting a test to the test instrument, so that the test instrument controls the joint assembly to be connected with the corresponding communication module according to the test instruction and starts a calibration test;
after the calibration test is completed, the control device updates m and repeats the process from A01 to A04 until all communication modules in the tile PCBA are tested.
2. The automated calibration testing method of claim 1, wherein when m equals 0, said a01 comprises:
the control device obtains the initialized position information of a first communication module to be detected in the PCBA, and the position information of the joint component.
3. The automated calibration testing method of claim 1,
optical positioning points are arranged on the jointed PCBA, and an identification component for identifying the optical positioning points is arranged on the joint component;
the control device obtains the position information of the mth communication module which has completed the test in the PCBA, and the position information comprises the following steps:
the control device acquires position information of an mth communication module based on an optical positioning point of the mth communication module and an identification component of the joint component, and acquires position information of the joint component.
4. The automated calibration testing method of claim 2,
optical positioning points are arranged on the edge area of the jointed PCBA, an identification component for identifying the optical positioning points is arranged on the joint component,
the control device obtains the initialization position information of a first communication module to be detected in the PCBA based on the optical positioning point, the identification component and the arrangement information of each communication module in the PCBA;
or the control device acquires the initialization position information of the first communication module to be detected in the PCBA by means of manual mode.
5. The automated calibration testing method of claim 1,
the movable structure includes: the X-axis and Y-axis moving mechanism comprises an XY sliding table assembly used for realizing X-axis and Y-axis movement and a lifting assembly used for realizing Z-axis movement;
correspondingly, a02, the obtaining, by the control device, the moving distance of the movable structure when the m +1 th communication module is correspondingly connected to the joint component according to the position information of the m-th communication module, the position information of the joint component, and the arrangement information of each communication module in the PCBA, includes:
and the control device acquires the moving distance of the joint assembly on the X axis, the moving distance of the joint assembly on the Y axis and the moving distance of the joint assembly on the Z axis according to the position information of the mth communication module and the width/length of the communication module.
6. The automated calibration testing method of claim 1, further comprising:
and carrying out board splitting treatment on the tested jointed PCBA, and carrying out manual test or automatic calibration test again on all communication modules with abnormal test in a test period.
7. The automated calibration testing method of claim 5, further comprising:
the control device acquires the identifier of the (m + 1) th communication module and receives a calibration test result of the (m + 1) th communication module sent by the test instrument;
and the control device displays the identification and the calibration test result, or binds the identification and the calibration test result to a sending server.
8. The automated calibration test method of claim 7, wherein the controlling device obtaining the identity of the m +1 th communication module comprises:
the control device scans the two-dimensional code on the (m + 1) th communication module by means of code scanning equipment to obtain the identifier of the (m + 1) th communication module;
sweep a yard equipment with the joint Assembly is fixed with the help of the connecting rod, is swept yard equipment and joint Assembly's removal by XY slip table subassembly and lifting unit realization.
9. A test system for implementing automated calibration testing of a communication module, comprising: the control device controls the movable structure to move so that the movable structure moves the jointed board PCBA or the connector component of the test instrument to realize the corresponding connection between the communication module to be tested in the jointed board PCBA and the connector component,
the control device controls the test instrument to carry out calibration test on all communication modules in the PCBA in sequence according to the automatic calibration test method of any one of claims 1 to 8.
10. The test system of claim 9, wherein the movable structure comprises: the X-axis and Y-axis moving mechanism comprises an XY sliding table assembly used for realizing X-axis and Y-axis movement and a lifting assembly used for realizing Z-axis movement;
the control device, the test instrument and the movable structure are mounted on a movable support.
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