CN113681620B - Flexible production system and method for securities - Google Patents
Flexible production system and method for securities Download PDFInfo
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- CN113681620B CN113681620B CN202111021826.2A CN202111021826A CN113681620B CN 113681620 B CN113681620 B CN 113681620B CN 202111021826 A CN202111021826 A CN 202111021826A CN 113681620 B CN113681620 B CN 113681620B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 42
- 238000000034 method Methods 0.000 title claims abstract description 31
- 238000001514 detection method Methods 0.000 claims abstract description 38
- 238000007599 discharging Methods 0.000 claims abstract description 20
- 238000012797 qualification Methods 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims description 29
- 238000004806 packaging method and process Methods 0.000 claims description 11
- 238000012545 processing Methods 0.000 description 9
- 238000005538 encapsulation Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0675—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form specially adapted for piles of sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
- B26D2007/322—Means for performing other operations combined with cutting for conveying or stacking cut product the cut products being sheets, e.g. sheets of paper
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Separation, Sorting, Adjustment, Or Bending Of Sheets To Be Conveyed (AREA)
Abstract
The invention discloses a flexible production system and a method of securities, wherein the flexible production system comprises a control console, an automatic paper feeding device, a cutting device, a plurality of sorter, at least one movable three-dimensional warehouse, a feeding manipulator and a discharging manipulator; the automatic paper feeding device, the cutting device, the sorter, the movable three-dimensional warehouse, the feeding manipulator and the discharging manipulator are all electrically connected with the control console, and the automatic paper feeding device is used for providing paper for finishing the printing process; the cutting device is used for cutting the paper into securities with a set size; the sorter is used for carrying out qualification detection on the securities; the movable three-dimensional warehouse is used for carrying securities; the control console controls the feeding manipulator to store the securities into the movable three-dimensional warehouse according to the first information; and selecting the sorter matched with the sorter according to the second information and the working state of the sorter so as to grasp the securities into the matched sorter by using the discharging manipulator for qualification detection. Thereby, the detection efficiency of the securities is improved.
Description
Technical Field
The invention relates to a flexible production system and a method for securities, belonging to the field of securities detection.
Background
In the prior art, one sorter can only process the securities with the same nominal value and can not process the securities with different nominal values in a mixed manner. For example, a sorter that processes 100-membered notes can only accept 100-membered notes from a cutter, and cannot process 50-membered notes. Therefore, if the cutter cuts 50-yuan notes this time, the sorter processing 100 yuan can only wait, thereby reducing efficiency.
Moreover, if there are a plurality of sorter capable of processing 100-unit bills, since a certain sheet of waste in operation stops processing, the processing speed of the 100-unit sorter is different from that of another 100-unit sorter, and at this time, if the cutter completes the cutting work of 100-unit bills, it should be sent to the sorter which has completed the operation, but not to the sorter which has not completed the operation. However, the processing speed of a plurality of 100-element banknotes is preset to be the same in the prior art, so that the banknotes are sequentially fed in sequence. Once a sorter is in a state of unfinished operation, the banknote can be continuously fed only after the sorter is in a state of finished operation, so that the detection efficiency of the securities is reduced.
Disclosure of Invention
The primary technical problem to be solved by the invention is to provide a flexible production system of securities so as to improve the detection efficiency of the securities.
Another technical problem to be solved by the invention is to provide a flexible production method of securities.
In order to achieve the technical purpose, the invention adopts the following technical scheme:
A flexible production system for securities, comprising:
The control console is internally preset with first information and second information;
the automatic paper feeding device is electrically connected with the control console and is used for automatically providing paper;
The cutting device is arranged at the downstream position of the automatic paper feeding device and is electrically connected with the control console, so as to be used for receiving the paper and cutting the paper into a plurality of securities with set sizes, wherein the plurality of securities respectively have continuous numbers;
The sorting machines are positioned at the downstream positions of the cutting devices and are controlled by the control console to detect the securities;
At least one movable three-dimensional warehouse which can move among the automatic paper feeding device, the cutting device and the sorter so as to carry out the carrying of the valuable papers; the movable three-dimensional warehouse comprises a plurality of material boxes, and each material box contains the cut securities;
The feeding manipulator is controlled by the control console, grabs the valuable papers from the cutting device according to the first information and stores the valuable papers in the corresponding material boxes in the movable three-dimensional warehouse; and
And the discharging mechanical arm is controlled by the control console to grasp the valuable securities stored in the movable three-dimensional warehouse into the sorter.
Preferably, the feeding manipulator grabs the corresponding valuable papers from the cutting device according to the first information and the serial numbers of the valuable papers, and puts the valuable papers into the corresponding material boxes of the three-dimensional warehouse; and the discharging manipulator is used for grabbing the valuable papers from the corresponding material boxes in the three-dimensional warehouse according to the second information and placing the valuable papers into the sorting machine corresponding to the type of the valuable papers.
Preferably, the mobile stereo garage is provided with a warehouse entry port and a warehouse exit port, and the warehouse entry port and the warehouse exit port are respectively positioned on two opposite sides of the mobile stereo garage.
Wherein preferably, the discharging manipulator grabs the securities according to the second information and continuously places the securities into the same sorter, so that the serial numbers of the securities in the sorter are continuous.
Wherein preferably, the first information comprises the position of each material box in the mobile stereo warehouse and the number of the valuable papers required to be contained in each material box; the second information includes types of securities that can be detected by each of the sorter.
Preferably, the movable three-dimensional warehouse can rotate 180 degrees, and is used for adjusting the directions of the warehouse-in port and the warehouse-out port so that the warehouse-in port faces the feeding manipulator or the discharging manipulator.
A flexible production method of securities, comprising the steps of:
Presetting first information and second information in a console;
controlling the automatic paper feeding device to provide paper which completes the printing process for the cutting device;
the control cutting device cuts the paper subjected to the printing process into a plurality of securities with set sizes;
Controlling a movable three-dimensional warehouse to move to a cutting device, and sequentially grabbing valuable securities with preset numbers from the cutting device by using a feeding manipulator according to the first information according to the serial number sequence of a plurality of valuable securities after paper cutting, and storing the valuable securities into a material box corresponding to the valuable securities with preset numbers in the movable three-dimensional warehouse, wherein the first information comprises the position of each material box in the movable three-dimensional warehouse and the number of the valuable securities required to be contained in each material box;
Selecting a sorter matched with the securities according to the second information and the working states of the plurality of sorter, and controlling the movable three-dimensional library to move to the matched sorter, wherein the second information comprises the types of the securities which can be detected by each sorter;
Controlling a discharging manipulator to grasp the valuable papers stored in the movable three-dimensional warehouse into the matched sorting machine for qualification detection
Preferably, the method further comprises the following steps:
Controlling a plastic packaging machine to package the qualified securities;
And controlling a box filling machine to carry out box filling on the packaged securities.
Preferably, the controlling the moving stereo warehouse to move to the cutting device, and grabbing the securities into the moving stereo warehouse by using the feeding manipulator according to the first information specifically includes:
after the cutting device cuts the paper subjected to the printing process into securities with set size, the control console controls the movable three-dimensional warehouse to be close to the cutting device;
When the movable three-dimensional warehouse moves to a set position, the control console controls the feeding manipulator to put the securities with preset numbers into the corresponding material boxes of the movable three-dimensional warehouse according to the serial number sequence of the plurality of cut securities, wherein the securities with preset numbers comprise one thousand banknotes with the same denomination;
And placing each material box into the movable stereo warehouse according to the principle of first-in last-out according to the position of each material box in the movable stereo warehouse.
Preferably, the selecting the sorter matched with the securities according to the second information and the working states of the plurality of sorters, and controlling the mobile stereoscopic warehouse to move to the matched sorter specifically comprises:
After the currently cut securities are grabbed into the mobile three-dimensional warehouse, if the types of the securities detected by all the sorter are the same as or different from the types of the securities currently cut, judging according to the current working state of each sorter, finding the sorter which finishes the detection first and defining the sorter as the matched sorter, and moving the mobile three-dimensional warehouse storing the currently cut securities to the matched sorter;
If the types of the securities detected by the specific sorter are the same as the types of the securities cut currently, the current states of the specific sorter are analyzed, the sorter which finishes the detection first is found and defined as the matched sorter, and the mobile three-dimensional library which stores the securities cut currently is moved to the matched sorter.
The invention has the following technical effects:
When the flexible production system for the securities, which is provided by the technical scheme of the invention, works specifically, first information and second information are preset in a control console, and then an automatic paper feeding device is controlled to provide paper which completes a printing process for a cutting device; then, controlling a cutting device to cut the paper subjected to the printing process into securities with set size; then, controlling the movable three-dimensional warehouse to move to the cutting device, and grabbing the securities into the movable three-dimensional warehouse by utilizing a feeding manipulator according to the first information; then, selecting the sorter matched with the securities according to the second information and the working states of the sorter, and controlling the movable three-dimensional warehouse to move to the matched sorter; finally, the discharging manipulator is controlled to grasp the valuable papers stored in the movable three-dimensional warehouse into the matched sorting machine for qualification detection. Therefore, the flexible production system can be used for automatically switching to different sorter for detection according to different ticket values of the securities, so that the universality of detection is improved; meanwhile, the operation completion time of each sorter is different, the sorter which finishes operation first can be automatically judged through the control console, and the movable three-dimensional warehouse is conveyed to the banknote feeding position of the sorter for detecting the securities, so that the waiting time is reduced, and the detection efficiency is improved. In addition, the flexible production system can flexibly produce according to different production volumes (for example, different production arrangement and different required starting numbers of the sorter), different production sites (for example, an upper floor and a lower floor), and different processing speeds (for example, different processing speeds of the sorter).
Drawings
FIG. 1 is a schematic diagram of a flexible production system for securities according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of a mobile stereo garage;
FIG. 3 is a flow chart of a flexible production method of securities provided by an embodiment of the present invention.
In the drawings, each reference numeral denotes:
1. an automatic paper feeding device; 2. a cutting device; 3. a sorter; 4. moving a stereoscopic warehouse; 41. a magazine; 5. a feeding manipulator; 6. a discharging manipulator; 7. a plastic packaging machine; 8. and (5) boxing.
Detailed Description
The technical contents of the present invention will be described in detail with reference to the accompanying drawings and specific examples.
Embodiment one:
Referring to fig. 1, a flexible production system for securities according to an embodiment of the present invention includes: a control console (not shown in the figure), an automatic paper feeding device 1, a cutting device 2, a plurality of sorter 3, at least one movable three-dimensional warehouse 4, a feeding mechanical arm 5 and a discharging mechanical arm 6. Wherein, automatic paper feeding device 1, cutting device 2, sorter 3, remove three-dimensional storehouse 4, pan feeding manipulator 5 and ejection of compact manipulator 6 all are connected with the control cabinet electricity or wireless connection etc.. The control console is used for controlling the mechanical movement of all parts of the automatic paper feeding device 1, the cutting device 2, the sorter 3, the movable three-dimensional warehouse 4 and the like so as to enable all the parts to cooperate to finish the production detection of the securities.
The control console is internally preset with first information and second information; the automatic paper feeding device 1 is used for automatically providing paper for finishing a printing process; the cutting device 2 is arranged at the downstream position of the automatic paper feeding device 1 to receive paper which completes the printing process and cut the paper into a plurality of securities with set sizes, wherein the plurality of securities respectively have continuous numbers; the plurality of sorter 3 are located at the downstream positions of the cutting device 2 and are controlled by the control console for the pass detection of securities.
The movable stereo garage 4 is movable among the automatic paper feeding device 1, the cutting device 2, and the sorter 3 to convey sheets or securities to the respective components in a predetermined order. In the present embodiment, the case where the movable three-dimensional library 4 moves between the cutting device 2 and the sorter 3 is described as an example of transporting the securities fed out by the cutting device 2 to the sorter 3. This does not limit the transport of sheets or securities between other components by the mobile stereo garage 4. In the above embodiment, the mobile stereo garage 4 includes a plurality of cartridges 41, each of which is capable of holding therein a cut value document, the cut value documents having consecutive numbers, the first information including the position of each of the cartridges 41 in the mobile stereo garage 4 and the number of the value document to be held in each of the cartridges 41; the second information includes the types of securities that can be detected by each sorter 3.
The feeding manipulator 5 is controlled by the control console to grasp the securities from the cutting device 2 according to the first information and store the securities in the corresponding material boxes 41 in the movable three-dimensional warehouse 4; meanwhile, the discharging manipulator 6 is controlled by the control console to grasp the valuable papers stored in the movable three-dimensional warehouse 4 into the sorter 3.
The control console can control the feeding manipulator 5 to sequentially grasp the securities with preset numbers from the cutting device 2 according to the serial number sequence of the securities after cutting the paper according to the first information, and store the securities with preset numbers in the material boxes 41 corresponding to the securities with preset numbers in the movable three-dimensional warehouse 4; the control console can also select the sorter 3 matched with the types of the securities according to the second information and the working state of the sorter 3, and control the movable three-dimensional warehouse 4 to move to the matched sorter 3 so as to grasp the securities stored in the movable three-dimensional warehouse 4 into the matched sorter 3 by using the discharging manipulator 6 for qualification detection.
In this embodiment, when specifically working, first information and second information are preset in a console; then, the automatic paper feeding device 1 is controlled to supply the paper sheet with the printing process completed to the cutting device 2; then, the control cutting device 2 cuts the paper sheet with the printing process into securities with set size; then, controlling the movable three-dimensional warehouse 4 to move to the cutting device 2, and grabbing the securities into the movable three-dimensional warehouse 4 by using the feeding manipulator 5 according to the first information; then, selecting the sorter 3 matched with the securities according to the second information and the working states of the sorter 3, and controlling the movable three-dimensional warehouse 4 to move to the matched sorter 3; finally, the discharging manipulator 6 is controlled to grasp the valuable papers stored in the movable three-dimensional warehouse 4 into the matched sorter 3 for qualification detection. Therefore, the flexible production system can be used for automatically switching to different sorter 3 for detection according to different ticket values of the securities, so that the universality of detection is improved; meanwhile, the operation completion time of each sorter 3 is different, the sorter 3 which finishes operation first can be automatically judged through the control console, and the movable three-dimensional warehouse 4 is conveyed to the banknote feeding position of the sorter 3 for detecting the securities, so that the waiting time is reduced, and the production efficiency is improved. In addition, the flexible production system can flexibly produce according to different production volumes (different production arrangements, different numbers of required sorter start-ups), different production places (going upstairs and downstairs) and different processing speeds (different sorter processing speeds).
In the above embodiment, preferably, the flexible production system further includes a plurality of plastic packaging machines 7 and a plurality of box filling machines 8, and the plurality of plastic packaging machines 7 are respectively arranged at the tail ends of the sorting machines 3 so as to package the qualified securities; a plurality of container loaders 8 are provided at the ends of the plastic sealing machines 7, respectively, to container the packaged securities. Specifically, in this embodiment, the container loader 8 is a container loader AGV (Automated Guided Vehicle, automatic guided vehicle), after the securities pass through the sorter 3, the securities that are qualified in detection enter the plastic packaging machine 7 to package the securities that are qualified in detection, and then the securities after the packaging are entered into the container loader 8 to complete the final container loading operation. Therefore, the system integrates detection and encapsulation, and forms an automatic detection and automatic encapsulation detection and encapsulation integrated system, so that the manual encapsulation process is avoided, and the working efficiency can be further improved. The specific structures of the plastic packaging machine 7 and the box filling machine 8 are not limited, and can be adaptively selected according to actual needs.
In the above embodiment, preferably, the plurality of mobile stereo libraries 4 are plural, and the plural mobile stereo libraries 4 are electrically connected to the console so that the console can control any mobile stereo library 4 in a leisure state to carry securities. Specifically, it should be understood that, under normal conditions, the cutting speed of the cutting device 2 is greater than the detection speed of the sorter 3, so, in order to match with the cutting speed of the cutting device 2, a plurality of sorter 3 needs to be set for detection, and when the number of sorter 3 is increased, one movable three-dimensional warehouse 4 cannot meet the carrying requirement of securities, therefore, by setting a plurality of movable three-dimensional warehouses 4, the control console is used for controlling the plurality of movable three-dimensional warehouses 4, and when any movable three-dimensional warehouse 4 is in a leisure state, the movable three-dimensional warehouse 4 in the leisure state is preferentially controlled for carrying securities. Meanwhile, if two or more than two movable three-dimensional libraries 4 are in leisure state at the same time, the movable three-dimensional libraries 4 in the leisure state at first are selected according to the sequence to carry the securities. This can increase the transport speed of the securities, thereby improving the production efficiency.
Referring to fig. 2, in the above embodiment, the mobile stereo garage 4 preferably has a warehouse entry port and a warehouse exit port, which are respectively located on opposite sides of the mobile stereo garage 4; the feeding manipulator 5 can grasp securities with preset numbers from the cutting device 2 and put the securities into the corresponding material boxes 41 of the movable three-dimensional warehouse 4 from the warehouse entry; the discharging robot 6 can enter the movable three-dimensional warehouse 4 from the warehouse outlet to grasp the securities from the corresponding cassettes 41 in the movable three-dimensional warehouse 4 and put into the sorter 3 corresponding to the types of the securities. Specifically, in this embodiment, after the cutting device 2 cuts the paper sheet with the printing process completed into securities with a set size, the console controls the movable three-dimensional warehouse 4 to approach the cutting device 2, so that the warehouse entry port faces the feeding manipulator 5; when the movable three-dimensional warehouse moves to the set position, the control console controls the feeding manipulator 5 to put every thousand banknotes with the same denomination into one magazine 41 of the movable three-dimensional warehouse 4 according to the serial numbers of the securities, and then puts each magazine 41 into the movable three-dimensional warehouse 4 according to the position of each magazine 41 in the movable three-dimensional warehouse 4 on a first-in last-out basis. Therefore, the position of the valuable document can be accurately judged through the first information, so that the problem of which valuable document occurs can be accurately known during detection, and later data statistics and technical improvement can be realized.
In addition, in the above embodiment, the movable stereo garage 4 may rotate 180 ° to adjust the directions of the warehouse entry port and the warehouse exit port, so that the warehouse entry port faces the feeding manipulator 5 or the discharging manipulator 6. Thus, by rotationally moving the three-dimensional library 4, the order of warehousing the plurality of securities is the same as the order of ex-warehouse of the plurality of securities, and the occurrence of confusion during warehousing and ex-warehouse is avoided.
In the above-described embodiment, wherein preferably the second information includes the types of securities that can be detected by the respective sorter 3. Specifically, by using the second information, it can be accurately determined which sorter 3 can detect the currently cut securities, so as to avoid the situation that the sorter 3 is not matched with the type of the securities to be detected.
In the above-described embodiment, in which, preferably, among the plurality of sorter 3, at least part of the sorter 3 can detect a different type of value document than the other sorter 3 can detect. Specifically, in this embodiment, the types of securities that can be detected by each sorter 3 may be different, or the sorter 3 that can detect the same type of securities may be used as one group, and the types of securities that can be detected by each group of sorter 3 are different. Thereby, the types of securities that can be detected by the sorter 3 can be improved to improve the versatility of the flexible production system.
Embodiment two:
Referring to fig. 3, a flexible production method of securities provided by the embodiment of the invention includes the following steps:
S10, presetting first information and second information in a control console.
Specifically, the first information is preset according to the position of each magazine 41 in the mobile stereo garage 4 and the number of the securities that can be contained in each magazine 41; the second information is preset according to the types of securities that can be detected by each sorter 3.
And S20, controlling the automatic paper feeding device 1 to provide the paper with the printing process to the cutting device 2.
Specifically, a plurality of sheets of paper for which the printing process is completed are placed in advance in the automatic paper feeding device 1, and when the automatic paper feeding device 1 receives a paper feeding command sent by the console, the sheets of paper for which the printing process is completed are continuously fed to the cutting device 2 until the console sends a stop command.
S30, controlling the cutting device 2 to cut the paper subjected to the printing process into securities with set size.
Specifically, when the automatic paper feeding device 1 supplies the paper sheet having completed the printing process to the cutting device 2, the cutting device 2 receives a cutting command sent from the console, thereby cutting the paper sheet having completed the printing process. When in specific cutting, the size of the valuable papers to be cut is different according to the difference of the denomination of the valuable papers to be cut, and finally the valuable papers with the set size are formed.
S40, controlling the movable three-dimensional warehouse 4 to move to the cutting device 2, and grabbing the securities into the movable three-dimensional warehouse 4 by using the feeding manipulator 5 according to the first information.
Specifically, after the cutting device 2 cuts the paper sheet with the printing process into securities with a set size, the control console controls the movable stereoscopic warehouse 4 to be close to the cutting device 2; when the movable three-dimensional warehouse 4 moves to a set position, the control console controls the feeding manipulator 5 to sequentially grasp the securities with preset numbers from the cutting device 2 according to the serial number sequence of the securities after paper cutting, and store the securities with preset numbers in the material boxes 41 corresponding to the securities with preset numbers in the movable three-dimensional warehouse 4, wherein the first information comprises the position of each material box 41 in the movable three-dimensional warehouse 4 and the number of the securities required to be contained in each material box 41; each magazine 41 is placed in the mobile stereo garage 4 on a first in last out basis, depending on the position of each magazine 41 in the mobile stereo garage 4.
S50, selecting the sorter 3 matched with the securities according to the second information and the working states of the sorter 3, and controlling the movable three-dimensional warehouse 4 to move to the matched sorter 3.
Specifically, after the currently cut securities are grabbed into the mobile three-dimensional warehouse 4, if the types of the securities detected by all the sorter 3 are the same as or different from the types of the currently cut securities, judging according to the current working state of each sorter 3, finding the sorter 3 which finishes the detection first and defining the sorter as a matched sorter 3, and moving the mobile three-dimensional warehouse 4 storing the currently cut securities to the matched sorter 3; if the types of the securities detected by the specific sorter 3 are the same as the types of the securities cut currently, analyzing the current states of the specific sorter 3, finding the sorter 3 which finishes the detection first and defining the sorter as the matched sorter 3, and moving the movable three-dimensional library 4 storing the securities cut currently to the matched sorter 3; wherein the second information includes the types of securities that can be detected by the respective sorter 3.
S60, controlling the discharging manipulator 6 to grab the valuable papers stored in the movable three-dimensional warehouse 4 into the matched sorter 3 for qualification detection.
Specifically, when the movable three-dimensional warehouse 4 storing the currently cut securities moves to the matched sorter 3, the control console controls the discharging manipulator 6 to sequentially grasp the securities according to the preset sequence in the first information, and place the securities into the sorter 3 for qualification detection.
Therefore, the flexible production method provided by the embodiment of the invention is used for detecting the securities, so that the detection efficiency of a production line can be greatly improved, and the cutting device 2 and the sorter 3 can be flexibly placed in different areas, so that the situation of limited places is reduced, and meanwhile, the labor cost can be greatly saved.
In the above embodiment, preferably, the flexible production method further includes the steps of:
and S70, controlling a plastic packaging machine to package the qualified securities. Specifically, after the securities are detected to be qualified, the control console controls the plastic packaging machine to package the securities which are detected to be qualified.
S80, controlling a box filling machine to carry out box filling on the packaged securities. Specifically, after the packaging of the securities is completed, the packaged securities are boxed, and the final box sealing operation is completed.
Therefore, the flexible production method can integrate detection and encapsulation, and forms an inspection and encapsulation integrated detection mode of automatic detection and automatic encapsulation, so that the labor cost is saved, and the working efficiency can be further improved.
The present invention has been described in detail. Any obvious modifications to the present invention, without departing from the spirit thereof, would constitute an infringement of the patent rights of the invention and would take on corresponding legal liabilities.
Claims (9)
1. A flexible production system for securities, comprising:
The control console is internally preset with first information and second information;
the automatic paper feeding device is electrically connected with the control console and is used for automatically providing paper;
The cutting device is arranged at the downstream position of the automatic paper feeding device and is electrically connected with the control console, so as to be used for receiving the paper and cutting the paper into a plurality of securities with set sizes, wherein the plurality of securities respectively have continuous numbers;
The sorting machines are positioned at the downstream positions of the cutting devices and are controlled by the control console to detect the securities;
At least one movable three-dimensional warehouse which can move among the automatic paper feeding device, the cutting device and the sorter so as to carry out the carrying of the valuable papers; the movable three-dimensional warehouse comprises a plurality of material boxes, and each material box contains the cut securities;
the feeding manipulator is controlled by the control console to grasp the corresponding valuable papers from the cutting device according to the first information and the serial numbers of the valuable papers and put the valuable papers into the corresponding material boxes of the three-dimensional warehouse;
and the discharging manipulator is controlled by the control console, so as to grasp the securities from the corresponding material boxes in the three-dimensional warehouse according to the second information and put the securities into the sorter corresponding to the type of the securities.
2. The flexible production system of claim 1, wherein the mobile stereo garage has a garage entrance and a garage exit, the garage entrance and the garage exit being located on opposite sides of the mobile stereo garage, respectively.
3. The flexible production system of claim 1, wherein the outfeed robot grips the securities according to the second information and continuously places them in the same sorter so that the numbers of the securities in the sorter are continuous.
4. The flexible production system of claim 1, wherein the first information includes a location of each of the cartridges in the mobile stereo library and a number of securities to be held within each of the cartridges; the second information includes types of securities that can be detected by each of the sorter.
5. The flexible production system of claim 2, wherein the mobile stereo garage is 180 ° rotatable for adjusting the directions of the garage entrance and the garage exit to orient the garage entrance to the infeed or outfeed robot.
6. A flexible production method of securities, characterized by comprising the following steps:
Presetting first information and second information in a console;
controlling the automatic paper feeding device to provide paper which completes the printing process for the cutting device;
the control cutting device cuts the paper subjected to the printing process into a plurality of securities with set sizes;
Controlling a movable three-dimensional warehouse to move to a cutting device, and sequentially grabbing valuable securities with preset numbers from the cutting device by using a feeding manipulator according to the first information according to the serial number sequence of a plurality of valuable securities after paper cutting, and storing the valuable securities into a material box corresponding to the valuable securities with preset numbers in the movable three-dimensional warehouse, wherein the first information comprises the position of each material box in the movable three-dimensional warehouse and the number of the valuable securities required to be contained in each material box;
Selecting a sorter matched with the securities according to the second information and the working states of the plurality of sorter, and controlling the movable three-dimensional library to move to the matched sorter, wherein the second information comprises the types of the securities which can be detected by each sorter;
Controlling a discharging manipulator to grasp the valuable papers stored in the movable three-dimensional warehouse into the matched sorting machine for qualification detection
7. The flexible manufacturing method of claim 6, further comprising the steps of:
Controlling a plastic packaging machine to package the qualified securities;
And controlling a box filling machine to carry out box filling on the packaged securities.
8. The flexible production method of claim 6, wherein controlling the mobile stereoscopic warehouse to move to the cutting device and grabbing the securities into the mobile stereoscopic warehouse by using the feeding manipulator according to the first information specifically comprises:
after the cutting device cuts the paper subjected to the printing process into securities with set size, the control console controls the movable three-dimensional warehouse to be close to the cutting device;
When the movable three-dimensional warehouse moves to a set position, the control console controls the feeding manipulator to put the securities with preset numbers into the corresponding material boxes of the movable three-dimensional warehouse according to the serial number sequence of the plurality of cut securities, wherein the securities with preset numbers comprise one thousand banknotes with the same denomination;
And placing each material box into the movable stereo warehouse according to the principle of first-in last-out according to the position of each material box in the movable stereo warehouse.
9. The flexible manufacturing method according to claim 6, wherein selecting the sorter matched with the securities according to the second information and the operation states of the plurality of sorter, and controlling the moving stereoscopic warehouse to move to the matched sorter comprises:
After the currently cut securities are grabbed into the mobile three-dimensional warehouse, if the types of the securities detected by all the sorter are the same as or different from the types of the securities currently cut, judging according to the current working state of each sorter, finding the sorter which finishes the detection first and defining the sorter as the matched sorter, and moving the mobile three-dimensional warehouse storing the currently cut securities to the matched sorter;
If the types of the securities detected by the specific sorter are the same as the types of the securities cut currently, the current states of the specific sorter are analyzed, the sorter which finishes the detection first is found and defined as the matched sorter, and the mobile three-dimensional library which stores the securities cut currently is moved to the matched sorter.
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| WO2025076703A1 (en) * | 2023-10-10 | 2025-04-17 | 中国印钞造币集团有限公司 | Integrated production system and method for banknote cutting, inspection, and sealing, device, medium, and chip |
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| CN102254361A (en) * | 2011-04-13 | 2011-11-23 | 成都印钞有限公司 | Linkage method and device for automatically cutting, classifying and boxing banknotes |
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| JP5631786B2 (en) * | 2011-03-18 | 2014-11-26 | 日立オムロンターミナルソリューションズ株式会社 | Paper sheet processing apparatus, paper sheet sorting apparatus, and paper sheet sorting system |
| KR101229727B1 (en) * | 2011-09-07 | 2013-02-15 | 가부시끼가이샤 도시바 | Paper sheet handling apparatus |
| JP6178215B2 (en) * | 2013-11-11 | 2017-08-09 | 株式会社東芝 | Paper sheet feeding apparatus and paper sheet processing apparatus |
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| CN103971451B (en) * | 2014-04-24 | 2016-08-17 | 中国人民银行印制科学技术研究所 | A kind of marketable securities seal inspection method |
| CN111738691A (en) * | 2020-06-24 | 2020-10-02 | 苏宁云计算有限公司 | Bill sorting method and device, computer equipment and storage medium |
| CN113071766A (en) * | 2021-03-24 | 2021-07-06 | 上海印钞有限公司 | Device and method for digital inspection and product diversion of small banknote |
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