CN113071766A - Device and method for digital inspection and product diversion of small banknote - Google Patents
Device and method for digital inspection and product diversion of small banknote Download PDFInfo
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- CN113071766A CN113071766A CN202110312430.7A CN202110312430A CN113071766A CN 113071766 A CN113071766 A CN 113071766A CN 202110312430 A CN202110312430 A CN 202110312430A CN 113071766 A CN113071766 A CN 113071766A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
- B65B65/006—Multiple parallel packaging lines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B25/00—Packaging other articles presenting special problems
- B65B25/14—Packaging paper or like sheets, envelopes, or newspapers, in flat, folded, or rolled form
- B65B25/141—Packaging paper or like sheets, envelopes, or newspapers, in flat, folded, or rolled form packaging flat articles in boxes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/20—Applications of counting devices for controlling the feed of articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
Abstract
The invention discloses a device and a method for small banknote digital inspection and product diversion, wherein the device for small banknote digital inspection and product diversion comprises a cutting and sealing automatic device, an automatic paper counting device, a code spraying device, an image recognition device and an automatic grabbing device, wherein the cutting and sealing automatic device cuts a large product into small pieces and stacks the small pieces according to thousands of sheets, the small pieces are automatically counted by the automatic paper counting device, the product enters the code spraying device after counting is finished, the code spraying device firstly judges the type of the product, then the product information is sprayed and printed according to whether the different types and the number are accurately combined together or not, and the automatic grabbing device is controlled to shunt the product after the image recognition device reads the product information.
Description
[ technical field ] A method for producing a semiconductor device
The invention belongs to the technical field of mechanical electricity and images, and particularly relates to a device and a method for small banknote digital inspection and product diversion.
[ background of the invention ]
At present, in the domestic banknote printing industry, banknotes enter a checking and sealing process after being printed, and two methods, namely a banknote printing checking process and a sorting machine full-checking process, are mainly adopted to check and seal the quality of banknote products.
The banknote printing and checking process is mainly completed by a cutting and sealing automatic line, and the cutting and sealing automatic line is a production line integrating cutting, hundred-bundling, thousand-bundling, several-counting and plastic-packaging of large banknote printing products. Wherein, the function of counting the number of the products is completed by an on-line automatic paper counting device between the bundling and plastic packaging processes. The products flowing on the production line are classified into three types, namely, full-quality products, spot check products and waste products. The original process is that the three products are divided before a paper counting device, the spot check products and the waste products are not processed by the online paper counting device and need to be identified and classified by manpower, in the process, the spot check products and the waste products cannot ensure the digital accuracy of the two products because the spot check products and the waste products do not pass through the online automatic paper counting device, and the manual operation links are more, the production efficiency is not high, and the automation degree is lower.
The foreign enterprise inspection and sealing process mainly adopts a full inspection process of a sorter, so that the production efficiency is low, and the price is high.
[ summary of the invention ]
The invention aims to provide a device and a method for digital inspection and product diversion of small banknotes, which are used for solving the problems of more manual operation links, low production efficiency and low automation degree of the existing method.
In order to achieve the purpose, the device for carrying out digital inspection and product diversion on the small paper money bills comprises automatic cutting and sealing equipment, automatic paper counting equipment, code spraying equipment, image recognition equipment and automatic grabbing equipment, wherein the automatic cutting and sealing equipment cuts large products into small pieces and stacks the small pieces according to thousands of pieces, the automatic paper counting equipment counts the number automatically, the products enter the code spraying equipment after the number counting is finished, the code spraying equipment firstly judges the type of the products, then the product information is sprayed and printed according to the fact that whether the different types and the number are accurately combined together, and the automatic grabbing equipment is controlled to conduct diversion on the products after the image recognition equipment reads the product information.
In order to achieve the purpose, the method for carrying out digital inspection and product diversion on the small banknote comprises the following steps:
cutting a large product into small pieces by automatic cutting and sealing equipment, stacking the small pieces according to thousands of pieces, automatically counting by automatic paper counting equipment, generating two kinds of information of accurate paper counting and inaccurate paper counting according to a paper counting result, and transmitting the information to code spraying equipment;
secondly, spraying and printing product information on the product label by code spraying equipment;
step three, the image recognition equipment recognizes the product information and sends a control instruction to the automatic grabbing equipment;
and step four, automatically grabbing the products by the equipment and distributing the products to different conveying lines according to the product types.
According to the main characteristics, the product types are full good, spot check product and waste rejecting product, and the product information is full good accurate, full good inaccurate, spot check accurate, spot check inaccurate, waste rejecting accurate and waste rejecting inaccurate.
According to the main characteristics, the PLC is arranged in both the automatic cutting and sealing equipment and the code spraying equipment, and when the automatic counting of the products is finished, the products are sent to the code spraying equipment, and the PLC of the automatic cutting and sealing equipment immediately sends the product type information to the PLC of the code spraying equipment.
Compared with the prior art, the device and the method for carrying out digital inspection and product diversion on the small banknote improve and perfect the original small banknote inspection and sealing process, automatically count all products, ensure the digital safety of the products, automatically grab the products through code spraying equipment and image recognition equipment, and replace the original traditional process flow of manual processing to form a new process route of cutting, stacking, counting, code spraying, recognition, diversion, collection, plastic sealing and boxing, and have the advantages of simplicity, high efficiency, strong digital risk control force and high automation degree.
[ description of the drawings ]
Fig. 1 is a schematic diagram of a composition framework of a device for implementing digital inspection and product diversion of small banknotes in the invention.
Fig. 2 is a flow chart of a method for implementing the digital inspection and product diversion of the small banknote.
[ detailed description ] embodiments
Referring to fig. 1, a schematic diagram of a frame of a device for performing digital inspection and product diversion on small banknotes according to the present invention is shown, and the device for performing digital inspection and product diversion on small banknotes according to the present invention includes an automatic cutting and sealing device, an automatic paper counting device, a code spraying device, an image recognition device, and an automatic grabbing device, wherein the automatic cutting and sealing device cuts large products into small pieces and stacks the small pieces according to thousands of sheets, the automatic paper counting device counts the number automatically, the products enter the code spraying device after counting, the code spraying device first judges product types, then combines accurate information according to different types and numbers, prints product information, and the image recognition device controls the automatic grabbing device to shunt the products after reading the product information.
Referring to fig. 2, a flow chart of the method for performing digital inspection and product diversion of a small banknote according to the present invention is schematically shown, and the method for performing digital inspection and product diversion of a small banknote according to the present invention includes the following steps:
cutting a large product into small pieces by automatic cutting and sealing equipment, stacking the small pieces according to thousands of pieces, automatically counting by automatic paper counting equipment, generating two kinds of information of accurate paper counting and inaccurate paper counting according to a paper counting result, and transmitting the information to code spraying equipment;
secondly, spraying and printing product information on the product label by code spraying equipment;
step three, the image recognition equipment recognizes the product information and sends a control instruction to the automatic grabbing equipment;
and step four, automatically grabbing the products by the equipment and distributing the products to different conveying lines according to the product types.
In specific implementation, after being placed on the automatic cutting and sealing equipment, a large sheet of product is cut into small sheets, then the small sheets are stacked one thousand, and after the stacking is finished, the large sheet of product is sent into the automatic paper counting equipment for paper counting. After the paper is counted, two results are generated, wherein one result is that the paper is counted accurately, and the other result is that the paper is counted inaccurately, and the two results are transmitted to the code spraying equipment to be stored. And (3) immediately sending the product to code spraying equipment after the product is subjected to paper counting, and judging the type of the sent product by the code spraying equipment to judge which product is the full product, the spot check product or the waste product. The judgment mechanism is communication established by a PLC in the automatic cutting and sealing equipment and a PLC arranged for code spraying, when a product is sent into the code spraying equipment, the PLC of the automatic cutting and sealing equipment immediately sends product type information to the PLC of the code spraying equipment, the PLC of the code spraying equipment can learn the type of the current product, and then the accuracy or inaccuracy of a paper counting result of the product is extracted. The product type and the paper counting result are combined together and stored in a PLC of the code spraying equipment. And the PLC of the code spraying equipment controls the spray printing signals, generates different product information according to the combination of the information, and finally sprays the marks on the products. The jet printed product is then sent to a distribution system. The shunting system comprises image recognition equipment, automatic grabbing equipment and a conveying belt. When the products are sent into the shunting system, firstly, the information of the spray-printed products is identified by image identification equipment, and the identified results (such as full good accuracy, full good inaccuracy, spot check accuracy, spot check inaccuracy, waste rejecting accuracy and waste rejecting inaccuracy) are transmitted to automatic grabbing equipment (such as a mechanical arm), the automatic grabbing equipment is distributed to different conveying lines according to the types of the products, wherein the waste rejecting equipment is transmitted to manual work for rejecting and supplementing waste, the spot check products are transmitted to a sorter for quality spot check, the full good products are transmitted to a plastic packaging machine, and after all the products are finished, the plastic packaging is carried out.
Compared with the prior art, the device and the method for carrying out digital inspection and product diversion on the small banknote improve and perfect the original small banknote inspection and sealing process, automatically count all products, ensure the digital safety of the products, automatically grab the products through code spraying equipment and image recognition equipment, and replace the original traditional process flow of manual processing to form a new process route of cutting, stacking, counting, code spraying, recognition, diversion, collection, plastic sealing and boxing, and have the advantages of simplicity, high efficiency, strong digital risk control force and high automation degree.
It should be understood that equivalents and modifications of the technical solution and inventive concept thereof may occur to those skilled in the art, and all such modifications and alterations should fall within the scope of the appended claims.
Claims (6)
1. A device for small banknote digital inspection and product diversion is characterized in that: the device for the digital inspection and the product diversion of the small paper money bills comprises automatic cutting and sealing equipment, automatic paper counting equipment, code spraying equipment, image recognition equipment and automatic grabbing equipment, wherein the automatic cutting and sealing equipment cuts large products into small pieces and stacks the small pieces according to thousands of pieces, the automatic paper counting equipment counts the number automatically, the number of the finished products enters the code spraying equipment, the code spraying equipment firstly judges the product type, and then the product information is sprayed and printed according to the fact that whether the different types and the number are accurately combined together, and after the image recognition equipment reads the product information, the automatic grabbing equipment is controlled to shunt the products.
2. The small banknote digital checking and product diversion apparatus as claimed in claim 1, wherein: the product types are full good, spot check product and waste rejecting product, and the product information is full good accurate, full good inaccurate, spot check accurate, spot check inaccurate, waste rejecting accurate and waste rejecting inaccurate.
3. The small banknote digital checking and product diversion apparatus as claimed in claim 1, wherein: the automatic cutting and sealing equipment and the code spraying equipment are both provided with a PLC, when the automatic counting of the products is finished, the products are sent to the code spraying equipment, and the PLC of the automatic cutting and sealing equipment immediately sends product type information to the PLC of the code spraying equipment.
4. A method for digitally inspecting small banknote and distributing products by using the apparatus for digitally inspecting small banknote and distributing products of claim 1, wherein the method comprises the following steps:
cutting a large product into small pieces by automatic cutting and sealing equipment, stacking the small pieces according to thousands of pieces, automatically counting by automatic paper counting equipment, generating two kinds of information of accurate paper counting and inaccurate paper counting according to a paper counting result, and transmitting the information to code spraying equipment;
secondly, spraying and printing product information on the product label by code spraying equipment;
step three, the image recognition equipment recognizes the product information and sends a control instruction to the automatic grabbing equipment;
and step four, automatically grabbing the products by the equipment and distributing the products to different conveying lines according to the product types.
5. The small banknote digital checking and product diversion apparatus as claimed in claim 4, wherein: the product information is accurate for the full good, inaccurate for the full good, accurate for spot check, inaccurate for spot check, accurate for waste rejection and inaccurate for waste rejection.
6. The small banknote digital checking and product diversion apparatus as claimed in claim 4, wherein: the automatic cutting and sealing equipment and the code spraying equipment are both provided with a PLC, when the automatic counting of the products is finished, the products are sent to the code spraying equipment, and the PLC of the automatic cutting and sealing equipment immediately sends product type information to the PLC of the code spraying equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110312430.7A CN113071766A (en) | 2021-03-24 | 2021-03-24 | Device and method for digital inspection and product diversion of small banknote |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110312430.7A CN113071766A (en) | 2021-03-24 | 2021-03-24 | Device and method for digital inspection and product diversion of small banknote |
Publications (1)
| Publication Number | Publication Date |
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| CN113071766A true CN113071766A (en) | 2021-07-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110312430.7A Pending CN113071766A (en) | 2021-03-24 | 2021-03-24 | Device and method for digital inspection and product diversion of small banknote |
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| Country | Link |
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| CN (1) | CN113071766A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113681620A (en) * | 2021-09-01 | 2021-11-23 | 中钞印制技术研究院有限公司 | Flexible production system and method for negotiable securities |
| CN114743282A (en) * | 2022-04-08 | 2022-07-12 | 北京印钞有限公司 | Automatic back-inserting device for small paper money replenishing |
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| PB01 | Publication | ||
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| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information |
Address after: 200063 158 Cao Yang Road, Shanghai, Putuo District Applicant after: SHANGHAI BANKNOTE PRINTING Co.,Ltd. Applicant after: China Banknote Printing and Minting Group Co.,Ltd. Address before: 200063 158 Cao Yang Road, Shanghai, Putuo District Applicant before: SHANGHAI BANKNOTE PRINTING Co.,Ltd. Applicant before: CHINA BANKNOTE PRINTING AND MINTING Corp. |
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20210706 |
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| WD01 | Invention patent application deemed withdrawn after publication |