CN113666119B - 一种夹胶玻璃去气泡装置及方法 - Google Patents

一种夹胶玻璃去气泡装置及方法 Download PDF

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CN113666119B
CN113666119B CN202110896698.XA CN202110896698A CN113666119B CN 113666119 B CN113666119 B CN 113666119B CN 202110896698 A CN202110896698 A CN 202110896698A CN 113666119 B CN113666119 B CN 113666119B
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陈磊
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Chaohu City Weiye Glass Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G49/00Conveying systems characterised by their application for specified purposes not otherwise provided for
    • B65G49/05Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
    • B65G49/06Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
    • B65G49/063Transporting devices for sheet glass
    • B65G49/064Transporting devices for sheet glass in a horizontal position
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0007Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality
    • B32B37/003Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality to avoid air inclusion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/10Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface
    • B65G15/12Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface with two or more endless belts
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    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G21/00Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
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    • B65G21/12Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors movable, or having interchangeable or relatively movable parts; Devices for moving framework or parts thereof to allow adjustment of position of load-carrier or traction element as a whole
    • CCHEMISTRY; METALLURGY
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    • C03C27/00Joining pieces of glass to pieces of other inorganic material; Joining glass to glass other than by fusing
    • C03C27/06Joining glass to glass by processes other than fusing
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    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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Abstract

本发明公开了一种夹胶玻璃去气泡装置及方法,包括配电柜箱体,所述配电柜箱体表面固定安装有下皮带输送架。上皮带输送架,所述上皮带输送架布置在下皮带输送架的正上方,所述配电柜箱体表面安装有带动上皮带输送架和下皮带输送架同步运动的驱动结构。有益效果是:所述主动齿轮与从动齿轮啮合传动,所述从动齿轮的外侧安装有主皮带轮,所述主皮带轮通过皮带与从皮带轮相连接,从而通过步进电机带动上、下输送架、上的皮带同时输送,对位于上皮带输送架与下皮带输送架之间的夹胶玻璃进行压紧输送,保证在压紧输送的过程中将夹胶玻璃之间存在气泡挤出。

Description

一种夹胶玻璃去气泡装置及方法
技术领域
本发明涉及玻璃技术领域,尤其涉及一种夹胶玻璃去气泡装置及方法。
背景技术
夹层玻璃是由两片或多片玻璃,之间夹了一层或多层有机聚合物中间膜,经过特殊的高温预压(或抽真空)及高温高压工艺处理后,使玻璃和中间膜永久粘合为一体的复合玻璃产品。传统的夹胶玻璃往往导致玻璃之间存在气泡,影响玻璃质量。
发明内容
本发明的目的是提供一种夹胶玻璃去气泡装置,通过转动杆来调节上皮带输送架与下皮带输送架之间的距离,并通过上皮带输送架在自身重力的作用下,对位于上皮带输送架与下皮带输送架之间的夹胶玻璃进行压紧输送,保证在压紧输送的过程中将夹胶玻璃之间存在气泡挤出。
本发明的技术方案是这样实现的:
一种夹胶玻璃去气泡装置,包括配电柜箱体,所述配电柜箱体表面固定安装有下皮带输送架。
上皮带输送架,所述上皮带输送架布置在下皮带输送架的正上方,所述上皮带输送架的两侧通过若干转动杆与下皮带输送架的侧面转动连接。
所述配电柜箱体表面安装有带动上皮带输送架和下皮带输送架同步运动的驱动结构。
所述驱动结构包括安装在配电柜箱体表面的步进电机,所述步进电机的输出端连接有主动齿轮,所述主动齿轮与下皮带输送架上的转动辊相连接,所述主动齿轮与从动齿轮啮合,所述从动齿轮安装在下皮带输送架的侧面,所述从动齿轮侧面安装有与其同步运动的主皮带轮,所述主皮带轮与从皮带轮通过皮带连接,所述从皮带轮安装在上皮带输送架侧面,并与上皮带输送架上的转动辊相连接。
夹胶玻璃经过上皮带输送架和下皮带输送架夹紧输送时,上皮带输送架在自身重力的作用下,对位于上皮带输送架与下皮带输送架之间的夹胶玻璃进行压紧输送,在压紧输送的过程中将夹胶玻璃之间存在的气泡挤出,再通过夹胶玻璃模具收集进行抽真空去气泡。
进一步的,所述上皮带输送架的侧面安装有支撑板,所述支撑板上内螺纹连接有控制螺杆。
进一步的,所述夹胶玻璃模具上设置有与其相适配的密封模具,所述夹胶玻璃模具及密封模具上设置有相互配合的凹槽,所述夹胶玻璃放置在夹胶玻璃模具表面的凹槽内。
进一步的,所述夹胶玻璃模具及密封模具的凹槽内均容纳有耐高温膜。
进一步的,所述耐高温膜外表面粘接有透气垫,所述夹胶玻璃模具表面凹槽内的透气垫与凹槽的槽口处放置有夹胶玻璃,所述夹胶玻璃的顶端与密封模具底面凹槽内粘接的透气垫相抵接。
进一步的,还包括真空泵,所述真空泵连通夹胶玻璃模具及密封模具上的真空通道,所述真空通道与透气垫相连通。
一种夹胶玻璃去气泡装置的使用方法,包括以下步骤:
步骤一:将夹胶完成的玻璃输送到夹胶玻璃压紧输送装置的上皮带输送架和下皮带输送架之间;
步骤二:通过转动杆调节上皮带输送架与下皮带输送架之间的距离,并对放置在两者之间的夹胶玻璃进行夹紧;
步骤三:开启步进电机,对位于上皮带输送架与下皮带输送架之间的夹胶玻璃进行夹紧输送;
步骤四:将完成夹紧后夹胶玻璃输送至夹胶玻璃模具内的凹槽内排列,盖合密封模具加热,加热期间始终打开真空泵。
本发明的有益效果是:所述步进电机的输出端连接有所述主动齿轮,并通过主动齿轮与下皮带输送架上的转动辊相连接,从而带动下皮带输送架上的皮带转动;与此同时,所述主动齿轮与从动齿轮啮合传动,所述从动齿轮的外侧安装有主皮带轮,所述主皮带轮通过皮带与从皮带轮相连接,从而通过步进电机带动上、下输送架、上的皮带同时输送。通过转动杆来调节上皮带输送架与下皮带输送架之间的距离,并通过上皮带输送架在自身重力的作用下,对位于上皮带输送架与下皮带输送架之间的夹胶玻璃进行压紧输送,保证在压紧输送的过程中将夹胶玻璃之间存在气泡挤出。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1为一种夹胶玻璃去气泡装置的示意图;
图2为一种夹胶玻璃去气泡装置另一中状态下的示意图;
图3为夹胶玻璃模具的结构示意图。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。
根据本发明的实施例,提供了一种夹胶玻璃去气泡装置。
参照图1-3,根据本发明实施例的夹胶玻璃去气泡装置,包括配电柜箱体1,所述配电柜箱体1表面固定安装有下皮带输送架2。
上皮带输送架3,所述上皮带输送架3布置在下皮带输送架2的正上方,所述上皮带输送架3的两侧通过若干转动杆4与下皮带输送架2的侧面转动连接。
所述配电柜箱体1表面安装有带动上皮带输送架3和下皮带输送架2同步运动的驱动结构。
所述驱动结构包括安装在配电柜箱体1表面的步进电机5,所述步进电机5的输出端连接有主动齿轮6,所述主动齿轮6与下皮带输送架2上的转动辊相连接,所述主动齿轮6与从动齿轮7啮合,所述从动齿轮7安装在下皮带输送架2的侧面,所述从动齿轮7侧面安装有与其同步运动的主皮带轮8,所述主皮带轮8与从皮带轮9通过皮带10连接,所述从皮带轮9安装在上皮带输送架3侧面,并与上皮带输送架3上的转动辊相连接。
夹胶玻璃经过上皮带输送架3和下皮带输送架2夹紧输送时,上皮带输送架3在自身重力的作用下,对位于上皮带输送架3与下皮带输送架2之间的夹胶玻璃进行压紧输送,在压紧输送的过程中将夹胶玻璃之间存在的气泡挤出,再通过夹胶玻璃模具11收集进行抽真空去气泡。
进一步的,所述上皮带输送架3的侧面安装有支撑板12,所述支撑板12上内螺纹连接有控制螺杆13。
进一步的,所述夹胶玻璃模具11上设置有与其相适配的密封模具14,所述夹胶玻璃模具11及密封模具14上设置有相互配合的凹槽15,所述夹胶玻璃放置在夹胶玻璃模具11表面的凹槽15内。
进一步的,所述夹胶玻璃模具11及密封模具14的凹槽15内均容纳有耐高温膜16。
进一步的,所述耐高温膜16外表面粘接有透气垫17,所述夹胶玻璃模具11表面凹槽15内的透气垫17与凹槽15的槽口处放置有夹胶玻璃,所述夹胶玻璃的顶端与密封模具14底面凹槽15内粘接的透气垫17相抵接。
进一步的,还包括真空泵,所述真空泵连通夹胶玻璃模具11及密封模具14上的真空通道18,所述真空通道18与透气垫17相连通。
一种夹胶玻璃去气泡装置的使用方法,包括以下步骤:
步骤一:将夹胶完成的玻璃输送到夹胶玻璃压紧输送装置的上皮带输送架和下皮带输送架之间;
步骤二:通过转动杆调节上皮带输送架与下皮带输送架之间的距离,并对放置在两者之间的夹胶玻璃进行夹紧;
步骤三:开启步进电机,对位于上皮带输送架与下皮带输送架之间的夹胶玻璃进行夹紧输送;
步骤四:将完成夹紧后夹胶玻璃输送至夹胶玻璃模具内的凹槽内排列,盖合密封模具并加热,加热期间始终打开真空泵。
如图1-2所示,所述步进电机5的输出端连接有所述主动齿轮6,并通过主动齿轮6与下皮带输送架2上的转动辊相连接,从而带动下皮带输送架2上的皮带转动;与此同时,所述主动齿轮6与从动齿轮7啮合传动,所述从动齿轮7的外侧安装有主皮带轮8,所述主皮带轮8通过皮带10与从皮带轮9相连接,从而通过步进电机5带动上皮带输送架3与下皮带输送架2上的皮带同时输送。
另外,由于上皮带输送架3与下皮带输送架2通过转动杆4转动连接,转动杆4的数量为4个,为别布置在其两侧,保证转动的稳定性。可以通过转动杆4来调节上皮带输送架3与下皮带输送架2之间的距离,并通过上皮带输送架3在自身重力的作用下,对位于上皮带输送架3与下皮带输送架2之间的夹胶玻璃进行压紧输送,在压紧输送的过程中将夹胶玻璃之间存在的气泡挤出。
如图3所示,压紧输送完的夹胶玻璃输送至夹胶玻璃模具11内,所述夹胶玻璃模具11表面沿其长度方向开设有凹槽15,可以将夹胶玻璃布置在凹槽15内部依次排列。将所述密封模具盖合在所述夹胶玻璃模具上,加热期间始终打开所述真空泵。
通过在夹胶玻璃模具11的上表面设置耐高温膜16和透气垫17,在密封模具14的凹槽15内表面布置相对应的耐高温膜16和透气垫17,利用真空泵的抽真空作用,小分子的气体通过耐高温膜16和透气垫17排出,相邻玻璃层之间的夹胶热后融化流动,加压固化过程中,充分提升了夹胶玻璃复合过程中的密实度,保证玻璃之间没有气泡。
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。

Claims (7)

1.一种夹胶玻璃去气泡装置,其特征在于,包括
配电柜箱体(1),所述配电柜箱体(1)表面固定安装有下皮带输送架(2);
上皮带输送架(3),所述上皮带输送架(3)布置在下皮带输送架(2)的正上方,所述上皮带输送架(3)的两侧通过若干转动杆(4)与下皮带输送架(2)的侧面转动连接;
所述配电柜箱体(1)表面安装有带动上皮带输送架(3)和下皮带输送架(2)同步运动的驱动结构;
所述驱动结构包括安装在配电柜箱体(1)表面的步进电机(5),所述步进电机(5)的输出端连接有主动齿轮(6),所述主动齿轮(6)与下皮带输送架(2)上的转动辊相连接,所述主动齿轮(6)与从动齿轮(7)啮合,所述从动齿轮(7)安装在下皮带输送架(2)的侧面,所述从动齿轮(7)侧面安装有与其同步运动的主皮带轮(8),所述主皮带轮(8)与从皮带轮(9)通过皮带(10)连接,所述从皮带轮(9)安装在上皮带输送架(3)侧面,并与上皮带输送架(3)上的转动辊相连接;
夹胶玻璃经过上皮带输送架(3)和下皮带输送架(2)夹紧输送时,上皮带输送架(3)在自身重力的作用下,对位于上皮带输送架(3)与下皮带输送架(2)之间的夹胶玻璃进行压紧输送,在压紧输送的过程中将夹胶玻璃之间存在的气泡挤出,再通过夹胶玻璃模具(11)收集进行抽真空去气泡。
2.根据权利要求1所述的一种夹胶玻璃去气泡装置,其特征在于,所述上皮带输送架(3)的侧面安装有支撑板(12),所述支撑板(12)上内螺纹连接有控制螺杆(13)。
3.根据权利要求1所述的一种夹胶玻璃去气泡装置,其特征在于,所述夹胶玻璃模具(11)上设置有与其相适配的密封模具(14),所述夹胶玻璃模具(11)及密封模具(14)上设置有相互配合的凹槽(15),所述夹胶玻璃放置在夹胶玻璃模具(11)表面的凹槽(15)内。
4.根据权利要求3所述的一种夹胶玻璃去气泡装置,其特征在于,所述夹胶玻璃模具(11)及密封模具(14)的凹槽(15)内均容纳有耐高温膜(16)。
5.根据权利要求4所述的一种夹胶玻璃去气泡装置,其特征在于,所述耐高温膜(16)外表面粘接有透气垫(17),所述夹胶玻璃模具(11)表面凹槽(15)内的透气垫(17)与凹槽(15)的槽口处放置有夹胶玻璃,所述夹胶玻璃的顶端与密封模具(14)底面凹槽(15)内粘接的透气垫(17)相抵接。
6.根据权利要求1所述的一种夹胶玻璃去气泡装置,其特征在于,还包括真空泵,所述真空泵连通夹胶玻璃模具(11)及密封模具(14)上的真空通道(18),所述真空通道(18)与透气垫(17)相连通。
7.根据权利要求1-6任一项所述夹胶玻璃去气泡装置的使用方法,其特征在于,包括以下步骤:
步骤一:将夹胶完成的玻璃输送到夹胶玻璃压紧输送装置的上皮带输送架和下皮带输送架之间;
步骤二:通过转动杆调节上皮带输送架与下皮带输送架之间的距离,并对放置在两者之间的夹胶玻璃进行夹紧;
步骤三:开启步进电机,对位于上皮带输送架与下皮带输送架之间的夹胶玻璃进行夹紧输送;
步骤四:将完成夹紧后夹胶玻璃输送至夹胶玻璃模具内的凹槽内排列,盖合密封模具加热,加热期间始终打开真空泵。
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