Water permeable brick making system and method
Technical Field
The invention relates to the technical field of water permeable brick preparation, in particular to a water permeable brick making system and a water permeable brick making method.
Background
The water permeable brick belongs to a novel green environment-friendly building material, and raw materials mainly adopt environment-friendly materials such as cement, sand, slag, fly ash and the like for high-pressure forming, so that the water permeable brick can not be fired at high temperature; the whole brick is formed by one-time compression, and homogeneous bricks which are consistent in upper and lower parts and are not layered are formed. The permeable brick is good in water permeability and strong in anti-skidding function, and is used for paving a road surface with more rainfall.
The Chinese invention with the publication number of CN106042165B discloses a permeable brick manufacturing device, which comprises a material distribution mechanism, a forming mechanism and a brick taking mechanism; the brick taking mechanism comprises a front sucker machine, a conveyor belt and a rear sucker machine. Wherein the feed end of the conveyor belt extends to the center frame of the forming mechanism; the front sucker is arranged at the feed end of the conveyor belt and is used for transferring the pressed and formed water permeable bricks onto the conveyor belt from the middle frame; the rear sucker is arranged at the discharge end of the conveyor belt and used for moving the water permeable bricks out of the conveyor belt. The front sucker machine comprises a horizontal moving frame and a suction plate, the horizontal moving frame can move back and forth in the horizontal direction along the extension direction of the conveyor belt, the suction plate is provided with a plurality of suckers, the front end of the horizontal moving frame is provided with a lifting track extending in the vertical direction, and the suction plate is slidably arranged on the lifting track. When the bricks are taken, the horizontal moving frame firstly moves upwards to enable the suction plate to move to the upper part of the middle frame, then the suction plate descends on the lifting track to enable the suction disc to be in contact with the water permeable bricks, the bricks are adsorbed on the suction disc through vacuum suction, then the suction plate is controlled to ascend and the horizontal moving frame moves backwards, and when the suction plate moves to the upper part of the conveying belt, the suction plate is controlled to descend and the water permeable bricks are placed on the conveying belt.
The above prior art solutions have the following drawbacks: the brick that permeates water through inside hole, and the brick surface of permeating water is difficult to guarantee to level and smooth moreover, consequently uses vacuum suction to be difficult to adsorb the brick on the sucking disc, removes the in-process, and the fragment of brick probably breaks away from the cooperation with between the sucking disc, and the influence gets the efficiency of brick, consequently has the space of improvement yet.
Disclosure of Invention
Aiming at the defects in the prior art, one of the purposes of the invention is to provide a water permeable brick making system, which has the following effects: the centre gripping is more stable, and the brick that permeates water is difficult for dropping, guarantees to permeate water the stable taking out and the conveying of brick.
The above object of the present invention is achieved by the following technical solutions:
a brick making system for water permeable bricks comprises a material distribution mechanism, a forming mechanism and a brick taking mechanism; the material distribution system is used for conveying brick making raw materials into the forming mechanism, the forming mechanism is used for pressing and forming the raw materials, and the brick taking mechanism is used for taking the permeable bricks out of the forming mechanism; the brick taking mechanism comprises two groups of clamping components and a conveying belt, wherein the two groups of clamping components are respectively positioned at two ends of the conveying belt;
the clamping assembly comprises a rack, a clamping piece and a driving assembly for driving the clamping piece to move; the clamping piece comprises an installation support, a rotating rod, a first driving piece for driving the rotating rod to rotate and two L-shaped grabbing plates respectively positioned at two ends of the installation support; wherein, the installing support install in drive assembly, the installing support is aequilate with the brick that permeates water, the dwang sets up to two and is located respectively the both ends of installing support, the dwang with the installing support rotates to be connected, and two dwangs are kept away from the one end one-to-one ground and two of installing support snatch board fixed connection.
By adopting the technical scheme, when the water permeable brick making system is used, brick making raw materials are added into the material distribution mechanism, the brick making raw materials are conveyed to the forming mechanism through the material distribution mechanism, the brick making raw materials are pressed and formed by the forming mechanism to form the water permeable brick, and the prepared water permeable brick is taken out through the brick taking mechanism; get brick mechanism when taking out the brick that permeates water, be close to forming mechanism's the drive assembly who gets on the brick mechanism and remove the holder to the forming mechanism in, first driving piece drive rotor plate rotates, make two grab to get the board rotatory to laminating with the brick that permeates water, then remove the holder to the conveyer belt on, first driving piece drive rotor plate loosens to the holder, the brick that will permeate water is placed on the conveyer belt, convey to the brick mechanism position department of getting who keeps away from forming mechanism, then take out the conveyer belt through the brick mechanism of getting who keeps away from forming mechanism with the brick that permeates water, it is on the same with on the process of taking out, carry out the centre gripping to the brick that permeates water through using the grip block, simultaneously the grip block is the L form, make to permeate water difficult the dropping after the brick centre gripping, compare vacuum adsorption, the centre gripping is more stable, the brick that permeates water is difficult for dropping, guarantee to permeate water the stable taking out and conveying of brick.
The invention is further configured to: and a buffer block is arranged on the side wall of the grabbing plate facing to the other grabbing plate.
Through adopting above-mentioned technical scheme, the brick that permeates water is snatching and the transportation in, and the buffer block protection brick that permeates water and snatch the board, make the brick that permeates water and snatch the board not fragile.
The invention is further configured to: the driving assembly comprises a second driving piece, a linkage mechanism and a resetting piece;
the linkage mechanism comprises a rotating shaft, a first cam and a second cam which are attached to each other are coaxially rotated on the rotating shaft, a longitudinal connecting rod assembly and a transverse connecting rod assembly are installed on the rack, the first cam is abutted to the longitudinal connecting rod assembly, the second cam is abutted to the transverse connecting rod assembly, the longitudinal connecting rod assembly is connected with the clamping piece to drive the clamping piece to move in the vertical direction, and the transverse connecting rod assembly is connected with the clamping piece to drive the clamping piece to move in the conveying direction of the conveying belt.
Through adopting above-mentioned technical scheme, rotate through second driving piece drive axis of rotation, drive first cam and second cam and rotate, first cam drives the holder through vertical link assembly and removes in the vertical direction, and the second cam drives the holder through horizontal link assembly and removes in the direction of transfer of conveyer belt to realize the removal of holder.
The invention is further configured to: the longitudinal connecting rod assembly comprises a first longitudinal rod and a second longitudinal rod which are arranged on the rack, one end of the first longitudinal rod is hinged to the rack and is abutted to the first cam, the second longitudinal rod is connected to the rack in a sliding mode along the vertical direction, one end of the second longitudinal rod is hinged to the first longitudinal rod, and the other end of the second longitudinal rod is connected with the clamping piece;
the transverse connecting rod assembly comprises a first transverse rod, a second transverse rod and a transverse sliding block, the first transverse rod, the second transverse rod and the transverse sliding block are installed on the rack, one end of the first transverse rod is hinged to the rack and abutted to the second cam, the other end of the first transverse rod is hinged to the second transverse rod, one end, away from the first transverse rod, of the second transverse rod is hinged to the transverse sliding block, the transverse sliding block is connected to the rack in a sliding mode along the conveying direction of the conveying belt, and the transverse sliding block is connected with the clamping piece.
By adopting the technical scheme, when the first cam rotates, the first longitudinal rod is driven to rotate around the hinge point, and then the second longitudinal rod is driven to move in the vertical direction, so that the clamping piece moves in the vertical direction; when the second cam rotates, the first transverse rod is driven to rotate around the hinge point, and then the transverse sliding block is driven to move in the conveying direction of the conveying belt through the second transverse rod, so that the clamping piece moves in the conveying direction of the conveying belt, and the clamping piece moves.
The invention is further configured to: the return piece is a spring, one end of the spring is connected to the rack, the other end of the spring is connected to the first transverse rod, and when the clamping piece is positioned on the conveyor belt, the spring is in a pulling-up state; when the clamping piece is positioned at the position of the forming mechanism, the spring is in a natural state.
Through adopting above-mentioned technical scheme, the holder passes through drive assembly and removes to the conveyer belt on, draws the holder to forming mechanism position department through the spring, realizes the removal of holder.
The invention is further configured to: the first longitudinal rod and the first transverse rod are connected with rotating wheels in a rotating mode, and the two rotating wheels are abutted to the first cam and the second cam in a one-to-one correspondence mode.
Through adopting above-mentioned technical scheme, first longitudinal rod and first transverse bar pass through the running wheel and first cam and second cam butt for direct contact does not turn into rotational friction with sliding friction between cam and the connecting rod, reduces frictional force, reduces the wearing and tearing of cam and connecting rod.
The invention is further configured to: the driving assembly comprises a transverse driving assembly and a longitudinal driving assembly;
the clamping piece is arranged on the transverse driving assembly, and the transverse driving assembly is used for driving the clamping piece to move along the conveying direction of the conveying belt; the transverse driving assembly is mounted on the longitudinal driving assembly, and the longitudinal driving assembly is used for driving the transverse driving assembly to move in the vertical direction.
Through adopting above-mentioned technical scheme, realize the removal of holder.
The invention is further configured to: the transverse driving assembly comprises an outer frame, a mounting rod and a transverse driving piece;
the frame is type rectangle form, the installation pole along the direction of transfer of conveyer belt slide set up in the frame, the installation pole with holder fixed connection, transverse driving spare is used for the drive the installation pole slides.
Through adopting above-mentioned technical scheme, remove in the frame through transverse driving spare drive holder, realize the removal of holder along the direction of transfer of conveyer belt.
The invention is further configured to: the frame is provided with and runs through the guide bar of installing support, the installing support with the guide bar slides and is connected.
Through adopting above-mentioned technical scheme, set up the guide bar, lead to the holder, guarantee the stability that the holder slided.
The invention also aims to provide a method for manufacturing the water permeable brick, which is used for preparing the water permeable brick.
The above object of the present invention is achieved by the following technical solutions:
the method for manufacturing the water permeable brick by using the water permeable brick manufacturing system comprises the following steps:
s1, adding a brick making raw material into the material distribution mechanism, and conveying the brick making raw material to the forming mechanism through the material distribution mechanism;
s2, pressing and molding the brick making raw materials by the molding mechanism to form the water permeable brick;
s3, taking out the prepared water permeable bricks through a brick taking mechanism;
the specific steps of S3 are:
s3-1, moving the clamping piece into the forming mechanism by a driving component on the brick taking mechanism close to the forming mechanism, and clamping the permeable brick by the clamping piece;
s3-2, moving the clamping piece to the conveying belt by the driving assembly on the brick taking mechanism close to the forming mechanism, loosening the clamping piece, placing the permeable brick on the conveying belt, and conveying the permeable brick to the position of the brick taking mechanism far away from the forming mechanism;
s3-3, taking the permeable bricks out of the conveyor belt by the brick taking mechanism far away from the forming mechanism, and finishing the brick taking process.
By adopting the technical proposal, the utility model has the advantages that,
in summary, the invention includes at least one of the following beneficial technical effects:
1. the water permeable bricks are clamped by the clamping plates, and meanwhile the clamping plates are L-shaped, so that the water permeable bricks are not easy to fall off after being clamped, the clamping is more stable compared with vacuum adsorption, the water permeable bricks are not easy to fall off, and the water permeable bricks are stably taken out and conveyed;
2. the driving component is stable in driving and can drive the clamping piece to reciprocate on a preset track;
3. provides a method for manufacturing a water permeable brick.
Drawings
FIG. 1 is a schematic overall structure diagram of a first embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a brick taking mechanism according to a first embodiment of the present invention;
FIG. 3 is a schematic structural diagram of a clamping member according to a first embodiment of the invention;
FIG. 4 is a schematic overall structure diagram of a second embodiment of the present invention;
fig. 5 is a schematic structural diagram of a driving assembly according to a second embodiment of the invention.
In the figure, 1, a material distribution mechanism; 2. a molding mechanism; 3. a brick taking mechanism; 31. a clamping assembly; 32. a conveyor belt; 311. a frame; 311a, a first fixing rod; 311b, a second fixing rod; 311c, a first longitudinal rod; 311d, a second longitudinal bar; 311e, a first transverse bar; 311f, a second transverse bar; 311g, a transverse slide block; 312. a clamping member; 3121. mounting a bracket; 3122. rotating the rod; 3123. a first driving member; 3124. grabbing the plate; 3125. a buffer block; 313. a drive assembly; 3131. a linkage mechanism; 3132. a reset member; 3131a, a rotating shaft; 3131b, a first cam; 3131c, a second cam; 3131d, a running wheel; 3133. a lateral drive assembly; 3133a, an outer frame; 3133b, a mounting bar; 3133c, a transverse drive member; 3133d, a guide bar; 3134. a longitudinal drive assembly.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
The first embodiment is as follows:
referring to fig. 1, the water permeable brick making system disclosed by the invention comprises a material distribution mechanism 1, a forming mechanism 2 and a brick taking mechanism 3; the material distribution system is used for conveying brick making raw materials into the forming mechanism 2, the forming mechanism 2 is used for pressing and forming the raw materials, and the brick taking mechanism 3 is used for taking the water permeable bricks out of the forming mechanism 2. The material distribution mechanism 1 and the forming mechanism 2 are both in the prior art, and are not described herein again.
Referring to fig. 2, the brick taking mechanism 3 includes two sets of clamping assemblies 31 and a conveyor belt 32, and the two sets of clamping assemblies 31 are respectively located at two ends of the conveyor belt 32.
Referring to fig. 2 and 3, in particular, the clamping assembly 31 includes a frame 311, a clamping member 312, and a driving assembly 313 for driving the clamping member 312 to move; the clamping member 312 includes a mounting bracket 3121, a rotating lever 3122, a first driving member 3123 driving the rotating lever 3122 to rotate, and two L-shaped catching plates 3124 respectively positioned at both ends of the mounting bracket 3121; the mounting support 3121 is installed in the driving assembly 313, the mounting support 3121 is as wide as the permeable bricks, the two rotating rods 3122 are provided and are respectively located at two ends of the mounting support 3121, the rotating rods 3122 are rotatably connected with the mounting support 3121, and one end of each of the two rotating rods 3122 far away from the mounting support 3121 is fixedly connected with the two grabbing plates 3124 in a one-to-one correspondence manner. In this embodiment, the first driving member 3123 is selected to be a cylinder.
Referring to fig. 3, a buffer block 3125 is provided on a side wall of the grasping plate 3124 facing the other grasping plate 3124. The brick that permeates water is snatching and the transportation in, buffer block 3125 protection brick and snatch board 3124 that permeate water, make the brick that permeates water with snatch board 3124 not fragile.
Referring to fig. 2, the driving assembly 313 includes a second driving element, a linkage 3131 and a reset element 3132; the linkage 3131 includes a rotation shaft 3131a, a first cam 3131b and a second cam 3131c attached to each other are coaxially rotated on the rotation shaft 3131a, a longitudinal link assembly and a transverse link assembly are mounted on the frame 311, the first cam 3131b abuts against the longitudinal link assembly, the second cam 3131c abuts against the transverse link assembly, the longitudinal link assembly is connected to the clamp 312 to drive the clamp to move in the vertical direction, and the transverse link assembly is connected to the clamp 312 to drive the clamp 312 to move in the conveying direction of the conveyor belt 32. The rotation shaft 3131a is driven by the second driving member to rotate, which drives the first cam 3131b and the second cam 3131c to rotate, the first cam 3131b drives the clamping member 312 to move in the vertical direction through the longitudinal connecting rod assembly, and the second cam 3131c drives the clamping member 312 to move in the conveying direction of the conveyor belt 32 through the transverse connecting rod assembly, so that the movement of the clamping member 312 is realized. In this embodiment, the second drive member is selected to be an electric motor.
With continued reference to fig. 2, the longitudinal link assembly includes a first longitudinal rod 311c and a second longitudinal rod 311d mounted on the frame 311, one end of the first longitudinal rod 311c is hinged to the frame 311 and abuts against the first cam 3131b, the second longitudinal rod 311d is slidably connected to the frame 311 along the vertical direction, one end of the second longitudinal rod 311d is hinged to the first longitudinal rod 311c, and the other end of the second longitudinal rod 311d is connected to the clamping member 312; the transverse link assembly comprises a first transverse rod 311e, a second transverse rod 311f and a transverse sliding block 311g which are installed on the rack 311, one end of the first transverse rod 311e is hinged to the rack 311 and is abutted to the second cam 3131c, the other end of the first transverse rod 311e is hinged to the second transverse rod 311f, one end, far away from the first transverse rod 311e, of the second transverse rod 311f is hinged to the transverse sliding block 311g, the transverse sliding block 311g is connected to the rack 311 in a sliding mode along the conveying direction of the conveyor belt 32, and the transverse sliding block 311g is connected with the clamping piece 312. In the illustrated embodiment, the frame 311 is mounted with a first fixing rod 311a and a second fixing rod 311b, the first fixing rod 311a is fixedly connected to the frame 311, the second fixing rod 311b is fixedly connected to the first fixing rod 311a, the first longitudinal rod 311c is hinged to the first fixing rod 311a, and the first transverse rod 311e is hinged to the second fixing rod 311 b.
When the first cam 3131b rotates, the first longitudinal rod 311c is driven to rotate around the hinge point, and then the second longitudinal rod 311d is driven to move in the vertical direction, so that the clamping member 312 moves in the vertical direction; when the second cam 3131c rotates, the first transverse rod 311e is driven to rotate around the hinge point, and then the second transverse rod 311f drives the transverse slider 311g to move in the conveying direction of the conveyor belt 32, so that the clamping member 312 moves in the conveying direction of the conveyor belt 32, and the clamping member 312 moves.
In this embodiment, the reset element 3132 is a spring, one end of which is connected to the frame 311, and the other end of which is connected to the first transverse bar 311e, and the spring is in a pulled-up state when the clamping element 312 is located on the conveyor belt 32; when the clamp 312 is in the molding mechanism 2 position, the spring is in a natural state. The gripper 312 is moved onto the conveyor belt 32 by the drive assembly 313, and the movement of the gripper 312 is achieved by the spring pulling the gripper 312 to the molding mechanism 2 position.
With reference to fig. 2, the first longitudinal bar 311c and the first transverse bar 311e are rotatably connected to rotating wheels 3131d, and the two rotating wheels 3131d are in contact with the first cam 3131b and the second cam 3131c in a one-to-one correspondence manner. For the sake of brief description, the first cam 3131b and the second cam 3131c are referred to as cams, the links refer to the first longitudinal bar 311c and the first transverse bar 311e, the first longitudinal bar 311c and the first transverse bar 311e are abutted with the first cam 3131b and the second cam 3131c by the rotating wheel 3131d such that the cams are not in direct contact with the links, i.e., the cams are in contact with the rotating wheel 3131d, and the rotating wheel 3131d moves by the cam driving the rotating wheel 3131d, and the link is moved by the rotating wheel 3131 d. The sliding friction is converted into the rotating friction, so that the friction force is reduced, and the abrasion of the cam and the connecting rod is reduced.
Example two:
the difference between this embodiment and the first embodiment is:
referring to fig. 4 and 5, the driving assembly 313 includes a transverse driving assembly 3133 and a longitudinal driving assembly 3134; the clamping member 312 is mounted on a transverse driving assembly 3133, and the transverse driving assembly 3133 is configured to drive the clamping member 312 to move along the conveying direction of the conveyor belt 32; the transverse driving component 3133 is mounted on the longitudinal driving component 3134, and the longitudinal driving component 3134 is used for driving the transverse driving component 3133 to move in the vertical direction. Thereby effecting movement of the clamp 312.
Referring specifically to fig. 5, lateral driving assembly 3133 comprises an outer frame 3133a, a mounting rod 3133b, and a lateral driving element 3133 c; the outer frame 3133a is rectangular, the mounting rod 3133b is slidably disposed in the outer frame 3133a along the conveying direction of the conveyor belt 32, the mounting rod 3133b is fixedly connected to the clamping element 312, and the transverse driving element 3133c is used to drive the mounting rod 3133b to slidably move. The movement of the gripper 312 in the conveying direction of the conveyor belt 32 is achieved by the transverse drive 3133c driving the gripper 312 to move within the outer frame 3133 a. In this embodiment, the transverse driving element 3133c may be a push rod motor, an air cylinder, or an electric cylinder; the longitudinal driving unit 3134 may be selected as two air cylinders or two hydraulic cylinders respectively installed at both sides of the outer frame 3133 a.
With continued reference to fig. 5, outer frame 3133a is provided with a guide rod 3133d extending through mounting bracket 3121, and mounting bracket 3121 is slidably coupled to guide rod 3133 d. By providing the guide rod 3133d, the clamping member 312 is guided, and the stability of the sliding of the clamping member 312 is ensured.
Example three:
the invention also aims to provide a method for manufacturing the water permeable brick, which is used for preparing the water permeable brick.
The method for manufacturing the water permeable brick by using the water permeable brick manufacturing system comprises the following steps:
s1, adding the brick making raw material into the material distribution mechanism 1, and conveying the brick making raw material to the forming mechanism 2 through the material distribution mechanism 1;
s2, pressing and molding the brick making raw materials by the molding mechanism 2 to form the water permeable brick;
s3, taking out the prepared water permeable bricks through the brick taking mechanism 3;
the specific steps of S3 are:
s3-1, moving the clamping piece 312 into the forming mechanism 2 by the driving component 313 on the brick taking mechanism 3 close to the forming mechanism 2, and clamping the water permeable brick by the clamping piece 312;
s3-2, the driving component 313 on the brick taking mechanism 3 close to the forming mechanism 2 moves the clamping piece 312 to the conveyor belt 32, the clamping piece 312 is loosened, and the permeable brick is placed on the conveyor belt 32 and conveyed to the position of the brick taking mechanism 3 far away from the forming mechanism 2;
s3-3, taking the permeable bricks out of the conveyor belt 32 by the brick taking mechanism 3 far away from the forming mechanism 2, and finishing the brick taking process.
The implementation principle of the invention is as follows:
when the permeable brick making system is used, brick making raw materials are added into the material distribution mechanism 1, the brick making raw materials are conveyed to the forming mechanism 2 through the material distribution mechanism 1, the brick making raw materials are pressed and formed by the forming mechanism 2 to form a permeable brick, and the prepared permeable brick is taken out through the brick taking mechanism 3; when the brick taking mechanism 3 takes out the water permeable bricks, the driving component 313 on the brick taking mechanism 3 close to the forming mechanism 2 moves the clamping piece 312 into the forming mechanism 2, the first driving piece 3123 drives the rotating plates to rotate, so that the two grabbing plates 3124 rotate to be attached to the water permeable bricks, then the clamping member 312 is moved to the conveyor belt 32, the first driving member 3123 drives the rotating plate to loosen the clamping member 312, the water permeable bricks are placed on the conveyor belt 32, and are conveyed to the brick taking mechanism 3 which is far away from the forming mechanism 2, then the permeable bricks are taken out of the conveyor belt 32 by the brick taking mechanism 3 far away from the forming mechanism 2, the permeable bricks are clamped by the clamping plates in the same taking process, simultaneously the grip block is L form for be difficult for dropping behind the brick centre gripping of permeating water, compare vacuum adsorption, the centre gripping is more stable, and the brick that permeates water is difficult for dropping, guarantees to permeate water the stable taking out and the conveying of brick.
The embodiments of the present invention are preferred embodiments of the present invention, and the scope of the present invention is not limited by these embodiments, so: all equivalent changes made according to the structure, shape and principle of the invention are covered by the protection scope of the invention.