CN113664502A - Automatic rubber plug pulling device for pipe orifice of air-conditioning compressor and application of automatic rubber plug pulling device - Google Patents
Automatic rubber plug pulling device for pipe orifice of air-conditioning compressor and application of automatic rubber plug pulling device Download PDFInfo
- Publication number
- CN113664502A CN113664502A CN202111043145.6A CN202111043145A CN113664502A CN 113664502 A CN113664502 A CN 113664502A CN 202111043145 A CN202111043145 A CN 202111043145A CN 113664502 A CN113664502 A CN 113664502A
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- Prior art keywords
- rubber plug
- compressor
- clamping jaw
- clamp
- pipe orifice
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- 238000004378 air conditioning Methods 0.000 title description 3
- 239000000463 material Substances 0.000 claims abstract description 48
- 238000001514 detection method Methods 0.000 claims abstract description 24
- 238000003825 pressing Methods 0.000 claims abstract description 23
- 230000005622 photoelectricity Effects 0.000 claims abstract description 7
- 239000007788 liquid Substances 0.000 claims description 15
- 238000003860 storage Methods 0.000 claims description 15
- 238000011084 recovery Methods 0.000 claims description 6
- 239000000284 extract Substances 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 238000000034 method Methods 0.000 description 8
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000003340 mental effect Effects 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
Abstract
The invention discloses an automatic rubber plug pulling device for a pipe orifice of an air conditioner compressor and application thereof, wherein the device comprises a clamp flange, a clamp bracket, a material clamping cylinder, a rubber plug clamping jaw, a material pressing cylinder and a detection photoelectric sensor, wherein one end of the clamp flange is fixed with a robot shaft, and the other end of the clamp flange is connected with the clamp bracket; the fixture support is provided with a plurality of branches, and each branch is connected with a fixture which consists of a material clamping cylinder, a rubber plug clamping jaw, a material pressing cylinder and a detection photoelectricity. The adjustable integrated noise reduction type compressor base has the advantages that the compressor rubber plug is fully automatically pulled out during air conditioner production, the labor intensity of workers is reduced, the quality hidden danger of the wrong sequence of the rubber plugs at the pipe orifice of the compressor is eliminated, the rubber plug pulling production efficiency is improved, and the like.
Description
Technical Field
The invention relates to the technical field of rubber plug pulling of a pipe orifice of an air conditioner compressor, in particular to an automatic rubber plug pulling device of the pipe orifice of the air conditioner compressor and application thereof.
Background
An air conditioner external unit compressor belongs to a core part of an air conditioner, and the quality of the compressor directly influences the overall performance of the air conditioner. In order to ensure that the quality of the compressor is controlled, the compressor can be plugged by rubber stoppers for the air exhaust port of the compressor and the pipe orifice of the liquid storage tank after production and manufacture are finished, and foreign matters are prevented from falling into the pipe orifice in the transferring and warehousing processes of the compressor. After the compressor is on line in the production process of the air conditioner, the air outlet of the compressor and the rubber plug at the pipe opening of the liquid storage tank need to be pulled out, and then the pipe distribution operation of the post-process can be carried out. And the rubber plug of the air outlet of the compressor must be pulled out firstly, and then the rubber plug of the pipe opening of the liquid storage tank of the compressor must be pulled out, otherwise, the refrigerating oil of the compressor is easy to be sprayed out from the pipe opening of the liquid storage tank to influence the performance of the compressor. At present, in the production and assembly process of the air conditioner, personnel are arranged to manually pull out the rubber plug of the pipe orifice of the compressor. According to the production efficiency of the existing air conditioner, 5000 times of manual rubber plug pulling are needed each shift, the labor intensity of workers is high, the rubber plug pulling efficiency is low, and the problem of wrong pulling sequence of the air outlet of the compressor and the rubber plug at the pipe orifice of the liquid storage tank is easily caused by fatigue of the workers in the production process or the workers on duty.
Disclosure of Invention
The invention provides an automatic rubber plug pulling device for a pipe orifice of an air conditioner compressor and application thereof, which solve one or more problems in the prior art.
The technical scheme adopted by the invention for solving the technical problems is as follows: an automatic rubber plug pulling device for a pipe orifice of an air conditioner compressor comprises a clamp flange, a clamp support, a material clamping cylinder, a rubber plug clamping jaw, a material pressing cylinder and a detection photoelectric device, wherein one end of the clamp flange is fixed with a robot shaft, and the other end of the clamp flange is connected with the clamp support; the fixture support is provided with a plurality of branches, and each branch is connected with a fixture which consists of a material clamping cylinder, a rubber plug clamping jaw, a material pressing cylinder and a detection photoelectricity.
As a further improvement of the invention: the material pressing cylinder is fixed at the top end of the branch and is connected with the rubber plug clamping jaw at the bottom of the branch; one side of the rubber plug clamping jaw is connected with a material clamping cylinder; and the other side is provided with the detection photoelectricity.
As a further improvement of the invention: the fixture support has 4 branches, the fixture support is "cross" structure.
As a further improvement of the invention: the clamp flange is positioned in the middle of the clamp bracket.
The utility model provides an automatic application of pulling plug device of air condition compressor mouth of pipe, the automatic plug device of pulling plug of air condition compressor mouth of pipe pulls the rubber buffer and includes following step:
(1) the clamp support moves to the position right above the exhaust port of the compressor, and the material clamping cylinder controls the rubber plug clamping jaws to open towards two sides;
(2) the clamp support and the rubber plug clamping jaw move downwards to aim at the side surface of the rubber plug at the exhaust port of the compressor, the material clamping cylinder and the material pressing cylinder move simultaneously, and the rubber plug clamping jaw clamps the side surface of the rubber plug at the exhaust port of the compressor;
(3) the fixture bracket drives the whole fixture to move upwards integrally and simultaneously extracts the rubber plug at the air outlet of the compressor;
(4) after the rubber plug at the air outlet of the compressor is pulled out, the rubber plug clamping jaw is detected by the photoelectric detection;
if the photoelectric detection detects that the rubber plug clamping jaw is provided with a rubber plug, the clamp bracket rotates by 90 degrees and moves to the pipe orifice of the compressor liquid storage tank to pull out the rubber plug at the pipe orifice of the compressor liquid storage tank;
(5) the clamp moves to a rubber plug recovery point, the material pressing cylinder and the material clamping cylinder operate to simultaneously loosen the rubber plug clamping jaw and the material pressing rod, the rubber plug falls into the rubber plug recovery tooling box, and the photoelectric detection detects the rubber plug clamping jaw;
if the photoelectric detection detects that no rubber plug is arranged on the rubber plug clamping jaw, the clamp stops moving.
Compared with the prior art, the invention has the beneficial effects that:
the automatic rubber plug pulling device for the pipe orifice of the air conditioner compressor and the application thereof have the advantages of realizing full-automatic pulling of the rubber plug of the compressor during air conditioner production, reducing the labor intensity of workers, eliminating the hidden quality trouble of wrong sequence of the rubber plugs at the pipe orifice of the compressor, improving the production efficiency of rubber plug pulling and the like.
Drawings
Fig. 1 is a schematic view of the overall structure of the invention.
Detailed Description
The invention will now be further described with reference to the accompanying description and examples:
referring to fig. 1, the automatic rubber plug pulling device for the pipe orifice of the air-conditioning compressor comprises a clamp flange 1, a clamp support 2, a material clamping cylinder 3, a rubber plug clamping jaw 4, a material pressing cylinder 5 and a detection photoelectric device, wherein one end of the clamp flange 1 is fixed with a robot shaft, and the other end of the clamp flange is connected with the clamp support 2; the fixture support 2 is provided with a plurality of branches 21, and each branch 21 is connected with a fixture which is composed of a material clamping cylinder 3, a rubber plug clamping jaw 4, a material pressing cylinder 5 and a detection photoelectric device.
The material pressing cylinder 5 is fixed at the top end of the branch 21 and connected with the rubber plug clamping jaw 4 positioned at the bottom of the branch 21; one side of the rubber plug clamping jaw is connected with a clamping cylinder 3; and the other side is provided with the detection photoelectricity.
The clamp bracket 2 has 4 branches 21 in a cross-shaped structure. .
The clamp flange 1 is positioned in the middle of the clamp bracket 2.
When the fixture starts to pull out the compressor vent rubber plug, the fixture support 2 moves right above the compressor vent, the material clamping cylinder 3 moves to open the rubber plug clamping jaw 4 towards two sides, the fixture support 2 and the rubber plug clamping jaw 4 move downwards to aim at the side surface of the compressor vent rubber plug, the material clamping cylinder 3 and the material pressing cylinder 5 move simultaneously, the rubber plug clamping jaw 4 clamps the side surface of the compressor vent rubber plug, and the fixture support 2 drives the whole fixture to move upwards integrally and simultaneously pull out the compressor vent rubber plug; after the compressor gas vent rubber buffer was extracted, photoelectric detection if detect there is the rubber buffer on the plug clamping jaw 4, then 2 rotatory 90 degrees of anchor clamps support move to the compressor liquid storage pot mouth of pipe and extract the compressor liquid storage pot mouth of pipe plug, afterwards anchor clamps move to the rubber buffer and retrieve the point location, press material cylinder 5 with press material cylinder 3 to move simultaneously, plug clamping jaw 4 with press the material pole to loosen simultaneously, the rubber buffer falls into the plug and retrieves the frock box. And if the photoelectric detection detects that no rubber plug is arranged on the rubber plug clamping jaw, the clamp stops moving.
The implementation case is as follows:
the equipment is assembled by six parts, namely a clamp flange, a clamp bracket, a material clamping cylinder, a rubber plug clamping jaw, a material pressing cylinder, a detection photoelectric part and the like.
Whole anchor clamps are fixed by anchor clamps flange and robot pivot, and 360 degrees clockwise rotations of robot pivot can drive 360 degrees clockwise rotations of whole anchor clamps.
The other end of the clamp flange is fixed with the clamp support, the clamp flange rotates clockwise by 360 degrees along with the rotating shaft of the robot, and the four branches of the clamp support can also rotate clockwise by 360 degrees. According to the efficiency of pulling 2 pipe orifice rubber plugs of each compressor and the rhythm of the main line of the air conditioner production line, the four branches of the clamp support rotate by one step according to 90 degrees.
When the rubber plug at the air outlet of the compressor is pulled out, the clamp support moves to the position right above the air outlet of the compressor, the material clamping cylinder acts, and the rubber plug clamping jaws open towards two sides. The clamp bracket and the rubber plug clamping jaw move downwards to aim at the side surface of the rubber plug at the air outlet of the compressor. The material clamping cylinder and the material pressing cylinder act simultaneously, the rubber plug clamping jaw clamps the side surface of the compressor exhaust port rubber plug, the material pressing rod presses the top of the compressor exhaust port rubber plug, and the fixture support drives the whole fixture to move upwards integrally and simultaneously extract the compressor exhaust port rubber plug. The rubber plug of the air outlet of the compressor pulled out at the moment is stressed at three points and is stressed evenly, and the rubber plug cannot fall into the whole machine due to the uneven deformation process of stress.
After the compressor air vent rubber plug is pulled out, if the photoelectric detection detects that the rubber plug clamping jaw is provided with the rubber plug, the clamp support rotates by 90 degrees, and the clamp support moves to the pipe orifice of the compressor liquid storage tank to pull out the rubber plug at the pipe orifice of the compressor liquid storage tank according to the process of pulling out the compressor air vent rubber plug. Then the clamp moves to the recovery point position of the rubber plug, the material pressing cylinder and the material clamping cylinder act simultaneously, the rubber plug clamping jaw and the material pressing rod are loosened simultaneously, and the rubber plug falls into the rubber plug recovery tooling box. If the photoelectric detection detects that no rubber plug is arranged on the rubber plug clamping jaw, the clamp stops moving, the whole machine flows into a post process along with the line body, and post-process workers perform post-process on the whole machine, so that the phenomenon that the clamp pulls out the rubber plug at the pipe orifice of the liquid storage tank of the compressor and violates the sequence requirement of pulling out the rubber plug at the pipe orifice of the liquid storage tank after pulling out the exhaust port of the compressor firstly is avoided.
The main functions of the invention are as follows: the automatic rubber plug pulling device for the pipe orifice of the air conditioner compressor and the application thereof have the advantages of realizing full-automatic pulling of the rubber plug of the compressor during air conditioner production, reducing the labor intensity of workers, eliminating the hidden quality trouble of wrong sequence of the rubber plugs at the pipe orifice of the compressor, improving the production efficiency of rubber plug pulling and the like.
In summary, after reading the present disclosure, those skilled in the art can make various other corresponding changes without creative mental labor according to the technical solutions and concepts of the present disclosure, and all of them are within the protection scope of the present disclosure.
Claims (6)
1. The utility model provides an automatic plug device of pulling out of air condition compressor mouth of pipe which characterized in that: the device comprises a clamp flange, a clamp bracket, a material clamping cylinder, a rubber plug clamping jaw, a material pressing cylinder and detection photoelectricity, wherein one end of the clamp flange is fixed with a robot shaft, and the other end of the clamp flange is connected with the clamp bracket; the fixture support is provided with a plurality of branches, and each branch is connected with a fixture consisting of a material clamping cylinder, a rubber plug clamping jaw, a material pressing cylinder and a detection photoelectricity.
2. The automatic rubber plug pulling device for the pipe orifice of the air conditioner compressor according to claim 1, is characterized in that: the material pressing cylinder is fixed at the top end of the branch and connected with the rubber plug clamping jaw positioned at the bottom of the branch.
3. The automatic rubber plug pulling device for the pipe orifice of the air conditioner compressor according to claim 2, is characterized in that: and one side of the rubber plug clamping jaw is connected with a material clamping cylinder, and the other side of the rubber plug clamping jaw is provided with the detection photoelectricity.
4. The automatic rubber plug pulling device for the pipe orifice of the air conditioner compressor according to claim 1, is characterized in that: the fixture support is provided with 4 branches and is of a cross structure.
5. The automatic rubber plug pulling device for the pipe orifice of the air conditioner compressor according to claim 1, is characterized in that: the clamp flange is positioned in the middle of the clamp bracket.
6. The application of the automatic rubber plug pulling device for the air conditioner compressor pipe orifice according to any one of claims 1 to 5 is characterized in that: the automatic rubber plug pulling device for the pipe orifice of the air conditioner compressor comprises the following steps:
(1) the clamp support moves to the position right above the exhaust port of the compressor, and the material clamping cylinder controls the rubber plug clamping jaws to open towards two sides;
(2) the clamp support and the rubber plug clamping jaw move downwards to aim at the side surface of the rubber plug at the exhaust port of the compressor, the material clamping cylinder and the material pressing cylinder move simultaneously, and the rubber plug clamping jaw clamps the side surface of the rubber plug at the exhaust port of the compressor;
(3) the fixture bracket drives the whole fixture to move upwards integrally and simultaneously extracts the rubber plug at the air outlet of the compressor;
(4) after the rubber plug at the air outlet of the compressor is pulled out, the rubber plug clamping jaw is detected by the photoelectric detection;
if the photoelectric detection detects that the rubber plug clamping jaw is provided with a rubber plug, the clamp bracket rotates by 90 degrees and moves to the pipe orifice of the compressor liquid storage tank to pull out the rubber plug at the pipe orifice of the compressor liquid storage tank;
(5) the clamp moves to a rubber plug recovery point, the material pressing cylinder and the material clamping cylinder operate to simultaneously loosen the rubber plug clamping jaw and the material pressing rod, the rubber plug falls into the rubber plug recovery tooling box, and the photoelectric detection detects the rubber plug clamping jaw;
if the photoelectric detection detects that no rubber plug is arranged on the rubber plug clamping jaw, the clamp stops moving.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111043145.6A CN113664502A (en) | 2021-09-07 | 2021-09-07 | Automatic rubber plug pulling device for pipe orifice of air-conditioning compressor and application of automatic rubber plug pulling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111043145.6A CN113664502A (en) | 2021-09-07 | 2021-09-07 | Automatic rubber plug pulling device for pipe orifice of air-conditioning compressor and application of automatic rubber plug pulling device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113664502A true CN113664502A (en) | 2021-11-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111043145.6A Pending CN113664502A (en) | 2021-09-07 | 2021-09-07 | Automatic rubber plug pulling device for pipe orifice of air-conditioning compressor and application of automatic rubber plug pulling device |
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| Country | Link |
|---|---|
| CN (1) | CN113664502A (en) |
Citations (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB607634A (en) * | 1946-02-06 | 1948-09-02 | William Cadney | A machine for tightening or slackening a tapered or screwed plug or stopper on a bottle, container or similar article |
| KR19990006529U (en) * | 1997-07-28 | 1999-02-25 | 양재신 | Automotive body panel welding device with cylinder with integrated clamping motion sensor |
| CN105936023A (en) * | 2016-06-02 | 2016-09-14 | 美的集团武汉制冷设备有限公司 | Intelligent rubber plug removing device |
| CN205888506U (en) * | 2016-06-29 | 2017-01-18 | 上海明匠智能系统有限公司 | A device for pulling out plug |
| CN106737644A (en) * | 2017-03-16 | 2017-05-31 | 苏州经贸职业技术学院 | A kind of arm hanging type loom rotation yarn grabbing mechanism |
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| CN208613911U (en) * | 2018-08-07 | 2019-03-19 | 绍兴职业技术学院 | A kind of automated exchanged cutter positioning reaming device of piston |
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| CN110480313A (en) * | 2019-08-12 | 2019-11-22 | 苏州大学 | One kind pulling out large-scale compressor plug fixture |
| CN211136192U (en) * | 2019-09-24 | 2020-07-31 | 天新福（北京）医疗器材股份有限公司 | Pneumatic tube drawing bench |
| CN112338955A (en) * | 2020-11-16 | 2021-02-09 | 宁波奉化腾菲工艺品厂 | Multi-clamping-jaw automatic switching system for mechanical arm |
| CN213136598U (en) * | 2020-07-22 | 2021-05-07 | 安徽康珂金属科技有限公司 | Engine piston pulling device |
| CN213197585U (en) * | 2020-10-13 | 2021-05-14 | 无锡英吉曼自动化科技有限公司 | Multistation clamping jaw transport mechanism |
| CN213439406U (en) * | 2020-10-20 | 2021-06-15 | 珠海格力智能装备有限公司 | Clamp apparatus |
| CN215588377U (en) * | 2021-09-07 | 2022-01-21 | 格力电器（武汉）有限公司 | Automatic rubber plug pulling device for pipe orifice of air conditioner compressor |
-
2021
- 2021-09-07 CN CN202111043145.6A patent/CN113664502A/en active Pending
Patent Citations (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB607634A (en) * | 1946-02-06 | 1948-09-02 | William Cadney | A machine for tightening or slackening a tapered or screwed plug or stopper on a bottle, container or similar article |
| KR19990006529U (en) * | 1997-07-28 | 1999-02-25 | 양재신 | Automotive body panel welding device with cylinder with integrated clamping motion sensor |
| CN105936023A (en) * | 2016-06-02 | 2016-09-14 | 美的集团武汉制冷设备有限公司 | Intelligent rubber plug removing device |
| CN205888506U (en) * | 2016-06-29 | 2017-01-18 | 上海明匠智能系统有限公司 | A device for pulling out plug |
| CN106737644A (en) * | 2017-03-16 | 2017-05-31 | 苏州经贸职业技术学院 | A kind of arm hanging type loom rotation yarn grabbing mechanism |
| CN107053138A (en) * | 2017-03-31 | 2017-08-18 | 苏州御北辰精工科技有限公司 | A kind of manipulator collaborative device that detection is plugged for liquid crystal display |
| CN207977409U (en) * | 2017-12-21 | 2018-10-16 | 深圳市力德科技有限公司 | A kind of stubborn rubber plug mechanism of novel battery |
| CN110091149A (en) * | 2018-01-27 | 2019-08-06 | 鸿富锦精密电子（成都）有限公司 | Pull out rubber plug device |
| CN208613911U (en) * | 2018-08-07 | 2019-03-19 | 绍兴职业技术学院 | A kind of automated exchanged cutter positioning reaming device of piston |
| CN110480313A (en) * | 2019-08-12 | 2019-11-22 | 苏州大学 | One kind pulling out large-scale compressor plug fixture |
| CN211136192U (en) * | 2019-09-24 | 2020-07-31 | 天新福（北京）医疗器材股份有限公司 | Pneumatic tube drawing bench |
| CN213136598U (en) * | 2020-07-22 | 2021-05-07 | 安徽康珂金属科技有限公司 | Engine piston pulling device |
| CN213197585U (en) * | 2020-10-13 | 2021-05-14 | 无锡英吉曼自动化科技有限公司 | Multistation clamping jaw transport mechanism |
| CN213439406U (en) * | 2020-10-20 | 2021-06-15 | 珠海格力智能装备有限公司 | Clamp apparatus |
| CN112338955A (en) * | 2020-11-16 | 2021-02-09 | 宁波奉化腾菲工艺品厂 | Multi-clamping-jaw automatic switching system for mechanical arm |
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