CN113663929A - Automatic machining part automatic machining sorting equipment and method thereof - Google Patents
Automatic machining part automatic machining sorting equipment and method thereof Download PDFInfo
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- CN113663929A CN113663929A CN202111119348.9A CN202111119348A CN113663929A CN 113663929 A CN113663929 A CN 113663929A CN 202111119348 A CN202111119348 A CN 202111119348A CN 113663929 A CN113663929 A CN 113663929A
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- 238000003754 machining Methods 0.000 title claims abstract description 46
- 238000000034 method Methods 0.000 title claims abstract description 11
- 238000001514 detection method Methods 0.000 claims abstract description 55
- 230000005540 biological transmission Effects 0.000 claims abstract description 34
- 238000003860 storage Methods 0.000 claims description 12
- 238000007689 inspection Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
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Abstract
The invention belongs to the technical field of machining, and particularly relates to automatic machining part automatic machining sorting equipment and a method thereof, wherein the automatic machining part automatic machining sorting equipment comprises automatic sorting equipment, the automatic sorting equipment consists of a conveying structure, a detection structure and a blanking structure, the blanking structure is arranged at the right end of the conveying structure, and parts are conveyed to the blanking structure through the conveying structure; the automatic part sorting device comprises a conveying structure, a detection structure is arranged at the middle end of the conveying structure, parts are detected through the detection structure, the conveying structure comprises four groups of conveying support plates, a rotating shaft is rotatably connected between the two groups of conveying support plates through a bearing, rollers are fixedly mounted on the rotating shaft, the two groups of rollers are in transmission connection through a transmission belt, and a first driving assembly is mounted on the conveying support plate on the left side.
Description
Technical Field
The invention relates to the technical field of machining, in particular to automatic machining part automatic machining sorting equipment and a method thereof.
Background
Machining refers to a process of changing the external dimensions or properties of a workpiece by a mechanical device, and is divided into cutting and pressing according to the difference in machining modes, while parts are assembled into a single part of the machine.
The existing sorting mode is generally to judge each part through manual work so as to finish sorting, so that the efficiency is reduced, the labor intensity is also improved, and therefore, an automatic machining part automatic processing sorting device and a method thereof are provided.
Disclosure of Invention
The present invention has been made in view of the above and/or other problems occurring in the prior art in an automatic machining part sorting apparatus and method thereof.
Therefore, an object of the present invention is to provide an automatic machining and sorting apparatus for automatically machining parts and a method thereof, which can solve the above-mentioned problems.
To solve the above technical problem, according to an aspect of the present invention, the present invention provides the following technical solutions:
the automatic machining part automatic processing and sorting equipment comprises automatic sorting equipment, wherein the automatic sorting equipment consists of a conveying structure, a detection structure and a blanking structure, the right end of the conveying structure is provided with the blanking structure, and parts are conveyed to the blanking structure through the conveying structure;
the middle end of the conveying structure is provided with a detection structure, and the parts are detected through the detection structure.
As a preferred embodiment of the automatic machining part automatic processing and sorting apparatus according to the present invention, wherein: conveying structure includes four group's transmission backup pads, and is two sets of rotate through the bearing between the transmission backup pad and connect the pivot, fixed mounting cylinder in the pivot is two sets of connect through the transmission band transmission between the cylinder, the left side install a drive assembly in the transmission backup pad, and a drive assembly's output is connected with the left side pivot.
As a preferred embodiment of the automatic machining part automatic processing and sorting apparatus according to the present invention, wherein: the first driving assembly comprises a first box body, the first box body is fixedly installed on the left transmission supporting plate, a first servo motor is installed on the inner wall of the first box body, and an output shaft of the first servo motor is fixedly connected with the left side through a bearing.
As a preferred embodiment of the automatic machining part automatic processing and sorting apparatus according to the present invention, wherein: the detection structure comprises a support, a conveying structure is arranged on the inner side of the support, and a detection system is arranged on the support.
As a preferred embodiment of the automatic machining part automatic processing and sorting apparatus according to the present invention, wherein: the detection system comprises an acquisition module, the acquisition module is connected with a comparison module, the comparison module is connected with a storage module, the comparison module is connected with a processor, the processor is connected with a control module, and the control module is connected with a blanking structure.
As a preferred embodiment of the automatic machining part automatic processing and sorting apparatus according to the present invention, wherein: the acquisition module comprises inside detection module and outside detection module, inside detection module with outside detection module establishes on the top inner wall of support.
As a preferred embodiment of the automatic machining part automatic processing and sorting apparatus according to the present invention, wherein: the blanking structure comprises two groups of blanking long supporting plates, two groups of blanking short supporting plates and two groups of screws, the screws are rotatably connected between the two groups of blanking long supporting plates through bearings, and the screws are rotatably connected between the two groups of blanking short supporting plates through bearings;
the two ends of the screw are both in threaded connection with nuts, the nuts are fixedly arranged on sliding blocks, the sliding blocks are fixedly arranged at the two ends of the bottom of the blanking sliding plate, and the included angle between the blanking sliding plate and the conveying structure is 30-60 degrees;
a second driving assembly is mounted on the blanking long supporting plate, and the output end of the second driving assembly is connected with the left screw;
the two groups of screw rods are connected through a transmission component.
As a preferred embodiment of the automatic machining part automatic processing and sorting apparatus according to the present invention, wherein: the second driving assembly comprises a second box body, the second box body is fixedly installed on the blanking long supporting plate, a second servo motor is installed on the inner wall of the second box body, and an output shaft of the second servo motor is fixedly connected with the left screw rod through a bearing.
As a preferred embodiment of the automatic machining part automatic processing and sorting apparatus according to the present invention, wherein: the transmission assembly comprises belt pulleys, the inner walls of the belt pulleys are fixedly provided with screw rods, and the two groups of belt pulleys are connected through belt transmission.
An automatic machining part automatic machining and sorting method comprises the following specific steps:
s1, the rotating shaft drives the roller to rotate through the first servo motor, the rotating roller drives the transmission belt to rotate, when the transmission belt rotates, the parts are sequentially placed on the transmission belt through the mechanical arm, and a certain distance is reserved between each group of parts;
s2, when a part is put on the transmission belt, the transmission belt drives the part to move, when the moved part passes through the detection structure, the external detection module collects the appearance of the part, and the internal detection module detects the internal structure of the part, so as to judge whether the internal structure of the part meets the standard, when the appearance of the part is collected through the external detection module, the external detection module transmits the collected data to the comparison module, when the comparison module receives the data, the comparison module compares the received data with the data stored in the storage module, so as to judge whether the received data is consistent with the data stored in the storage module, if the part does not meet the standard, otherwise, the part appearance meets the standard;
s3, when the comparison module compares the data, the comparison module transmits the compared data to the processor, meanwhile, the internal detection module transmits the detected data to the processor, and when the processor receives the data, the processor controls the control module according to the received data, so that the control module controls the blanking structure;
s4, when the shape of the part and the inside of the part meet the standard, the control module will control the second servo motor, thereby the screw rod is rotated by the second servo motor, the rotated screw rod can move the blanking sliding plates through the nuts until one group of blanking sliding plates are positioned at one side of the conveying structure, thereby the parts meeting the standard are sent into the corresponding blanking sliding plate through the conveying structure, when the appearance or the inside of the parts do not meet the standard, the control module can control the second servo motor, thereby the screw rod is rotated reversely by the second servo motor, the screw rod which rotates reversely can make the blanking sliding plate move reversely by the nut until the other group of blanking sliding plates are positioned at one side of the conveying structure, therefore, parts which do not meet the standard are sent into the corresponding blanking sliding plates through the conveying structure, and the parts can be automatically sorted.
Compared with the prior art:
carry the part through transport structure, simultaneously, detect the part of carrying through detecting the structure, detect the back, the part after the rethread blanking structure detects separately the unloading to reach and carry out automatic letter sorting to the part, through carrying out automatic letter sorting to the part, not only can improve letter sorting efficiency, still can reduce intensity of labour and reduction labour cost.
Drawings
FIG. 1 is a schematic front view of the structure of the present invention;
FIG. 2 is an enlarged view of the structure at A in FIG. 1 according to the present invention;
FIG. 3 is a schematic top view of the structure of the present invention;
FIG. 4 is a schematic side view of the inspection structure of the present invention;
FIG. 5 is a schematic view of the structure of the blanking sliding plate of the present invention;
FIG. 6 is a schematic flow chart of the detection system of the present invention.
In the figure: the device comprises a conveying structure 2, a conveying support plate 21, a rotating shaft 22, a roller 23, a conveying belt 24, a first driving assembly 25, a first box 251, a first servo motor 252, a detection structure 3, a support 31, a detection system 32, an acquisition module 321, an internal detection module 3211, an external detection module 3212, a comparison module 322, a storage module 323, a processor 324, a control module 325, a blanking structure 4, a blanking long support plate 41, a blanking short support plate 42, a blanking sliding plate 43, a sliding block 44, a nut 45, a screw 46, a second driving assembly 47, a second box 471, a second servo motor 472, a transmission assembly 48, a belt pulley 481 and a belt 482.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
The invention provides automatic machining part automatic processing and sorting equipment which has the advantage of improving sorting efficiency, and please refer to fig. 1-6, the equipment comprises the automatic sorting equipment, the automatic sorting equipment consists of a conveying structure 2, a detection structure 3 and a blanking structure 4, the blanking structure 4 is arranged at the right end of the conveying structure 2, and parts are conveyed to the blanking structure 4 through the conveying structure 2;
the middle end of the conveying structure 2 is provided with a detection structure 3, and the part is detected through the detection structure 3.
Further, conveying structure 2 includes four groups of transmission backup pads 21, rotates through the bearing between two groups of transmission backup pads 21 and connects pivot 22, fixed mounting cylinder 23 on the pivot 22, connects through transmission band 24 transmission between two groups of cylinders 23, installs first drive assembly 25 on the transmission backup pad 21 of left side, and the output of first drive assembly 25 is connected with left side pivot 22.
Further, the first driving assembly 25 includes a first box 251, the first box 251 is fixedly installed on the left transmission support plate 21, a first servo motor 252 is installed on the inner wall of the first box 251, and an output shaft of the first servo motor 252 is fixedly connected with the left rotation shaft 22 through a bearing.
Further, the detecting structure 3 comprises a support 31, the conveying structure 2 is arranged inside the support 31, and the detecting system 32 is arranged on the support 31.
Further, the detection system 32 includes an acquisition module 321, the acquisition module 321 is connected to a comparison module 322, the comparison module 322 is connected to a storage module 323, the comparison module 322 is connected to a processor 324, the processor 324 is connected to a control module 325, the control module 325 is connected to the blanking structure 4, specifically, the storage module 323 has an effect of storing relevant images conforming to standard parts, and the comparison module 322 has an effect of comparing the appearance image acquired by the external detection module 3212 with the relevant images stored in the storage module 323.
Further, the collection module 321 is composed of an internal detection module 3211 and an external detection module 3212, the internal detection module 3211 and the external detection module 3212 are disposed on the inner wall of the top end of the bracket 31, specifically, the internal detection module 3211 is preferably a flaw detector, the flaw detector is mainly used for detecting whether a defect exists in the machined part, whether a welding seam is qualified, whether a dark flaw exists or not is searched, thereby determining whether the workpiece is qualified or not, the external detection module 3212 is preferably a camera, and through the external detection module 3212, the appearance of the part is collected.
Further, the blanking structure 4 comprises two groups of blanking long support plates 41, two groups of blanking short support plates 42 and two groups of screws 46, the two groups of blanking long support plates 41 are rotatably connected with the screws 46 through bearings, and the two groups of blanking short support plates 42 are rotatably connected with the screws 46 through bearings;
the two ends of the screw rod 46 are both in threaded connection with nuts 45, the nuts 45 are fixedly arranged on the sliding blocks 44, the sliding blocks 44 are fixedly arranged on the two ends of the bottom of the blanking sliding plate 43, and the included angle between the blanking sliding plate 43 and the conveying structure 2 is 30-60 degrees;
a second driving component 47 is arranged on the blanking long supporting plate 41, and the output end of the second driving component 47 is connected with the left screw rod 46;
the two groups of screws 46 are connected through a transmission assembly 48, specifically, an included angle between the blanking sliding plate 43 and the conveying structure 2 is preferably 45 degrees, the included angle between the blanking sliding plate 43 and the conveying structure 2 is set to be 30-60 degrees, so that the parts can slide down conveniently, and a blanking port of the blanking sliding plate 43 is connected with an external collection box.
Further, the second driving assembly 47 includes a second box 471, the second box 471 is fixedly installed on the blanking long supporting plate 41, a second servo motor 472 is installed on the inner wall of the second box 471, and an output shaft of the second servo motor 472 is fixedly connected with the left screw 46 through a bearing.
Further, the transmission assembly 48 comprises a pulley 481, a screw 46 is fixedly arranged on the inner wall of the pulley 481, and the two groups of pulleys 481 are in transmission connection through a belt 482.
An automatic machining part automatic machining and sorting method comprises the following specific steps:
s1, the rotating shaft 22 drives the roller 23 to rotate through the first servo motor 252, the rotating roller 23 drives the transmission belt 24 to rotate, when the transmission belt 24 rotates, the parts are sequentially placed on the transmission belt 24 through the mechanical arm, and a certain distance is left between each group of parts;
s2, when the parts are put on the conveyor belt 24, the conveyor belt 24 drives the parts to move, when the moving part passes through the inspection structure 3, the external inspection module 3212 collects the external shape of the part, and the internal inspection module 3211 inspects the internal structure of the part, thereby judging whether the internal structure of the part meets the standard or not, and after the external shape of the part is collected by the external detection module 3212, the external detection module 3212 will transmit the collected data to the comparison module 322, and when the comparison module 322 receives the data, the comparison module 322 compares the received data with the data stored in the storage module 323, therefore, whether the received data is consistent with the data stored in the storage module 323 or not is judged, if yes, the part shape accords with the standard, and otherwise, the part shape does not accord with the standard;
s3, when the comparison module 322 compares the data, the comparison module 322 transmits the compared data to the processor 324, and the internal detection module 3211 also transmits the detected data to the processor 324, and when the processor 324 receives the data, the processor 324 controls the control module 325 according to the received data, so as to control the blanking structure 4 through the control module 325;
s4, when the shape and the inside of the part meet the standard, the control module 325 controls the second servo motor 472 to rotate the screw 46 through the second servo motor 472, the rotating screw 46 moves the blanking slide 43 through the nut 45 until one set of blanking slide 43 is on one side of the conveying structure 2, so that the part meeting the standard is fed into the corresponding blanking slide 43 through the conveying structure 2, when the shape or the inside of the part does not meet the standard, the control module 325 controls the second servo motor 472 to rotate the screw 46 in the reverse direction through the second servo motor 472, the screw 46 rotating in the reverse direction moves the blanking slide 43 through the nut 45 in the reverse direction until the other set of blanking slide 43 is on one side of the conveying structure 2, so that the part not meeting the standard is fed into the corresponding blanking slide 43 through the conveying structure 2, this will allow for automated sorting of parts.
While the invention has been described above with reference to an embodiment, various modifications may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In particular, the various features of the disclosed embodiments of the invention may be used in any combination, provided that no structural conflict exists, and the combinations are not exhaustively described in this specification merely for the sake of brevity and resource conservation. Therefore, it is intended that the invention not be limited to the particular embodiments disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.
Claims (10)
1. The automatic machining part automatic processing sorting equipment comprises automatic sorting equipment, wherein the automatic sorting equipment consists of a conveying structure (2), a detection structure (3) and a blanking structure (4), and is characterized in that the blanking structure (4) is arranged at the right end of the conveying structure (2), and parts are conveyed to the blanking structure (4) through the conveying structure (2);
the middle end of the conveying structure (2) is provided with a detection structure (3), and the part is detected through the detection structure (3).
2. The automatic machining part automatic processing sorting equipment of claim 1, wherein the conveying structure (2) comprises four groups of conveying support plates (21), two groups of conveying support plates (21) are rotatably connected with a rotating shaft (22) through a bearing, rollers (23) are fixedly mounted on the rotating shaft (22), two groups of rollers (23) are in transmission connection with each other through a conveying belt (24), a first driving assembly (25) is mounted on the conveying support plate (21) on the left side, and the output end of the first driving assembly (25) is connected with the rotating shaft (22) on the left side.
3. The automatic machining part automatic machining sorting device as claimed in claim 2, wherein the first driving assembly (25) comprises a first box body (251), the first box body (251) is fixedly installed on the left transmission supporting plate (21), a first servo motor (252) is installed on the inner wall of the first box body (251), and an output shaft of the first servo motor (252) is fixedly connected with the left rotating shaft (22) through a bearing.
4. The automatic machining part machining and sorting device according to claim 1, characterized in that the detection structure (3) comprises a support (31), the inner side of the support (31) is provided with the conveying structure (2), and the support (31) is provided with a detection system (32).
5. The automated machining parts sorting apparatus of claim 4, wherein the detection system (32) includes an acquisition module (321), the acquisition module (321) is connected to a comparison module (322), the comparison module (322) is connected to a storage module (323), the comparison module (322) is connected to a processor (324), the processor (324) is connected to a control module (325), and the control module (325) is connected to the blanking structure (4).
6. The automatic machining part automatic processing sorting equipment of claim 5, characterized in that the acquisition module (321) is composed of an inner detection module (3211) and an outer detection module (3212), and the inner detection module (3211) and the outer detection module (3212) are arranged on the top inner wall of the bracket (31).
7. The automatic machining part machining and sorting equipment as claimed in claim 1, wherein the blanking structure (4) comprises two groups of blanking long support plates (41), two groups of blanking short support plates (42) and two groups of screws (46), the two groups of blanking long support plates (41) are rotatably connected with the screws (46) through bearings, and the two groups of blanking short support plates (42) are rotatably connected with the screws (46) through bearings;
the two ends of the screw rod (46) are in threaded connection with nuts (45), the nuts (45) are fixedly installed on the sliding blocks (44), the sliding blocks (44) are fixedly installed on the two ends of the bottom of the blanking sliding plate (43), and an included angle between the blanking sliding plate (43) and the conveying structure (2) is 30-60 degrees;
a second driving assembly (47) is arranged on the blanking long supporting plate (41), and the output end of the second driving assembly (47) is connected with the left screw (46);
the two groups of screw rods (46) are connected through a transmission assembly (48).
8. The automatic machining part automatic processing sorting device of claim 7, wherein the second driving assembly (47) comprises a second box body (471), the second box body (471) is fixedly installed on the blanking long supporting plate (41), a second servo motor (472) is installed on the inner wall of the second box body (471), and an output shaft of the second servo motor (472) is fixedly connected with the left screw (46) through a bearing.
9. The automatic machining part automatic processing sorting device according to claim 7, characterized in that the transmission assembly (48) comprises a pulley (481), a screw (46) is fixedly arranged on the inner wall of the pulley (481), and two groups of pulleys (481) are in transmission connection through a belt (482).
10. An automatic machining part automatic machining and sorting method is characterized by comprising the following specific steps:
s1, the rotating shaft (22) drives the roller (23) to rotate through the first servo motor (252), the rotating roller (23) drives the conveying belt (24) to rotate, when the conveying belt (24) rotates, the parts are sequentially placed on the conveying belt (24) through the mechanical arm, and a certain distance is reserved between each group of parts;
s2, when a part is put on the conveyor belt (24), the conveyor belt (24) drives the part to move, when the moving part passes through the detection structure (3), the external detection module (3212) collects the appearance of the part, the internal detection module (3211) detects the internal structure of the part, so as to judge whether the internal structure of the part meets the standard, when the external detection module (3212) collects the appearance of the part, the external detection module (3212) transmits the collected data to the comparison module (322), when the comparison module (322) receives the data, the comparison module (322) compares the received data with the data stored in the storage module (323), so as to judge whether the received data is consistent with the data stored in the storage module (323), if the part has the appearance, the comparison module (322) meets the standard, otherwise, the appearance of the part does not meet the standard;
s3, when the comparison module (322) compares, the comparison module (322) transmits the compared data to the processor (324), meanwhile, the internal detection module (3211) also transmits the detected data to the processor (324), when the processor (324) receives the data, the processor (324) controls the control module (325) according to the received data, so as to control the blanking structure (4) through the control module (325);
s4, when the shape and the inside of the part meet the standard, the control module (325) controls the second servo motor (472) to rotate the screw (46) through the second servo motor (472), the rotating screw (46) moves the blanking slide plate (43) through the nut (45) until one group of blanking slide plates (43) is positioned at one side of the conveying structure (2), so that the part meeting the standard is conveyed into the corresponding blanking slide plate (43) through the conveying structure (2), when the shape or the inside of the part does not meet the standard, the control module (325) controls the second servo motor (472) to reversely rotate the screw (46) through the second servo motor (472), and the reversely rotating screw (46) reversely moves the blanking slide plate (43) through the nut (45), until another group of blanking sliding plates (43) is positioned at one side of the conveying structure (2), so that the parts which do not meet the standard are conveyed into the corresponding blanking sliding plates (43) through the conveying structure (2), and the parts can be automatically sorted.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111119348.9A CN113663929A (en) | 2021-09-24 | 2021-09-24 | Automatic machining part automatic machining sorting equipment and method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111119348.9A CN113663929A (en) | 2021-09-24 | 2021-09-24 | Automatic machining part automatic machining sorting equipment and method thereof |
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| CN113663929A true CN113663929A (en) | 2021-11-19 |
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| CN202111119348.9A Pending CN113663929A (en) | 2021-09-24 | 2021-09-24 | Automatic machining part automatic machining sorting equipment and method thereof |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114871141A (en) * | 2022-05-22 | 2022-08-09 | 湖南工商大学 | Automatic machining part automatic machining sorting equipment and method thereof |
| CN115090560A (en) * | 2022-06-16 | 2022-09-23 | 惠州市杰琳光电有限公司 | Batch-quantization LED nixie tube quality detection system |
| CN115178475A (en) * | 2022-07-08 | 2022-10-14 | 标杩自动化设备（东莞）有限公司 | Porcelain surface detects letter sorting equipment |
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