CN220941901U - Hardware sorting conveying line - Google Patents
Hardware sorting conveying line Download PDFInfo
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- CN220941901U CN220941901U CN202322417655.6U CN202322417655U CN220941901U CN 220941901 U CN220941901 U CN 220941901U CN 202322417655 U CN202322417655 U CN 202322417655U CN 220941901 U CN220941901 U CN 220941901U
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- belt conveyor
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- sorting
- belt
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- 230000007246 mechanism Effects 0.000 claims abstract description 41
- 238000001514 detection method Methods 0.000 claims abstract description 22
- 230000007306 turnover Effects 0.000 claims abstract description 20
- 230000000007 visual effect Effects 0.000 claims abstract description 16
- 229910052751 metal Inorganic materials 0.000 claims 1
- 239000002184 metal Substances 0.000 claims 1
- 150000002739 metals Chemical class 0.000 claims 1
- 230000007547 defect Effects 0.000 description 10
- 238000011179 visual inspection Methods 0.000 description 3
- 230000002950 deficient Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model relates to the technical field of sorting and conveying, and discloses a hardware sorting and conveying line which comprises a first belt conveyor, a second belt conveyor and a turnover mechanism, wherein the turnover mechanism is arranged between the first belt conveyor and the second belt conveyor, visual detection mechanisms are arranged on one sides of the first belt conveyor and the second belt conveyor, a plurality of third belt conveyors are arranged on one side of the second belt conveyor, and a pushing mechanism is arranged on the other side of the second belt conveyor. According to the utility model, the turnover mechanism is arranged between the first belt conveyor and the second belt conveyor, so that the hardware needing to be detected and sorted can be subjected to turnover detection by utilizing the turnover mechanism, and the hardware is fully detected, so that the sorting quality of the hardware is ensured.
Description
Technical Field
The utility model belongs to the technical field of sorting and conveying, and particularly relates to a hardware sorting and conveying line.
Background
In hardware production, in order to guarantee the quality of leaving the factory of hardware, generally can use detection device to detect, then sort out through letter sorting transfer chain to good product gets into the packing district when, and will have defective hardware to carry out reworking or directly scrap.
The hardware surface defect detection classification system and method based on machine vision as published by bulletin number CN 113894055A is mainly characterized in that: the system comprises a transmission module, an acquisition module, a terminal computer, a control module and a sorting module; the conveying module is used for conveying the hardware from the feeding belt to the detection area and the sorting area; the acquisition module is used for acquiring hardware images; the terminal computer is used for receiving the hardware arrival signal sent by the PLC control module, transmitting the signal to the camera, receiving the hardware image returned by the camera, simultaneously sending the image signal to the PLC control module, then extracting and classifying defects of the hardware image by using the proposed detection classification method, and sending the result to the PLC control module.
In the above-mentioned inspection sorting conveyor line, the applicant found that: above-mentioned whole detection letter sorting transfer chain is shot the detection to the hardware through camera from the top down, and hardware bottom is because laminating with the conveyer belt, consequently the bottom can't detect, detects inadequately, in order to solve the above-mentioned problem that proposes, provides a hardware letter sorting transfer chain.
Disclosure of utility model
The utility model aims at: in order to solve the problem, a hardware sorting conveying line is provided.
The technical scheme adopted by the utility model is as follows: the hardware sorting conveying line comprises a first belt conveyor, a second belt conveyor and a turnover mechanism, wherein the turnover mechanism is arranged between the first belt conveyor and the second belt conveyor, visual detection mechanisms are arranged on one sides of the first belt conveyor and the second belt conveyor, a plurality of third belt conveyors are arranged on one side of the second belt conveyor, and a pushing mechanism is arranged on the other side of the second belt conveyor;
the turnover mechanism comprises a supporting table, a vertical plate is fixedly connected to the top of the supporting table, a rotating shaft is connected to the vertical plate in a rotating mode, a motor is fixedly connected to the vertical plate, the motor is connected with the rotating shaft through an output shaft, a rotating frame is fixedly connected to the rotating shaft, a clamping cylinder is fixedly connected to the rotating frame, and two clamping plates are arranged on the clamping cylinder.
In a preferred embodiment, the visual detection mechanism comprises a portal frame, and a visual camera is fixedly installed on the top of the portal frame.
In a preferred embodiment, the pushing mechanism comprises a fixing frame, a plurality of electric pushing rods are fixedly installed on the fixing frame, and pushing plates are fixedly connected to the end parts of piston rods of the electric pushing rods.
In a preferred embodiment, guide rods are fixedly connected to two sides of the push plate, and the guide rods are slidably connected to the push plate.
In summary, due to the adoption of the technical scheme, the beneficial effects of the utility model are as follows:
1. According to the utility model, the turnover mechanism is arranged between the first belt conveyor and the second belt conveyor, so that the hardware needing to be detected and sorted can be subjected to turnover detection by using the turnover mechanism, and the hardware is fully detected, so that the sorting quality of the hardware is ensured.
Drawings
FIG. 1 is a schematic diagram of the front view of the present utility model;
FIG. 2 is a schematic top view of the present utility model;
Fig. 3 is a schematic diagram showing a three-dimensional structure of the visual inspection mechanism according to the present utility model.
The marks in the figure: the device comprises a first belt conveyor, a second belt conveyor, a 3-turnover mechanism, a 4-visual detection mechanism, a third 5-belt conveyor, a 6-pushing mechanism, a 7-supporting table, an 8-vertical plate, a 9-rotating shaft, a 10-motor, an 11-rotating frame, a 14-clamping cylinder, a 15-clamping plate, a 16-portal frame, a 17-visual camera, a 19-fixing frame, a 20-electric push rod, a 21-push plate and a 22-guide rod.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions in the embodiments of the present utility model will be clearly and completely described in the following in conjunction with the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
A hardware sorting conveyor line according to an embodiment of the present utility model will be described in detail with reference to fig. 1 to 3.
Examples:
According to the hardware sorting conveying line, as shown in the reference fig. 1 and 2, the hardware sorting conveying line comprises a first belt conveyor 1, a second belt conveyor 2 and a turnover mechanism 3, wherein the turnover mechanism 3 is arranged between the first belt conveyor 1 and the second belt conveyor 2, visual detection mechanisms 4 are arranged on one sides of the first belt conveyor 1 and the second belt conveyor 2, a plurality of third belt conveyors 5 are arranged on one side of the second belt conveyor 2, a pushing mechanism 6 is arranged on the other side of the second belt conveyor 2, the first belt conveyor 1 is used for conveying hardware to the visual detection mechanism 4 of the first belt conveyor 1, so that defect detection is carried out on the upper portion of the hardware, after detection is finished, the turnover mechanism 3 can turn over and place the hardware on the second belt conveyor 2, then the second belt conveyor 2 conveys the hardware to the visual detection mechanism 4 of the second belt conveyor 2, when defects are found on the bottoms of the hardware, the hardware is detected according to the types of the defects (scrapped, slightly recessed, scratched, and the like), the corresponding positions of the third belt conveyors 5 are pushed to the corresponding positions of the third belt conveyors, and accordingly the quality of the three-sided sorting mechanism can be accurately detected, and the sorting operation of the three-sided sorting is realized is guaranteed.
It should be noted that: the belt conveyor with the structure is in the prior art, and mainly comprises a driving motor, a conveying roller and a belt, and the specific principle is disclosed and is not described too much.
Referring to fig. 2, the turnover mechanism 3 includes a supporting table 7, a vertical plate 8 is fixedly connected to the top of the supporting table 7, a rotating shaft 9 is rotatably connected to the vertical plate 8, a motor 10 is fixedly connected to the vertical plate 8, the motor 10 is connected to the rotating shaft 9 through an output shaft, a rotating frame 11 is fixedly connected to the rotating shaft 9, a clamping cylinder 14 is fixedly connected to the rotating frame 11, two clamping plates 15 are mounted on the clamping cylinder 14, the clamping cylinder 14 is used for clamping hardware, then the motor 10 is started to drive the rotating shaft 9 to rotate, the rotating frame 11 is driven to rotate 180 degrees, the hardware is turned over, and then the clamping cylinder 14 is opened, so that the hardware falls onto the second belt conveyor 2.
Referring to fig. 3, the visual inspection mechanism 4 includes a gantry 16, a visual camera 17 is fixedly mounted on the top of the gantry 16, the gantry 16 supports the visual camera 17, and the visual camera 17 is used for visual inspection of hardware.
Referring to fig. 2, the pushing mechanism 6 includes a fixing frame 19, a plurality of electric push rods 20 are fixedly installed on the fixing frame 19, and a push plate 21 is fixedly connected to the end portion of a piston rod of each electric push rod 20, and the structure drives the push rods 21 to move by using the electric push rods 20, so that defective hardware is pushed onto a corresponding belt conveyor III 5, and sorting operation of the hardware is realized.
Referring to fig. 2, guide rods 22 are fixedly connected to both sides of the push plate 21, and the guide rods 22 are slidably connected to the push plate 21, and the structure guides the movement of the push plate 21 by using the guide rods 21.
It should be noted that: the control systems of the above-described structure are all prior art, the principle is disclosed and not modified herein, and therefore are not described herein too much.
The implementation principle of the hardware sorting conveying line provided by the embodiment of the application is as follows: when the device is used, the first belt conveyor 1 conveys the hardware to the visual detection mechanism 4 of the first belt conveyor 1, the visual camera 17 is used for detecting defects on the upper portion of the hardware, after detection, the hardware is continuously conveyed to the turnover position, the clamping cylinder 14 of the turnover mechanism 3 can clamp the hardware, then the motor 10 is started to drive the rotating shaft 9 to rotate, so that the rotating frame 11 is driven to rotate 180 degrees, the hardware is turned over, then the clamping cylinder 14 is opened, so that the hardware falls onto the second belt conveyor 2, then the second belt conveyor 2 conveys the hardware to the visual detection mechanism 4 of the second belt conveyor 2, thereby detecting defects on the bottom of the hardware, when the hardware is found to have defects, the hardware is moved to the corresponding third belt conveyor 5 position according to the defect types (scrapping, slight sinking, protruding points, scratches and the like) of the hardware, and the pushing mechanism 6 is started to push the hardware onto the corresponding third belt conveyor 5, so that the defect sorting operation of the hardware is realized.
The above embodiments are only for illustrating the technical solution of the present utility model, and are not limiting; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present utility model.
Claims (4)
1. The utility model provides a five metals letter sorting transfer chain, includes band conveyer one (1), band conveyer two (2) and tilting mechanism (3), its characterized in that: the turnover mechanism (3) is arranged between the first belt conveyor (1) and the second belt conveyor (2), one sides of the first belt conveyor (1) and the second belt conveyor (2) are respectively provided with a visual detection mechanism (4), one side of the second belt conveyor (2) is provided with a plurality of third belt conveyors (5), and the other side of the second belt conveyor (2) is provided with a pushing mechanism (6);
Turnover mechanism (3) are including propping up platform (7), the top fixedly connected with riser (8) of propping up platform (7), rotate on riser (8) and be connected with pivot (9), fixedly connected with motor (10) on riser (8), motor (10) pass through the output shaft with pivot (9) are connected, fixedly connected with revolving rack (11) on pivot (9), fixedly connected with presss from both sides tight cylinder (14) on revolving rack (11), it installs two splint (15) on tight cylinder (14).
2. A hardware sorting conveyor line as in claim 1 wherein: the visual detection mechanism (4) comprises a portal frame (16), and a visual camera (17) is fixedly arranged at the top of the portal frame (16).
3. A hardware sorting conveyor line as in claim 1 wherein: the pushing mechanism (6) comprises a fixing frame (19), a plurality of electric push rods (20) are fixedly installed on the fixing frame (19), and pushing plates (21) are fixedly connected to the end parts of piston rods of the electric push rods (20).
4. A hardware sorting conveyor line as in claim 3 wherein: guide rods (22) are fixedly connected to two sides of the push plate (21), and the guide rods (22) are slidably connected to the push plate (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322417655.6U CN220941901U (en) | 2023-09-06 | 2023-09-06 | Hardware sorting conveying line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322417655.6U CN220941901U (en) | 2023-09-06 | 2023-09-06 | Hardware sorting conveying line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220941901U true CN220941901U (en) | 2024-05-14 |
Family
ID=90978097
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322417655.6U Active CN220941901U (en) | 2023-09-06 | 2023-09-06 | Hardware sorting conveying line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220941901U (en) |
-
2023
- 2023-09-06 CN CN202322417655.6U patent/CN220941901U/en active Active
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