CN113655755A - Logistics transmission monitoring system and method - Google Patents

Logistics transmission monitoring system and method Download PDF

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Publication number
CN113655755A
CN113655755A CN202110911593.7A CN202110911593A CN113655755A CN 113655755 A CN113655755 A CN 113655755A CN 202110911593 A CN202110911593 A CN 202110911593A CN 113655755 A CN113655755 A CN 113655755A
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information
plc
transmission
transmission box
floor
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CN113655755B (en
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党泽兵
杨宗颖
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Bionlink Beijing Technology Co ltd
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Bionlink Beijing Technology Co ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/05Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
    • G05B19/058Safety, monitoring
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/10Plc systems
    • G05B2219/14Plc safety
    • G05B2219/14006Safety, monitoring in general

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  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Warehouses Or Storage Devices (AREA)

Abstract

The invention discloses a logistics transmission monitoring system and a monitoring method, which relate to the technical field of logistics monitoring, and the technical scheme is characterized in that the monitoring system comprises a transmission box; an information code; a transmission line for horizontally transmitting the transmission boxes among each floor or among a plurality of floors, each transmission line consisting of a plurality of transmission belts; sensors, one conveyor belt is arranged on each conveyor belt; the vertical sorting machine is used for vertically transporting articles among all floors of a building; a PLC connected to the sensor; and a display for displaying a three-dimensional model composed of the transmission line and the vertical sorting machine constructed by the PLC through C4D software; the monitoring method comprises the following steps: s01, information entry; s02, sending the articles; s03, acquiring information; s04, conveying the articles; the color of the lines of the display marking conveyor belt is changed according to the signals transmitted by the sensors, so that the position of the article can be displayed in real time.

Description

Logistics transmission monitoring system and method
Technical Field
The invention relates to the technical field of logistics monitoring, in particular to a logistics transmission monitoring system and a logistics transmission monitoring method.
Background
In a hospital, various materials are distributed through a logistics system when being distributed, the materials are sent to another department from one department, most of the materials are placed in a transmission box when being transmitted, and then the transmission box is conveyed to a target department through the cooperation of a horizontal transmission line and a vertical sorting machine; a vertical sorting machine here refers to a car that transports objects vertically within a hoistway.
When the existing material is transmitted in a logistics system, the position of a transmission box cannot be monitored.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a logistics transmission monitoring system, which can change the color of the lines of a display marking conveyor belt according to signals transmitted by a sensor and can display the position of an article in real time.
In order to achieve the purpose, the invention provides the following technical scheme: a logistics transportation monitoring system comprises a transportation box, a monitoring device and a monitoring system, wherein the transportation box is used for accommodating transported articles;
the information codes are attached to each transmission box and used for storing article information of articles in the transmission boxes and a destination station;
a transmission line for horizontally transmitting the transmission boxes among each floor or among a plurality of floors, each transmission line consisting of a plurality of transmission belts;
sensors, one conveyor belt is arranged on each conveyor belt;
the vertical sorting machine is used for vertically transporting articles among all floors of a building;
a PLC connected to the sensor;
and a display for displaying a three-dimensional model composed of the transmission line and the vertical sorting machine constructed by the PLC through C4D software;
when no transmission box transmits on the conveyer belt and when there is transmission box to transmit, the sensor transmits two different signals to PLC, and when PLC receives two different signals from the sensor, the lines representing the conveyer belt in the display correspond to two different colors.
Through adopting above-mentioned technical scheme, PLC shows through the display through the three-dimensional model that C4D found, when all transmission lines do not have the transmission case on, all sensors all transmit same signal to PLC, the colour that shows the lines of conveyer belt on the display is same colour, when sensor on the conveyer belt detects that there is the transmission case on the conveyer belt, the sensor transmits another signal to PLC, PLC receives after the signal, the colour that marks this conveyer belt in the control display becomes another colour, mark article this moment through the change of colour and lie in this conveyer belt, thereby can realize the pursuit to article.
The invention is further configured to: the system also comprises information input terminals, each sending department is provided with one information input terminal which is connected with the PLC, and after the information codes are scanned, the information of the articles and the information of the destination site are input into the PLC and the information is bound with the information codes.
The invention is further configured to: the department is provided with a code scanner which is used for scanning the information code and transmitting the scanned information to the PLC.
Through adopting above-mentioned technical scheme, through setting up the bar code scanner at the junction of transmission line and administrative or technical offices, when the transmission case was sent to the transmission line on, through bar code scanner scanning information code and transmission to PLC, PLC can acquire the destination site information that this information code was bound to can confirm the transmission path of transmission line according to destination site information.
The invention is further configured to: and the feeding and discharging part of each layer of the vertical sorting machine is provided with a code scanner which is used for scanning information codes and transmitting the scanned information to the PLC.
Through adopting above-mentioned technical scheme, through setting up the bar code collector in perpendicular letter sorting layer business turn over material department, the transmission case is when getting into perpendicular sorting machine, and bar code collector scanning information sign indicating number and with information code information transfer to PLC, PLC reads the destination website information that this information sign indicating number binds, confirms the target floor of transmission case once more, improves the accuracy of perpendicular sorting machine transportation.
Another object of the present invention is to provide a logistics transportation monitoring method, which can monitor the position of the article in transportation, comprising the following steps:
s01, information entry: scanning an information code of a transmission box to be sent through an information input terminal, inputting article information and destination site information into the PLC, and binding the information and the information code;
s02, sending the article: sending the transmission box to a transmission line;
s03, information acquisition: a code scanner at the joint of the transmission line and a department sending the article scans the information code on the transmission box and transmits the scanned information to a PLC (programmable logic controller), the PLC reads destination site information bound with the information code according to the information code, and the PLC determines a transmission path of the transmission box according to the destination site information;
s04, article transmission: the goods are transmitted to a destination station through a transmission path determined by the PLC;
when no transmission box passes through on the conveyer belt, the sensor transmits for PLC default signal, and when PLC received default signal, the lines that show this conveyer belt on the PLC control display were acquiescent colour, and when having the transmission box to pass through on the conveyer belt, the sensor transmitted for PLC loading signal, and when PLC received loading signal, the lines that mark this conveyer belt on the PLC control display were for loading the colour.
The invention is further configured to: the step S04 includes the steps of:
s041, judging the floor, judging whether the sending department and the destination station are on the same floor according to destination station information in the PLC, and if so, executing a step S042;
s042, transmission line transportation: and conveying the articles to the target station through the conveying line of the floor.
The invention is further configured to: in the step S041, it is determined whether the sending department and the destination station are on the same floor, and if it is determined that the sending department and the destination station are not on the same floor, the step S043 is executed;
s043, first horizontal transportation: conveying the conveying boxes to a vertical sorting machine through the conveying line of the floor;
s044, vertical transportation: the vertical sorting machine conveys the transmission box to the floor where the target station is located;
s045, second horizontal transportation: the transport boxes are transferred from the vertical sorting machine to the destination station by means of a transport line on the floor where the destination station is located.
The invention is further configured to: in step S044, when the transmission box enters the vertical sorting machine, the code scanner scans the information code on the transmission box and transmits the scanned information to the PLC, and the PLC reads the destination site information bound by the information code again, acquires the floor where the destination site is located, and controls the vertical sorting machine to transmit the transmission box to the floor where the destination site is located.
The invention is further configured to: in step S045, when the transmission box is transmitted from the transmission line to the destination site, the barcode scanner at the connection between the transmission line and the destination site scans the information code on the transmission box and transmits the scanned information to the PLC, and the PLC acquires the information and then determines that the transmission box is completely transported, and archives the data of the transportation process.
In summary, compared with the prior art, the invention has the following beneficial effects:
1. the color of the lines of the display marking conveyor belt is changed according to the signals transmitted by the sensor, so that the position of an article can be displayed in real time;
2. according to the invention, the code scanner is arranged at the joint of the transmission line and the department, so that the transmission path of the transmission line can be determined according to the destination site information;
3. according to the invention, the code scanner is arranged at the feeding and discharging position of the vertical sorting layer, and the target floor of the transmission box is confirmed again, so that the transportation accuracy of the vertical sorting machine is improved;
4. when the transmission box is used for transmission, whether the destination station floor of the transmission box is unified with the sending department floor is determined, so that whether the vertical sorting machine needs to participate is determined;
5. according to the invention, when the transmission box enters the destination station, the information code is scanned through the code scanner, and the PLC can timely judge that the article guaranteed by the information code is completely transmitted after acquiring the information of the information code.
Drawings
FIG. 1 is a schematic illustration of the method steps of example two;
FIG. 2 is a detailed step diagram of step S04 according to the second embodiment;
FIG. 3 is a detailed step diagram of step S044 in the second embodiment;
fig. 4 is a detailed step diagram of step S042 in the second embodiment.
Detailed Description
In order to make the technical solutions of the present invention better understood, the following description of the technical solutions of the present invention with reference to the accompanying drawings of the present invention is made clearly and completely, and other similar embodiments obtained by a person of ordinary skill in the art without any creative effort based on the embodiments in the present application shall fall within the protection scope of the present application. In addition, directional terms such as "upper", "lower", "left", "right", etc. in the following embodiments are directions with reference to the drawings only, and thus, the directional terms are used for illustrating the present invention and not for limiting the present invention.
The invention is further described with reference to the drawings and the preferred embodiments.
Example (b): a logistics transmission monitoring system comprises a transmission box for containing transmitted articles, information codes attached to the transmission box, a transmission line for horizontally transmitting the articles in each floor or among a plurality of buildings, a sensor arranged on the transmission line and a vertical sorting machine for vertically conveying the articles among the floors of one building. The information code is used for storing article information and destination site information of articles in the transmission box; the transmission line consists of a plurality of conveyor belts, and each conveyor belt is provided with a sensor; the embodiment comprises a PLC and a display, wherein the PLC is connected with a sensor, the PLC constructs a three-dimensional model consisting of a transmission line and a vertical sorting mechanism through C4D software, the three-dimensional model is displayed through the display, and each conveyor belt is displayed through a single line in the three-dimensional model. When the sensor detects that the transmission box does not exist on the transmission belt where the sensor is located, the sensor transmits a signal to the PLC, when the PLC receives the signal, the PLC controls the line representing the transmission belt in the three-dimensional model to display one color, when the sensor detects that the transmission box exists on the transmission belt where the sensor is located, the sensor transmits another signal to the PLC, and when the PLC receives the signal, the PLC controls the line representing the transmission belt in the three-dimensional model to display another color.
PLC shows through the display through the three-dimensional model that C4D found, when all transmission lines do not have the transmission case, all sensors all transmit same signal to PLC, the colour that shows the lines of conveyer belt on the display is same colour, when sensor on the conveyer belt detected that there is the transmission case on the conveyer belt, the sensor transmits another signal to PLC, PLC receives after the signal, the colour that marks this conveyer belt in the control display becomes another colour, mark article this moment through the change of colour and lie in this conveyer belt, thereby can realize the pursuit to article.
In particular, the sensor transmits to the PLC when there are no boxes on the conveyor belt
Specifically, in this embodiment, each floor of each building is provided with a transmission line communicating with each department of the floor, and the transmission line belongs to an intra-building transmission line. And transferring articles among the same floors of each building.
When carrying out article transmission, when the article belongs to same building, article to just can accomplish the transmission to article through transmission line in the building and perpendicular letter sorting system, when article do not belong to same building, article need just can realize the transmission to article through transmission line in the building, transmission line between the building and perpendicular letter sorting system.
Specifically, in this embodiment, an information entry terminal is further provided, and an information entry terminal is provided in each department that needs to send an item, and after scanning an information code, the information entry terminal enters the item information and the destination site information into the PLC and binds the information with the information code. Specifically, in the embodiment, the information input terminal is a mobile phone, and the mobile phone is in wireless communication connection with the PLC; the mobile phone scans the information code through the camera, the article information and the destination site information of the article can be input into the mobile phone by operating the mobile phone, the mobile phone transmits the scanned information code information, the input article information and the destination site information to the PLC, and the PLC associates the article information, the destination site information and the information code.
Specifically, a code scanner is arranged at the joint of the transmission line and the sending department and is connected with the PLC, and the code scanner is used for scanning the information code and transmitting the scanned information to the PLC; when a sending department places an article on a transmission line for sending, a code scanner scans an information code on a transmission box and transmits the scanned information to a PLC (programmable logic controller), the PLC acquires destination site information bound with the information code according to the information code, and the PLC plans a transmission path of the transmission box according to the destination site information. Specifically, the PLC controls the transmission line and the transmission action of the vertical sorting mechanism, and after the PLC determines the transmission path, the PLC controls the transmission line and the vertical sorting mechanism to transmit the transmission box according to the transmission path.
Specifically, department that is close to the receipt material at the transmission line all sets up a bar code scanner, and the bar code scanner is connected with PLC, and when the transmission case conveyed to this department, the information sign indicating number on the bar code scanner scanning transmission case and with the information transfer to PLC of scanning, PLC received this information sign indicating number information when, judges this article and reachs the purpose website, judges the transmission flow of this article and ends and will transmit flow information file.
Specifically, all be provided with a bar code scanner in the business turn over material department of every layer of vertical sorting machine, bar code scanner is connected with PLC, and in the middle of the process of being sent into vertical sorting machine as the transmission case, bar code scanner scans the information code on the transmission case to with the information transfer to PLC of scanning, PLC reads the target site information that this information code binds, thereby confirm the floor that the target site is located, thereby judge the target floor of vertical sorting machine transmission case again.
Specifically, each conveyor belt is provided with a code scanner which is connected with the PLC; which is used to scan the information code of the transport box located on the conveyor belt and transfer the scanned information to the PLC, which reads the article information and destination station information bound by the information code and displays the information in the display in the immediate vicinity of the line representing the conveyor belt.
Specifically, in this embodiment, the information code is a two-dimensional code, and the sensor is a photoelectric sensor.
The working principle of the logistics transmission monitoring system when in use is as follows: PLC shows through the display through the three-dimensional model that C4D found, when all transmission lines do not have the transmission case, all sensors all transmit same signal to PLC, the colour that shows the lines of conveyer belt on the display is same colour, when sensor on the conveyer belt detected that there is the transmission case on the conveyer belt, the sensor transmits another signal to PLC, PLC receives after the signal, the colour that marks this conveyer belt in the control display becomes another colour, mark article this moment through the change of colour and lie in this conveyer belt, thereby can realize the pursuit to article.
Example two: a method for monitoring logistics transportation, referring to fig. 1, fig. 2, fig. 3 and fig. 4, comprising the steps of:
s01, information entry: scanning an information code of a transmission box to be sent through an information input terminal, inputting article information and destination site information into the PLC, and binding the information and the information code;
s02, sending the article: sending the transmission box to a transmission line;
s03, information acquisition: a code scanner at the joint of the transmission line and a department sending the article scans the information code on the transmission box and transmits the scanned information to a PLC (programmable logic controller), the PLC reads destination site information bound with the information code according to the information code, and the PLC determines a transmission path of the transmission box according to the destination site information;
s04, article transmission: the goods are transmitted to a destination station through a transmission path determined by the PLC;
when no transmission box passes through on the conveyer belt, the sensor transmits for PLC default signal, and when PLC received default signal, the lines that show this conveyer belt on the PLC control display were acquiescent colour, and when having the transmission box to pass through on the conveyer belt, the sensor transmitted for PLC loading signal, and when PLC received loading signal, the lines that mark this conveyer belt on the PLC control display were for loading the colour.
When the conveying box passes by on the conveying belt, the code scanner on the conveying belt scans the information code on the conveying box and transmits the information code information to the PLC, and the PLC reads the article information and the destination station information bound with the information code according to the information code information and displays the article information and the destination station information in the vicinity of the line represented to the conveying line in the display.
The step S04 includes the steps of:
s041, judging the floor, judging whether the sending department and the destination station are on the same floor according to destination station information in the PLC, and if so, executing a step S042;
s042, transmission line transportation: and conveying the articles to the target station through the conveying line of the floor.
In the step S041, it is determined whether the sending department and the destination station are on the same floor, and if it is determined that the sending department and the destination station are not on the same floor, the step S043 is executed;
s043, first horizontal transportation: conveying the conveying boxes to a vertical sorting machine through the conveying line of the floor;
s044, vertical transportation: the vertical sorting machine conveys the transmission box to the floor where the target station is located;
s045, second horizontal transportation: the transport boxes are transferred from the vertical sorting machine to the destination station by means of a transport line on the floor where the destination station is located.
The step S044 includes the steps of:
s0441, building identification: judging whether the sending department and the destination site are in one building, if so, executing step S045, otherwise, executing step S0442;
s0442, first vertical transportation: transferring articles to floors where the inter-floor transmission lines are located through a vertical sorting machine;
s0443, horizontal transfer: delivering the articles to a target building through an inter-building transmission line and delivering the transmission boxes into a vertical sorting machine of the target building through an intra-building transmission line;
s0444, second vertical transportation: the article is transferred to the floor where the destination station is located by the vertical sorter, and then step S045 is performed.
In step S045, when the transmission box is transmitted from the transmission line to the destination site, the barcode scanner at the connection between the transmission line and the destination site scans the information code on the transmission box and transmits the scanned information to the PLC, and the PLC acquires the information and then determines that the transmission box is completely transported, and archives the data of the transportation process.
The step S042 includes the steps of:
s0421, building identification: judging whether the buildings where the sending department and the destination site are located are the same building, if so, executing step S0426, and if not, executing step S0422;
s0422, first horizontal transfer: transferring the transport box to a vertical sorter:
s0423, first vertical transfer: transferring the transmission box to a floor where the inter-floor transmission line is located;
s0424, second horizontal transfer: the transmission box is transmitted to a vertical sorting machine of a target building through an intra-building transmission line and an inter-building transmission line;
s0425, second vertical transfer: transferring the transmission box to a floor where a target station is located;
s0426: horizontal transmission: and transmitting the transmission box to a destination station through an in-building transmission line.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.

Claims (9)

1. A logistics transmission monitoring system is characterized in that: comprises a transmission box for accommodating transmitted articles;
the information codes are attached to each transmission box and used for storing article information of articles in the transmission boxes and a destination station;
a transmission line for horizontally transmitting the transmission boxes among each floor or among a plurality of floors, each transmission line consisting of a plurality of transmission belts;
sensors, one conveyor belt is arranged on each conveyor belt;
the vertical sorting machine is used for vertically transporting articles among all floors of a building;
a PLC connected to the sensor;
and a display for displaying a three-dimensional model composed of the transmission line and the vertical sorting machine constructed by the PLC through C4D software;
when no transmission box transmits on the conveyer belt and when there is transmission box to transmit, the sensor transmits two different signals to PLC, and when PLC receives two different signals from the sensor, the lines representing the conveyer belt in the display correspond to two different colors.
2. The logistics transportation monitoring system of claim 1, wherein: the system also comprises information input terminals, each sending department is provided with one information input terminal which is connected with the PLC, and after the information codes are scanned, the information of the articles and the information of the destination site are input into the PLC and the information is bound with the information codes.
3. The logistics transportation monitoring system of claim 2, wherein: the department is provided with a code scanner which is used for scanning the information code and transmitting the scanned information to the PLC.
4. The logistics transport monitoring system of claim 3, wherein: and the feeding and discharging part of each layer of the vertical sorting machine is provided with a code scanner which is used for scanning information codes and transmitting the scanned information to the PLC.
5. A logistics transmission monitoring method is characterized in that: the method comprises the following steps:
s01, information entry: scanning an information code of a transmission box to be sent through an information input terminal, inputting article information and destination site information into the PLC, and binding the information and the information code;
s02, sending the article: sending the transmission box to a transmission line;
s03, information acquisition: a code scanner at the joint of the transmission line and a department sending the article scans the information code on the transmission box and transmits the scanned information to a PLC (programmable logic controller), the PLC reads destination site information bound with the information code according to the information code, and the PLC determines a transmission path of the transmission box according to the destination site information;
s04, article transmission: the goods are transmitted to a destination station through a transmission path determined by the PLC;
when no transmission box passes through on the conveyer belt, the sensor transmits for PLC default signal, and when PLC received default signal, the lines that show this conveyer belt on the PLC control display were acquiescent colour, and when having the transmission box to pass through on the conveyer belt, the sensor transmitted for PLC loading signal, and when PLC received loading signal, the lines that mark this conveyer belt on the PLC control display were for loading the colour.
6. The logistics transport monitoring method of claim 5, wherein: the step S04 includes the steps of:
s041, judging the floor, judging whether the sending department and the destination station are on the same floor according to destination station information in the PLC, and if so, executing a step S042;
s042, transmission line transportation: and conveying the articles to the target station through the conveying line of the floor.
7. The logistics transportation monitoring method of claim 6, wherein: in the step S041, it is determined whether the sending department and the destination station are on the same floor, and if it is determined that the sending department and the destination station are not on the same floor, the step S043 is executed;
s043, first horizontal transportation: conveying the conveying boxes to a vertical sorting machine through the conveying line of the floor;
s044, vertical transportation: the vertical sorting machine conveys the transmission box to the floor where the target station is located;
s045, second horizontal transportation: the transport boxes are transferred from the vertical sorting machine to the destination station by means of a transport line on the floor where the destination station is located.
8. The logistics transportation monitoring method of claim 7, wherein: in step S044, when the transmission box enters the vertical sorting machine, the code scanner scans the information code on the transmission box and transmits the scanned information to the PLC, and the PLC reads the destination site information bound by the information code again, acquires the floor where the destination site is located, and controls the vertical sorting machine to transmit the transmission box to the floor where the destination site is located.
9. The logistics transportation monitoring method of claim 7, wherein: in step S045, when the transmission box is transmitted from the transmission line to the destination site, the barcode scanner at the connection between the transmission line and the destination site scans the information code on the transmission box and transmits the scanned information to the PLC, and the PLC acquires the information and then determines that the transmission box is completely transported, and archives the data of the transportation process.
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Denomination of invention: Logistics transmission monitoring system and monitoring methods

Granted publication date: 20221227

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