CN113650828A - High-speed weighing and subpackaging packaging machine and method for weighing and subpackaging medicines at high speed - Google Patents

High-speed weighing and subpackaging packaging machine and method for weighing and subpackaging medicines at high speed Download PDF

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Publication number
CN113650828A
CN113650828A CN202111065398.3A CN202111065398A CN113650828A CN 113650828 A CN113650828 A CN 113650828A CN 202111065398 A CN202111065398 A CN 202111065398A CN 113650828 A CN113650828 A CN 113650828A
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CN
China
Prior art keywords
weighing
hopper
powder
receiving hopper
packaging
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CN202111065398.3A
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Chinese (zh)
Inventor
黄维佳
刘孙正
何伟雄
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SHENZHEN WANHE PHARMACEUTICAL CO Ltd
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SHENZHEN WANHE PHARMACEUTICAL CO Ltd
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Priority to CN202111065398.3A priority Critical patent/CN113650828A/en
Publication of CN113650828A publication Critical patent/CN113650828A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/30Devices or methods for controlling or determining the quantity or quality or the material fed or filled
    • B65B1/32Devices or methods for controlling or determining the quantity or quality or the material fed or filled by weighing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/04Methods of, or means for, filling the material into the containers or receptacles
    • B65B1/10Methods of, or means for, filling the material into the containers or receptacles by rotary feeders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B37/00Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged
    • B65B37/005Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged by endless belts or chains
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B37/00Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged
    • B65B37/08Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged by rotary feeders

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Quality & Reliability (AREA)
  • Medical Preparation Storing Or Oral Administration Devices (AREA)
  • Basic Packing Technique (AREA)

Abstract

The application relates to a high-speed weighing subpackage packaging machine and a method for weighing subpackage medicines at a high speed, wherein the high-speed weighing subpackage packaging machine comprises: the horizontal conveying belt is provided with a fixed clamping seat; the bottom of the receiving hopper is provided with a bottom latch, and one side of the receiving hopper is provided with a side latch; the rotating mechanism is symmetrically extended out of a plurality of mechanical arms in a star shape, and one end of the rotating mechanism is provided with a mechanical arm; the first material weighing hopper group is used for weighing a first powder or granular medicine; the second material weighing hopper group is used for weighing a second powder or granular medicine; a packaging device for wrapping a pharmaceutical product with a packaging material. The application also relates to a method for producing the compound polyethylene glycol electrolyte powder by using the high-speed weighing, subpackaging and packaging machine. The application discloses high-speed partial shipment packagine machine partial shipment that weighs is fast, weigh the precision height, can realize filling multiple material respectively in a partial shipment packing unit.

Description

High-speed weighing and subpackaging packaging machine and method for weighing and subpackaging medicines at high speed
Technical Field
The application belongs to mechanical design and manufacturing field, relates to a partial shipment packagine machine, especially relates to a high-speed partial shipment packagine machine of weighing, and this high-speed partial shipment packagine machine of weighing presents excellent characteristics in the aspect of being used for medicine packing, for example the partial shipment is fast, weigh the precision height etc.. In addition, the high-speed weighing and subpackaging packaging machine provided by the application can be used for respectively filling various materials in one subpackaging packaging unit, for example, the high-speed weighing and subpackaging packaging machine can be used for subpackaging and packaging compound polyethylene glycol electrolyte powder, and therefore the invention also relates to a method for weighing and subpackaging medicines at a high speed.
Background
The weighing, subpackaging and packaging of the medicines are important links in medicine production and are links for isolating the medicines from the outside through inner packaging materials. The medicine package provides protection, classification and description for the medicine in the processes of transportation, storage, management and use, and the process requires selecting proper packaging materials or containers and adopting proper packaging technology to carry out processing such as sub-packaging, labeling and the like on the medicine or the pharmaceutical preparation.
The prior art discloses some equipment for weighing, subpackaging and packaging medicines. For example, CN212125701U (CN202020151141.4) discloses a rapid and accurate Chinese herbal medicine dispensing device, which comprises a dispersing and dedusting device, a rapid distribution device, an accurate distribution device, a weighing device and a transportation device, wherein the dispersing and dedusting device comprises a transportation rail with a mesh structure in the middle, a mesh enclosure is arranged above the transportation rail, and a blowing mechanism for blowing air from bottom to top is arranged below the mesh structure. It is believed because this utility model adopts quick distributor and accurate distributor to carry out the material supply to the weighing device on the baling line simultaneously, also improves material supply precision when guaranteeing material supply efficiency, further sets up dispersion dust collector at the material supply front end, not only can break up the medicine of stoving, makes its supply more accurate, breaks up impurity and the medicine bits in the process can detach the medicine simultaneously, improves the quality of processing chinese herbal medicine sliced medicinal herbs.
In the case of granular or powdery medicines, the granular or powdery medicines are required to be subpackaged and packaged by subpackaging equipment in the medicine preparation process. Tablet or capsule dosage forms are generally directly dispensed by a packaging machine, but bulk or large dose powder or granule formulations lack relevant weighing equipment.
For a powder composition with a large dose, the proportion of individual components may be quite small, while the proportion of some components is quite large, and the problem directly caused by the great difference of the proportions of the components is that the small proportion of the components cannot be uniformly mixed, so that the finally packaged medicine presents the problem of uneven dose.
In addition, the overall cost added by the mixing process of the composition with large different proportions is relatively high, especially for the powder with large dosage, because the capacity of the mixing equipment is fixed, and dosage units which can be produced by mixing one batch for the powder with large dosage are less, so that the production efficiency of the medicine is severely limited by a production process with not high technological content.
The compound polyethylene glycol electrolyte powder is a composition with components in large different proportions as described above, and a typical formula proportion comprises the following materials in each minimum package: 59g polyethylene glycol 4000, 1.46g sodium chloride, 5.85g anhydrous sodium sulfate, 0.7g potassium chloride, 1.75g sodium bicarbonate. The polyethylene glycol content was 59g, and the sum of the other materials was only about 9.7 g. Even if a lot of time is spent to uniformly mix materials, the yield of subpackage production after a batch of materials are uniformly mixed by a mixer is quite limited, and the problem of serious uneven mixing is not solved. The individual manufacturers respectively pack the materials in different bags, and then the different bags are combined and packed into a single dose medicament to be provided for patients, which not only greatly increases the cost of production enterprises, but also inevitably brings serious inconvenience to the patients. For example, there is a commercially available compound polyethylene glycol electrolyte powder (specification i) packed in three bags: each bag comprises 68.56g, wherein the first bag comprises 1.46g of sodium chloride and 5.68g of anhydrous sodium sulfate, the second bag comprises 0.74g of potassium chloride and 1.68g of sodium bicarbonate, and the third bag comprises 59g of polyethylene glycol 4000; and compound polyethylene glycol electrolyte powder (specification II) packed in three bags: each bag contains 137.15g, wherein the first bag contains 2.93g of sodium chloride and 11.37g of anhydrous sodium sulfate, the second bag contains 1.48g of potassium chloride and 3.37g of sodium bicarbonate, and the third bag contains 118g of polyethylene glycol 4000.
There are many reports on the weighing, subpackaging and packaging equipment of powder or granule medicines. For example, CN211919148U (CN201922428966.6) proposes a medicine dispensing device, which relates to the technical field of medicine production devices; a support frame is arranged on the side of the conveying device, an upper guide cylinder and a lower guide cylinder are arranged on the support frame, a rotating sleeve is sleeved outside the opposite end parts of the upper guide cylinder and the lower guide cylinder, and a material distributing plate with a plurality of material passing through holes is arranged between the upper guide cylinder and the lower guide cylinder and is connected with the rotating sleeve; the support frame is provided with a rotating motor which is connected with a driving gear; the rotary sleeve is provided with a circle of racks which are meshed with the driving gear; the feeding hopper on the supporting frame is connected with the feeding pipe and the feeding valve; the feeding pipe is communicated with the upper material guide cylinder; a weighing sensor and a weighing hopper are arranged on a weighing support plate on the support frame; the weighing hopper is positioned below the lower guide cylinder; the weighing hopper is connected with a split charging pipe and a split charging valve; the sub-packaging pipe penetrates below the weighing support plate through the plate groove; the conveying device, the rotating motor, the feeding valve, the weighing sensor and the split charging valve are all connected with the controller. The utility model is believed to separate the tablets adhered together in the process of split charging, and can buffer the impact force of the tablets, thereby improving the weighing accuracy.
CN107010247A (CN201710375605.2) discloses an automatic medicine weighing and subpackaging device, which comprises a subpackaging device body, wherein the subpackaging device body comprises a toughened glass cylinder, an upper funnel and a lower funnel, two ends of the toughened glass cylinder are respectively connected with the upper funnel and the lower funnel, a weighing plate is placed at the joint of the lower funnel and the toughened glass cylinder, a force sensor is embedded on the weighing plate, the weighing plate is connected with a positive and negative rotating motor, a PID (proportion integration differentiation) controller and a power switch are installed on the external contact surface of the lower funnel, a baffle is arranged at the bottom opening of the upper funnel, and one side of the baffle is connected with an electric push rod; the automatic weighing and subpackaging device can weigh the medicinal materials, when the weight reaches a preset value, the positive and negative rotating motors rotate forward by 90 degrees, so that the medicines on the weighing plate fall into the lower funnel, meanwhile, the electric push rod extends to plug the upper funnel with the baffle plate, and the redundant medicines are prevented from falling into the weighed medicines, so that the inaccurate weighing is avoided, the automatic weighing and subpackaging can be realized, and the time and the labor are saved.
CN106628372B (cn201710164418.x) discloses an automatic medicine weighing and subpackaging device with a feedback device, which belongs to the field of medical instruments and is characterized in that: the device comprises a placing frame, a weighing assembly and a feedback assembly from front to back in sequence, and further comprises a driving device; the rack is inclined towards the rear lower part, and the rear end of the rack is provided with a first stop lever; the weighing assembly comprises a first cross beam, the lower side of the middle of the first cross beam is connected with a horizontal shaft perpendicular to the direction of the first cross beam to form a lever structure; a second stop lever and a third stop lever are respectively arranged on the upper surface of the first cross beam from front to back, wherein the area between the second stop lever and the third stop lever is positioned behind the horizontal shaft; the lower side of the front section of the first cross beam is provided with a sliding rail and a traveling block which move forwards and backwards, the traveling block is connected with the sliding rail in a sliding manner, and the traveling block is connected with the driving device; the feedback assembly comprises a weighing device which is connected with the driving device. Compared with the prior art have weigh quick accurate characteristics.
CN212125701U (CN202020151141.4) discloses a quick accurate chinese herbal medicine partial shipment equipment, it is by dispersion dust collector, quick distributor, accurate distributor, weighing device and conveyer are constituteed, dispersion dust collector is equipped with network structure's the track that transports including the centre, it is equipped with the screen panel to transport the track top, the network structure below is equipped with the mechanism of blowing from bottom to top, because the utility model discloses adopt quick distributor and accurate distributor to carry out the material supply to the weighing device on the baling line simultaneously, also improve material supply precision when guaranteeing material supply efficiency, further set up dispersion dust collector at the material supply front end, not only can break up the medicine of drying, make its supply more accurate, the impurity and the dregs of a decoction in the process of breaing up can detach the medicine simultaneously, improve the quality of processing chinese herbal medicine sliced medicinal herbs.
However, the weighing, dispensing and packaging apparatus for medicines described in the above documents cannot effectively solve the problem of weighing, dispensing and packaging the component compositions in large different proportions.
Therefore, it is still highly desirable for those skilled in the art to provide a device that can be used for weighing, dispensing and packaging pharmaceutical compositions with large different proportions of components, such as compound polyethylene glycol electrolyte powder.
Disclosure of Invention
The application aims to provide a device which can be used for weighing, subpackaging and packaging of pharmaceutical compositions with components in large different proportions, such as compound polyethylene glycol electrolyte powder, and is expected to have excellent characteristics in the aspect of being used for medicine packaging, such as high subpackaging speed and high weighing precision, and can realize the respective filling of multiple materials in one packaging unit. It has been surprisingly found that one or more of the above mentioned objects are fully achieved by the apparatus for weighing, dispensing and packaging powder or granular medicine designed according to the present application. The present application has been completed based on such findings.
To this end, the present application provides a high-speed weighing and dispensing packaging machine for powder or granule medicines, characterized by comprising:
the horizontal conveyor belt is C-shaped in overlooking direction, the horizontal conveyor belt is continuously provided with fixed clamping seats at certain intervals, and each fixed clamping seat is provided with a clamping groove along the running direction of the conveyor belt; [ working surface of the horizontal conveyor belt faces upward, wherein the number of the fixed clamping seats presented on the working surface is more than 2 times of the number of the mechanical arms, for example, 2-5 times of the number of the mechanical arms, for example, 3-5 times of the number of the mechanical arms, for example, 4 times of the number of the mechanical arms ]
The receiving hopper is in a square cup form, is fully distributed on a fixed clamping seat of the operation surface on the horizontal conveying belt and is used for receiving weighed powder or granular medicines, a bottom clamping tooth is arranged at the bottom of the receiving hopper and is matched with a clamping groove on the fixed clamping seat in a bearing or separating mode, and a side clamping tooth is arranged on one inward side of a C-shaped ring of the horizontal conveying belt of the receiving hopper;
the rotating mechanism is provided with a rotating shaft in the vertical direction, 4-16 mechanical arms symmetrically extend out of the top end of the rotating shaft in a star shape towards the horizontal direction, one end, extending outwards, of each mechanical arm is provided with a mechanical arm, the mechanical arms are arranged in a rotatable mode by taking the extending direction of the mechanical arms as the axial direction, and the outer edge of each mechanical arm is provided with a clamping groove which is used for being matched with a side clamping tooth of the receiving hopper in a bearing or separation mode;
the first material weighing hopper group has the same number as the mechanical arms, is arranged above the receiving hopper at the starting end of the C-shaped horizontal conveyor belt, and falls into the receiving hopper below the first powder or granule medicine weighed by each weighing hopper of the first material weighing hopper group respectively; each weighing hopper of the first material weighing hopper group is connected with one end of a vibration groove, and the other end of the vibration groove is connected with a first material buffer hopper;
the number of the second material weighing hopper group is the same as that of the mechanical arms, the second material weighing hopper group is arranged above the receiving hopper at the terminal end of the C-shaped horizontal conveyor belt, and second powder or granular medicines weighed by the weighing hoppers of the second material weighing hopper group respectively fall into the receiving hopper below the second material weighing hopper group; each weighing hopper of the second material weighing hopper group is connected with one end of a vibration groove, and the other end of the vibration groove is connected with a second material buffer hopper;
the packaging equipment receives the first powder or granular medicine and the second powder or granular medicine in the receiving hopper transmitted by the mechanical arm and wraps the medicines by packaging materials;
and the carbon dioxide blower is arranged above the empty receiving hopper when the empty receiving hopper is separated from the mechanical arm of the rotating mechanism and is arranged on the clamping groove of the fixed clamping seat, and is used for blowing carbon dioxide gas to the empty receiving hopper before the empty receiving hopper starts to be filled with the materials of the powder or granular medicines.
As described above, the number of the mechanical arms, the number of the weighing hoppers of the first material weighing hopper group, and the number of the weighing hoppers of the second material weighing hopper group are the same.
The high-speed weighing and split charging packaging machine is characterized in that the working surface of the horizontal conveying belt faces upwards, the number of the fixed clamping seats on the working surface is larger than twice of the number of the mechanical arms, for example, the number of the fixed clamping seats on the working surface is 3-6 times, for example, 3-5 times, for example, 3-4 times of the number of the mechanical arms. The design is that the rotating speed of the rotating mechanism is matched with the conveying speed of the horizontal conveying belt, and each receiving hopper receives the first powder or granular medicine once and only receives the first powder or granular medicine once and receives the second powder or granular medicine once and only receives the second powder or granular medicine once in the whole process from the starting end to the final end of the horizontal conveying belt.
According to the application, the high-speed weighing, subpackaging and packaging machine is characterized in that when one manipulator loads an empty receiving hopper onto the first fixed clamping seat at the starting end of the C-shaped horizontal conveying belt, the receiving hopper filled with two kinds of powder or granule medicines is taken away from the last fixed clamping seat at the tail end of the C-shaped horizontal conveying belt by the other manipulator in the symmetrical direction of the manipulator, and the receiving hopper is transmitted to packaging equipment. Therefore, the manipulator loads the emptied receiving hoppers onto the first fixed clamping seat at the starting end of the C-shaped horizontal conveying belt one by one, the fixed clamping seats move forwards along the horizontal conveying belt, and when the loading quantity of the emptied receiving hoppers is the same as the number of the weighing hoppers of the first material weighing hopper group, all the weighing hoppers of the first material weighing hopper group respectively pour the weighed first powder or granular medicine into each empty receiving hopper below the weighing hoppers; the receiving hoppers which receive the first powder or granular medicine continue to move forward one by one to the terminal end of the C-shaped horizontal conveyor belt, and when the number of the receiving hoppers is the same as that of the weighing hoppers of the second material weighing hopper group, all weighing hoppers of the second material weighing hopper group respectively pour the weighed second powder or granular medicine into the receiving hoppers below the receiving hoppers which are added with the first powder or granular medicine; the receiving hopper filled with the first powder or granule medicine and the second powder or granule medicine is grabbed by the manipulator one by one and transferred to the packaging equipment.
According to the application, the high-speed weighing split charging packaging machine is characterized in that the number of the mechanical arms extending out of the top end of the rotating shaft in star-shaped symmetry in the horizontal direction is even. The design of the robot arms in an even number is advantageous for the design and operation of the apparatus and more conveniently in a symmetrical manner, in particular, when, for example, a robot arm of one robot arm loads an empty hopper onto the first fixed cassette at the beginning of the C-shaped horizontal conveyor, the other robot arm, which corresponds to the robot arm, just picks up the hopper filled with the first powder or granule drug and the second powder or granule drug for transfer to the packaging apparatus.
The high-speed weighing, subpackaging and packaging machine is characterized in that 6-12 mechanical arms symmetrically extend out of the top end of the rotating shaft in a star shape towards the horizontal direction.
The high-speed weighing, subpackaging and packaging machine is characterized in that 6-10 mechanical arms symmetrically extend out of the top end of the rotating shaft in a star shape towards the horizontal direction.
The high-speed weighing split charging packaging machine is characterized in that 8 mechanical arms symmetrically extend out of the top end of the rotating shaft in a star shape towards the horizontal direction.
According to the application, weigh partial shipment packagine machine at a high speed, its characterized in that, the manipulator uses the arm to extend the direction and be 180 ~ 360 rotatable modes setting for the axial. Therefore, when the receiving hopper is filled with the first powder or granule medicine and the second powder or granule medicine and then is grabbed by the manipulator and moves to a station of packaging equipment, the receiving hopper rotates 180 degrees to pour the medicines into packaging materials (such as packaging bags), after the medicines are poured, the receiving hopper continues to rotate 180 degrees or rotates 180 degrees in a reverse mode until bottom chuck teeth of the receiving hopper face downwards, and the receiving hopper continues to move to a fixed chuck position of the starting end of the C-shaped horizontal conveying belt and is matched with the fixed chuck position.
The high-speed weighing, subpackaging and packaging machine is characterized in that the material buffer hopper is used for loading materials to be weighed and subpackaged and enabling the materials to reach the weighing hopper through vibration of the vibration groove. The powder or granule medicine can be weighed more accurately by the vibration of the vibration groove.
According to the application, the high-speed weighing, subpackaging and packaging machine is characterized in that the receiving hopper on the C-shaped horizontal conveying belt is consistent with the rotating direction of the mechanical arm. For example, as shown in fig. 1, the receiving hopper and the robot arm both rotate in a counterclockwise direction, but both may also rotate in a clockwise direction.
A high-speed weighing dispensing packaging machine according to the present application is characterized in that a packaging material (e.g. packaging bags) supply arm is provided on the packaging device. The supply arm is capable of receiving the first powder or granule medicine and the second powder or granule medicine poured from the receiving hopper; further, the supply arm can continuously seal the packaging material wrapping the medicine, thereby completing the weighing, subpackaging and packaging operations of the powder or granule medicine.
A high speed weighing dispensing packaging machine according to the present application is characterised by a supply arm on the packaging apparatus which rotates in the opposite direction to the robotic arm.
The medicine to be subpackaged is compound polyethylene glycol electrolyte powder, and the typical formula proportion is as follows: 59g of polyethylene glycol 4000, 1.46g of sodium chloride, 5.68g of anhydrous sodium sulfate, 0.74g of potassium chloride and 1.68g of sodium bicarbonate. It is well known that the material quantity can be equally scaled up or down or adjusted within a small range according to the clinical requirement.
In view of the fact that the amount of polyethylene glycol is relatively large and the amount of other materials is relatively small, it takes a lot of time to mix the other materials with PEG, and the batch size is relatively small even if a large container is used to achieve the mixing, in order to overcome this problem, the present inventors premixed sodium chloride, anhydrous sodium sulfate, potassium chloride, and sodium bicarbonate to obtain a premixed material, and the premixed material and PEG are separately dispensed through the apparatus of the present application, thereby greatly improving the production efficiency.
To this end, the second aspect of the present application provides a method for producing a compound polyethylene glycol electrolyte powder, wherein the compound polyethylene glycol electrolyte powder has a formula ratio of: 55-65 parts by weight of polyethylene glycol 4000, 1.3-1.6 parts by weight of sodium chloride, 5.4-6.0 parts by weight of anhydrous sodium sulfate, 0.5-1.0 part by weight of potassium chloride and 1.4-2.0 parts by weight of sodium bicarbonate; the method comprises the following steps:
(1) providing polyethylene glycol 4000 as a first powder or granule drug;
(2) mixing sodium chloride, anhydrous sodium sulfate, potassium chloride and sodium bicarbonate uniformly to obtain a second powder or granule medicine;
(3) using the high-speed weighing split charging packaging machine according to any one of the embodiments of the first aspect of the present application, the carbon dioxide blower is activated to blow the empty receiving hopper, the first powder or granule medicine is filled into the receiving hopper through the first material weighing hopper group, then the second powder or granule medicine is filled into the receiving hopper through the second material weighing hopper group,
(4) and (3) running the receiving hopper filled with the first powder or granular medicine and the second powder or granular medicine to a packaging device under the operation of the rotating mechanism, and wrapping the five materials in a packaging material.
A method of manufacturing a compounded polyethylene glycol electrolyte powder according to the second aspect of the present application, wherein the high speed weighing dispensing packaging machine is as described in any one of the embodiments of the first aspect of the present application.
In describing the method steps herein, although specific steps are described in some detail or language different from the steps described in the examples of the embodiments section herein, those skilled in the art can still fully appreciate the above-described method steps from the detailed disclosure throughout the application. Any embodiment of any aspect of the present application may be combined with other embodiments, as long as they do not contradict. Furthermore, in any embodiment of any aspect of the present application, any feature may be applicable to that feature in other embodiments, as long as they do not contradict.
The present application is further described below.
All documents cited in this application are incorporated herein by reference in their entirety and to the extent that the meaning of such documents is inconsistent with this application, the express disclosure of this application controls. Further, the various terms and phrases used herein have the ordinary meaning as is known to those skilled in the art, and even so, it is intended that the present application be more fully described and interpreted herein, to the extent that such terms and phrases are not inconsistent with this known meaning and from the context in which such terms and phrases are expressed.
This application is weighed partial shipment packagine machine at a high speed and is set up the buffer hopper and can accelerate weighing speed to can weigh, can increase as required and weigh the point by the multiple spot. This application is weighed partial shipment packagine machine at a high speed and is removed with the conveyer belt mode, makes putting of equipment space nimble changeable according to actual conditions. This application is weighed partial shipment packagine machine at a high speed and is adopted the fixed cassette innovative design of conveyer belt, and fixed transportation is fought and steady motion. This application is weighed partial shipment packagine machine at a high speed adopts rotary mechanism to make the transport fill of filling with the material can be fast, the accurate removal weigh station, feed chute station. The high-speed partial shipment packagine machine that weighs of this application adopts the new lower hopper unloading of innovative design fast. The high-speed weighing and split charging packaging machine can complete the whole process within a relatively short time in the process of weighing → blanking → packaging, and realizes the high-speed operation of equipment.
Drawings
FIG. 1: the application is high-speed weighing subpackage packaging machine overall structure sketch map.
FIG. 2: the application is high-speed weighing partial shipment packagine machine's horizontal conveyer belt structure sketch map.
FIG. 3: the application weighs partial shipment packagine machine's receiving hopper structural sketch map at a high speed.
FIG. 4: the application is high-speed weighing partial shipment packagine machine's rotary mechanism structure sketch map.
FIG. 5: this application weighs partial shipment packagine machine's material weighing hopper group structure sketch map at a high speed.
FIG. 6: the application discloses a general structure schematic diagram of another scheme of a high-speed weighing split charging packaging machine.
The reference numbers of the parts of the accessories of the apparatus of the present application are summarized as follows: the device comprises a horizontal conveyor belt 1, a fixed clamping seat 11, a clamping groove 12, a receiving hopper 2, a bottom clamping tooth 21, a side clamping tooth 22, a rotating mechanism 3, a rotating shaft 31, a mechanical arm 32, a mechanical arm 33, a clamping groove 34, a first material weighing hopper group 4, a weighing hopper 41, a vibrating groove 42, a first material buffer hopper 43, a second material weighing hopper group 5, a weighing hopper 51, a vibrating groove 52, a second material buffer hopper 53, a packaging device 6, a supply arm 61 and a carbon dioxide blower 7.
Detailed Description
The present application can be further described by the following examples, however, the scope of the present application is not limited to the following examples. Those skilled in the art will appreciate that various changes and modifications can be made to the present application without departing from the spirit and scope of the application. The materials used in the tests and the test methods are generally and/or specifically described herein. Although many materials and methods of operation are known in the art for the purposes of this application, this application is nevertheless described herein in detail as far as possible. The following examples further illustrate the present application without limiting the same.
The design of the present application is described in detail below with reference to the accompanying drawings. Fig. 1 depicts a schematic view of the overall structure of the high-speed weighing dispensing packaging machine of the present application. Fig. 2 depicts a schematic of the horizontal conveyor structure of the high speed weighing racking machine of the present application. Fig. 3 depicts a schematic view of the receiving hopper structure of the high speed weighing dispensing packaging machine of the present application. Fig. 4 depicts a schematic view of the structure of the rotating mechanism of the high-speed weighing split charging and packaging machine of the present application. Fig. 5 depicts a schematic view of the structure of the material hopper set of the high speed weighing dispensing packaging machine of the present application. Fig. 6 depicts a schematic general configuration of another aspect of the high speed weighing dispensing packaging machine of the present application.
In describing the operation result of the high-speed weighing dispensing packaging machine of the present application, for example, the dispensing speed, it is described that the number of the robot arms 32 is 8, and the number of the fixed cassettes 11 present on the work surface is 29, as not particularly described.
As shown in the figures, the present application provides a high-speed weighing, dispensing and packaging machine for powder or granule medicines, which comprises:
the horizontal conveyor belt 1 is C-shaped in the overlooking direction, the horizontal conveyor belt 1 is continuously provided with fixed clamping seats 11 at certain intervals, and each fixed clamping seat 11 is provided with a clamping groove 12 along the running direction of the conveyor belt; [ working surface of the horizontal conveyor 1 is facing upward, wherein the number of the fixed cartridges 11 present on the working surface is greater than 2 times the number of the robot arms 32, for example, 2 to 5 times the number of the robot arms 32, for example, 3 to 5 times the number of the robot arms 32, for example, 4 times the number of the robot arms 32 ]
The receiving hopper 2 is in a square cup form, is fully distributed on a fixed clamping seat 11 on the operation surface of the horizontal conveying belt 1 and is used for receiving weighed powder or granular medicine, a bottom clamping tooth 21 is arranged at the bottom of the receiving hopper 2 and is used for being matched with a clamping groove 12 on the fixed clamping seat 11 in a bearing or separation mode, and a side clamping tooth 22 is arranged on one inward side of a C-shaped ring of the receiving hopper 2 on the horizontal conveying belt 1;
the rotating mechanism 3 is provided with a rotating shaft 31 arranged in the vertical direction, 4-16 mechanical arms 32 symmetrically extend out of the top end of the rotating shaft 31 in a star shape towards the horizontal direction, one end of each mechanical arm 32 extending outwards is provided with a mechanical arm 33, the mechanical arms 33 are arranged in a rotatable mode by taking the extending direction of the mechanical arms 32 as the axial direction, and the outer edge of each mechanical arm 33 is provided with a clamping groove 34 which is used for being matched with the side clamping teeth 22 of the receiving hopper 2 in a bearing or separating mode;
the number of the weighing hoppers 41 of the first material weighing hopper group 4 is the same as that of the mechanical arms 32, the first material weighing hopper group is arranged above the receiving hopper 2 at the starting end of the C-shaped horizontal conveyor belt 1, and the first powder or granule medicines weighed by the weighing hoppers 41 of the first material weighing hopper group 4 respectively fall into the receiving hopper 2 below the first material weighing hopper group; each weighing hopper 41 of the first material weighing hopper group 4 is connected with one end of a vibration trough 42, and the other end of the vibration trough 42 is connected with a first material buffer hopper 43;
a second material weighing hopper group 5, the number of the weighing hoppers 51 of which is the same as that of the mechanical arms 32, which is arranged above the receiving hopper 2 at the final end of the C-shaped horizontal conveyor belt 1, and the second powder or granule medicines weighed by the weighing hoppers 51 of the second material weighing hopper group 5 fall into the receiving hopper 2 below the second powder or granule medicines respectively; each weighing hopper 51 of the second material weighing hopper group 5 is connected with one end of a vibration groove 52, and the other end of the vibration groove 52 is connected with a second material buffer hopper 53;
a packaging device 6 for receiving the first powder or granule medicine and the second powder or granule medicine in the receiving hopper 2 from the robot 33 and wrapping the medicines with packaging materials;
and a carbon dioxide blower 7 which is arranged above the empty receiving hopper 2 when the empty receiving hopper 2 is separated from the manipulator 33 of the rotating mechanism 3 and is placed on the clamping groove 12 of the fixed clamping seat 11, and is used for blowing carbon dioxide gas to the empty receiving hopper 2 before the empty receiving hopper 2 starts to be filled with the materials of the powder or the granular medicine. Fig. 6 is a schematic diagram of the overall structure of another embodiment of the high-speed weighing dispensing packaging machine according to the present invention, in which a carbon dioxide blower 7 is depicted, which is basically configured as an inflation needle (needle-shaped object shown in the figure) and an inflation tube (bent object shown in the figure) connected to the inflation needle, the inflation tube is connected to a carbon dioxide gas source bottle (omitted in the figure and not shown in the figure), so that the empty receiving hopper is continuously purged with carbon dioxide, and carbon dioxide gas in the receiving hopper does not escape before being filled with the powder or granule medicine because carbon dioxide is heavier than air.
In one exemplary embodiment of the high speed weigh dispensing and packaging machine of the present application, the number of robotic arms 32, the number of buckets 41 of the first material bucket set 4, and the number of buckets 51 of the second material bucket set 5 are the same.
In a typical embodiment of the high-speed weighing dispensing packaging machine of the present application, the work surface of the horizontal conveyor belt 1 faces upwards, wherein the number of the fixed clamping seats 11 present on the work surface is more than twice the number of the mechanical arms 32, for example the number of the fixed clamping seats 11 present on the work surface is 3-6 times, for example 3-5 times, for example 3-4 times the number of the mechanical arms 32. The design is that the rotating speed of the rotating mechanism 3 is matched with the conveying speed of the horizontal conveying belt 1, and each receiving hopper 2 receives the first powder or granule medicine once and only once, and receives the second powder or granule medicine once and only once in the whole process from the starting end to the final end of the horizontal conveying belt 1.
In an exemplary embodiment of the high-speed weighing and packaging machine of the present application, when one robot 33 loads an empty receiving hopper 2 onto the first fixed cassette 11 at the beginning end of the C-shaped horizontal conveyor 1, another robot 33, which is symmetrical to the robot 33, takes away the receiving hopper 2 filled with two kinds of powder or granule medicines from the last fixed cassette 11 at the end of the C-shaped horizontal conveyor 1 and transfers the same to the packaging device 6. Therefore, the manipulator 33 loads the emptied material receiving hoppers 2 one by one on the first fixed clamping seat 11 at the starting end of the C-shaped horizontal conveyor belt 1, the fixed clamping seats 11 move forwards along the horizontal conveyor belt 1, and when the loading quantity of the emptied material receiving hoppers 2 is the same as the number of the weighing hoppers of the first material weighing hopper group 4, all the weighing hoppers of the first material weighing hopper group 4 pour the weighed first powder or granular medicine into each empty material receiving hopper 2 below the weighing hoppers respectively; the receiving hoppers 2 which receive the first powder or granule medicines continue to move forward one by one to reach the terminal end of the C-shaped horizontal conveyor belt 1, and when the number of the receiving hoppers is the same as that of the second material weighing hopper group 5, all weighing hoppers of the second material weighing hopper group 5 respectively dump the weighed second powder or granule medicines into the receiving hoppers 2 below the receiving hoppers which are added with the first powder or granule medicines; the hopper 2 filled with the first powder or granule medicine and the second powder or granule medicine is gripped one by the robot 33 and transferred to the packaging machine 6.
In an exemplary embodiment of the high-speed weighing dispensing and packaging machine of the present application, an even number of robot arms 32 are symmetrically extended in a star shape from the top end of the rotary shaft 31 toward the horizontal direction. The design of the robot arms 32 in an even number is advantageous for the design and operation of the apparatus and more conveniently in a symmetrical manner, in particular, when, for example, the robot arm 33 of one robot arm 32 loads a emptied hopper 2 onto the first stationary cassette 11 at the beginning of the C-shaped horizontal conveyor 1, the robot arm 33 at the other end corresponding to the robot arm 33 just picks up the hopper 2 filled with the first powder or granule medicine and the second powder or granule medicine for transfer to the packaging apparatus 6.
In an exemplary embodiment of the high-speed weighing and dispensing packaging machine of the present application, 6 to 12 mechanical arms 32 are extended from the top end of the rotating shaft 31 in a star shape symmetrically in the horizontal direction.
In an exemplary embodiment of the high-speed weighing and dispensing packaging machine of the present application, 6 to 10 robot arms 32 are extended from the top end of the rotating shaft 31 in a star shape symmetrically in the horizontal direction.
In an exemplary embodiment of the high-speed weighing and dispensing packaging machine of the present application, 8 robot arms 32 are extended from the top end of the rotary shaft 31 in a star shape symmetrically in the horizontal direction.
In an exemplary embodiment of the high-speed weighing dispensing and packaging machine of the present application, the robot arm 33 is rotatably provided in a direction of 180 to 360 ° with the extending direction of the robot arm 32 being the axial direction. Therefore, when the receiving hopper 2 is filled with the first powder or granule medicine and the second powder or granule medicine and then is grabbed by the manipulator 33 and moves to the station of the packaging equipment 6, the receiving hopper 2 rotates 180 degrees to pour the medicines into packaging materials (such as packaging bags), after the medicines are poured, the receiving hopper 2 continues to rotate 180 degrees or rotates 180 degrees reversely until the bottom latch 21 of the receiving hopper 2 faces downwards, and continues to move to the position of the fixed latch 11 at the starting end of the C-shaped horizontal conveyor belt 1 and is matched with the fixed latch.
In one exemplary embodiment of the high speed weigh dispensing and packaging machine of the present application, wherein material buffer bin 43/53 is used to load the material to be weighed dispensed and cause the vibration of the material via vibratory chute 42/52 to reach into hopper 41/51. The powder or granule medicine can be weighed more accurately by the vibration of the vibration groove 42/52.
In an exemplary embodiment of the high-speed weighing dispensing and packaging machine of the present application, the hopper 2 on the C-shaped horizontal conveyor belt 1 is rotated in the same direction as the robot arm 32. For example, as shown in fig. 1, the receiving hopper 2 and the robot arm 32 both rotate in a counterclockwise direction, but both may rotate in a clockwise direction.
In one exemplary embodiment of the high-speed weighing dispensing packaging machine of the present application, a packaging material (e.g., package bag) supply arm 61 is provided on the packaging device 6. The supply arm 61 is capable of receiving the first powder or granule medicine and the second powder or granule medicine poured from the hopper 2 into the packaging material; further, the supply arm 61 can continue to seal the packaging material around the medicine, thereby completing the weighing, dispensing and packaging operations of the powder or granule medicine.
In one exemplary embodiment of the high speed weighing dispensing packaging machine of the present application, the supply arm 61 on the packaging device 6 is counter-rotating to the robotic arm 32.
Taking the number of the mechanical arms 32, the number of the weighing hoppers 41 of the first material weighing hopper group 4, and the number of the weighing hoppers 51 of the second material weighing hopper group 5 as 8 as examples, when the high-speed weighing and subpackaging packaging machine is started, the receiving hopper 2 is fully distributed at each set station (namely, the fixed clamping seat 11) of the operation surface on the horizontal conveyor belt 1. The first powder or granular medicine (which may be referred to as material a in this application) is loaded according to a set weight into the empty receiving hopper 2 at the first 8 fixed clamping seats 11 of the start end of the C-shaped horizontal conveyor 1 and is guaranteed by a simple algorithm not to be repeatedly loaded and unloaded.
The second powder or granular medicine (which may be referred to as material B in this application) is loaded according to a set weight into the receiving hopper 2 loaded with the first powder or granular medicine at the last 8 fixed clamping seats 11 at the terminal end of the C-shaped horizontal conveyor belt 1, and a simple algorithm is used to ensure that the loading and unloading are not repeated. The moving time of the conveyor belt moving one station at a time can be 0.75 second, the stopping time is 0.75 second, and after one round of operation, two materials are loaded in the receiving hopper 2 of the last station at the tail end of the C-shaped horizontal conveyor belt 1; then, the manipulator 33 of the rotating mechanism 3 picks up the last receiving hopper 2 full of materials, and simultaneously the manipulator 33 at the opposite position of the rotating mechanism 3 puts an empty receiving hopper 2 on the vacant position of the first fixed clamping seat 11 at the starting end of the C-shaped horizontal conveyor belt 1; in addition, the manipulator 33 which grabs the full receiving hopper 2 rotates to the packaging equipment 6, at the packaging material (such as packaging bag) prepared by the packaging equipment 6, the manipulator 33 overturns the receiving hopper 2 for 180 degrees to perform blanking, and the empty receiving hopper 2 after blanking overturns for 180 degrees to return to the right position, and continues to go to the vacant position of the first fixed clamping seat 11 at the starting end of the C-shaped horizontal conveyor belt 1. The uninterrupted operation is repeated in such a way so as to completely implement the workflow of the equipment.
The compound polyethylene glycol electrolyte powder can be clinically used for treating constipation, fecal infarction, fecal stasis, intestinal gas spasm and flatulence, and can also be used for vertical enema, colon purgative or colon cleaning. The commercially available compound polyethylene glycol electrolyte powder is a powder composition containing polyethylene glycol and electrolyte, and the powder composition comprises the following components: polyethylene glycol, sodium chloride, potassium chloride, sodium bicarbonate, anhydrous sodium sulfate, powdered essence and aspartame. The powder composition, in parts by weight per 6000 parts by weight of polyethylene glycol, wherein: the amount of the sodium chloride is 118-178 parts; the amount of the potassium chloride is 60-90 parts; the amount of the sodium bicarbonate is 137-205 parts; the amount of anhydrous sodium sulfate is 461-692 parts; the amount of the powder essence is 19-29 parts; and/or aspartame in an amount of 5-7.6 parts. The compound polyethylene glycol electrolyte powder contains polyethylene glycol up to about 59g per minimum dose package and the total amount of the remaining components is less than 10g, it is difficult to uniformly mix the components having small proportions in the product, and since the mixing equipment of pharmaceutical companies is easily limited, the yield per mixing batch is rather limited if the materials are subjected to total mixing. The medicine is taken orally after being dissolved in water, and the dissolution is one excellent mixing process, and has no incompatibility among the components, so that polyglycol is used as one material while other components are mixed to form the other material. For example, CN102805752A (2012102957225) relates to a compound polyethylene glycol electrolyte powder, and the preparation method thereof is as follows: a) respectively crushing sodium chloride, potassium chloride, sodium bicarbonate, anhydrous sodium sulfate, powdered essence and aspartame, and sieving with a sieve with the pore diameter of less than 24 meshes (preferably less than 50 meshes, preferably less than 65 meshes); b) pulverizing polyethylene glycol, and sieving with sieve with pore diameter smaller than 24 mesh (preferably smaller than 50 mesh, preferably smaller than 65 mesh); c) mixing the powder of the step a) according to the formula ratio to obtain electrolyte mixed powder; d) separately and sequentially or simultaneously packaging the electrolyte mixed powder of the step c) and the polyethylene glycol powder of the step b) into packaging containers to obtain a powdery composition. In a typical example of the compound polyethylene glycol electrolyte powder provided by CN102805752A (2012102957225), the prescription is: 6000 parts of polyethylene glycol, 140 parts of sodium chloride, 70 parts of potassium chloride, 175 parts of sodium bicarbonate, 585 parts of anhydrous sodium sulfate, 25 parts of pineapple powder essence and 6 parts of aspartame; the preparation method comprises the following steps: mixing the crushed and 80-mesh sodium chloride, potassium chloride, sodium bicarbonate, anhydrous sodium sulfate, pineapple powder essence and aspartame to obtain an inorganic salt raw material mixture, feeding the inorganic salt raw material mixture and the crushed and 65-mesh polyethylene glycol PEG into two feed hoppers respectively, and packaging into a packaging bag to obtain the finished product. The apparatus of the present application was tested using the above recipe and preparation method unless otherwise stated.
The application discloses high-speed partial shipment packagine machine that weighs is a section high-speed equipment for packing of weighing, can weigh multiple material fast simultaneously and pack, and the main occasion that is applied to the symmetry required precision height, fast. The high-speed weighing and subpackaging packaging machine can improve the production efficiency, and the weighing number of each minute reaches 40 times and far exceeds the like products. The high-speed weighing and subpackaging packaging machine is high in metering precision, and the metering precision can reach +/-0.2 g of high-precision level. The high-speed weighing, subpackaging and packaging machine is suitable for weighing all dry powder or granular materials with high requirement precision. The weighing, subpackaging and packaging equipment popular in the market at present generally has the weighing speed of about 25 times per minute, and the weighing precision of most of equipment is +/-0.5 g. When the high-speed weighing and subpackaging packaging machine is designed with 8 mechanical arms 32 under the condition that carbon dioxide is not blown, the weighing speed per minute can easily reach 40 times, and the metering precision reaches +/-0.2 g; when the device is designed with 8 mechanical arms 32 in the condition of purging carbon dioxide, the weighing speed per minute can easily reach 37 times and the metering precision reaches +/-0.2 g.
When the compound polyethylene glycol electrolyte powder is subpackaged by using the method, the materials are treated in the following way: 59g of polyethylene glycol 4000 is used as a first part material, namely a first powder or granule medicine; 1.46g of sodium chloride, 5.68g of anhydrous sodium sulfate, 0.74g of potassium chloride and 1.68g of sodium bicarbonate were premixed to obtain 9.56g of a premix of the other materials as a second part of the material, i.e., a second powder or granule.
The medicine to be subpackaged is compound polyethylene glycol electrolyte powder, and the typical formula proportion of the medicine to be subpackaged is that the materials contained in each minimum package are as follows: 59g of polyethylene glycol 4000, 1.46g of sodium chloride, 5.68g of anhydrous sodium sulfate, 0.74g of potassium chloride and 1.68g of sodium bicarbonate. 59g of polyethylene glycol and only about 9.56g of other materials are added, so that the problem of low mixing efficiency caused by great difference of the mixture amount when all the materials are mixed together is solved, the polyethylene glycol 59g is used as a first part of materials (namely first powder or granular medicine), and 9.56g of other materials are premixed and used as a second part of materials (namely second powder or granular medicine), and the first part of materials and the second part of materials are respectively and sequentially filled into the receiving hopper 2 through the first material weighing hopper group 4 and the second material weighing hopper group 5.
It is advantageous to fill the receiving hopper 2 with 59g of polyethylene glycol first by means of the first material-weighing hopper group 4 and then with 9.56g of the other premixed material by means of the second material-weighing hopper group 5, this sequential filling being effected; the reason is that when 9.56g of the other premix is first filled into the receiving hopper 2 and then 59g of the large-volume material is filled, 9.56g of the small-volume material is flushed up by the impact force of the large-volume material to generate drug dust; in reverse, 9.56g of a small volume of 59g of the bulk material was filled first and did not produce any drug dust due to impact.
The inventors of the present application have found that after the receiving hopper 2 is filled with 59g of polyethylene glycol and then with 9.56g of other premixed materials, and the receiving hopper 2 is operated to the packaging device 6 to empty all the materials, the residual medicinal powder adhered to the inner wall of each receiving hopper 2 reaches 0.83g or more (148 times of packaging operation, the residual medicinal powder (mean ± SD) is 0.887g ± 0.064), and the residual medicinal powder is mainly polyethylene glycol, although the clinical therapeutic effect is not seriously affected by the residue, which is a process defect that the skilled person in the art does not wish to encounter. It has been unexpectedly found that when the empty receiving hopper 2 is filled with carbon dioxide gas (3-4 seconds, pressure 0.5 mPa; in the present invention, if not otherwise stated, the carbon dioxide blower is used to purge the empty receiving hopper with pressure 0.5mPa for 3-4 seconds during the specific dispensing operation; of course, the purging conditions can be adjusted as required in the production practice), the powder residue can be significantly reduced to below 0.16g (the statistical residual powder (mean value ± SD) of 164 dispensing operations is 0.117g ± 0.013), which is not at all predictable in the prior art.
In the case where the hopper is not purged with carbon dioxide, if 59g of the first powder or granule medicine is filled into the hopper 2 by the first material hopper group 4 and 9.56g of the first powder or granule medicine is filled into the hopper 2 by the second material hopper group 5, the powder residue reaches about 0.86g (the total of the residual powder (mean value ± SD) of 152 separate-charging operations is 0.862g ± 0.073). In the case where the hopper is not purged with carbon dioxide, if 59g of the second powder or granule medicine is filled into the hopper 2 by the first material hopper group 4 and 9.56g of the second powder or granule medicine is filled into the hopper 2 by the second material hopper group 5, the powder residue reaches about 0.12g (the total of the residual powder (mean value ± SD) of 152 separate-charging operations is 0.123g ± 0.011). This indicates that this adhesion is due to polyethylene glycol.
The above-described embodiments are merely preferred embodiments for fully illustrating the present application, and the scope of the present application is not limited thereto. The equivalent substitution or change made by the person skilled in the art on the basis of the present application is within the protection scope of the present application. The protection scope of this application is subject to the claims.

Claims (10)

1. A high-speed weighing, dispensing and packaging machine, comprising:
the horizontal conveyor belt is C-shaped in overlooking direction, the horizontal conveyor belt is continuously provided with fixed clamping seats at certain intervals, and each fixed clamping seat is provided with a clamping groove along the running direction of the conveyor belt;
the receiving hopper is in a square cup form, is fully distributed on a fixed clamping seat of the operation surface on the horizontal conveying belt and is used for receiving weighed powder or granular medicines, a bottom clamping tooth is arranged at the bottom of the receiving hopper and is matched with a clamping groove on the fixed clamping seat in a bearing or separating mode, and a side clamping tooth is arranged on one inward side of a C-shaped ring of the horizontal conveying belt of the receiving hopper;
the rotating mechanism is provided with a rotating shaft in the vertical direction, 4-16 mechanical arms symmetrically extend out of the top end of the rotating shaft in a star shape towards the horizontal direction, one end, extending outwards, of each mechanical arm is provided with a mechanical arm, the mechanical arms are arranged in a rotatable mode by taking the extending direction of the mechanical arms as the axial direction, and the outer edge of each mechanical arm is provided with a clamping groove which is used for being matched with a side clamping tooth of the receiving hopper in a bearing or separation mode;
the first material weighing hopper group has the same number as the mechanical arms, is arranged above the receiving hopper at the starting end of the C-shaped horizontal conveyor belt, and falls into the receiving hopper below the first powder or granule medicine weighed by each weighing hopper of the first material weighing hopper group respectively; each weighing hopper of the first material weighing hopper group is connected with one end of a vibration groove, and the other end of the vibration groove is connected with a first material buffer hopper;
the number of the second material weighing hopper group is the same as that of the mechanical arms, the second material weighing hopper group is arranged above the receiving hopper at the terminal end of the C-shaped horizontal conveyor belt, and second powder or granular medicines weighed by the weighing hoppers of the second material weighing hopper group respectively fall into the receiving hopper below the second material weighing hopper group; each weighing hopper of the second material weighing hopper group is connected with one end of a vibration groove, and the other end of the vibration groove is connected with a second material buffer hopper;
the packaging equipment receives the first powder or granular medicine and the second powder or granular medicine in the receiving hopper transmitted by the mechanical arm and wraps the medicines by packaging materials;
and the carbon dioxide blower is arranged above the empty receiving hopper when the empty receiving hopper is separated from the mechanical arm of the rotating mechanism and is arranged on the clamping groove of the fixed clamping seat, and is used for blowing carbon dioxide gas to the empty receiving hopper before the empty receiving hopper starts to be filled with the materials of the powder or granular medicines.
2. A high speed weighing, dispensing and packaging machine as claimed in claim 1 wherein the number of arms, the number of buckets of the first set of material buckets and the number of buckets of the second set of material buckets are the same.
3. A high speed weighing dispensing and packaging machine according to claim 1 wherein the horizontal conveyor belt is facing upwards with the number of stationary cartridges present on the face being more than twice the number of robotic arms.
4. The high-speed weighing, subpackaging and packaging machine according to claim 1, wherein when one manipulator loads an empty receiving hopper onto the first fixed clamping seat at the starting end of the C-shaped horizontal conveyor, the other manipulator in the direction symmetrical to the manipulator takes away the receiving hopper filled with the two kinds of powder or granule medicines from the last fixed clamping seat at the terminal end of the C-shaped horizontal conveyor and transfers the receiving hopper to the packaging equipment.
5. The high-speed weighing, dispensing and packaging machine according to claim 1, wherein the number of the robot arms symmetrically extending in a star shape from the top end of the rotary shaft in the horizontal direction is an even number.
6. The high-speed weighing, dispensing and packaging machine according to claim 1, wherein 6 to 12 mechanical arms are symmetrically extended from the top end of the rotating shaft in a star shape in the horizontal direction.
7. A high-speed weighing, dispensing and packaging machine as claimed in claim 1, wherein the robot is rotatably provided in a direction of 180 to 360 ° with respect to an axial direction of the arm.
8. A high-speed weighing dispensing packaging machine according to claim 1,
the material buffer hopper is used for loading materials to be weighed and subpackaged and enabling the materials to reach the weighing hopper through the vibration of the vibration groove;
the receiving hopper on the C-shaped horizontal conveyor belt is consistent with the rotating direction of the mechanical arm; and/or the presence of a gas in the gas,
the packaging equipment is provided with a packaging material supply arm.
9. The method for producing the compound polyethylene glycol electrolyte powder comprises the following steps: 55-65 parts by weight of polyethylene glycol 4000, 1.3-1.6 parts by weight of sodium chloride, 5.4-6.0 parts by weight of anhydrous sodium sulfate, 0.5-1.0 part by weight of potassium chloride and 1.4-2.0 parts by weight of sodium bicarbonate; the method comprises the following steps:
(1) providing polyethylene glycol 4000 as a first powder or granule drug;
(2) mixing sodium chloride, anhydrous sodium sulfate, potassium chloride and sodium bicarbonate uniformly to obtain a second powder or granule medicine;
(3) starting a carbon dioxide blower to blow an empty receiving hopper by using a high-speed weighing and subpackaging packaging machine, filling a first powder or granule medicine into the receiving hopper through a first material weighing hopper group, and then filling a second powder or granule medicine into the receiving hopper through a second material weighing hopper group;
(4) the receiving hopper filled with the first powder or granular medicine and the second powder or granular medicine is operated to the packaging equipment under the operation of the rotating mechanism, the five materials are wrapped in the packaging material,
it is characterized in that the high-speed weighing, subpackaging and packaging machine comprises:
the horizontal conveyor belt is C-shaped in overlooking direction, the horizontal conveyor belt is continuously provided with fixed clamping seats at certain intervals, and each fixed clamping seat is provided with a clamping groove along the running direction of the conveyor belt;
the receiving hopper is in a square cup form, is fully distributed on a fixed clamping seat of the operation surface on the horizontal conveying belt and is used for receiving weighed powder or granular medicines, a bottom clamping tooth is arranged at the bottom of the receiving hopper and is matched with a clamping groove on the fixed clamping seat in a bearing or separating mode, and a side clamping tooth is arranged on one inward side of a C-shaped ring of the horizontal conveying belt of the receiving hopper;
the rotating mechanism is provided with a rotating shaft in the vertical direction, 4-16 mechanical arms symmetrically extend out of the top end of the rotating shaft in a star shape towards the horizontal direction, one end, extending outwards, of each mechanical arm is provided with a mechanical arm, the mechanical arms are arranged in a rotatable mode by taking the extending direction of the mechanical arms as the axial direction, and the outer edge of each mechanical arm is provided with a clamping groove which is used for being matched with a side clamping tooth of the receiving hopper in a bearing or separation mode;
the first material weighing hopper group has the same number as the mechanical arms, is arranged above the receiving hopper at the starting end of the C-shaped horizontal conveyor belt, and falls into the receiving hopper below the first powder or granule medicine weighed by each weighing hopper of the first material weighing hopper group respectively; each weighing hopper of the first material weighing hopper group is connected with one end of a vibration groove, and the other end of the vibration groove is connected with a first material buffer hopper;
the number of the second material weighing hopper group is the same as that of the mechanical arms, the second material weighing hopper group is arranged above the receiving hopper at the terminal end of the C-shaped horizontal conveyor belt, and second powder or granular medicines weighed by the weighing hoppers of the second material weighing hopper group respectively fall into the receiving hopper below the second material weighing hopper group; each weighing hopper of the second material weighing hopper group is connected with one end of a vibration groove, and the other end of the vibration groove is connected with a second material buffer hopper;
the packaging equipment receives the first powder or granular medicine and the second powder or granular medicine in the receiving hopper transmitted by the mechanical arm and wraps the medicines by packaging materials;
and the carbon dioxide blower is arranged above the empty receiving hopper when the empty receiving hopper is separated from the mechanical arm of the rotating mechanism and is arranged on the clamping groove of the fixed clamping seat, and is used for blowing carbon dioxide gas to the empty receiving hopper before the empty receiving hopper starts to be filled with the materials of the powder or granular medicines.
10. A method according to claim 9, wherein the high speed weighing dispensing packaging machine is as defined in any one of claims 2 to 8.
CN202111065398.3A 2021-09-12 2021-09-12 High-speed weighing and subpackaging packaging machine and method for weighing and subpackaging medicines at high speed Pending CN113650828A (en)

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