CN113650377A - 一种具有排水功能的防滑防潮的抗疲劳脚垫及制作方法 - Google Patents

一种具有排水功能的防滑防潮的抗疲劳脚垫及制作方法 Download PDF

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CN113650377A
CN113650377A CN202111064597.2A CN202111064597A CN113650377A CN 113650377 A CN113650377 A CN 113650377A CN 202111064597 A CN202111064597 A CN 202111064597A CN 113650377 A CN113650377 A CN 113650377A
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layer
skid
foot pad
drainage function
ldpe
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江镇豪
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Shanghai Chino Sol Home Textile Co ltd
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Abstract

本发明涉及脚垫地垫技术领域，具体公开了一种具有排水功能的防滑防潮的抗疲劳脚垫，包括防滑底层、再生海绵层、LDPE防潮层、冷凝胶层、布固层以及覆盖层，所述防滑底层由SBR材质、TPE材质、TPR材质、PVC材质中的任意一种制成；所述防滑底层、LDPE防潮层、冷凝胶层、布固层、覆盖层依次贴合设置，所述再生海绵层设置有两层，分别处于LDPE防潮层两侧，与防滑底层、冷凝胶层贴合设置；所述布固层选用延展性布料，与冷凝胶层贴合；所述覆盖层通过PVC、PU、涤纶、尼绒材质制成，覆盖层材质通过提花、印花、压花工艺获得；本发明实现了一体成型切合、复合、热压贴合、高周波切割，节约了人工成本，增加了产能，实现脚垫的防潮、防霉、通风、排水功能。

Description

一种具有排水功能的防滑防潮的抗疲劳脚垫及制作方法
技术领域
本发明涉及脚垫地垫技术领域，具体为一种具有排水功能的防滑防潮的抗疲劳脚垫及制作方法。
背景技术
脚垫是人们日常生活中门前或卧室摆放的一种生活用品垫，也是现如今卧室、客厅、商场必备的踏件及铺件，脚垫最常见的就是勾丝或雪尼尔丝线织物的脚垫具备集污吸水效果，在浴室洗完澡后鞋子上的水污可以在脚垫上踏一下，可以起到去水污防滑的作用，在屋外回来进屋时脚在脚垫上踏几下，把污尘留在脚垫上，避免带进屋内，起到基本的防脏作用。
在随着社会的进步，生活质量的提高的同时，人们对于追求物质生活质量的心里以及向往也越来越高，脚垫在舒适性缓解疲劳等上面目前均有在研究结构，加工方案则通过人工磨具模切实现成型，加工效率低，增加人员成本，但至今都没有落地的先进实际使用技术，在商场收银，卧室床边，流水线站台，地铁站台，等需要久站的环境下急需一种可以解决久站缓解疲劳的脚垫踏垫，且还要应用于干燥与湿潮的环境下，木球按的脚垫分为两种一种是干燥环境下专用，一种是草食环境下专用，如果干燥环境下适用的脚垫放在湿潮的环境下使用会出现发霉，滋生细菌，异味等，危害人类身体健康，现如今脚垫功能性单一，起不到多功能化，多环境下应用化以及舒缓疲劳于一体的方案。
发明内容
本发明的目的在于提供一种具有排水功能的防滑防潮的抗疲劳脚垫及制作方法，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：一种具有排水功能的防滑防潮的抗疲劳脚垫，包括防滑底层、再生海绵层、LDPE防潮层、冷凝胶层、布固层以及覆盖层，所述防滑底层由SBR材质、TPE材质、TPR材质、PVC材质中的任意一种制成；所述防滑底层、LDPE防潮层、冷凝胶层、布固层、覆盖层依次贴合设置，所述再生海绵层设置有两层，分别处于LDPE防潮层两侧，与防滑底层、冷凝胶层贴合设置，所述LDPE防潮层设为至少一层；所述布固层选用延展性布料，与冷凝胶层贴合；所述覆盖层由PVC 、PU 、涤纶、尼绒材质中任意一种制成，并通过提花、印花、压花工艺制取。
优选的，所述防滑底层上设置有六边形凸块，所述六边形凸块为横向间隔式设置，每一排的六边形凸块设置不少于五个。
优选的，所述防滑底层上设置有边V形叠加结构，所述边V形叠加结构通过防滑底层的四角V形内外叠层形成。
优选的，所述防滑底层上设置有半圆形凸块，所述半圆形凸块交叉设置。
优选的，所述半圆形凸块之间通过线筋连接。
优选的，所述防滑底层上设置有W状凸条，所述W状凸条连续设置，并排设置有多条。
优选的，所述防滑底层上设置有V字型凸块，所述V字型凸块交叉排列设置。
优选的，所述防滑底层上设置有横状凸条，所述横状凸条连续设置，并排设置有多条。
优选的，所述再生海绵层通过回收棉加工获得，所述再生海绵通过切割设备一体斜切成型，所述切割角度为35-50°；所述冷凝凝胶层通过滚刷完成铺设附着，所述冷凝胶层至少涂刷一层。
优选的，本发明还提供了一种具有排水功能的防滑防潮的抗疲劳脚垫的制作方法，包括如下步骤：
S1、切割：将再生海绵通过海绵切割机设备进行一体成型斜切，完成再生海绵层的成型制作，所述切割角度为25-55°；
S2、滚涂冷凝胶层：通过滚刷将冷凝胶滚刷在再生海绵层上，通过晾干后获得冷凝胶层；
S3、复合：通过环保胶水将LDPE防潮层与再生海绵层进行复合成型；
S4、热压：通过热压工艺将防滑底层、再生海绵层、冷凝胶层及布固层及覆盖层进行热压贴合成型；
S5、高周波切边：通过高周波仪器完成热压成型的毛品实现切边封边，通过高周波瞬间完成切割与边角的热熔收合实现一体收边的成型。
与现有技术相比，本发明的有益效果是：本发明实现了一体成型切合、复合、热压贴合、高周波切割，节约了人工成本，增加了产能，通过中间LDPE防潮层与防滑底层的材料及防滑实现了防潮、防霉、底部通过凸块及纹理，具备通风、排水、实现脚垫底部的自干燥功能，通过冷粘胶的涂层与最佳舒适度的厚度实现了最佳踩踏舒适及环节疲劳的作用。
附图说明
图1为本发明的结构示意图；
图2为本发明的成品立体示意图；
图3为本发明的平面视图；
图4为本发明的防滑底层间隔式六边形凸块示意图；
图5为本发明的防滑底层边V形叠加示意图；
图6为本发明的防滑底层交叉式排列半圆形凸块示意图；
图7为本发明的防滑底层交叉型半圆形凸块透气线槽式示意图；
图8为本发明的防滑底层WWV形示意图；
图9为本发明的防滑底层V形示意图；
图10为本发明的防滑底层横条凸起示意图；
图11为本发明的制作方法步骤视图；
图中标号：1、防滑底层；2、再生海绵层；3、LDPE防潮层；4、冷凝胶层；5、布固层；6、覆盖层。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
在本发明的描述中，需要说明的是，术语“竖直”、“上”、“下”、“水平”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。
在本发明的描述中，还需要说明的是，除非另有明确的规定和限定，术语“设置”、“安装”、“相连”、“连接”应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通。对于本领域的普通技术人员而言，可以根据具体情况理解上述术语在本发明中的具体含义。
请参阅图1-11，本发明提供一种技术方案：一种具有排水功能的防滑防潮的抗疲劳脚垫，包括防滑底层1、再生海绵层2、LDPE防潮层3、冷凝胶层4、布固层5以及覆盖层6，所述防滑底层1由SBR材质、TPE材质、TPR材质、PVC材质中的任意一种制成；所述防滑底层1、LDPE防潮层3、冷凝胶层4、布固层5、覆盖层6依次贴合设置，所述再生海绵层2设置有两层，分别处于LDPE防潮层3两侧，与防滑底层1、冷凝胶层4贴合设置，所述LDPE防潮层3设为至少一层；所述布固层5选用延展性布料，与冷凝胶层4贴合；所述覆盖层6由PVC 、PU 、涤纶、尼绒材质中任意一种制成，并通过提花、印花、压花工艺制取。
进一步的，所述防滑底层1上设置有六边形凸块，所述六边形凸块为横向间隔式设置，每一排的六边形凸块设置不少于五个。
进一步的，所述防滑底层1上设置有边V形叠加结构，所述边V形叠加结构通过防滑底层1的四角V形内外叠层形成。
进一步的，所述防滑底层1上设置有半圆形凸块，所述半圆形凸块交叉设置。
进一步的，所述半圆形凸块之间通过线筋连接。
进一步的，所述防滑底层1上设置有W状凸条，所述W状凸条连续设置，并排设置有多条。
进一步的，所述防滑底层1上设置有V字型凸块，所述V字型凸块交叉排列设置。
进一步的，所述防滑底层1上设置有横状凸条，所述横状凸条连续设置，并排设置有多条。
进一步的，所述再生海绵层2通过回收棉加工获得，所述再生海绵2通过切割设备一体斜切成型，所述切割角度为35-50°；所述冷凝凝胶层4通过滚刷完成铺设附着，所述冷凝胶层至少涂刷一层。
进一步的，本发明还提供了一种具有排水功能的防滑防潮的抗疲劳脚垫的制作方法，包括如下步骤：
S1、切割：将再生海绵通过海绵切割机设备进行一体成型斜切，完成再生海绵层2的成型制作，所述切割角度为25-55°；
S2、滚涂冷凝胶层4：通过滚刷将冷凝胶滚刷在再生海绵层2上，通过晾干后获得冷凝胶层4；
S3、复合：通过环保胶水将LDPE防潮层3与再生海绵层2进行复合成型；
S4、热压：通过热压工艺将防滑底层1、再生海绵层2、冷凝胶层4及布固层5及覆盖层6进行热压贴合成型；
S5、高周波切边：通过高周波仪器完成热压成型的毛品实现切边封边，通过高周波瞬间完成切割与边角的热熔收合实现一体收边的成型。
工作原理：防滑底层1、LDPE防潮层3、冷凝胶层4、布固层5、覆盖层6依次贴合设置；再生海绵层2通过回收棉加工获得，再生海绵层2通过切割设备一体斜切成型。LDPE防潮层3设置于两层再生海绵层2之间，通过贴合工艺实现贴合，LDPE防潮层3设为至少一层，起到防水防潮作用。冷凝凝胶层4通过滚刷完成铺设附着，冷凝胶层至少涂刷一层。布固层5通过延展性好的布料进行复合于冷凝胶层4上；覆盖层6通过PVC 、PU 、涤纶、尼绒材质制成，所述覆盖层6材质通过提花、印花、压花工艺获得。
请参阅图4~10：防滑底层1通过间隔式六边形凸块、边V形叠加结构、交叉式排列圆形凸块、交叉型圆形凸块透气线槽式、WWV形凸条、V形凸块、横状凸条起到了排水通风与防滑的作用。
如图4所示，防滑底层1上的六边形凸块设置为N个横向之间平行排列和纵向之间平行排列，六边形凸块为横向间隔式具备排水排气及防滑功能。
如图5所示，防滑底层1通过边V形叠加通过四角V形内外叠层，该V形通过回路具备排水排气及防滑功能。
如图6所示，防滑底层1通过交叉式排列半圆形凸块，通过半圆形凸块交叉排列具备良好的透气性玉排水性及防滑性。
如图7所示，防滑底层1通过交叉型半圆形凸块透气线槽式通过N个半圆形凸块，每个凸块之间通过线筋连接起到引流排水排期的功能。
如图8所示，防滑底层1设置有W状凸条，通过W形凸条连续设置W形凸条为凸状，且设置有N条，起到防水、排气及防滑功能。
如图9所示，防滑底层1设置有V字型凸块，所述V字型凸块交叉排列设置，起到排水、排气及防滑功能。
如图10所示，防滑底层1上设置有横状凸条，所述横状凸条连续设置，并排设置有多条，起到排水排气防滑的作用。
实际加工时，经过切割，将再生海绵切割层再生海绵层2，之后通过滚刷将冷凝胶滚刷在再生海绵层2，晾干后获得冷凝胶层4，再通过环保胶水将LDPE防潮层3与再生海绵层2进行复合成型，后续与其他层进行热压贴合成型，最终经由高周波切边后，获得成品。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。

Claims (10)

1.一种具有排水功能的防滑防潮的抗疲劳脚垫，其特征在于：包括防滑底层（1）、再生海绵层（2）、LDPE防潮层（3）、冷凝胶层（4）、布固层（5）以及覆盖层（6），所述防滑底层（1）由SBR材质、TPE材质、TPR材质、PVC材质中的任意一种制成；所述防滑底层（1）、LDPE防潮层（3）、冷凝胶层（4）、布固层（5）、覆盖层（6）依次贴合设置，所述再生海绵层（2）设置有两层，分别处于LDPE防潮层（3）两侧，与防滑底层（1）、冷凝胶层（4）贴合设置，所述LDPE防潮层（3）设为至少一层；所述布固层（5）选用延展性布料，与冷凝胶层（4）贴合；所述覆盖层（6）由PVC、PU 、涤纶、尼绒材质中任意一种制成，并通过提花、印花、压花工艺制取。
2.根据权利要求1所述的一种具有排水功能的防滑防潮的抗疲劳脚垫，其特征在于：所述防滑底层（1）上设置有六边形凸块，所述六边形凸块为横向间隔式设置，每一排的六边形凸块设置不少于五个。
3.根据权利要求1所述的一种具有排水功能的防滑防潮的抗疲劳脚垫，其特征在于：所述防滑底层（1）上设置有边V形叠加结构，所述边V形叠加结构通过防滑底层（1）的四角V形内外叠层形成。
4.根据权利要求1所述的一种具有排水功能的防滑防潮的抗疲劳脚垫，其特征在于：所述防滑底层（1）上设置有半圆形凸块，所述半圆形凸块交叉设置。
5.根据权利要求4所述的一种具有排水功能的防滑防潮的抗疲劳脚垫，其特征在于：所述半圆形凸块之间通过线筋连接。
6.根据权利要求1所述的一种具有排水功能的防滑防潮的抗疲劳脚垫，其特征在于：所述防滑底层（1）上设置有W状凸条，所述W状凸条连续设置，并排设置有多条。
7.根据权利要求1所述的一种具有排水功能的防滑防潮的抗疲劳脚垫，其特征在于：所述防滑底层（1）上设置有V字型凸块，所述V字型凸块交叉排列设置。
8.根据权利要求1所述的一种具有排水功能的防滑防潮的抗疲劳脚垫，其特征在于：所述防滑底层（1）上设置有横状凸条，所述横状凸条连续设置，并排设置有多条。
9.根据权利要求1所述的一种具有排水功能的防滑防潮的抗疲劳脚垫，其特征在于：所述再生海绵层（2）通过回收棉加工获得，所述再生海绵（2）通过切割设备一体斜切成型，所述切割角度为35-50°；所述冷凝凝胶层（4）通过滚刷完成铺设附着，所述冷凝胶层至少涂刷一层。
10.根据权利要求1~9任一所述的一种具有排水功能的防滑防潮的抗疲劳脚垫的制作方法，其特征在于：包括如下步骤：
S1、切割：将再生海绵通过海绵切割机设备进行一体成型斜切，完成再生海绵层（2）的成型制作，所述切割角度为25-55°；
S2、滚涂冷凝胶层（4）：通过滚刷将冷凝胶滚刷在再生海绵层（2）上，通过晾干后获得冷凝胶层（4）；
S3、复合：通过环保胶水将LDPE防潮层（3）与再生海绵层（2）进行复合成型；
S4、热压：通过热压工艺将防滑底层（1）、再生海绵层（2）、冷凝胶层（4）及布固层（5）及覆盖层（6）进行热压贴合成型；
S5、高周波切边：通过高周波仪器完成热压成型的毛品实现切边封边，通过高周波瞬间完成切割与边角的热熔收合实现一体收边的成型。
CN202111064597.2A 2021-09-11 2021-09-11 一种具有排水功能的防滑防潮的抗疲劳脚垫及制作方法 Pending CN113650377A (zh)

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