CN113650133A - Environment-friendly aerated concrete high-efficiency forming device - Google Patents
Environment-friendly aerated concrete high-efficiency forming device Download PDFInfo
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- CN113650133A CN113650133A CN202110998855.8A CN202110998855A CN113650133A CN 113650133 A CN113650133 A CN 113650133A CN 202110998855 A CN202110998855 A CN 202110998855A CN 113650133 A CN113650133 A CN 113650133A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/50—Producing shaped prefabricated articles from the material specially adapted for producing articles of expanded material, e.g. cellular concrete
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
- B28B11/145—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for dividing block-shaped bodies of expanded materials, e.g. cellular concrete
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
- B28B13/0235—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities the feed box being provided with agitating means, e.g. stirring vanes to avoid premature setting of the moulding material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The invention discloses an environment-friendly type aerated concrete high-efficiency forming device, which comprises a shell and is characterized in that: the device comprises a shell, a lime box, a gas generating agent box and a solidification cylinder, wherein the lime box, the gas generating agent box and the solidification cylinder are arranged in the shell, a stirring cylinder is arranged on one side, positioned on the solidification cylinder, in the shell, two sides of the top end of the stirring cylinder are respectively connected with the lime box and the gas generating agent box through pipelines, the right side of the stirring cylinder is connected with the solidification cylinder through pipelines, a regulating mechanism is arranged on the pipeline for connecting the stirring cylinder and the gas generating agent box, a stirring mechanism is arranged in the stirring cylinder, a plurality of groups of cutting and forming mechanisms are arranged on the outer side of the solidification cylinder, a guide plate is connected to an inner bearing of the guide box, and a concave bin is arranged at the top end of the inner part of the guide box.
Description
Technical Field
The invention relates to the technical field of aerated concrete production, in particular to an environment-friendly aerated concrete high-efficiency forming device.
Background
The aerated concrete is a light porous silicate product prepared by taking siliceous materials (sand, fly ash, siliceous tailings and the like) and calcareous materials (lime, cement) as main raw materials, adding a gas former (aluminum powder), and carrying out the processes of proportioning, stirring, pouring, pre-curing, cutting and forming, autoclaving, curing and the like. The aerated concrete has poor capability of adapting to the outside temperature in the production, molding and solidification process of the aerated concrete, can be damaged due to excessive expansion if the outside is in a high-temperature climate after the aerated concrete is produced and molded, is similar to a severe cold climate, and does not have the problems after the aerated concrete is solidified and molded.
The existing aerated concrete forming device cannot produce aerated concrete with different thicknesses and capable of adapting to climatic temperature according to the climatic environment of the current region, and is poor in practicability; meanwhile, a large amount of cement ash generated in the processing process of the existing aerated concrete forming device cannot be treated, and the cement ash cannot be utilized only by independent collection. Therefore, it is necessary to design an environment-friendly aerated concrete high-efficiency forming device which can produce aerated concrete with different sizes according to the climatic environment and fully utilize cement ash generated when cutting and forming the aerated concrete.
Disclosure of Invention
The invention aims to provide an environment-friendly type high-efficiency aerated concrete forming device to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides an environment-friendly aerated concrete high-efficient forming device, includes the casing, its characterized in that: the inside of casing is provided with lime case, gassing agent case and a section of thick bamboo that solidifies, one side that the inside of casing is located the section of thick bamboo that solidifies is provided with the churn, the top both sides of churn are connected with lime case, gassing agent case through the pipeline respectively, the right side of churn is passed through the pipeline and is connected with the section of thick bamboo that solidifies, be provided with regulation and control mechanism on the pipeline that churn and gassing agent case are connected, the inside of churn is provided with rabbling mechanism, the inside of churn is provided with water, the outside of solidifying the section of thick bamboo is provided with a plurality of groups cutting forming mechanism.
According to the technical scheme, the regulating mechanism comprises a branch guide box, a guide plate is connected to the inner bearing of the branch guide box, a concave bin is arranged at the top end of the inner part of the branch guide box, an air bag is arranged in the concave bin, a push plate is arranged at one end of the concave side of the concave bin and is in sliding connection with the branch guide box, the push plate is connected with the top end bearing of the guide plate, quantity control components are connected to two sides of the bottom end of the inner part of the branch guide box through pipelines, each quantity control component comprises a quantity control shell, each quantity control shell is composed of two semicircular shells with different sizes, an arc-shaped plate is arranged at the joint of the two semicircular shells with different sizes, a quantity control plate is connected to the inner bearing of the quantity control shell, sliding balls are arranged at two ends of the quantity control plate, the upper side and the lower side of the quantity control plate are connected with inner wall ropes of the quantity control shell, and the two quantity control shells have the same structure, the positions of the semicircular shells with different sizes in the two quantity control shells are opposite.
According to the technical scheme, moving blocks are connected to pipelines connected with the mixing drum outside the lime box and the gas generating agent box through pipelines, a reaction bag is arranged between the two moving blocks, a plurality of pressure air holes are formed in the outer side of the reaction bag, solid powder is arranged inside the reaction bag, and a water storage funnel is connected to the upper portion of the reaction bag through a pipeline.
According to the technical scheme, rabbling mechanism includes the (mixing) shaft, the (mixing) shaft outside evenly is provided with a plurality of mixed plates, and is a plurality of the mixed plate is flexible, and is a plurality of one side both ends of mixed plate are provided with flexible slide rail respectively, sliding connection has the balancing weight on the flexible slide rail, two be provided with the scraper blade between the batching piece, the top of flexible slide rail is provided with the folded sheet, the inboard of folded sheet is provided with first spring, the one end that the folded sheet is close to flexible slide rail is provided with first fixture block, the one end that flexible slide rail is close to the folded sheet is provided with the second fixture block, first fixture block and the laminating of second fixture block.
According to the technical scheme, the plurality of groups of cutting forming mechanisms comprise two opposite cutting plates, one end of each cutting plate is connected with a driven plate through a bearing, a driving shaft is arranged on each driven plate, the driving shaft penetrates through the driven plates and is positioned on one side of the axis of each driven plate, a cutting steel wire is arranged between the two cutting plates, an upright post is arranged on one side of each cutting plate, the cutting plates are in sliding connection with the upright posts, a suction machine is arranged on the outer side of one end, close to the cutting steel wire, of each cutting plate, one end of each suction machine is connected with a dust box through a pipeline, a pressure plate is connected inside the dust box in a sliding mode, a plurality of first check valves are arranged on the pressure plate, an L-shaped connecting rod is arranged at one end, far away from the cutting steel wire, of each cutting plate, the other end of each L-shaped connecting rod penetrates through the top end of the dust box and is fixed with the pressure plate, and an oil tank is arranged at the top end of each upright post, the top of oil tank is located the top of pressure plate at the right-hand member of dust box through the tube coupling, the bottom of dust box is provided with first one-way air guide valve, the other end of first one-way air guide valve is provided with the air duct, the other end of air duct is located the below of cutting board.
According to the technical scheme, a vertical plate is arranged on the outer side of one end, away from a cutting steel wire, of the cutting plate, gear teeth are arranged on one side of the vertical plate, a plurality of groups of extracting assemblies are arranged on a connecting pipeline between the oil tank and the dust box, each group of extracting assemblies comprises a driven gear, the driven gear is connected with a shell bearing, a temporary storage box is arranged on one side of the driven gear, a T-shaped plate is connected to the temporary storage box in a sliding mode, an exhaust port is arranged at one end of the temporary storage box, one end of the T-shaped plate penetrates through the temporary storage box, a first connecting rod is connected to one end, located outside the temporary storage box, of the T-shaped plate in a bearing mode, the other end of the first connecting rod is connected with the driven gear bearing, a second one-way valve is connected to the left side, located at the left side of the T-shaped plate, of the upper end of the temporary storage box, of the second one-way valve is connected to the top end of the oil tank through a pipeline, the drawing assemblies are connected through pipelines, the gear teeth are meshed with the driven gear, and the right end of the lower temporary storage box is connected to the top of the upper temporary storage box through a pipeline and is located on the left side of the T-shaped plate.
According to the technical scheme, be provided with first temperature sensing bag on the cutting steel wire, there is the second temperature sensing bag bottom of first temperature sensing bag through the tube coupling, the top and the right-hand member of second temperature sensing bag all have the one-way air guide valve of second, the right-hand member the one end of the one-way air guide valve of second is through the tube coupling storehouse of lighting a fire, the storehouse of lighting a fire is located the inside bottom of dust box, both sides all are provided with the flint about the inside of dust box, two be provided with the swash plate between the flint, have a point the junction that the one-way air guide valve of second is located the flint between two.
According to the technical scheme, the top that the right-hand member of dust box is located the pressure plate has the third check valve through the tube coupling, the other end of third check valve has the water tank through the tube coupling, the water tank is fixed in the inside top that is located the cutting steel wire of casing, the inside sliding connection of water tank has the drain bar, the inside left end below meshing of water tank is connected with the drain pipe, the drain pipe runs through the water tank, the one end that the drain pipe is located the water tank inside is provided with the impingement plate, the one end that the drain pipe is located the water tank outside is provided with the toper mouth of a river that spills.
According to the technical scheme, the first temperature sensing bag is made of high-temperature-resistant materials.
According to the technical scheme, the solidification cylinder is square, and the outer wall of the solidification cylinder can slide.
Compared with the prior art, the invention has the following beneficial effects: in the invention, the raw materials are mixed,
(1) the regulating mechanism is arranged, the mechanism can regulate and control the content of the gas former mixed with the aerated concrete according to the outside air temperature of the current device, the content of the gas former is increased when the outside air temperature is higher, so that the porosity of the later-formed aerated concrete is increased, the heat insulation performance of the later-formed aerated concrete is improved, the content of the gas former is reduced when the outside air temperature is lower, the porosity of the later-formed aerated concrete is reduced, the thickness of the later-formed aerated concrete is increased, the heat loss in the later-formed aerated concrete is reduced, and the heat insulation effect is achieved;
(2) by arranging the stirring mechanism, substances required by the production of aerated concrete can be fully mixed, and meanwhile, the mixture can be stirred in a targeted manner according to the amount of the mixture, so that the complete mixing is ensured, and the mixture is prevented from remaining in the mixing cylinder and solidifying to form obstruction;
(3) through being provided with cutting forming mechanism, this mechanism can cut aerated concrete, will collect the utilization at the cement ash of cutting in-process splash simultaneously, has improved the fashioned work efficiency of cutting.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic perspective view of a portion of a cutting mechanism according to the present invention;
FIG. 2 is a schematic front cross-sectional structural view of the regulating and control mechanism of the present invention;
FIG. 3 is a schematic perspective view of a portion of the stirring mechanism of the present invention;
FIG. 4 is a front cross-sectional structural view of the cutting board and its surrounding components of the present invention;
in the figure: 1. cutting the board; 2. a drive shaft; 3. a driven plate; 4. cutting a steel wire; 5. a mixing drum; 51. a stirring shaft; 52. a mixing plate; 53. folding the board; 54. a balancing weight; 6. a branch guide box; 7. an air bag; 8. a guide plate; 9. a quantity control shell; 10. a quantity control plate; 11. a water storage funnel; 12. a moving block; 13. a solidification cylinder; 14. a suction machine; 15. a dust box; 16. a pressure plate; 17. an oil tank; 18. a driven gear; 19. a T-shaped plate; 20. a temporary storage box; 21. a vertical plate; 22. a first temperature-sensing bladder; 23. a second temperature-sensitive bladder; 24. a second one-way air guide valve; 25. an ignition chamber; 26. flint; 27. a water tank; 28. a drain plate; 29. an impact plate; 30. and a water discharge pipe.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides the following technical solutions: the utility model provides an environment-friendly aerated concrete high-efficient forming device, includes the casing, its characterized in that: a lime box, a gas generating agent box and a solidification cylinder 13 are arranged in the shell, a mixing cylinder 5 is arranged on one side of the solidification cylinder 13 in the shell, two sides of the top end of the mixing cylinder 5 are respectively connected with the lime box and the gas generating agent box through pipelines, the right side of the mixing cylinder 5 is connected with the solidification cylinder 13 through a pipeline, a regulating mechanism is arranged on the pipeline connecting the mixing cylinder 5 with the gas generating agent box, a mixing mechanism is arranged in the mixing cylinder 5, water is arranged in the mixing cylinder 5, and a plurality of groups of cutting and forming mechanisms are arranged on the outer side of the solidification cylinder 13; the regulating mechanism can regulate and control the content of the gas former mixed with the aerated concrete according to the outside air temperature of the current device, the gas former content is increased aiming at higher outside air temperature, the porosity of the later-stage formed aerated concrete is increased, the heat insulation performance of the later-stage formed aerated concrete is improved, the gas former content is reduced aiming at lower outside air temperature, the porosity of the later-stage formed aerated concrete is reduced, the thickness of the later-stage formed aerated concrete is increased, the heat loss in the later-stage formed aerated concrete after a house is built is reduced, the heat insulation effect is achieved, the stirring mechanism can fully mix substances required by producing the aerated concrete, meanwhile, the mixture quantity can be pertinently stirred, the complete mixing is ensured, the mixture is prevented from being solidified and forming obstruction in the mixing cylinder, the cutting and forming mechanism can cut the aerated concrete, and simultaneously, the cement ash splashed in the cutting process is collected and utilized, the working efficiency of cutting and forming is improved.
The regulating mechanism comprises a branch guide box 6, a guide plate 8 is connected to an inner bearing of the branch guide box 6, a concave bin is arranged at the top end inside the branch guide box 6, an air bag 7 is arranged inside the concave bin, a push plate is arranged at one end of the concave side of the concave bin, the push plate is in sliding connection with the branch guide box 6, the push plate is connected with a top end bearing of the guide plate 8, two sides of the bottom end inside the branch guide box 6 are connected with a quantity control assembly through pipelines, the quantity control assembly comprises a quantity control shell 9, the quantity control shell 9 consists of two semicircular shells with different sizes, an arc plate is arranged at the joint of the two semicircular shells with different sizes, the inner bearing of the quantity control shell 9 is connected with a quantity control plate 10, sliding balls are arranged at two ends of the quantity control plate 10, the upper side and the lower side of the quantity control plate 10 are connected with an inner wall rope of the quantity control shell 9, the two quantity control shells with different sizes are identical in structure, and the positions of the semicircular shells in the two quantity control shells 9 are opposite; when the device starts, the lime box and the gas former box both lead in mixed materials into the mixing drum through pipelines, the dosage of cement and lime is certain, aiming at the gas former, if the outside temperature is higher at the moment or the device is positioned in a tropical area to produce aerated concrete, the airbag at the top end in the branch guide box is heated to expand, the push plate at the concave side of the concave bin is pushed to slide in the branch guide box, the push plate connected with the bearing is pushed to rotate, the gas former is guided into the pipeline below the right end of the branch guide box through the inclined push plate and enters the right side quantity control shell, as can be seen from figure 2, the right end of the quantity control plate in the right side quantity control shell cannot rotate clockwise due to the blockage of the arc-shaped plate, when the gas former slides to the left end of the quantity control plate, the quantity control plate rotates anticlockwise under the influence of the gravity of the gas former, and is led into the mixing drum through the pipeline at the left end of the quantity control shell, as can be seen from the figure, when the gas former is introduced into the larger semicircular shell, a large amount of the gas former is introduced into the mixing tank, when the outside air temperature is lower or the device is in a cold area to produce aerated concrete, the air bag at the top end inside the branch guide box shrinks when being cooled, the push plate is pulled to rotate reversely, the gas former is guided into the pipeline below the left end of the branch guide box by the push plate and enters the left side quantity control shell, as can be seen from the figure 2, the left end of the quantity control plate in the left side quantity control shell is blocked by the arc plate and can not rotate, when the gas former slides to the left end on the quantity control plate, the quantity control plate deflects clockwise, as can be seen from the figure, when the gas former is in the small semicircular shell, a small amount of the gas former enters the mixing tank through the right end of the left side quantity control shell, the step realizes that more gas formers are introduced and mixed aiming at different outside air temperatures of the device and aiming at tropical areas, so that the porosity of the produced aerated concrete is increased, the heat dissipation performance of the aerated concrete is improved, and less gas former is introduced to stir in cold regions, so that the porosity of the produced aerated concrete is less, the aerated concrete is thicker, and the heat preservation performance of the aerated concrete is improved.
Moving blocks 12 are connected to pipelines connected with the mixing drum 5 outside the lime box and the gas former box through pipelines, a reaction bag is arranged between the two moving blocks 12, a plurality of pressure air holes are arranged outside the reaction bag, solid powder is arranged inside the reaction bag, and a water storage funnel 11 is connected to the upper part of the reaction bag through a pipeline; aiming at the steps, when the device is in a tropical zone, if the temperature is reduced due to external rain, in order to avoid the influence of cold rainwater on the expansion and contraction conditions of the air bag, the rainwater falling on the device enters the reaction bag through the water storage funnel, the solid powder is preferably quicklime in the invention, the rainwater reacts with the quicklime to generate a large amount of high-temperature steam, the reaction bag is forced to expand, when the reaction bag expands to a certain degree, a plurality of pressure air holes arranged on the outer side of the reaction bag are opened under pressure, if the external rain amount is large, a large amount of winged insects falling on the device for rain sheltering are generated, the rainwater entering the water storage funnel is large, the reaction bag reacts violently to generate a large amount of high-temperature steam, at the moment, the reaction bag expands to a large degree under heat, the outer side pressure air holes expand to a large degree, a large amount of high-temperature steam in the reaction bag is discharged to the outer side of the device to repel the winged insects for rain sheltered outside the device, if the outside rainfall is less, fewer winged insects falling on the device for rain sheltering are present, less rainwater enters the water storage hopper, a small amount of high-temperature water vapor is generated in the reaction bag through reaction, the degree of thermal expansion of the reaction bag is smaller, the opening degree of air holes on the outer side of the reaction bag is smaller, a small amount of high-temperature water vapor in the reaction bag is discharged to the outer side of the device to drive the winged insects, the reaction bag is expanded to push the moving blocks on the two sides to slide, the high-temperature water vapor is respectively led into the pipeline between the lime box and the stirring barrel and the pipeline between the gas generating agent box and the stirring barrel through the pipelines on the two sides of the moving blocks, the steps realize that the size of the outside rainfall of the device is different, the reaction degree in the reaction bag is different, more winged insects hiding outside the device are arranged when the rainfall is large, more hot water vapor is sprayed to drive the winged insects, incomplete driving is avoided, and the device is less winged insects hiding outside the device when the rainfall is small, less hot water vapor is sprayed out to drive the aerated concrete, waste caused by more sprayed water vapor is avoided, winged insects are prevented from gnawing pipelines or entering the device to cause damage, the pipelines on two sides are washed by the water vapor, a small amount of lime powder or gas former powder is prevented from being bonded in the pipelines to form blockage, compared with the prior art that the pipelines are directly washed by a large amount of water flow, water resources are saved, the phenomenon that water and cement powder are mixed in the pipelines to harden into blocks and block the pipelines or even damage the pipelines is avoided, meanwhile, cold gas brought by high-temperature water vapor can be offset when raining, and the phenomenon that when the device is in a tropical area and raining outside, the device misjudges and introduces less gas former powder or when raining outside in the cold area, less gas former powder is introduced, or even the gas former powder cannot enter the produced aerated concrete to adapt to the external environment to cause waste is avoided.
The stirring mechanism comprises a stirring shaft 51, a plurality of mixing plates 52 are uniformly arranged on the outer side of the stirring shaft 51, the plurality of mixing plates 52 are flexible, flexible sliding rails are respectively arranged at two ends of one side of each mixing plate 52, balancing weights 54 are connected onto the flexible sliding rails in a sliding manner, a scraping plate is arranged between the two balancing weights 54, a folding plate 53 is arranged at the top end of each flexible sliding rail, a first spring is arranged on the inner side of the folding plate 53, a first clamping block is arranged at one end, close to the flexible sliding rails, of the folding plate 53, a second clamping block is arranged at one end, close to the folding plate 53, of each flexible sliding rail, and the first clamping block is attached to the second clamping block; after the cement lime powder and the gas generating agent powder are both led into the stirring cylinder, the stirring shaft is rotated, the stirring shaft drives the mixing plate arranged on the outer side of the stirring shaft to rotate so as to stir and mix the lime powder and the gas generating agent powder with water in the stirring cylinder, if the content of the mixture of the lime powder, the gas generating agent powder and the water is low, the mixture is directly stirred by the mixing plate to rotate and mix in the stirring cylinder, if the content of the mixture is high, the mixing plate is bent by the thrust of the mixture, the bent mixing plate forms a C shape, a part of the outward-protruding mixing plate drives the flexible slide rail arranged on the outward-protruding mixing plate to bend, the bending thrust pushes the mating block on the flexible slide rail to displace, the folding plate at the tail end of the flexible slide rail is impacted, the folding plate deforms after being impacted, the first clamping block and the second clamping block of the original clamping block lose the clamping sum, and then the first spring loses the limitation to pop up, expand the folded sheet and hang the mixture that bonds on the clearance between mixing plate and the churn and move, this step has realized when less to mixture content, it mixes to mix it to have the mixing plate alone, when more to mixture content, the mixing plate is crooked to become the C type and can mix more mixtures, improve work efficiency, pop out the folded sheet simultaneously and scrape the clearance between mixing plate and the churn, avoid this moment the more mixture of content to bond on the section of thick bamboo wall and solidify and produce destruction to the device, influence mixing quality and efficiency.
The cutting and forming mechanisms comprise two opposite cutting plates 1, one end of each cutting plate 1 is connected with a driven plate 3 through a bearing, a driving shaft 2 is arranged on each driven plate 3, the driving shaft 2 penetrates through the driven plates 3 and is positioned on one side of the axis of each driven plate 3, a cutting steel wire 4 is arranged between the two cutting plates 1, one side of each cutting plate 1 is provided with an upright column, the cutting plates 1 are in sliding connection with the upright columns, the outer sides of the ends, close to the cutting steel wires 4, of the cutting plates 1 are provided with a suction machine 14, one end of the suction machine 14 is connected with a dust box 15 through a pipeline, a pressure plate 16 is connected inside the dust box 15 in a sliding manner, a plurality of first one-way valves are arranged on the pressure plate 16, one ends, far away from the cutting steel wires 4, of the cutting plates 1 are provided with L-shaped connecting rods, the other ends of the L-shaped connecting rods penetrate through the top ends of the dust box 15 and are fixed with the pressure plate 16, the top ends of the upright columns are provided with oil tanks 17, the top ends of the oil tanks 17 are connected to the right ends of the dust box 15 through pipelines and positioned above the pressure plate 16, a first one-way air guide valve is arranged at the bottom end of the dust box 15, an air guide pipe is arranged at the other end of the first one-way air guide valve, and the other end of the air guide pipe is positioned below the cutting plate 1; as shown in figure 3, after cement lime powder and gas generating agent powder are fully stirred, the cement lime powder and the gas generating agent powder are guided into a solidification cylinder through a pipeline for solidification and formation, after aerated concrete is solidified, the aerated concrete is cut, a driving shaft is rotated, the driving shaft drives a driven plate fixed with the driving shaft to rotate, the driving shaft and the driven plate form an eccentric wheel because the driving shaft is positioned on the drawing line side of the driven plate, the driven plate drives a cutting plate connected with a bearing on the outer side of the driven plate to do left-right offset motion in the process of rotating around the driving shaft, through the arrangement of the two cutting plates, the motion frequency of the two cutting plates is the same, cutting steel wires between the two cutting plates are driven by the cutting plates to do left-right displacement, the cutting plates move downwards along an upright column in the cutting process, the solidified aerated concrete is cut, a suction machine is simultaneously started in the cutting process, cement dust generated by cutting the cutting steel wires is absorbed, and air pollution caused by dust flying is avoided, the absorbed dust is guided into a dust box for standby through a pipeline and continuously slides down along with a cutting plate on an upright post to drive an L-shaped connecting rod at the other end and a pressure plate to continuously slide down in the dust box, the pressure plate slides down in the dust box to compress the moving space of the dust below, meanwhile, negative pressure is formed above the pressure plate to suck combustible oil in an oil tank through the pipeline, the combustible oil enters the dust box through the pipeline and falls above the pressure plate, enters the lower part of the dust box through a first one-way valve, at the moment, the dust box is ignited, dust explosion forms high pressure in the dust box, the combustible oil enters an air guide pipe through a first one-way air guide valve at the lower end of the dust box and is sprayed out from the other end of the air guide pipe to push the cutting plate to slide up on the upright post, and the dust generated by cutting of aerated concrete is absorbed by a cutting wire when the cutting wire is used for cutting and forming the aerated concrete, utilize the negative pressure suction combustible oil simultaneously, the ignition explosion after the two mixes, the thrust that utilizes the explosion makes the cutting board shift up and reset, compare in prior art and rely on electric drive to make the cutting board reset again and rely on electric drive, in case the midway power failure cutting steel wire only must stop waiting in aerated concrete and come out again, this device need not the power consumption and the reset rate of cutting board accelerates, improve work efficiency, compare in prior art and only pure collection dust avoids air pollution, the dust of collecting when this device utilizes the cutting produces the explosion, recycle has been realized to the dust, and the dust of collection is more then proves that this aerated concrete is thicker, the thrust that the explosion produced is great, make cutting board and cutting steel wire reset fast, avoid thrust to make cutting steel wire card in the cutting gap inadequately.
A vertical plate 21 is arranged on the outer side of one end of the cutting plate 1 far away from the cutting steel wire 4, gear teeth are arranged on one side of the vertical plate 21, a plurality of groups of extracting components are arranged on a connecting pipeline between the oil tank 17 and the dust box 15, each group of extracting components comprises a driven gear 18, the driven gear 18 is connected with a shell bearing, a temporary storage box 20 is arranged on one side of the driven gear 18, a T-shaped plate 19 is slidably connected inside the temporary storage box 20, an exhaust port is arranged at one end of the temporary storage box 20, one end of the T-shaped plate 19 penetrates through the temporary storage box 20, a first connecting rod is connected to one end of the T-shaped plate 19, which is positioned outside the temporary storage box 20, the other end of the first connecting rod is connected with the driven gear 18 bearing, a second one-way valve is connected to the left side of the T-shaped plate 19 at the upper end of the temporary storage box 20 through a pipeline, the other end of the second one-way valve is connected to the top end of the oil tank 17 through a pipeline, and the plurality of groups of extracting components are connected through a pipeline, the gear teeth are meshed with the driven gear 18, and the right end of the lower temporary storage box 20 is connected to the top end of the upper temporary storage box 20 through a pipeline and is positioned on the left side of the T-shaped plate 19; it can be known from the above steps that, when the cutting board slides down on the upright post, the vertical board and the gear teeth on the vertical board are driven to move down, the gear teeth are engaged with the driven gear, when the gear teeth contact with the driven gear, the driven gear is driven to rotate anticlockwise, as can be known from figure 4, the driven gear rotates anticlockwise to push the first connecting rod to move to the right, the T-shaped board connected with the bearing is pushed to slide right in the temporary storage box, air in the temporary storage box is discharged, meanwhile, negative pressure is generated on the left side of the T-shaped board in the process of sliding right in the temporary storage box, a certain amount of combustible oil is extracted from the oil tank through the one-way valve on the upper end of the T-shaped board and stored in the temporary storage box, when the cutting board continuously drives the vertical board to move down, more driven gears are rotated, air on the right end of the lower temporary storage box is squeezed into the left end of the upper temporary storage box to generate thrust again on the T in the upper temporary storage box, the combustible oil is extracted from the upper temporary storage tank again, so that the combustible oil in the upper temporary storage tank is fully loaded, the combustible oil stored in the upper temporary storage tank is extracted from the lower temporary storage tank only at the moment, the step is linked with the steps, the corresponding quantity of driven gears are driven to rotate and suck the corresponding combustible oil according to the downward movement of the cutting plate, the corresponding quantity of the driven gears are ignited after the cutting is finished, the precise suction is realized, the quantity of the combustible oil is saved on the premise that the cutting plate is large in displacement distance and small in displacement distance and the quantity of the combustible oil is ensured to be extracted from the upper temporary storage tank on the premise that the explosive thrust is enough to reset the cutting plate, compared with the condition that the combustible oil is directly sucked from the oil tank through a pipeline, the quantitative suction is realized, the combustible oil is fully filled in the previous temporary storage tank, the combustible oil is sucked from the upper temporary storage tank only from the lower temporary storage tank, and the using quantity of the temporary storage tanks is saved, the service life of the temporary storage box is prolonged.
A first temperature sensing bag 22 is arranged on the cutting steel wire 4, the bottom end of the first temperature sensing bag 22 is connected with a second temperature sensing bag 23 through a pipeline, the top end and the right end of the second temperature sensing bag 23 are both connected with a second one-way air guide valve 24 through pipelines, one end of the second one-way air guide valve 24 at the right end is connected with an ignition bin 25 through a pipeline, the ignition bin 25 is positioned at the bottom end inside the dust box 15, the upper side and the lower side inside the dust box 15 are both provided with ignition stones 26, an inclined plate is arranged between the two ignition stones 26, and the joint of the second one-way air guide valve 24 positioned at the ignition bin 25 is positioned between the two ignition stones 26; when the cutting steel wire continuously rubs back and forth to cut the aerated concrete in the process of cutting, the temperature on the cutting steel wire is continuously increased, the first temperature sensing bag is fixed with the cutting steel wire, the temperature is continuously increased in the period, the air is expanded, the air in the second temperature sensing bag is driven to thermally expand through the pipeline, after the air in the second temperature sensing bag is thermally expanded, the second one-way air guide valve at the left end is communicated to blow the dust box through the pipeline, and after the air in the second temperature sensing bag is exhausted, the second one-way air guide valve above the second temperature sensing bag is communicated to suck the outside air and re-inflate the second temperature sensing bag, as shown in figure 4, the second one-way air guide valve at the upper part is positioned below the cutting plate, the suction force is continuously formed below the cutting plate in the process of inflating the second temperature sensing bag, and the phenomenon that the air environment is influenced by incomplete absorption of cement dust generated by the suction machine in the steps is avoided, the second one-way air guide valve on the right side blows air into the ignition bin continuously through a pipeline, an air gap between the two flints cannot be contacted all the time, the two sides of the upper flint are provided with inclined plates, the pipeline port at the right end of the second one-way air guide valve on the right side is positioned at the inclined plates, the upper flint and the lower flint both rotate at the moment, when the cutting steel wire cuts the aerated concrete, the cutting steel wire automatically radiates heat, the temperature of the cutting steel wire is gradually reduced, the gas power blown out by the second one-way air guide valve on the right side is less, the two rotating flints are contacted and rubbed with each other to generate sparks to ignite dust and combustible oil collected in the dust box, the step realizes secondary absorption of cutting dust overflowed by the part which cannot be absorbed by the suction machine in the step, the dust flying to pollute the environment in the air, simultaneously senses the temperature change on the cutting steel wire, and when the cutting steel wire is cooled automatically after cutting is finished, the dust is ignited in the dust box to explode to reset the cutting plate, need not to rely on whether the cutting of manual monitoring is accomplished just to ignite, practices thrift the manpower, just ignites after the cutting steel wire cools down by oneself simultaneously, resets when avoiding cutting steel wire upper temperature higher and cuts again, avoids cutting steel wire high strength overload work and leads to the fracture, and resources are saved improves the work efficiency of cutting steel wire.
A third one-way valve is connected to the right end of the dust box 15, which is positioned above the pressure plate 16, through a pipeline, the other end of the third one-way valve is connected with a water tank 27 through a pipeline, the water tank 27 is fixed inside the shell and positioned above the cutting steel wire 4, a drain plate 28 is connected inside the water tank 27 in a sliding manner, a drain pipe 30 is connected to the lower part of the left end inside the water tank 27 in a meshing manner, the drain pipe 30 penetrates through the water tank 27, an impact plate 29 is arranged at one end of the drain pipe 30, which is positioned inside the water tank 27, and a conical water sprinkling opening is arranged at one end of the drain pipe 30, which is positioned outside the water tank 27; according to the steps, after the dust box explodes, the pressure plate slides upwards in the dust box under the explosive thrust, the pressure plate pushes the air in the upper half part of the dust box into the water tank through the right pipeline, the drainage plate is pushed to slide leftwards in the water tank, the water in the water tank is squeezed into the drainage pipe and is sprayed out through the conical water spraying port to clean and cool the cut aerated concrete, if the explosive thrust is high, the cut aerated concrete is thick or high in height and large in volume, the drainage plate is pushed to be large at the moment, the squeezed water pushes the impact plate to rotate, the impact plate drives the drainage pipe to rotate upwards at the bottom end of the water tank to lift the rotary spraying range of the conical water spraying port, if the explosive thrust is small at the moment, the cut aerated concrete is proved to be small in volume at the moment, the drainage plate is pushed to be small, and the drainage pipe rotates upwards for a distance, this step has realized adjusting the height of the big mouth of a river of toper to the size of the aerated concrete volume that is cut at present, then heighten the toper to the aerated concrete of big volume and spill the high assurance of mouth of a river and realize cleaning completely, then too high less height to the aerated concrete of little volume, avoid wasting water and cause unnecessary and wash.
The first temperature-sensing bag 22 is made of a high-temperature-resistant material; the first temperature sensing bag is made of high-temperature-resistant materials, so that the situation that subsequent steps cannot be realized due to the fact that the first temperature sensing bag is melted when the temperature of the cutting steel wire is too high is avoided.
The solidification cylinder 13 is square, and the outer wall of the solidification cylinder 13 can slide; the outer wall of the solidification cylinder can slide, and then different amounts of lime, gas former and water can be introduced to form aerated concrete with different sizes.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides an environment-friendly aerated concrete high-efficient forming device, includes the casing, its characterized in that: the inside of casing is provided with lime case, gassing agent case and a section of thick bamboo (13) that solidifies, one side that the inside of casing is located a section of thick bamboo (13) that solidifies is provided with churn (5), the top both sides of churn (5) are connected with lime case, gassing agent case through the pipeline respectively, the right side of churn (5) is passed through the pipeline and is connected with a section of thick bamboo (13) that solidifies, be provided with regulation and control mechanism on the pipeline that churn (5) and gassing agent case are connected, the inside of churn (5) is provided with rabbling mechanism, the inside of churn (5) is provided with water, the outside of a section of thick bamboo (13) that solidifies is provided with a plurality of sets of cutting forming mechanism.
2. The environment-friendly aerated concrete high-efficiency forming device according to claim 1, characterized in that: the regulating mechanism comprises a branch guide box (6), a guide plate (8) is connected to an inner bearing of the branch guide box (6), a concave bin is arranged at the top end of the inner part of the branch guide box (6), an air bag (7) is arranged in the concave bin, a push plate is arranged at one end of the concave side of the concave bin, the push plate is in sliding connection with the branch guide box (6), the push plate is connected with a top end bearing of the guide plate (8), both sides of the bottom end of the inner part of the branch guide box (6) are connected with a quantity control assembly through pipelines, the quantity control assembly comprises a quantity control shell (9), the quantity control shell (9) is composed of two semicircular shells with different sizes, an arc-shaped plate is arranged at the joint of the two semicircular shells with different sizes, a quantity control plate (10) is connected to the inner bearing of the quantity control shell (9), and sliding balls are arranged at both ends of the quantity control plate (10), the upper side and the lower side of the quantity control plate (10) are connected with the inner wall ropes of the quantity control shells (9), the two quantity control shells (9) have the same structure, and the semicircular shells with different sizes in the two quantity control shells (9) are opposite in position.
3. The environment-friendly aerated concrete high-efficiency forming device according to claim 2, characterized in that: all there are movable blocks (12), two through the tube coupling on the pipeline that lime case, gas former case outside and churn (5) are connected be provided with the reaction bag between movable block (12), the reaction bag outside is provided with a plurality of pressure gas pockets, the inside of reaction bag is provided with solid powder, there are retaining funnel (11) top through the tube coupling of reaction bag.
4. The environment-friendly aerated concrete high-efficiency forming device according to claim 3, wherein: rabbling mechanism includes (mixing) shaft (51), the (mixing) shaft (51) outside evenly is provided with a plurality of mixed board (52), and is a plurality of mixed board (52) are flexible, and is a plurality of one side both ends of mixed board (52) are provided with flexible slide rail respectively, sliding connection has balancing weight (54), two on the flexible slide rail be provided with the scraper blade between balancing weight (54), the top of flexible slide rail is provided with folded sheet (53), the inboard of folded sheet (53) is provided with first spring, the one end that folded sheet (53) are close to flexible slide rail is provided with first fixture block, the one end that flexible slide rail is close to folded sheet (53) is provided with the second fixture block, first fixture block and the laminating of second fixture block.
5. The environment-friendly aerated concrete high-efficiency forming device according to claim 4, wherein: the cutting and forming mechanism comprises two opposite cutting plates (1), one end of each cutting plate (1) is connected with a driven plate (3) through a bearing, a driving shaft (2) is arranged on each driven plate (3), the driving shaft (2) penetrates through each driven plate (3) and is located on one side of the axis of each driven plate (3), a cutting steel wire (4) is arranged between the two cutting plates (1), a stand column is arranged on one side of each cutting plate (1), the cutting plates (1) are in sliding connection with the stand columns, a suction machine (14) is arranged on the outer side of one end, close to the cutting steel wire (4), of each cutting plate (1), one end of each suction machine (14) is connected with a dust box (15) through a pipeline, the inside of each dust box (15) is in sliding connection with a pressure plate (16), a plurality of first one-way valves are arranged on the pressure plates (16), and an L-shaped connecting rod is arranged at one end, far away from the cutting steel wire (4), of each cutting plate (1), the other end of L type connecting rod runs through the top and the pressure plate (16) of dust case (15) and fixes, the top of stand is provided with oil tank (17), the top of oil tank (17) is passed through the right-hand member of tube coupling at dust case (15) and is located the top of pressure plate (16), the bottom of dust case (15) is provided with first one-way air guide valve, the other end of first one-way air guide valve is provided with the air duct, the other end of air duct is located the below of cutting board (1).
6. The environment-friendly aerated concrete high-efficiency forming device according to claim 5, wherein: the one end outside of keeping away from cutting steel wire (4) cutting board (1) is provided with riser (21), one side of riser (21) is provided with the teeth of a cogwheel, be provided with a plurality of groups extraction subassembly on the connecting pipeline between oil tank (17) and dust box (15), a plurality of groups the extraction subassembly all includes driven gear (18), driven gear (18) are connected with the casing bearing, one side of driven gear (18) is provided with temporary storage case (20), the inside sliding connection of temporary storage case (20) has T template (19), the one end of temporary storage case (20) is provided with the gas vent, temporary storage case (20) is run through to the one end of T template (19), the one end bearing that T template (19) is located temporary storage case (20) outside is connected with the head rod, the other end and the driven gear (18) bearing of head rod are connected, there is the one-way second through the pipe connection in the left side that the upper end of temporary storage case (20) is located T template (19) through the pipeline The other end of the second one-way valve is connected to the top end of the oil tank (17) through a pipeline, the extracting assemblies are connected through pipelines, the gear teeth are meshed with the driven gear (18), and the right end of the lower temporary storage box (20) is connected to the top of the upper temporary storage box (20) through a pipeline and located on the left side of the T-shaped plate (19).
7. The environment-friendly aerated concrete high-efficiency forming device according to claim 6, wherein: be provided with first temperature sensing bag (22) on cutting steel wire (4), there are second temperature sensing bag (23) bottom of first temperature sensing bag (22) through the tube coupling, the top and the right-hand member of second temperature sensing bag (23) all have one-way air guide valve (24) of second, the right-hand member the one end of one-way air guide valve (24) of second is through tube coupling ignition storehouse (25), ignition storehouse (25) are located the inside bottom of dust case (15), both sides all are provided with flint (26) about the inside of dust case (15), two be provided with the swash plate between flint (26), have a point the junction that one-way air guide valve (24) of second is located ignition storehouse (25) is located between two flint (26).
8. The environment-friendly aerated concrete high-efficiency forming device according to claim 7, wherein: the top that the right-hand member of dust box (15) is located pressure plate (16) has the third check valve through the tube coupling, the other end of third check valve has water tank (27) through the tube coupling, water tank (27) are fixed and are located the inside top that is located cutting steel wire (4) of casing, the inside sliding connection of water tank (27) has drain bar (28), the inside left end below meshing of water tank (27) is connected with drain pipe (30), drain pipe (30) run through water tank (27), the one end that drain pipe (30) are located water tank (27) inside is provided with impingement plate (29), the one end that drain pipe (30) are located water tank (27) outside is provided with the toper mouth of spilling water.
9. The environment-friendly aerated concrete high-efficiency forming device according to claim 8, wherein: the first temperature sensing bag (22) is made of high-temperature resistant materials.
10. The environment-friendly aerated concrete high-efficiency forming device according to claim 9, wherein: the solidification cylinder (13) is square, and the outer wall of the solidification cylinder (13) can slide.
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CN202110998855.8A CN113650133B (en) | 2021-08-28 | 2021-08-28 | Environment-friendly aerated concrete high-efficiency forming device |
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CH595198A5 (en) * | 1976-01-16 | 1978-02-15 | Unifedo Ag | Moulding plant for gas concrete bricks |
DE102008017251B3 (en) * | 2008-04-04 | 2009-07-02 | Xella Technologie- Und Forschungsgesellschaft Mbh | Process for the production of aerated concrete and foam concrete and plant for carrying out the process |
CN201989235U (en) * | 2010-12-29 | 2011-09-28 | 黄保平 | Non-steamed aerated block forming equipment |
CN204221979U (en) * | 2014-10-24 | 2015-03-25 | 广安世宇建筑材料有限公司 | The accurate feed proportioning system of air entrained concrete |
CN206254326U (en) * | 2016-11-03 | 2017-06-16 | 重庆房地产职业学院 | Air-entrained concrete building block compound stirring system |
CN112847758A (en) * | 2021-01-19 | 2021-05-28 | 蔡祥 | Environment-friendly aerated concrete shaping is with high-efficient cutting device |
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2021
- 2021-08-28 CN CN202210647247.7A patent/CN115056318A/en active Pending
- 2021-08-28 CN CN202110998855.8A patent/CN113650133B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CH595198A5 (en) * | 1976-01-16 | 1978-02-15 | Unifedo Ag | Moulding plant for gas concrete bricks |
DE102008017251B3 (en) * | 2008-04-04 | 2009-07-02 | Xella Technologie- Und Forschungsgesellschaft Mbh | Process for the production of aerated concrete and foam concrete and plant for carrying out the process |
CN201989235U (en) * | 2010-12-29 | 2011-09-28 | 黄保平 | Non-steamed aerated block forming equipment |
CN204221979U (en) * | 2014-10-24 | 2015-03-25 | 广安世宇建筑材料有限公司 | The accurate feed proportioning system of air entrained concrete |
CN206254326U (en) * | 2016-11-03 | 2017-06-16 | 重庆房地产职业学院 | Air-entrained concrete building block compound stirring system |
CN112847758A (en) * | 2021-01-19 | 2021-05-28 | 蔡祥 | Environment-friendly aerated concrete shaping is with high-efficient cutting device |
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CN115056318A (en) | 2022-09-16 |
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