CN201989235U

CN201989235U - Non-steamed aerated block forming equipment

Info

Publication number: CN201989235U
Application number: CN2010206857839U
Authority: CN
Inventors: 黄保平; 黄炜; 黄丹平; 施勇; 黄东洋; 黄真; 郭远涛; 张恒山
Original assignee: 黄保平; 黄炜
Priority date: 2010-12-29
Filing date: 2010-12-29
Publication date: 2011-09-28
Anticipated expiration: 2020-12-29

Abstract

Non-steamed aerated block forming equipment consists of a stirring machine, a foaming box, a foaming machine, a die and a feeding conveyor. The stirring machine is mounted on a worktable, the worktable is further provided with a driving device and an electric control cabinet, the stirring machine consists of a stirring barrel, a stirring shaft and spiral blades, the stirring shaft is mounted in the stirring barrel, the spiral blades are welded on the stirring shaft, two ends of the stirring shaft are supported via bearings, the bearings are supported via bearing blocks mounted on the outer side of the stirring barrel, a shaft head at the outer end of the stirring shaft is connected with the driving device via a belt pulley transmission pair, a foam adding tube is disposed above the stirring barrel, the foaming box consists of a box body, a first water pump, a first air pump, a raw material tank and a foaming tank, and the foaming machine consists of a case, a secondary water pump, a secondary air pump, a raw material barrel, a gas mixing tube and a foaming gun. The non-steamed aerated block forming equipment is favorable for increasing production efficiency and guaranteeing quality of products.

Description

Non-evaporating aerated blocks former

Technical field

The utility model belongs to construction material production equipment field, relates to non-evaporating aerated blocks (non-evaporating aerating brick) production equipment.

Background technology

Non-evaporating aerated blocks is non-evaporating aerating brick again, it is a kind of cement foamed concrete segment, it is with material polymerizations such as blowing agent, reinforcing agent, portland cement, magnesium cement, flyash, pulverized limestone, gypsum by mechanical agitation, after the physics aerating, utilize mould to make, need not fire and high temperature steam press maintenance, energy-conserving and environment-protective, progressively replace clay brick, becoming a kind of widely used wall material.

In the prior art, mostly non-evaporating aerated blocks production equipment is to use concrete or cement field production equipment, scattered slapping together, it or not complete set of equipments, also do not carry out structural rearrangement and optimization at the production characteristics of non-evaporating aerated blocks, production link is many, complex process, be not easy to enhance productivity, also can't guarantee product quality.

The utility model content

For addressing the above problem, the purpose of this utility model provides a kind of non-evaporating aerated blocks former, redesigns for the structure of the production equipment of each link, has optimized structure, reduced the difficulty of producing, helped enhancing productivity and guaranteeing product quality.

For achieving the above object, the utility model is by the following technical solutions:

A kind of non-evaporating aerated blocks former is made up of mixer, foam box, foaming machine, mould, last material conveyer, and mixer is installed on the workbench, and drive unit and electrical control cubicles also are installed on the workbench, it is characterized in that:

Mixer is made up of mixing drum, shaft, spiral vane, shaft is installed in the mixing drum, spiral vane is welded on the shaft, the two ends of shaft are supported by bearing, bearing is by the bearing block support that is installed in the mixing drum outside, and the outer end spindle nose of shaft is connected with described drive unit by the belt pulley transmission; The mixing drum top is provided with the foam filler pipe;

Described foam box is made up of casing, a water pump, air pump, head tank, a foamed pot, a water pump, air pump, head tank, a foamed pot all are installed in the casing, the outlet of head tank is connected through the inlet of piping with a water pump, the outlet of a water pump is connected with the inlet of foamed pot through piping, the exhaust outlet of an air pump is connected with the air inlet of foamed pot through piping, the foam solution outlet of foamed pot bottom is connected by the foam filler pipe of discharge nozzle with described mixing drum top, and steel wire lump is housed in the discharge nozzle;

Foaming machine is made up of cabinet, No. two water pumps, No. two air pumps, Raw material pail, gas mixing pipe, foam guns, No. two water pumps, No. two air pumps are installed in the cabinet, gas mixing pipe and foam gun are installed in the cabinet outside, the outlet of Raw material pail is connected through the inlet of piping with No. two water pumps, the outlet of No. two water pumps is connected with gas mixing pipe through piping, the exhaust outlet of No. two air pumps is connected with gas mixing pipe through piping, gas mixing pipe is connected with foam gun through elbow, steel wire lump is housed in the foam gun, and foam gun is connected by the foam filler pipe of pipeline with described mixing drum top.

Described mould is made up of framed and polylith dividing plate, framedly is made up of base plate and left and right side plate, and the end of base plate and left and right side plate removably connects by buckle, and left and right side plate is provided with symmetrical slot, and described dividing plate is installed in these slots.

Positive beneficial effect of the present utility model is:

The foam device of this equipment has two, be respectively foam box and foaming machine, foam box gas production (foam volume) is big, foaming machine gas production (foam volume) is little, when producing solid non-evaporating aerated blocks, can select one of them use according to technological requirement, if produce the non-evaporating aerated blocks of interlayer, then can two use simultaneously, one is used for the foam production crust, another is used for the foam production sandwich, because the setting time of crust and sandwich is different, thus moulding at twice, and because the material of crust and sandwich is different, the prescription of its needed blowing agent is also different, therefore will make gas respectively.

Description of drawings

Fig. 1 is the structural representation of the utility model one embodiment.

Fig. 2 is the structural representation behind the last material conveyer of removal among Fig. 1.

Fig. 3 is the partial enlarged drawing of Fig. 1.

Fig. 4 is the structural representation for the mixer material loading.

Fig. 5 is the contour structures schematic diagram of foam box.

Fig. 6 is the partial sectional view of Fig. 5.

Fig. 7 is the internal structure schematic diagram of foam box.

Fig. 8 is the contour structures schematic diagram of foaming machine.

Fig. 9 is the backsight partial sectional view of Fig. 8.

Figure 10 is the internal structure schematic diagram of foaming machine.

Figure 11 is the structural representation of mould.

Figure 12 is framed structural representation.

Figure 13 is the exploded view of Figure 12.

The specific embodiment

Number in the figure

1 mixer, 2 foam boxes, 3 foaming machines, 4 moulds

Material conveyer 6 workbench 7 drive units 8 electrical control cubicles on 5

9 bearing blocks, 10 mixing drums, 11 shafts, 12 spiral vanes

13 drive pulleys, 14 driven pulleies, 15 driving belts

16 foam filler pipes, 17 air inlets, 18 ladders

No. 22 air pumps of No. 21 water pumps of 19 go-carts, 20 casings

23 head tanks, 24 foamed pots, 25 outlets, 26 inlets

27 outlets, 28 inlets, 29 exhaust outlets, 30 cabinets

32 No. two air pumps of 31 No. two water pumps, 33 Raw material pails, 34 gas mixing pipes

38 outlets of 35 foam guns, 36 outlets, 37 inlets

39 exhaust outlets, 40 framed 41 dividing plates, 42 base plates

43 side plates, 44 side plates, 45 buckles, 46 slots

47 elbows, 48 drain holes

Please refer to Fig. 1, Fig. 2, Fig. 3, Fig. 4, the utility model is a kind of non-evaporating aerated blocks former, form by mixer 1, foam box 2, foaming machine 3, mould 4, last material conveyer 5, mixer 1 is installed on the workbench 6, drive unit 7 and electrical control cubicles 8 also are installed on the workbench 6, and drive unit 7 is made up of motor and reductor.

Mixer 1 is made up of mixing drum 10, shaft 11, spiral vane 12, shaft 11 is installed in the mixing drum 10, spiral vane 12 is welded on the shaft 11, the two ends of shaft 11 are supported by bearing, bearing is by bearing block 9 supportings that are installed in the mixing drum outside, and the outer end spindle nose of shaft 11 is connected with drive unit 7 by the belt pulley transmission; The belt pulley transmission is made up of drive pulley 13, driven pulley 14, driving belt 15, drive pulley 13 is connected with the output shaft of reductor, driven pulley 14 is connected with the outer end spindle nose of shaft 11, connect by driving belt 15 between drive pulley 13, the driven pulley 14, the top of mixing drum 10 is provided with foam filler pipe 16, and last material conveyer 5 is used for injecting material in mixing drum 10.Can upper and lower workbench 6 by ladder 18, electrical control cubicles 8 is operated.

Please refer to Fig. 5, Fig. 6, Fig. 7, foam box 2 is made up of casing 20, water pump 21, air pump 22, head tank 23, a foamed pot 24, and water pump 21, air pump 22, head tank 23, a foamed pot 24 all are installed in the casing 20.

The outlet 25 of head tank 23 is connected with the inlet 26 of a water pump 21 through piping, the outlet 27 of a water pump 21 is connected with the inlet 28 of foamed pot 24 through piping, the exhaust outlet 29 of an air pump 22 is connected with the air inlet 17 of foamed pot 24 through piping, and the foam solution outlet of foamed pot 24 bottoms is connected by the foam filler pipe 16 of discharge nozzle with the mixing drum top.Dress steel wire lump in the discharge nozzle.

During use, blowing agent and water are mixed into solution according to a certain percentage, then the foaming agent solution that mixes is injected in the head tank 23, by water pump 21 foaming agent solution in the head tank 23 is extracted in the foamed pot 24, and then gases at high pressure are injected in the foamed pot 24 by an air pump 22, when reaching setting value by air gauge observation foamed pot 24 internal pressures, open the ball valve in the outlet of foamed pot 24 bottom foam liquid, foam solution is discharged, foam solution is during through the steel wire lump in the discharge nozzle, become uniform foam, foam is by the spray orifice ejection of foam filler pipe 16 bottoms of mixing drum 10 tops, and the mixing of materials through once stirring with mixing drum 10 inside stirs by secondary, just can discharge, be transported in the mould 4 by go-cart 19 from the drain hole 48 of mixing drum 10.

Please refer to Fig. 8, Fig. 9, Figure 10, foaming machine 3 is made up of cabinet 30, No. two water pumps 31, No. two air pumps 32, Raw material pail 33, gas mixing pipe 34, foam guns 35, No. two water pumps 31, No. two air pumps 32 are installed in the cabinet 30, and gas mixing pipe 34 and foam gun 35 are installed in cabinet 30 outsides.

The outlet 36 of Raw material pail 33 is connected with the inlet 37 of No. two water pumps 31 through piping, the outlet 38 of No. two water pumps is connected with gas mixing pipe 34 through piping, the exhaust outlet 39 of No. two air pumps 32 is connected with gas mixing pipe 34 through piping, gas mixing pipe 34 is connected with foam gun 35 through elbow 47, in the foam gun 35 steel wire lump is housed, foam gun 35 is connected by the foam filler pipe 16 of pipeline with the mixing drum top.

During use, blowing agent and water are diluted to solution according to a certain percentage, foaming agent solution is injected in the Raw material pail 33 then, open No. two water pump 31, foaming agent solution is extracted in the gas mixing pipe 34, open air pump 32 simultaneously No. two, injecting gas in gas mixing pipe 34 injects foam gun 35 with foaming agent solution, behind the steel wire lump in the foaming agent solution process foam gun 35, become uniform foam, foam is by the spray orifice ejection of foam filler pipe 16 bottoms of mixing drum 10 tops, and the mixing of materials through once stirring with mixing drum 10 inside stirs by secondary, just can discharge, be transported in the mould 4 by go-cart 19 from the drain hole 48 of mixing drum 10.

Please refer to Figure 11, Figure 12, Figure 13, mould 4 by framed 40 and polylith dividing plate 41 form, framed 40 are made up of base plate 42 and left and

right side plate

43,44, the end of base plate 42 and left and right side plate 43 removably connects by buckle 45, left and

right side plate

43,44 is provided with the slot 46 of symmetry, and dividing plate 41 is installed in these slots 46.

During use, earlier mould 4 is assembled, assembling mode such as Figure 11, Figure 12, shown in Figure 13, left and

right side plate

43,44 is placed on the both sides of base plate 42 respectively, is connected and fixed, then dividing plate 41 is inserted in the slot 46 by buckle 45, spray releasing agent in mould 4 inside, ship slip with go-cart 19 again, inject mould 4, the slip top is wipeed off with scraper plate, through after a while, after slip solidifies, carry out the demoulding, at first buckle 45 is opened, left and

right side plate

43,44 is separated with base plate 42, progressively take out of adobe, take out dividing plate, piling is carried out in adobe.

Claims

1. a non-evaporating aerated blocks former is made up of mixer, foam box, foaming machine, mould, last material conveyer, and mixer is installed on the workbench, and drive unit and electrical control cubicles also are installed on the workbench, it is characterized in that:

Described mixer is made up of mixing drum, shaft, spiral vane, shaft is installed in the mixing drum, spiral vane is welded on the shaft, the two ends of shaft are supported by bearing, bearing is by the bearing block support that is installed in the mixing drum outside, and the outer end spindle nose of shaft is connected with described drive unit by the belt pulley transmission; The mixing drum top is provided with the foam filler pipe;

Described foaming machine is made up of cabinet, No. two water pumps, No. two air pumps, Raw material pail, gas mixing pipe, foam guns, No. two water pumps, No. two air pumps are installed in the cabinet, gas mixing pipe and foam gun are installed in the cabinet outside, the outlet of Raw material pail is connected through the inlet of piping with No. two water pumps, the outlet of No. two water pumps is connected with gas mixing pipe through piping, the exhaust outlet of No. two air pumps is connected with gas mixing pipe through piping, gas mixing pipe is connected with foam gun through elbow, steel wire lump is housed in the foam gun, and foam gun is connected by the foam filler pipe of pipeline with described mixing drum top.

2. a kind of non-evaporating aerated blocks former as claimed in claim 1, it is characterized in that: described mould is made up of framed and polylith dividing plate, framedly form by base plate and left and right side plate, the end of base plate and left and right side plate removably connects by buckle, left and right side plate is provided with the slot of symmetry, and described dividing plate is installed in these slots.