CN102336535A - Novel production process and formula of artificial stone - Google Patents
Novel production process and formula of artificial stone Download PDFInfo
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- CN102336535A CN102336535A CN2010102357689A CN201010235768A CN102336535A CN 102336535 A CN102336535 A CN 102336535A CN 2010102357689 A CN2010102357689 A CN 2010102357689A CN 201010235768 A CN201010235768 A CN 201010235768A CN 102336535 A CN102336535 A CN 102336535A
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- minutes
- resin
- whitewashing
- stirrer
- waste material
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Abstract
The invention provides a novel production process and a formula of an artificial stone. The formula comprises the following raw materials: 2-6 mm of artificial Batticino waste material, 0-2 mm of artificial Batticino waste material, 80 meshes of marble, 1250 meshes of ultra-fine calcium powder, 400 meshes of ultra-fine calcium powder, resin, mixed pigment, white pigment, initiator, accelerating agent and white slurry. The production process comprises the following steps of agitating the raw materials uniformly according to proportion, spraying slurry and press forming. The artificial stone is shaped by machining the waste material of the existing artificial stone so as to produce a new product meeting the demand of market; and moreover, the artificial stone is energy-saving and environment-friendly.
Description
Technical field:
The invention belongs to environmental technology field, relate to a kind of environment-friendly materials and ME thereof, especially with a kind of production technique of artificial stone and fill a prescription relevant.
Background technology:
At present; The raising of Along with people's environmental consciousness; Increasing waste and old material is able to regenerated using; Along with the widespread use of rostone, particularly artificial Sha Anna waste materials such as the discarded slab that rostone produces, scrap stock also increase a lot thereupon, and the technology of utilizing again to above-mentioned waste material is not also arranged on the existing market.
Summary of the invention:
The object of the present invention is to provide a kind of production technique and prescription of artificial stone, it utilizes existing rostone waste material to process, and the rostone waste material is utilized again, is able to produce a kind of new product, satisfies the demand in market.
For reaching above-mentioned purpose, the present invention adopts following technical scheme:
A kind of production technique of artificial stone and prescription, the raw material into following quantity of filling a prescription+5% in-5%:
The title material Board Lot
The artificial Sha Anna of 2-6mm waste material Kg 2840
The artificial Sha Anna of 0-2mm waste material Kg 285
80 order marble Kg 2620
The ultra-fine calcium powder Kg 1900 of 1250 orders
The ultra-fine calcium powder Kg 350 of 400 orders
Unsaturated polyester resin Kg 560
Hybrid pigment g 148
White pigment Kg 20
Initiator Kg 6.7
Promotor ml 50
Stock white Kg 18
Add up to Kg 8555
Described hybrid pigment is an iron oxide black: yellow oxide of iron=1: 15, described white pigment are white titanium pigment.
Described production technique:
A: artificial Sha Anna waste material that will reclaim is broken to weigh up by formula rate with 80 order marbles, 400 orders and the ultra-fine calcium powder of 1250 orders after good again, and it is even to be transported to big stirrer for mixing through conveying belt;
B: resin is weighed up in resin pump delivery to a resin bucket by the prescription quantitative requirement, add promotor and stir, this step and A carry out simultaneously;
C: with the resin that stirs through an other resin pump delivery in another one resin bucket, add initiator and stir;
D: stock white, vinylbenzene and resin were weighed up remix by 4: 1: 1 stir; The mixed pulp that stirs is poured in the whitewashing bucket; Whitewashing bucket air pressure transfers to the 3-5kg atmospheric pressure state, and the whitewashing barrel chain connects two shotcrete pipes and waits for whitewashing, and this step and A carry out simultaneously;
E: under big stirrer condition of stirring, the resin that stirs is added in the flour sand, closes the hatch door on the big stirrer after resin all adds; And begin to vacuumize, beginning whitewashing after under vacuum state, stirring, the whitewashing time is controlled at 45-50 second; After big stirrer continued to mix to a certain degree after whitewashing finished; Open hatch door under the big stirrer, the beginning cloth is transferred to the compound of big stirrer the inside in the particular mold; The cloth time is controlled at 80-100 between second, and this process is accomplished under vacuum state;
F: mould is aimed at pressure head in the compacting cabin is delivered in the dolly transportation, depress pressure head and begin compression moulding, and this process is under vacuum, to accomplish;
G: the compacting flow process finishes and begins to put vacuum; Hang through dolly and big row and to be transported to the specific region and to place for some time and treat that waste material is cured to and to a certain degree begin form removal; The famine material that suppresses is transported to specific local the placement through going greatly to hang, and room temperature maintenance about 7 days is so that famine expects to obtain accomplishing to solidify.
In the described production technique, among the A, the stirring frequency 25HZ of stirrer, churning time is 8 minutes; Among the B, churning time is 3 minutes; Among the C, churning time is 5 minutes; Among the D, the requirement of shotcrete pipe: 1.2 meters of caliber 4CM, length, injection aperture 1.1MM, totally 31 evenly distribute are in shotcrete pipe; Among the E, under the state that stirs while vacuumizing, vacuum tightness reaches-more than the 0.96Mpa; Time 8-10 minute; Stir flow process below carrying out: stirrer stirring frequency 25hz, stirred 8 minutes, when rising to 50hz, the stirrer stirring frequency stirred 11 minutes; Stirring frequency is reduced to 18hz and was stirred 7 minutes, and stirring frequency is reduced to 10hz stirring beginning whitewashing again; Among the F, the compacting flow process is: pressure head low speed swing 4 minutes, high speed vibration 4 minutes, high speed swinging 4 minutes, low speed vibrations 2 minutes.
Adopt technique scheme, the present invention utilizes existing rostone waste material, adopts new technological forming, and the rostone waste material is utilized again, is able to produce a kind of new product, satisfies the demand in market.
Embodiment:
Below in conjunction with embodiment the present invention is further detailed:
A kind of production technique of artificial stone and prescription, filling a prescription is:
The title material Board Lot
The artificial Sha Anna of 2-6mm waste material Kg 2840
The artificial Sha Anna of 0-2mm waste material Kg 285
80 order marble Kg 2620
The ultra-fine calcium powder Kg 1900 of 1250 orders
The ultra-fine calcium powder Kg 350 of 400 orders
Unsaturated polyester resin Kg 560
(can be iron oxide black: yellow oxide of iron=1: 15) g 148 for hybrid pigment
White pigment (can be white titanium pigment) Kg 20
Initiator Kg 6.7
Promotor ml 50
Stock white Kg 18
Add up to Kg 8555
Above-mentioned formula material in use can be to float in 5% up and down.
Described production technique:
A: weigh up by formula rate with 80 order marbles, 400 orders and the ultra-fine calcium powder of 1250 orders after the artificial Sha Anna waste material fragmentation that will reclaim, be transported to (stirring frequency 25HZ) in the big stirrer through conveying belt, churning time is 8 minutes, mixes;
B: resin is weighed up in resin pump delivery to a resin bucket by the prescription quantitative requirement, add promotor (can be different Rinmann's green, consumption basis room temperature is at that time decided) and stirred 3 minutes, make it even, this step and A carry out simultaneously;
C: with the resin that stirs through an other resin pump delivery in another one resin bucket, add initiator and stir and made it even in 5 minutes;
D: stock white, vinylbenzene and resin were weighed up remix by 4: 1: 1 stir; The mixed pulp that stirs is poured in the whitewashing bucket; The bucket air pressure of whitewashing transfers to 3-5kg atmospheric pressure state (being generally 4kg), and the whitewashing barrel chain connects two shotcrete pipes and waits for whitewashing, the requirement of shotcrete pipe: 1.2 meters of caliber 4CM, length; Injection aperture 1.1MM, totally 31 evenly distribute are in shotcrete pipe; This step and A carry out simultaneously;
E: under big stirrer condition of stirring, the resin that stirs is added in the flour sand, closes the hatch door on the big stirrer after resin all adds; Beginning is stirred while vacuumizing at the state of vacuum, and under vacuum state, vacuum tightness reaches-more than the 0.96Mpa; Time 8-10 minute; Stir flow process below carrying out: stirrer stirring frequency 25hz, stirred 8 minutes, when rising to 50hz, the stirrer stirring frequency stirred 11 minutes; Stirring frequency is reduced to 18hz and was stirred 7 minutes, and stirring frequency is reduced to 10hz stirring beginning whitewashing again; Begin whitewashing, the whitewashing time is controlled at 45-50 second, and big stirrer continued to stir 100 seconds after whitewashing finished; Evenly; Begin out hatch door under the big stirrer, the beginning cloth is transferred to the compound of big stirrer the inside in the big swage tool; The cloth time is controlled at 80-100 between second, and this process is accomplished under vacuum state;
F: mould is aimed at pressure head in the compacting cabin is delivered in the dolly transportation, depresses pressure head and begins compression moulding, and the compacting flow process is: pressure head low speed swing 4 minutes, high speed vibration 4 minutes, high speed swinging 4 minutes, low speed vibrations 2 minutes; This process is under vacuum state, to accomplish;
G: the compacting flow process finishes and begins to put vacuum; Hang through dolly and big row and to be transported to specific local the placement 5-6 hour, beginning form removal tool hangs the famine material that suppresses and to be transported to the special place of stacking of another one and to place through big row; Room temperature maintenance about 7 days is solidified so that waste material obtains accomplishing.
Adopt technique scheme, the present invention utilizes existing rostone waste material, adopts new technological forming, and the rostone waste material is utilized again, is able to produce a kind of new product, satisfies the demand in market.
Claims (4)
1. the production technique of an artificial stone and prescription, it is characterized in that: described prescription is raw material proportioning in+5% to-5% of following quantity:
The title material Board Lot
The artificial Sha Anna of 2-6mm waste material Kg 2840
The artificial Sha Anna of 0-2mm waste material Kg 285
80 order marble Kg 2620
The ultra-fine calcium powder Kg 1900 of 1250 orders
The ultra-fine calcium powder Kg 350 of 400 orders
Unsaturated polyester resin Kg 560
Hybrid pigment g 148
White pigment Kg 20
Initiator Kg 6.7
Promotor ml 50
Stock white Kg 18
Add up to Kg 8555
2. the production technique of a kind of artificial stone as claimed in claim 1 and prescription, it is characterized in that: described hybrid pigment is an iron oxide black: yellow oxide of iron=1: 15, described white pigment are white titanium pigment.
3. according to claim 1 or claim 2 a kind of production technique and prescription of artificial stone is characterized in that: described production technique:
A: artificial Sha Anna waste material that will reclaim is broken to weigh up by formula rate with 80 order marbles, 400 orders and the ultra-fine calcium powder of 1250 orders after good again, and it is even to be transported to big stirrer for mixing through conveying belt;
B: resin is weighed up in resin pump delivery to a resin bucket by the prescription quantitative requirement, add promotor and stir, this step and A carry out simultaneously;
C: with the resin that stirs through an other resin pump delivery in another one resin bucket, add initiator and stir;
D: stock white, vinylbenzene and resin were weighed up remix by 4: 1: 1 stir; The mixed pulp that stirs is poured in the whitewashing bucket; Whitewashing bucket air pressure transfers to the 3-5kg atmospheric pressure state, and the whitewashing barrel chain connects two shotcrete pipes and waits for whitewashing, and this step and A carry out simultaneously;
E: under big stirrer condition of stirring, the resin that stirs is added in the flour sand, closes the hatch door on the big stirrer after resin all adds; And begin to vacuumize, beginning whitewashing after under vacuum state, stirring, the whitewashing time is controlled at 45-50 second; After big stirrer continued to mix to a certain degree after whitewashing finished; Open hatch door under the big stirrer, the beginning cloth is transferred to the compound of big stirrer the inside in the particular mold; The cloth time is controlled at 80-100 between second, and this process is accomplished under vacuum state;
F: mould is aimed at pressure head in the compacting cabin is delivered in the dolly transportation, depress pressure head and begin compression moulding, and this process is under vacuum, to accomplish;
G: the compacting flow process finishes and begins to put vacuum; Hang through dolly and big row and to be transported to the specific region and to place for some time and treat that waste material is cured to and to a certain degree begin form removal; The famine material that suppresses is hung the place that is transported to the special stacking of another one through big row to be placed; Room temperature maintenance about 7 days is solidified so that waste material obtains accomplishing.
4. the production technique of a kind of artificial stone as claimed in claim 3 and prescription is characterized in that: in the described production technique, and among the A, the stirring frequency 25HZ of stirrer, churning time is 8 minutes; Among the B, churning time is 3 minutes; Among the C, churning time is 5 minutes; Among the D, the requirement of shotcrete pipe: 1.2 meters of caliber 4CM, length, injection aperture 1.1MM, totally 31 evenly distribute are in shotcrete pipe; Among the E, under the state that stirs while vacuumizing, vacuum tightness reaches-more than the 0.96Mpa; Time 8-10 minute; Stir flow process below carrying out: stirrer stirring frequency 25hz, stirred 8 minutes, when rising to 50hz, the stirrer stirring frequency stirred 11 minutes; Stirring frequency is reduced to 18hz and was stirred 7 minutes, and stirring frequency is reduced to 10hz stirring beginning whitewashing again; Among the F, the compacting flow process is: pressure head low speed swing 4 minutes, high speed vibration 4 minutes, high speed swinging 4 minutes, low speed vibrations 2 minutes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010235768.9A CN102336535B (en) | 2010-07-23 | 2010-07-23 | A kind of production technique of rostone and formula |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010235768.9A CN102336535B (en) | 2010-07-23 | 2010-07-23 | A kind of production technique of rostone and formula |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102336535A true CN102336535A (en) | 2012-02-01 |
| CN102336535B CN102336535B (en) | 2016-03-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201010235768.9A Active CN102336535B (en) | 2010-07-23 | 2010-07-23 | A kind of production technique of rostone and formula |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104556823A (en) * | 2015-01-12 | 2015-04-29 | 卓培琨 | Energy-saving high-performance artificial stone and preparation method thereof |
| CN104961382A (en) * | 2015-01-10 | 2015-10-07 | 谢秋鸿 | Production process for novel artificial stone |
| CN106747009A (en) * | 2016-12-29 | 2017-05-31 | 江西省丽思顿实业有限公司 | A kind of coloured curb and preparation method thereof |
| CN109279816A (en) * | 2018-10-26 | 2019-01-29 | 广东博瑞格新材料科技股份有限公司 | A kind of natural reticulate pattern hilllock stone and preparation method thereof |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1287980A (en) * | 2000-07-23 | 2001-03-21 | 骆荣泰 | Process for mfg. synthetic stone |
| CN1458107A (en) * | 2003-06-18 | 2003-11-26 | 王新 | Synthetic marble and process for preparing its plate |
| CN1792963A (en) * | 2005-12-25 | 2006-06-28 | 刘华伟 | Imitating marble and mfg. process thereof |
| CN101328039A (en) * | 2008-08-04 | 2008-12-24 | 覃庆峰 | Artificial stone panel and manufacturing method thereof |
-
2010
- 2010-07-23 CN CN201010235768.9A patent/CN102336535B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1287980A (en) * | 2000-07-23 | 2001-03-21 | 骆荣泰 | Process for mfg. synthetic stone |
| CN1458107A (en) * | 2003-06-18 | 2003-11-26 | 王新 | Synthetic marble and process for preparing its plate |
| CN1792963A (en) * | 2005-12-25 | 2006-06-28 | 刘华伟 | Imitating marble and mfg. process thereof |
| CN101328039A (en) * | 2008-08-04 | 2008-12-24 | 覃庆峰 | Artificial stone panel and manufacturing method thereof |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104961382A (en) * | 2015-01-10 | 2015-10-07 | 谢秋鸿 | Production process for novel artificial stone |
| CN104556823A (en) * | 2015-01-12 | 2015-04-29 | 卓培琨 | Energy-saving high-performance artificial stone and preparation method thereof |
| CN106747009A (en) * | 2016-12-29 | 2017-05-31 | 江西省丽思顿实业有限公司 | A kind of coloured curb and preparation method thereof |
| CN109279816A (en) * | 2018-10-26 | 2019-01-29 | 广东博瑞格新材料科技股份有限公司 | A kind of natural reticulate pattern hilllock stone and preparation method thereof |
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| Publication number | Publication date |
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| CN102336535B (en) | 2016-03-16 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Production process and formula of artificial stone Effective date of registration: 20200306 Granted publication date: 20160316 Pledgee: China Minsheng Banking Corp Quanzhou branch Pledgor: Fujian Pengxiang Industry Co.,Ltd. Registration number: Y2020980000518 |
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