CN102336535B - A kind of production technique of rostone and formula - Google Patents
A kind of production technique of rostone and formula Download PDFInfo
- Publication number
- CN102336535B CN102336535B CN201010235768.9A CN201010235768A CN102336535B CN 102336535 B CN102336535 B CN 102336535B CN 201010235768 A CN201010235768 A CN 201010235768A CN 102336535 B CN102336535 B CN 102336535B
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- CN
- China
- Prior art keywords
- waste material
- rostone
- artificial
- resin
- whitewashing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Abstract
The production technique of artificial stone and a formula, filling a prescription is: 2-6mm artificial Sha Anna waste material, 0-2mm artificial Sha Anna waste material, 80 order marbles, the ultra-fine calcium powder of 1250 order, the ultra-fine calcium powder of 400 order, resin, hybrid pigment, white pigment, initiator, promotor, stock white, it is by proportioning, stir, whitewashing, compression moulding, it utilizes the waste material machine-shaping of existing rostone, produces a kind of new product and meets the need of market, energy-conserving and environment-protective.
Description
Technical field:
The invention belongs to environmental technology field, relate to a kind of environment-friendly materials and manufacturing process thereof, especially with a kind of production technique of artificial stone and fill a prescription relevant.
Background technology:
At present, along with the raising of people's environmental consciousness, increasing waste and old material is able to regeneration, along with the widespread use of rostone, discarded slab, scrap stock etc. that rostone produces particularly artificial Sha Anna waste material also increase a lot thereupon, existing market also do not have the technology for above-mentioned waste material recycling.
Summary of the invention:
The object of the present invention is to provide a kind of production technique and formula of artificial stone, it utilizes existing rostone waste material to process, and re-uses, produced a kind of new product, meet the demand in market rostone waste material.
For reaching above-mentioned purpose, the present invention adopts following technical scheme:
The production technique of artificial stone and a formula, fill a prescription as the raw material of following quantity is in+5% to-5%:
Title material Board Lot
2-6mm artificial Sha Anna waste material Kg2840
0-2mm artificial Sha Anna waste material Kg285
80 order marble Kg2620
The ultra-fine calcium powder Kg1900 of 1250 order
The ultra-fine calcium powder Kg350 of 400 order
Unsaturated polyester resin Kg560
Hybrid pigment g148
White pigment Kg20
Initiator Kg6.7
Promotor ml50
Stock white Kg18
Add up to Kg8555
Described hybrid pigment is iron oxide black: iron oxide yellow=1: 15, and described white pigment is titanium dioxide.
Described production technique:
A: weigh up by formula rate with 80 order marbles, 400 orders and the ultra-fine calcium powder of 1250 orders again after good for artificial Sha Anna waste material fragmentation of reclaiming, even to large stirrer for mixing through tape transport;
B: weighed up through resin pump delivery in a resin barrel by formula quantitative requirement by resin, add promotor stirring, this step and A carry out simultaneously;
C: by the resin that is stirred through an other resin pump delivery in another one resin barrel, add initiator and stir;
D: stock white, vinylbenzene and resin are weighed up remix by 4: 1: 1 and stirs, the mixed pulp stirred is poured in a whitewashing bucket, whitewashing bucket air pressure is adjusted to 3-5kg atmospheric pressure state, and whitewashing barrel chain connects two shotcrete pipes and waits for whitewashing, and this step and A carry out simultaneously;
E: when large stirrer stirs, the resin be stirred is added in flour sand, resin all adds the hatch door on the large stirrer of rear closedown, and start to vacuumize, whitewashing is started after stirring under vacuum conditions, whitewashing time controling is in 45-50 second, after whitewashing, large stirrer continues to be uniformly mixed to a certain extent, open hatch door under large stirrer, start cloth, transfer in particular mold by the compound inside large stirrer, cloth time controling is between 80-100 second, and this process completes under vacuum conditions;
F: mould is delivered in compacting cabin through dolly transport and aimed at pressure head, and pressure pressure head starts compression moulding, and this process completes under vacuo;
G: compacting flow process is carried out complete beginning and put vacuum, hang through dolly and large row and be transported to specific region and place for some time and treat that waste material is cured to and to a certain degree start form removal, hung through large row by the famine material suppressed and be transported to the placement of specific place, room temperature maintains about 7 days, has obtained solidification to make waste material.
In described production technique, in A, the stirring frequency 25HZ of stirrer, churning time is 8 minutes; In B, churning time is 3 minutes; In C, churning time is 5 minutes; In D, the requirement of shotcrete pipe: caliber 4CM, length 1.2 meters, injection aperture 1.1MM, totally 31 evenly distribute are in shotcrete pipe; In E, vacuumize while under the state that stirs, vacuum tightness reaches more than-0.96Mpa, time 8-10 minute, stir flow process below carrying out: stirrer stirring frequency 25hz, stir 8 minutes, when stirrer stirring frequency rises to 50hz, stir 11 minutes, stirring frequency is down to 18hz and is stirred 7 minutes, and stirring frequency is down to 10hz stirring again and is started whitewashing; In F, compacting flow process is: pressure head low speed oscillations 4 minutes, high speed vibration 4 minutes, high speed swinging 4 minutes, low speed shakes 2 minutes.
Adopt technique scheme, the present invention utilizes existing rostone waste material, adopts new technological forming, re-uses, produced a kind of new product, meet the demand in market rostone waste material.
Accompanying drawing illustrates:
Nothing
Embodiment:
Below in conjunction with embodiment, the present invention is described in further detail:
The production technique of artificial stone and a formula, filling a prescription is:
Title material Board Lot
2-6mm artificial Sha Anna waste material Kg2840
0-2mm artificial Sha Anna waste material Kg285
80 order marble Kg2620
The ultra-fine calcium powder Kg1900 of 1250 order
The ultra-fine calcium powder Kg350 of 400 order
Unsaturated polyester resin Kg560
Hybrid pigment (can be iron oxide black: iron oxide yellow=1: 15) g148
White pigment (can be titanium dioxide) Kg20
Initiator Kg6.7
Promotor ml50
Stock white Kg18
Add up to Kg8555
Above-mentioned formula material can be in use float in upper and lower 5%.
Described production technique:
A: weigh up after artificial Sha Anna waste material fragmentation of reclaiming by formula rate with 80 order marbles, 400 orders and the ultra-fine calcium powder of 1250 orders, through tape transport to (stirring frequency 25HZ) in large stirrer, churning time is 8 minutes, mixes;
B: resin to be weighed up through resin pump delivery in a resin barrel by formula quantitative requirement, add promotor (can be different Rinmann's green, consumption determine according to room temperature at that time) stirring 3 minutes, make it evenly, this step and A carry out simultaneously;
C: by the resin that is stirred through an other resin pump delivery in another one resin barrel, add initiator and stir and make it even in 5 minutes;
D: stock white, vinylbenzene and resin are weighed up remix by 4: 1: 1 and stirs, the mixed pulp stirred is poured in a whitewashing bucket, whitewashing bucket air pressure is adjusted to 3-5kg atmospheric pressure state (being generally 4kg), whitewashing barrel chain connects two shotcrete pipes and waits for whitewashing, the requirement of shotcrete pipe: caliber 4CM, length 1.2 meters, injection aperture 1.1MM, totally 31 evenly distribute are in shotcrete pipe; This step and A carry out simultaneously;
E: when large stirrer stirs, the resin be stirred is added in flour sand, resin all adds the hatch door on the large stirrer of rear closedown, start to vacuumize while stir in the state of vacuum, under vacuum conditions, vacuum tightness reaches more than-0.96Mpa, time 8-10 minute, flow process is stirred: stirrer stirring frequency 25hz below carrying out, stir 8 minutes, stirrer stirring frequency stirs 11 minutes when rising to 50hz, and stirring frequency is down to 18hz and is stirred 7 minutes, and stirring frequency is down to 10hz stirring again and is started whitewashing; Start whitewashing, whitewashing time controling is in 45-50 second, after whitewashing, large stirrer continues stirring 100 seconds, evenly, start out hatch door under large stirrer, start cloth, the compound inside large stirrer is transferred in a large swage tool, cloth time controling is between 80-100 second, and this process completes under vacuum conditions;
F: mould is delivered in compacting cabin through dolly transport and aimed at pressure head, and pressure pressure head starts compression moulding, and compacting flow process is: pressure head low speed oscillations 4 minutes, high speed vibration 4 minutes, high speed swinging 4 minutes, and low speed shakes 2 minutes; This process completes under vacuum conditions;
G: compacting flow process is carried out complete beginning and put vacuum, hang through dolly and large row and be transported to specific place placement 5-6 hour, start form removal tool, the famine material suppressed is hung the place placement being transported to another one and stacking specially through large row, room temperature maintains about 7 days, has obtained solidification to make waste material.
Adopt technique scheme, the present invention utilizes existing rostone waste material, adopts new technological forming, re-uses, produced a kind of new product, meet the demand in market rostone waste material.
Claims (1)
1. a rostone, is characterized in that: described rostone is raw material proportioning in+5% to-5% of following quantity:
Described hybrid pigment is iron oxide black: iron oxide yellow=1:15, and described white pigment is titanium dioxide.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201010235768.9A CN102336535B (en) | 2010-07-23 | 2010-07-23 | A kind of production technique of rostone and formula |
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CN201010235768.9A CN102336535B (en) | 2010-07-23 | 2010-07-23 | A kind of production technique of rostone and formula |
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CN102336535A CN102336535A (en) | 2012-02-01 |
CN102336535B true CN102336535B (en) | 2016-03-16 |
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CN201010235768.9A Active CN102336535B (en) | 2010-07-23 | 2010-07-23 | A kind of production technique of rostone and formula |
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Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104961382A (en) * | 2015-01-10 | 2015-10-07 | 谢秋鸿 | Production process for novel artificial stone |
CN104556823A (en) * | 2015-01-12 | 2015-04-29 | 卓培琨 | Energy-saving high-performance artificial stone and preparation method thereof |
CN106747009A (en) * | 2016-12-29 | 2017-05-31 | 江西省丽思顿实业有限公司 | A kind of coloured curb and preparation method thereof |
CN109279816A (en) * | 2018-10-26 | 2019-01-29 | 广东博瑞格新材料科技股份有限公司 | A kind of natural reticulate pattern hilllock stone and preparation method thereof |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1287980A (en) * | 2000-07-23 | 2001-03-21 | 骆荣泰 | Process for mfg. synthetic stone |
CN1458107A (en) * | 2003-06-18 | 2003-11-26 | 王新 | Synthetic marble and process for preparing its plate |
CN1792963A (en) * | 2005-12-25 | 2006-06-28 | 刘华伟 | Imitating marble and mfg. process thereof |
CN101328039A (en) * | 2008-08-04 | 2008-12-24 | 覃庆峰 | Artificial stone panel and manufacturing method thereof |
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2010
- 2010-07-23 CN CN201010235768.9A patent/CN102336535B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1287980A (en) * | 2000-07-23 | 2001-03-21 | 骆荣泰 | Process for mfg. synthetic stone |
CN1458107A (en) * | 2003-06-18 | 2003-11-26 | 王新 | Synthetic marble and process for preparing its plate |
CN1792963A (en) * | 2005-12-25 | 2006-06-28 | 刘华伟 | Imitating marble and mfg. process thereof |
CN101328039A (en) * | 2008-08-04 | 2008-12-24 | 覃庆峰 | Artificial stone panel and manufacturing method thereof |
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CN102336535A (en) | 2012-02-01 |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Production process and formula of artificial stone Effective date of registration: 20200306 Granted publication date: 20160316 Pledgee: China Minsheng Banking Corp Quanzhou branch Pledgor: Fujian Pengxiang Industry Co.,Ltd. Registration number: Y2020980000518 |
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