CN113649900A - Forging and casting surface repairing system and repairing process thereof - Google Patents

Forging and casting surface repairing system and repairing process thereof Download PDF

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Publication number
CN113649900A
CN113649900A CN202110934238.1A CN202110934238A CN113649900A CN 113649900 A CN113649900 A CN 113649900A CN 202110934238 A CN202110934238 A CN 202110934238A CN 113649900 A CN113649900 A CN 113649900A
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CN
China
Prior art keywords
plate
forging
rod
block
sliding
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Granted
Application number
CN202110934238.1A
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Chinese (zh)
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CN113649900B (en
Inventor
邵黎军
周军
冯喜锋
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Yixing Guochang Roller Co ltd
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Yixing Guochang Roller Co ltd
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Priority to CN202210377037.0A priority Critical patent/CN114559277B/en
Priority to CN202110934238.1A priority patent/CN113649900B/en
Publication of CN113649900A publication Critical patent/CN113649900A/en
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Publication of CN113649900B publication Critical patent/CN113649900B/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
    • B23Q3/06—Work-clamping means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P6/00—Restoring or reconditioning objects
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/25—Movable or adjustable work or tool supports
    • B23Q1/26—Movable or adjustable work or tool supports characterised by constructional features relating to the co-operation of relatively movable members; Means for preventing relative movement of such members
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00—Technologies related to metal processing
    • Y02P10/25—Process efficiency

Abstract

The invention discloses a forging surface repairing system and a repairing process thereof, belonging to the technical field of forging processing, the forging surface repairing system comprises a base, a transmission plate, a sliding plate, a first lifting plate and a limiting plate, wherein the top of the base is provided with a first control plate, the surface of the first control plate is provided with a rotary rod for driving the transmission plate and the limiting plate to rotate around a joint point with the base, the transmission plate is internally embedded with a slide rod, the side surface of the slide rod is rotatably connected with a first slide block for driving the sliding plate to slide along the base, the forging surface repairing system and the repairing process thereof have strong practicability, when repairing a forging, the forging can be fixed by a clamping plate to prevent the forging from displacement, and when repairing, different positions of the forging can be repaired by controlling a movable support to move left and right, the position of the forging and casting piece does not need to be moved, and the working efficiency of the device is greatly increased.

Description

Forging and casting surface repairing system and repairing process thereof
Technical Field
The invention relates to the field of forging and casting processing, in particular to a forging and casting surface repairing system and a repairing process thereof.
Background
The cast forging piece has important functions in the fields of machine tool manufacturing, automobile manufacturing industry, ships, power stations, weapon industry, steel manufacturing and the like, has large volume and weight as an important part, and is relatively complex in process and machining. The casting ingot is cast after smelting by the commonly adopted process, forging or remelting and casting molding are carried out, and the required shape, size and technical requirements are obtained by a high-frequency heating machine so as to meet the requirements of service conditions.
However, when many forged castings are repaired at present, many repair devices do not meet various requirements when in use, for example, when different positions of the forged castings need to be repaired, the placement positions of the forged castings need to be adjusted, which is very troublesome, and therefore, a forged casting surface repair system and a repair process thereof are provided.
Disclosure of Invention
The invention aims to provide a forging surface repairing system and a repairing process thereof, which aim to solve the problem that many forging repairing devices in the background art do not meet various requirements when in use, for example, the placing position of a forging needs to be adjusted when different positions of the forging are required to be maintained, which is troublesome.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a forging and casting surface repair system, includes base, driving plate, slide, first lifter plate and limiting plate, first control panel is installed at the top of base, the surface of first control panel is provided with the drive driving plate and limiting plate center on with the base rotary rod that links up the point, the inside embedding of driving plate has the slide bar, the side swivelling joint of slide bar has the drive the slide is along the gliding first slider of base, the surperficial swivelling joint of slide has the drive the first linkage plate that first lifter plate goes up and down, the sliding surface of first lifter plate is connected with the removal support, the repair equipment main part is installed at the top of removal support.
Preferably, the top of base is provided with the mount table, and the inside sliding connection of mount table has the transfer board, the surface laminating of transfer board has the second lifter plate, and the equal swivelling joint in the left and right sides of second lifter plate has a linking piece, the side fixedly connected with splint of linking piece, the bottom that shifts the board is located the surface of base and is provided with fixed establishment, and fixed establishment's side-mounting has the mounting panel, the surface that the base is located fixed establishment's both sides all is provided with transfer mechanism.
Preferably, the rotary rod is deviated from the centre of a circle setting in first control panel, and the rotary rod embedding advance inside the spout of limiting plate surface and rather than sliding connection, the length of limiting plate is greater than the diameter of first control panel.
Preferably, two sets of first connection plates are arranged at the left end point and the right end point of the first lifting plate, the first lifting plate is embedded into an inclined sliding groove formed in the surface of the movable support, and the movable support drives the repair equipment main body through the first lifting plate to form a left-right moving structure.
Preferably, fixed establishment includes second control panel, eccentric rod, transmission piece, embedding piece, rotor plate, ejector pad and elevator, the second control panel sets up in the top of base, and the surface of second control panel is provided with the eccentric rod, the surperficial swivelling joint of eccentric rod has the embedding piece, and the surperficial sliding connection of embedding piece have with mounting panel swivelling joint's transmission piece, the surperficial swivelling joint of transmission piece has the rotor plate, and the surperficial swivelling joint of rotor plate has two sets of ejector pads, and is two sets of the side laminating of ejector pad has the elevator.
Preferably, the rotating plate is designed in a cross shape, the two groups of push blocks are respectively arranged on two sides of the rotating plate, contact surfaces of the push blocks and the lifting blocks are inclined planes, and the lifting blocks penetrate through the mounting table and are fixedly connected with the second lifting plate.
Preferably, the transfer mechanism includes rotary disk, second linking plate, embedding pole, first swing board, links up the pole, driving disc, second swing board, second slider and movable plate, the rotary disk sets up in the surface of base, and the top fixedly connected with second linking plate of rotary disk, the top fixedly connected with embedding pole of second linking plate, and the surface sliding connection of embedding pole has first swing board, the surface of first swing board runs through and has linking the pole, and the side fixedly connected with driving disc of linking the pole, the side fixedly connected with second swing board of driving disc, and the side rotating connection of second swing board has the second slider, the surface sliding connection of second slider has the movable plate.
Preferably, the second connecting plate is arranged at an angle of 30 degrees with respect to the rotating disc, and the second connecting plates are arranged perpendicular to each other, and the embedding rod is embedded in the first swinging plate and is connected with the first swinging plate in a sliding manner.
Preferably, the joint point of the second swinging plate deviates from the circle center of the transmission disc, the second swinging plate is obliquely arranged relative to the joint rod, and the second swinging plate drives the moving plate to form a sliding structure through the second sliding block.
The scheme also provides a repair process of the forging and casting surface repair system, which comprises the following steps:
s1, firstly, placing a forged casting needing to be repaired on a transfer plate, then, controlling a second control plate to rotate through a motor, then, driving an embedded block to slide in a transmission block through an eccentric rod by the second control plate, and driving the transmission block to rotate around a joint point with the mounting plate, wherein a rotating plate fixedly connected with the transmission block also rotates along with the transmission block, and because two groups of push blocks are arranged at two sides of the rotating plate which is arranged in a cross shape, the two groups of push blocks can slide to a lifting block along the bottom of the mounting table along with the rotation of the rotating plate, and the lifting block drives a second lifting plate to move upwards, and then, the second lifting plate can drive a clamping plate which is connected with the mounting table in a sliding manner through the joint block to clamp the forged casting;
s2, then, the repaired position of the forging piece is adjusted, the first control panel is controlled to rotate, the first control panel is influenced by a rotating rod, when the first control panel rotates, the transmission plate is driven to swing around a connecting point with the base through a limiting plate, then the transmission plate applies pulling force to the sliding rod through swinging, the sliding rod drives the first sliding block to slide inside the sliding plate, then the sliding plate slides towards the direction opposite to the central point of the base, the pulling force is applied to the first connecting plates, under the action of the two groups of first connecting plates, the first lifting plate moves upwards and is influenced by inclined sliding grooves on the surfaces of the movable supports, and the first lifting plate drives the repairing equipment body to move left and right through lifting, so that the repaired part is adjusted;
s3, finally, the forged casting after being repaired is transferred, the rotating disc is controlled to rotate through the motor, the second connecting plate and the rotating disc are arranged in an inclined mode, when the rotating disc rotates, the second connecting plate can drive the first swinging plate to swing around a connecting point with the connecting rod through the embedded rod, then the second swinging plate fixedly connected with the transmission disc can drive the second sliding block to slide inside the moving plate, and the moving plate penetrates through the mounting table and is fixedly connected with the transferring plate, so that the mounting table can drive the transferring plate to move, and the forged casting after being machined is transferred.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the forging and casting surface repairing system, through the cross-shaped design of the rotating plate, when the rotating plate rotates, the two groups of pushing blocks can be driven to slide to the lifting block along the bottom of the mounting table along with the rotation of the rotating plate, the lifting block drives the second lifting plate to move upwards, the second lifting plate fixes a forging and casting through the connecting block, and the forging and casting is prevented from being repaired and displaced;
2. according to the forging casting surface repairing system, through the design that the rotary rod deviates from the first control disc, when the first control disc rotates, the limiting plate drives the transmission plate to swing around a connection point with the base, and then the transmission plate exerts a pulling force on the slide rod through swinging, so that the slide rod drives the first slide block to slide in the slide plate, the slide plate is driven to slide left and right, and a power source is provided for moving the movable support;
3. according to the surface repairing system for the forging casting, the second connecting plate and the rotating disk are obliquely arranged, when the rotating disk rotates, the second connecting plate drives the first swinging plate to swing around a connecting point with the connecting rod through the embedded rod, and then the second swinging plate fixedly connected with the transmission disk drives the second sliding block to slide in the moving plate, so that the step of transferring the forging casting after the repairing is finished is met;
4. according to the forging and casting surface repairing system, the eccentric rod is arranged, the rotational energy power of the second control panel can be maximized, the embedded block can be driven to slide in the transmission block when the second control panel rotates, and the transmission plate can be driven to swing around a connection point with the mounting plate through the eccentric rod when the embedded block slides, so that the rotation of the rotating plate is driven, and therefore the swing of the transmission plate also becomes the main power for the push block to control the lifting block to move;
5. this forging and casting surface repair system, the practicality is strong, when restoreing the forging and casting, accessible splint are fixed the forging and casting and are prevented its displacement, and when restoreing, can remove the support through the control and remove and satisfy and restore the different positions of forging and casting, need not to remove the position of forging and casting, greatly increased the work efficiency of this equipment.
Drawings
Fig. 1 is a schematic rear view of the present invention.
FIG. 2 is a schematic front view of the present invention.
FIG. 3 is a schematic side view of the present invention.
Fig. 4 is a partially enlarged schematic view of the present invention.
Fig. 5 is a first perspective structural view of the fixing mechanism of the present invention.
Fig. 6 is a second perspective structural view of the fixing mechanism of the present invention.
Fig. 7 is a schematic structural diagram of the transfer mechanism of the present invention.
In the figure: 1. a base; 2. a first control panel; 3. rotating the rod; 4. a drive plate; 5. a slide bar; 6. a first slider; 7. a slide plate; 8. a first connector tile; 9. a first lifter plate; 10. moving the support; 11. a limiting plate; 12. repairing the device body; 13. a splint; 14. a second lifter plate; 15. a joining block; 16. mounting a plate; 17. a fixing mechanism; 1701. a second control panel; 1702. an eccentric rod; 1703. embedding a block; 1704. a transmission block; 1705. a rotating plate; 1706. a push block; 1707. a lifting block; 18. a transfer mechanism; 1801. rotating the disc; 1802. a second connector tile; 1803. an embedded rod; 1804. a first swing plate; 1805. a connecting rod; 1806. a drive plate; 1807. a second swing plate; 1808. a second slider; 1809. moving the plate; 19. a transfer plate; 20. and (7) mounting a table.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 7, in an embodiment of the present invention, a forging surface repairing system includes a base 1, a transmission plate 4, a sliding plate 7, a first lifting plate 9, and a limiting plate 11, a first control disk 2 is installed at a top of the base 1, a rotating rod 3 for driving the transmission plate 4 and the limiting plate 11 to rotate around a joint point with the base 1 is disposed on a surface of the first control disk 2, a sliding rod 5 is embedded in the transmission plate 4, a first slider 6 for driving the sliding plate 7 to slide along the base 1 is rotatably connected to a side surface of the sliding rod 5, a first joint plate 8 for driving the first lifting plate 9 to lift is rotatably connected to a surface of the sliding plate 7, a moving bracket 10 is slidably connected to a surface of the first lifting plate 9, and a repairing device main body 12 is installed at a top of the moving bracket 10.
Further, the top of base 1 is provided with mount table 20, and the inside sliding connection of mount table 20 has transfer board 19, the surface laminating of transfer board 19 has second lifter plate 14, and the equal swivelling joint in both sides of second lifter plate 14 has linking piece 15, the side fixedly connected with splint 13 of linking piece 15, the bottom of transfer board 19 is located the surface of base 1 and is provided with fixed establishment 17, and the side-mounting of fixed establishment 17 has mounting panel 16, the surface of base 1 is located the both sides of fixed establishment 17 and all is provided with transfer mechanism 18.
Further, the rotary rod 3 deviates from the centre of a circle setting in first control panel 2, and the rotary rod 3 imbeds into 11 surperficial spouts of limiting plate inside and rather than sliding connection, the length of limiting plate 11 is greater than the diameter of first control panel 2, through the eccentric design of rotary rod 3, when first control panel 2 is rotatory, can drive driving plate 4 through limiting plate 11 around the swing of linking up the point with base 1, driving plate 4 can exert pulling force to slide bar 5 through the swing afterwards, make slide bar 5 drive first slider 6 at the inside slip of slide 7.
Further, two sets of first linkage board 8 set up in both ends point department about first lifter plate 9, and inside first lifter plate 9 imbeds into the slope form spout that removes support 10 surface setting, remove support 10 and remove the structure about driving prosthetic devices main part 12 through first lifter plate 9 and constitute, when two sets of first linkage board 8 reverse slip, first lifter plate 9 can the rebound, receive the influence that removes support 10 surface slope spout, first lifter plate 9 can remove about driving prosthetic devices main part 12 through going up and down, come to adjust the restoration position.
Further, the fixing mechanism 17 includes a second control plate 1701, an eccentric lever 1702, a driving block 1703, an embedding block 1704, a rotating plate 1705, a pushing block 1706 and an elevating block 1707, the second control plate 1701 is disposed at the top of the base 1, and the surface of the second control disc 1701 is provided with an eccentric bar 1702, the surface of the eccentric bar 1702 is rotatably connected with an insert 1703, and the surface of the embedding block 1703 is slidably connected with a driving block 1704 which is rotatably connected with the mounting plate 16, the surface of the driving block 1704 is rotatably connected with a rotating plate 1705, two groups of pushing blocks 1706 are rotatably connected to the surface of the rotating plate 1705, the lifting blocks 1707 are attached to the side surfaces of the two groups of pushing blocks 1706, through setting up fixed establishment 17, can control splint 13 and carry out fixed operation to the forging and casting piece that needs the restoration, avoid the forging and casting piece to influence the restoration operation man-hour, also saved the trouble that artifical support forging and casting piece brought, further improved the degree of automation of this equipment.
Further, the rotating plate 1705 is designed in a cross shape, and the two sets of pushing blocks 1706 are respectively disposed on two sides of the rotating plate 1705, the contact surfaces of the pushing blocks 1706 and the lifting blocks 1707 are inclined planes, and the lifting blocks 1707 penetrate through the mounting platform 20 and are fixedly connected to the second lifting plate 14, through the arrangement of the rotating plate 1705, the two sets of pushing blocks 1706 can slide to the lifting blocks 1707 along the bottom of the mounting platform 20 along with the rotation of the rotating plate 1705, and the lifting blocks 1707 can drive the second lifting plate 14 to move upwards due to the inclined plane design of the pushing blocks 1706 and the lifting blocks 1707.
Further, the transfer mechanism 18 includes a rotating disk 1801, a second connecting plate 1802, an embedded rod 1803, a first swinging plate 1804, a connecting rod 1805, a driving disk 1806, a second swinging plate 1807, a second sliding block 1808 and a moving plate 1809, the rotating disk 1801 is disposed on the surface of the base 1, the top of the rotating disk 1801 is fixedly connected with the second connecting plate 1802, the top of the second connecting plate 1802 is fixedly connected with the embedded rod 1803, the surface of the embedded rod 1803 is slidably connected with a first swinging plate 1804, the surface of the first swinging plate 1804 penetrates through the connecting rod 1805, the side of the connecting rod 1805 is fixedly connected with the driving disk 1806, the side of the driving disk 1806 is fixedly connected with the second swinging plate 1807, the side of the second swinging plate 1807 is rotatably connected with a second sliding block 1808, the surface of the second sliding block 1808 is slidably connected with the moving plate 1809, by disposing the transfer mechanism 18, the repaired forged casting can be transferred, and because the forged castings have large volumes, the weight is heavy, the transfer mechanism 18 can save the trouble of manual blanking to a certain extent, the danger possibly generated during manual blanking is also avoided, and the practicability of the repairing equipment is further improved;
furthermore, the angle between the second connecting plate 1802 and the rotating disc 1801 is 30 °, the second connecting plates 1802 are perpendicular to each other, the embedding rod 1803 is embedded inside the first swinging plate 1804 and is connected with the first swinging plate 1804 in a sliding manner, the second connecting plate 1802 and the rotating disc 1801 are arranged in an inclined manner, and when the rotating disc 1801 rotates, the second connecting plate 1802 drives the first swinging plate 1804 to swing around a connecting point with the connecting rod 1805 through the embedding rod 1803;
furthermore, the joint point of the second swinging plate 1807 deviates from the center of the driving disc 1806, the second swinging plate 1807 is obliquely arranged relative to the joint rod 1805, the second swinging plate 1807 drives the moving plate 1809 through the second slider 1808 to form a sliding structure, and the moving plate 1809 penetrates through the mounting table 20 and the transfer plate 19 to be fixedly connected, so that the mounting table 20 can drive the transfer plate 19 to move, the machined forged piece is transferred, and through the operation, the automatic blanking function of the device can be realized.
The embodiment also provides a use scheme of the forging surface repairing system, which adopts the device and comprises the following steps:
s1, firstly, placing a forging casting needing to be repaired on the transfer plate 19, then controlling the second control plate 1701 to rotate through a motor, then driving the embedded block 1703 to slide in the driving block 1704 through the eccentric rod 1702, and driving the driving block 1704 to rotate around a joint point with the mounting plate 16, and the rotating plate 1705 fixedly connected with the driving block 1704 also rotates along with the driving block, because two groups of pushing blocks 1706 are arranged at two sides of the rotating plate 1705 arranged in a cross shape, the two groups of pushing blocks 1706 can slide along the bottom of the mounting table 20 to the lifting block 1707 along with the rotation of the rotating plate 1705, and the lifting block 1707 drives the second lifting plate 14 to move upwards, and then the second lifting plate 14 can drive the clamping plate 13 connected with the mounting table 20 to clamp the forging casting through the joint block 15;
s2, then, the repairing position of the forging and casting piece is adjusted, the first control panel 2 is controlled to rotate, the first control panel is affected by the rotating rod 3, when the first control panel 2 rotates, the limiting plate 11 drives the transmission plate 4 to swing around a connecting point with the base 1, then the transmission plate 4 exerts pulling force on the sliding rod 5 through swinging, the sliding rod 5 drives the first sliding block 6 to slide in the sliding plate 7, then the sliding plate 7 slides towards the direction opposite to the central point of the base 1, pulling force is exerted on the first connecting plate 8, under the action of the two groups of first connecting plates 8, the first lifting plate 9 moves upwards and is affected by the inclined sliding groove on the surface of the movable support 10, and the first lifting plate 9 drives the repairing device main body 12 to move left and right through lifting to adjust the repairing position;
and S3, finally, transferring the repaired forged casting, controlling the rotating disc 1801 to rotate through the motor, obliquely arranging the second connecting plate 1802 and the rotating disc 1801, driving the first swinging plate 1804 to swing around a connecting point with the connecting rod 1805 through the embedded rod 1803 when the rotating disc 1801 rotates, driving the second sliding block 1808 to slide inside the moving plate 1809 through the second swinging plate 1807 fixedly connected with the driving disc 1806, and driving the transferring plate 19 to move by the mounting table 20 because the moving plate 1809 penetrates through the mounting table 20 and the transferring plate 19 to be fixedly connected, thereby transferring the processed forged casting.
The working principle of the invention is as follows: when the forging and casting surface repairing system and the repairing process thereof are used, firstly, the forging and casting is fixed, firstly, the forging and casting needing to be repaired is placed on the transfer plate 19, then the second control disc 1701 is controlled by the motor to rotate, then the second control disc 1701 drives the embedded block 1703 to slide in the transmission block 1704 through the eccentric rod 1702, and drives the driving block 1704 to rotate around the joint point with the mounting plate 16, the rotating plate 1705 fixedly connected with the driving block 1704 rotates along with the driving block 1704, because the two sets of pushing blocks 1706 are disposed on two sides of the rotating plate 1705 which is disposed in a cross shape, the two sets of pushers 1706 slide along the bottom of the mounting table 20 toward the elevator 1707 as the rotating plate 1705 rotates, the lifting block 1707 drives the second lifting plate 14 to move upwards, and then the second lifting plate 14 drives the clamping plate 13 which is in sliding connection with the mounting table 20 to clamp the forging casting through the connecting block 15;
then, the repairing position of the forging and casting piece is adjusted, the first control disc 2 is controlled to rotate firstly, the influence of a rotating rod 3 is received, when the first control disc 2 rotates, a limiting plate 11 drives a transmission plate 4 to swing around a connecting point with a base 1, then the transmission plate 4 exerts pulling force on a sliding rod 5 through swinging, the sliding rod 5 drives a first sliding block 6 to slide in a sliding plate 7, then the sliding plate 7 slides towards the direction opposite to the central point of the base 1, the pulling force is exerted on a first connecting plate 8, under the action of two groups of first connecting plates 8, a first lifting plate 9 moves upwards and is influenced by an inclined sliding groove in the surface of a movable support 10, and the first lifting plate 9 drives a repairing device main body 12 to move left and right through lifting, so that the repairing part is adjusted;
finally, the repaired forged casting is transferred, the rotating disc 1801 is controlled to rotate by the motor, the second connecting plate 1802 and the rotating disc 1801 are obliquely arranged, when the rotating disc 1801 rotates, the second connecting plate 1802 can drive the first swinging plate 1804 to swing around a connecting point with the connecting rod 1805 through the embedded rod 1803, then the second swinging plate 1807 fixedly connected with the driving disc 1806 can drive the second sliding block 1808 to slide inside the moving plate 1809, and as the moving plate 1809 penetrates through the mounting table 20 and the transferring plate 19 to be fixedly connected, the mounting table 20 can drive the transferring plate 19 to move, and the processed forged casting is transferred.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical scope of the present invention and the equivalent alternatives or modifications according to the technical solution and the inventive concept of the present invention within the technical scope of the present invention.

Claims (10)

1. The utility model provides a forging and casting surface repair system, includes base (1), driving plate (4), slide (7), first lifter plate (9) and limiting plate (11), its characterized in that: first control panel (2) are installed at the top of base (1), the surface of first control panel (2) is provided with the drive driving plate (4) and limiting plate (11) center on and link up the rotatory rotary rod (3) of joint with base (1), the inside embedding of driving plate (4) has slide bar (5), the side swivelling joint of slide bar (5) has the drive slide (7) are along the gliding first slider (6) of base (1), the surperficial swivelling joint of slide (7) is connected with the drive the first link up board (8) that first lifter plate (9) go up and down, the sliding surface of first lifter plate (9) is connected with and removes support (10), repair equipment main part (12) are installed at the top of removing support (10).
2. A forging cast surfacing system according to claim 1, characterized by: the top of base (1) is provided with mount table (20), and the inside sliding connection of mount table (20) has transfer board (19), the surface laminating of transfer board (19) has second lifter plate (14), and the equal swivelling joint in the left and right sides of second lifter plate (14) has a piece (15) of linking up, the side fixedly connected with splint (13) of piece (15) link up, the surface that the bottom of transfer board (19) is located base (1) is provided with fixed establishment (17), and the side-mounting of fixed establishment (17) has mounting panel (16), the both sides that the surface of base (1) is located fixed establishment (17) all are provided with transfer mechanism (18).
3. A forging cast surfacing system according to claim 1, characterized by: rotary rod (3) are deviated from the centre of a circle setting in first control panel (2), and rotary rod (3) embedding advance limiting plate (11) surface spout inside and rather than sliding connection, the length of limiting plate (11) is greater than the diameter of first control panel (2).
4. A forging cast surfacing system according to claim 1, characterized by: two sets of first linkage plate (8) set up in both ends department about first lifter plate (9), and inside first lifter plate (9) embedding entered the slope form spout that removes support (10) surface and set up, remove support (10) and drive repair equipment main part (12) through first lifter plate (9) and constitute and remove the structure.
5. A forging cast surfacing system according to claim 2, wherein: the fixing mechanism (17) comprises a second control disc (1701), an eccentric rod (1702), a transmission block (1703), an embedded block (1704), a rotating plate (1705), a pushing block (1706) and a lifting block (1707), the second control disc (1701) is arranged at the top of the base (1), the surface of the second control disc (1701) is provided with the eccentric rod (1702), the surface of the eccentric rod (1702) is rotatably connected with the embedded block (1703), the surface of the embedded block (1703) is slidably connected with the transmission block (1704) which is rotatably connected with the mounting plate (16), the surface of the transmission block (1704) is rotatably connected with the rotating plate (1705), the surface of the rotating plate (1705) is rotatably connected with two groups of pushing blocks (1706), and the side faces of the two groups of pushing blocks (1706) are attached with the lifting block (1707).
6. A forging cast surface restoration system according to claim 5, wherein: the rotating plate (1705) is designed in a cross shape, the two groups of push blocks (1706) are arranged on two sides of the rotating plate (1705) respectively, contact surfaces of the push blocks (1706) and the lifting blocks (1707) are inclined planes, and the lifting blocks (1707) penetrate through the mounting table (20) and are fixedly connected with the second lifting plate (14).
7. A forging cast surfacing system according to claim 2, wherein: the transfer mechanism (18) comprises a rotating disk (1801), a second connecting plate (1802), an embedded rod (1803), a first swinging plate (1804), a connecting rod (1805), a driving disk (1806), a second swinging plate (1807), a second slider (1808) and a moving plate (1809), the rotating disk (1801) is arranged on the surface of the base (1), the top of the rotating disk (1801) is fixedly connected with the second connecting plate (1802), the top of the second connecting plate (1802) is fixedly connected with the embedded rod (1803), the surface of the embedded rod (1803) is slidably connected with the first swinging plate (1804), the surface of the first swinging plate (1804) penetrates through the connecting rod (1805), the side surface of the connecting rod (1805) is fixedly connected with the driving disk (1806), the side surface of the driving disk (1806) is fixedly connected with the second swinging plate (1807), and the side surface of the second swinging plate (1807) is rotatably connected with the second slider (1808), and a moving plate (1809) is connected to the surface of the second slider (1808) in a sliding manner.
8. A forging cast surfacing system according to claim 7, wherein: the second connecting plate (1802) and the rotating disc (1801) form an included angle of 30 degrees, the second connecting plates (1802) are arranged perpendicular to each other, and the embedding rod (1803) is embedded into the first swinging plate (1804) and connected with the first swinging plate in a sliding mode.
9. A forging cast surfacing system according to claim 7, wherein: the joint point of the second swinging plate (1807) deviates from the circle center of the transmission disc (1806), the second swinging plate (1807) is obliquely arranged relative to the joint rod (1805), and the second swinging plate (1807) drives the moving plate (1809) through a second sliding block (1808) to form a sliding structure.
10. The repairing process of the forging surface repairing system is characterized by comprising the following steps of:
s1, firstly, a forging piece needing to be repaired is placed on the transfer plate (19), then the second control disc (1701) is controlled to rotate by the motor, then the second control disc (1701) drives the embedded block (1703) to slide in the transmission block (1704) through the eccentric rod (1702), and drives the driving block (1704) to rotate around the joint point with the mounting plate 16, the rotating plate (1705) fixedly connected with the driving block (1704) also rotates along with the driving block, because the two groups of push blocks (1706) are arranged at the two sides of the rotating plate (1705) which is arranged in a cross shape, so that the two groups of push blocks (1706) slide to the lifting block (1707) along the bottom of the mounting table (20) along with the rotation of the rotating plate (1705), the lifting block (1707) drives the second lifting plate (14) to move upwards, and then the second lifting plate (14) drives a clamping plate (13) which is in sliding connection with the mounting table (20) to clamp the forging and casting piece through a connecting block (15);
s2, then, the repairing position of the forging piece is adjusted, the first control disc (2) is controlled to rotate firstly, the first control disc is influenced by the rotating rod (3), when the first control disc (2) rotates, the transmission plate (4) is driven to swing around the connecting point with the base (1) through the limiting plate (11), then the transmission plate (4) exerts pulling force on the sliding rod (5) through swinging, the sliding rod (5) drives the first sliding block (6) to slide in the sliding plate (7), then the sliding plate (7) slides towards the direction opposite to the central point of the base (1) and exerts pulling force on the first connecting plate (8), under the action of the two groups of first connecting plates (8), the first lifting plate (9) can move upwards and is influenced by the inclined sliding chute on the surface of the movable support (10), the first lifting plate (9) can drive the repairing equipment main body (12) to move left and right through lifting, to adjust the repair site;
and S3, finally, transferring the repaired forged casting, controlling the rotating disc (1801) to rotate through the motor, obliquely arranging the second connecting plate (1802) and the rotating disc (1801), driving the first swinging plate (1804) to swing around a connecting point with the connecting rod 1805 through the embedded rod (1803) when the rotating disc (1801) rotates, driving the second sliding block 1808 to slide in the moving plate (1809) through the second swinging plate 1807 fixedly connected with the driving disc (1806), and driving the transferring plate (19) to move by the mounting table (20) because the moving plate (1809) penetrates through the mounting table (20) and the transferring plate (19) to transfer the machined forged casting.
CN202110934238.1A 2021-08-16 2021-08-16 Forging surface repair system Active CN113649900B (en)

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