CN113635192B - Glass toughening treatment equipment and process - Google Patents
Glass toughening treatment equipment and process Download PDFInfo
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- CN113635192B CN113635192B CN202110942035.7A CN202110942035A CN113635192B CN 113635192 B CN113635192 B CN 113635192B CN 202110942035 A CN202110942035 A CN 202110942035A CN 113635192 B CN113635192 B CN 113635192B
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- 239000011521 glass Substances 0.000 title claims abstract description 138
- 238000000034 method Methods 0.000 title claims abstract description 17
- 230000008569 process Effects 0.000 title claims description 11
- 238000005498 polishing Methods 0.000 claims abstract description 74
- 238000005496 tempering Methods 0.000 claims abstract description 24
- 230000005540 biological transmission Effects 0.000 claims abstract description 12
- 230000006837 decompression Effects 0.000 claims description 44
- 230000001360 synchronised effect Effects 0.000 claims description 32
- 230000007246 mechanism Effects 0.000 claims description 14
- 239000003831 antifriction material Substances 0.000 claims description 3
- 230000008859 change Effects 0.000 claims description 3
- 238000010276 construction Methods 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 8
- 230000002159 abnormal effect Effects 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 239000005341 toughened glass Substances 0.000 description 3
- 230000005484 gravity Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/20—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground
- B24B7/22—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain
- B24B7/24—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain for grinding or polishing glass
- B24B7/26—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain for grinding or polishing glass for simultaneously grinding or polishing opposite faces of continuously travelling sheets or bands
- B24B7/265—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain for grinding or polishing glass for simultaneously grinding or polishing opposite faces of continuously travelling sheets or bands of vertical surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/06—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
- B24B9/08—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass
- B24B9/10—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass of plate glass
- B24B9/102—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass of plate glass for travelling sheets
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
本发明公开了玻璃钢化技术领域的一种玻璃钢化处理设备,包括电机和两组对称的固定的矩形框,所述电机通过支架固定安装在两组矩形框下端中央,两个所述矩形框内壁均等间距竖向设置有多个抛光辊子;解决了现有打磨设备在对玻璃四周进行打磨时,通常将玻璃水平放置在传输滚筒上,使得玻璃需要打磨的经过正在转动的打磨轮,然后对正在移动中的玻璃边缘进行打磨,这种打磨方式通常需要对被打磨玻璃的边的对立边施加一定压力,使得被打磨边能更好贴合到打磨轮,由于每块玻璃大小均不相同从而可能会导致施加压力过大或者过小,从而导致打磨量偏大或者偏小的现象出现,从而导致玻璃产品钢化后的质量参差不齐。
The invention discloses a glass tempering treatment equipment in the technical field of glass tempering. A plurality of polishing rollers are vertically arranged at equal intervals; it solves the problem that when the existing grinding equipment is grinding around the glass, the glass is usually placed horizontally on the transmission drum, so that the glass needs to be ground through the rotating grinding wheel, and then the glass is polished. Grinding the edge of the moving glass. This grinding method usually requires a certain pressure to be applied to the opposite edge of the edge of the glass to be ground, so that the edge to be ground can better fit the grinding wheel. Since each piece of glass is different in size, it is possible It will cause the applied pressure to be too large or too small, resulting in the phenomenon that the grinding amount is too large or too small, resulting in uneven quality of glass products after tempering.
Description
技术领域technical field
本发明涉及玻璃钢化技术领域,具体为一种玻璃钢化处理设备及工艺。The invention relates to the technical field of glass tempering, in particular to a glass tempering treatment equipment and a process.
背景技术Background technique
钢化玻璃又称强化玻璃。它是用物理的或化学的方法,在玻璃表面上形成一个压应力层,玻璃本身具有较高的抗压强度,不会造成破坏,当玻璃受到外力作用时,这个压力层可将部分拉应力抵销,避免玻璃的碎裂,虽然钢化玻璃内部处于较大的拉应力状态,但玻璃的内部无缺陷存在,不会造成破坏,从而达到提高玻璃强度的目的。Tempered glass is also called tempered glass. It uses physical or chemical methods to form a compressive stress layer on the surface of the glass. The glass itself has high compressive strength and will not cause damage. When the glass is subjected to external force, this pressure layer can release part of the tensile stress. Offset to avoid glass breakage. Although the tempered glass is in a state of large tensile stress, the interior of the glass has no defects and will not cause damage, so as to achieve the purpose of improving the strength of the glass.
现有打磨设备在对玻璃四周进行打磨时,通常将玻璃水平放置在传输滚筒上,使得玻璃需要打磨的经过正在转动的打磨轮,然后对正在移动中的玻璃边缘进行打磨,这种打磨方式通常需要对被打磨玻璃的边的对立边施加一定压力,使得被打磨边能更好贴合到打磨轮,由于每块玻璃大小均不相同从而可能会导致施加压力过大或者过小,从而导致打磨量偏大或者偏小的现象出现,从而导致玻璃产品钢化后的质量参差不齐;其次打磨轮总是偏向于一边进行打磨可能会导致,打磨轮出现异常磨损,需要经常更换的现象出现,从而导致了生产成本的增加。When the existing grinding equipment is grinding around the glass, the glass is usually placed horizontally on the transmission drum, so that the glass needs to be ground through the rotating grinding wheel, and then the moving glass edge is ground. This grinding method is usually It is necessary to apply a certain pressure to the opposite side of the edge of the glass to be polished, so that the edge to be polished can better fit the grinding wheel. Since each piece of glass is different in size, it may cause the pressure to be too large or too small, resulting in grinding. The phenomenon that the amount is too large or too small, resulting in uneven quality of glass products after tempering; secondly, the grinding wheel is always inclined to one side for grinding, which may cause abnormal wear and tear of the grinding wheel, which needs to be replaced frequently. resulting in an increase in production costs.
基于此,本发明设计了一种玻璃钢化处理设备及工艺,以解决上述问题。Based on this, the present invention designs a glass tempering treatment equipment and process to solve the above problems.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种玻璃钢化处理设备及工艺,以解决上述背景技术中提出的现有打磨设备在对玻璃四周进行打磨时,通常将玻璃水平放置在传输滚筒上,使得玻璃需要打磨的经过正在转动的打磨轮,然后对正在移动中的玻璃边缘进行打磨,这种打磨方式通常需要对被打磨玻璃的边的对立边施加一定压力,使得被打磨边能更好贴合到打磨轮,由于每块玻璃大小均不相同从而可能会导致施加压力过大或者过小,从而导致打磨量偏大或者偏小的现象出现,从而导致玻璃产品钢化后的质量参差不齐;其次打磨轮总是偏向于一边进行打磨可能会导致,打磨轮出现异常磨损,需要经常更换的现象出现,从而导致了生产成本的增加的问题。The purpose of the present invention is to provide a glass tempering treatment equipment and process, so as to solve the problem that the existing grinding equipment proposed in the above-mentioned background technology usually places the glass horizontally on the transmission drum when grinding around the glass, so that the glass needs to be ground. After passing the rotating grinding wheel, the moving glass edge is ground. This grinding method usually requires a certain pressure to be applied to the opposite edge of the glass to be ground, so that the ground edge can better fit the grinding wheel. Because each piece of glass is different in size, it may cause the pressure to be too large or too small, resulting in the phenomenon that the amount of grinding is too large or too small, resulting in uneven quality of glass products after tempering; secondly, the grinding wheel is always Grinding on one side may lead to abnormal wear of the grinding wheel, which requires frequent replacement, which leads to the problem of increased production costs.
为实现上述目的,本发明提供如下技术方案:一种玻璃钢化处理设备,包括电机和两组对称的固定的矩形框,所述电机通过支架固定安装在两组矩形框下端中央,两个所述矩形框内壁均等间距竖向设置有多个抛光辊子,同一侧的所述抛光辊子驱动轴穿过矩形框侧壁上端外壁分别套设有一根抛光同步带,两个矩形框上端中央固定设置有用于改变左右侧抛光棍子转动方向的动力切换机构,两个所述矩形框下端相互靠近的侧壁之间转动设置有多个等间距的用于打磨玻璃侧面的打磨轮,每个所述打磨轮转轴穿过其中一根矩形框侧壁的一端外壁同轴固定设置有打磨同步轮,所述打磨同步轮外侧套设有打磨同步带,所述打磨同步带上端外侧接触有打磨摩擦轮,所述打磨摩擦轮中央同轴固定设置有打磨杆,所述打磨杆传动连接在动力切换机构内部,所述打磨杆下端通过皮带传动连接在电机的输出轴上。In order to achieve the above purpose, the present invention provides the following technical solutions: a glass tempering treatment equipment, comprising a motor and two sets of symmetrical fixed rectangular frames, the motor is fixedly installed at the center of the lower end of the two sets of rectangular frames through a bracket, and two of the two sets of rectangular frames are fixed. The inner wall of the rectangular frame is vertically arranged with a plurality of polishing rollers at equal intervals. The driving shafts of the polishing rollers on the same side pass through the outer wall of the upper end of the side wall of the rectangular frame and are respectively sleeved with a polishing timing belt. A power switching mechanism for changing the rotation direction of the left and right polishing sticks, a plurality of equally spaced grinding wheels for grinding the glass sides are rotated between the side walls of the lower ends of the two rectangular frames that are close to each other, each rotating shaft of the grinding wheels A grinding synchronous wheel is coaxially fixed on one end outer wall of one of the side walls of the rectangular frame, and a grinding synchronous belt is sleeved on the outer side of the grinding synchronous wheel. A grinding rod is fixed coaxially in the center of the friction wheel, the grinding rod is drive-connected inside the power switching mechanism, and the lower end of the grinding rod is connected to the output shaft of the motor through a belt drive.
作为本发明的进一步方案,所述动力切换机构包括两块对称的动力装载板,所述打磨杆转动设置在动力装载板侧壁,两块所述动力装载板分别固定设置在两块矩形框上端和下端的外壁,所述电机固定设置在下端的动力装载板中央,上端的所述动力装载板侧壁竖向设置有两个对称的分别套设在两个抛光同步带内侧用于驱动抛光同步带转动的补偿辊子,上端的所述动力装载板中央转动设置有两个相互啮合的换向齿轮,每个所述换向齿轮外侧套设有换向同步带,每侧的所述换向同步带内侧还套设在补偿辊子外侧壁,其中一根所述换向同步带内侧套设在穿过动力装载板上端的打磨杆外壁。As a further solution of the present invention, the power switching mechanism includes two symmetrical power loading plates, the grinding rods are rotatably arranged on the side walls of the power loading plates, and the two power loading plates are respectively fixed on the upper ends of the two rectangular frames. and the outer wall of the lower end, the motor is fixedly arranged in the center of the power loading plate at the lower end, and the side wall of the power loading plate at the upper end is vertically provided with two symmetrical synchronous belts respectively sleeved inside the two polishing synchronous belts for driving the polishing synchronization Compensation roller with rotating, the center of the power loading plate at the upper end is rotatably provided with two reversing gears that mesh with each other, each reversing gear is sleeved with a reversing synchronous belt, and the reversing synchronous belt on each side The inner side of the belt is also sleeved on the outer side wall of the compensating roller, and the inner side of one of the reversing synchronous belts is sleeved on the outer wall of the grinding rod passing through the upper end of the power loading plate.
作为本发明的进一步方案,所述抛光辊子驱动轴套设在矩形框上端端面横向开设的长圆通槽内,每侧所述抛光辊子驱动轴穿过矩形框的上下端外侧共同转动设置有同步板,上端和下端的两个所述同步板端头固定连接有弹性带;所述补偿辊子横向滑动设置在动力装载板侧壁开设的长圆孔内,且补偿辊子下端转动设置在同步板上端面。As a further solution of the present invention, the polishing roller drive shaft is sleeved in an oblong through groove opened laterally on the upper end face of the rectangular frame, and the polishing roller drive shaft on each side passes through the outer sides of the upper and lower ends of the rectangular frame to jointly rotate with a synchronizing plate The upper and lower ends of the two synchronization plates are fixedly connected with elastic belts; the compensating rollers are laterally slidably arranged in the oblong holes opened in the side walls of the power loading plates, and the lower ends of the compensating rollers are rotated and arranged on the end surface of the synchronizing plates.
作为本发明的进一步方案,两个所述同步板相互靠近的侧壁接触有多个解压块,所述解压块中间通过滑动孔套设在同步板上端的固定设置在对应的矩形框上端面的限位杆,每个所述解压块另一端均铰接有同一块解压滑板,两个所述矩形框端头内侧壁均通过扭簧铰链铰接有常闭的解压门板,所述解压门板上侧端头固定设置有解压杆,所述解压滑板一端开设用于配合两个解压杆挤压得解压楔面,所述解压滑板另一端固定设置有解锁弹簧,所述解锁弹簧另一端通过支架固定设置在两个矩形框外侧壁。As a further solution of the present invention, a plurality of decompression blocks are in contact with the side walls of the two synchronization plates that are close to each other. A limit rod, the other end of each decompression block is hinged with the same decompression slide plate, and the inner side walls of the two rectangular frame ends are hinged with a normally closed decompression door panel through a torsion spring hinge, and the upper end of the decompression door panel is The head is fixedly provided with a decompression rod, one end of the decompression slide plate is opened to cooperate with the two decompression rods to extrude a decompression wedge surface, the other end of the decompression slide plate is fixedly provided with an unlocking spring, and the other end of the unlocking spring is fixedly arranged on the bracket through a bracket. Two rectangular frame outer side walls.
作为本发明的进一步方案,两个所述矩形框下端靠近侧壁之间转动设置有L板,所述L板转轴穿过其中一个矩形框侧壁的一端同轴固定设置有翻转非全齿轮,所述翻转非全齿轮外侧啮合有触发非全L齿轮,所述触发非全L齿轮同轴固定设置在打磨杆外壁。As a further solution of the present invention, an L plate is rotatably arranged between the lower ends of the two rectangular frames close to the side walls, and one end of the L plate rotating shaft passing through one end of the side walls of one of the rectangular frames is coaxially fixed with an overturned non-full gear, A triggering non-full L gear is engaged with the outer side of the flipped non-full gear, and the triggering non-full L gear is coaxially fixed on the outer wall of the grinding rod.
作为本发明的进一步方案,包括固定框和变速器,其特征在于:两个所述矩形框相互靠近的上端内壁转动设置有与下端打磨轮相对称的打磨轮,两个所述矩形框相互靠近的上端内壁转动设置有与下端L板方向相反的L板,所述打磨轮穿过矩形框的一端通过同轴固定的打磨同步轮、打磨同步带、打磨摩擦轮和打磨杆传动连接到关于两个所述矩形框中心对称的另一组切换机构内,所述L板通过翻转非全齿轮和触发非全L齿轮传动连接在打磨杆外壁,两个所述动力装载板外侧壁边缘固定设置有同一个限位圈;所述限位圈外侧滚动接触有三个关于其轴线等角度的辅助轮,所述辅助轮转动设置在同一固定框侧壁,所述固定框侧壁固定设置有用于矩形框公转的驱动锥齿齿条,所述锥齿齿条外侧啮合有锥齿轮,所述锥齿轮同轴固定设置在电机输出轴上,所述电机输出轴与打磨杆之间的变速带上设置有变速器。As a further solution of the present invention, it includes a fixed frame and a transmission, and is characterized in that: the inner walls of the upper ends of the two rectangular frames that are close to each other are rotatably provided with a grinding wheel that is symmetrical with the grinding wheel of the lower end, and the two rectangular frames are close to each other. The inner wall of the upper end is rotatably provided with an L plate opposite to the L plate of the lower end, and the grinding wheel passes through one end of the rectangular frame and is connected to the two shafts through a coaxially fixed grinding synchronous wheel, a grinding synchronous belt, a grinding friction wheel and a grinding rod. In another group of switching mechanisms that are symmetrical in the center of the rectangular frame, the L plate is connected to the outer wall of the grinding rod by turning the non-full gear and triggering the non-full L gear transmission, and the edges of the outer side walls of the two power loading plates are fixedly arranged with the same gear. A limit ring; the outer side of the limit ring is in rolling contact with three auxiliary wheels with equal angles about its axis, and the auxiliary wheels are rotatably arranged on the side wall of the same fixed frame, and the side wall of the fixed frame is fixedly arranged with a rectangular frame for revolution The bevel gear is meshed with a bevel gear on the outside of the bevel rack, the bevel gear is coaxially fixed on the motor output shaft, and a transmission is provided on the speed change belt between the motor output shaft and the grinding rod. .
作为本发明的进一步方案,所述限位圈外壁采用减摩材料。As a further solution of the present invention, the outer wall of the limit ring adopts anti-friction material.
一种玻璃钢化处理工艺,该玻璃钢化处理工艺的具体步骤如下:A glass tempering process, the specific steps of the glass tempering process are as follows:
步骤一:先将需要进行钢化的玻璃按照客户的需求裁剪成不同大小,将裁剪好的玻璃转运到打磨现场;Step 1: First cut the glass that needs to be tempered into different sizes according to the needs of the customer, and transfer the cut glass to the grinding site;
步骤二:将需要打磨的玻璃一次一块的未入打磨装置中,启动打磨装置对玻璃两面进行抛光,同再对玻璃的四个边面进行打磨;Step 2: Put the glass to be polished one piece at a time not into the polishing device, start the polishing device to polish both sides of the glass, and then polish the four sides of the glass at the same time;
步骤三:将打磨抛光好的玻璃进行卸载摆放,将打磨好的玻璃转运到加热炉施工现场。Step 3: Unload and place the polished glass, and transfer the polished glass to the construction site of the heating furnace.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1.本发明通过竖直的转动的抛光辊子驱动玻璃在反向转动的打磨轮上移动,一方面对玻璃侧面进行抛光另一方面对玻璃的切割边进行打磨,其次仅仅采用玻璃自身重力压在打磨轮上端,使得打磨轮对玻璃切割边进行打磨时避免受到过大或者过小的压力导致玻璃切割边打磨过量或者打磨不足的现象出现,从而导致产品出现参差不齐的现象出现。1. The present invention drives the glass to move on the counter-rotating grinding wheel through the vertical rotating polishing roller. On the one hand, the side of the glass is polished, and on the other hand, the cutting edge of the glass is polished. The upper end of the grinding wheel prevents the grinding wheel from being subjected to excessive or too small pressure when grinding the glass cutting edge, resulting in excessive or insufficient grinding of the glass cutting edge, resulting in uneven products.
2.本发明通过不同厚度的玻璃侧壁挤压抛光辊子外壁,使得抛光辊子转轴在长圆通槽内进行横向滑动,抛光辊子横向滑动带动上下两端的同步板横向克服弹性带的拉力滑动,使得抛光辊子能紧紧夹住玻璃两个,从而解决了设备对不同厚度玻璃的适用性差的问题,其次始终保持玻璃下端的裁剪边一直处于打磨轮中间,从而避免了打磨轮出现偏磨的现象出现,从而导致打磨轮出现异常磨损寿命下降的问题出现。2. In the present invention, the outer wall of the polishing roller is squeezed by the glass side walls of different thicknesses, so that the rotating shaft of the polishing roller slides laterally in the oblong through groove, and the lateral sliding of the polishing roller drives the synchronizing plates at the upper and lower ends to laterally overcome the tensile force of the elastic belt, so that the polishing roller slides laterally. The rollers can tightly clamp the two glasses, which solves the problem of poor applicability of the equipment to different thicknesses of glass. Secondly, the cutting edge of the lower end of the glass is always kept in the middle of the grinding wheel, thus avoiding the phenomenon of partial grinding of the grinding wheel. As a result, the problem of abnormal wear life reduction of the grinding wheel occurs.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1为本发明总体结构示意图;1 is a schematic diagram of the overall structure of the present invention;
图2为本发明图1中A处放大结构示意图;Fig. 2 is the enlarged schematic diagram of the structure at place A in Fig. 1 of the present invention;
图3为本发明左后俯视局部剖视结构示意图;Fig. 3 is the left rear top plan partial cross-sectional structural schematic diagram of the present invention;
图4为本发明图3中B处放大结构示意图;Fig. 4 is the enlarged structural schematic diagram at B in Fig. 3 of the present invention;
图5为本发明左后仰视角结构示意图;FIG. 5 is a schematic structural diagram of the present invention from a left rear tilt perspective;
图6为本发明左侧俯视局部剖视结构示意图;6 is a schematic view of the left side top view partial cross-sectional structure of the present invention;
图7为本发明图6中C处放大结构示意图;Fig. 7 is the enlarged schematic diagram of the structure at C in Fig. 6 of the present invention;
图8为本发明图6中D处放大结构示意图;Fig. 8 is the enlarged structural schematic diagram of D in Fig. 6 of the present invention;
图9为本发明工艺流程结构示意图。FIG. 9 is a schematic diagram of the process flow structure of the present invention.
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of components represented by each number is as follows:
电机10,矩形框11,抛光辊子12,抛光同步带13,动力切换机构14,打磨轮15,打磨同步轮16,打磨同步带17,打磨摩擦轮18,打磨杆19,动力装载板20,补偿辊子21,换向齿轮22,换向同步带23,长圆通槽24,同步板25,弹性带26,解压块30,解压滑板31,解压门板32,解压杆33,解压楔面34,解锁弹簧35,L板40,翻转非全齿轮41,触发非全L齿轮42,限位圈50,辅助轮51,固定框52,锥齿齿条53,锥齿轮54,变速器55。
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-9,本发明提供一种技术方案:一种玻璃钢化处理设备,包括电机10和两组对称的固定的矩形框11,电机10通过支架固定安装在两组矩形框11下端中央,两个矩形框11内壁均等间距竖向设置有多个抛光辊子12,同一侧的抛光辊子12驱动轴穿过矩形框11侧壁上端外壁分别套设有一根抛光同步带13,两个矩形框11上端中央固定设置有用于改变左右侧抛光棍子12转动方向的动力切换机构14,两个矩形框11下端相互靠近的侧壁之间转动设置有多个等间距的用于打磨玻璃侧面的打磨轮15,每个打磨轮15转轴穿过其中一根矩形框11侧壁的一端外壁同轴固定设置有打磨同步轮16,打磨同步轮16外侧套设有打磨同步带17,打磨同步带17上端外侧接触有打磨摩擦轮18,打磨摩擦轮18中央同轴固定设置有打磨杆19,打磨杆19传动连接在动力切换机构14内部,打磨杆19下端通过皮带传动连接在电机10的输出轴上;1-9, the present invention provides a technical solution: a glass tempering treatment equipment, including a
为了解决现有打磨设备在对玻璃四周进行打磨时,通常将玻璃水平放置在传输滚筒上,使得玻璃需要打磨的经过正在转动的打磨轮,然后对正在移动中的玻璃边缘进行打磨,这种打磨方式通常需要对被打磨玻璃的边的对立边施加一定压力,使得被打磨边能更好贴合到打磨轮,由于每块玻璃大小均不相同从而可能会导致施加压力过大或者过小,从而导致打磨量偏大或者偏小的现象出现,从而导致玻璃产品钢化后的质量参差不齐;其次打磨轮总是偏向于一边进行打磨可能会导致,打磨轮出现异常磨损,需要经常更换的现象出现,从而导致了生产成本的增加的问题;In order to solve the problem that when the existing grinding equipment is grinding around the glass, the glass is usually placed horizontally on the transmission drum, so that the glass needs to be ground through the rotating grinding wheel, and then the moving glass edge is ground. The method usually requires a certain pressure to be applied to the opposite side of the edge of the glass to be polished, so that the edge to be polished can better fit the grinding wheel. Since each piece of glass is different in size, it may cause the pressure to be too large or too small. This leads to the phenomenon that the amount of grinding is too large or too small, resulting in uneven quality of glass products after tempering; secondly, the grinding wheel is always inclined to one side for grinding, which may cause abnormal wear and tear of the grinding wheel, which needs to be replaced frequently. , resulting in an increase in production costs;
本发明使用时先将本装置组装完毕(如图1所示,图中右下侧为本装置前端,图中上向下看为设备的上端,此后采用设备方位进行叙述),将切割好的玻璃投入两个矩形框11之间的两组抛光辊子12之间,启动电机10转动,电机10转动驱动打磨杆19转动,打磨杆19转动驱动打磨摩擦轮18转动,打磨摩擦轮18转动驱动打磨同步带17转动,打磨同步带17转动驱动打磨同步轮16转动,打磨同步轮16转动驱动两个矩形框11下端中间的打磨轮15转动,从而对玻璃下端面进行打磨(如图1和3所示,玻璃进入设备后仅有下侧端面压在打磨轮15上,打磨轮15转动时对玻璃下端侧面进行打磨,仅仅采用玻璃自身的重力进行压制打磨,从而避免了外部施加压力导致不同玻璃压制打磨轮15的压力不同,造成打磨异常异常的情况出现),同时的打磨杆19上端驱动动力切换机构14开始工作,动力切换机构14工作时驱动两侧的抛光同步带13翻转转动,抛光同步带13转动驱动抛光辊子12在矩形框11内侧转动,使得两组抛光辊子12对中间正在进行侧边打磨的玻璃进行侧面抛光的同时将玻璃向设备后端移动(如图1和3所示,其中打磨轮15的转动方向和玻璃的移动方向相反,从而提高打磨轮15的打磨效率,其次抛光辊子12将玻璃向设备后端移动时与玻璃侧面产生滑移,从而将玻璃侧面进行抛光从,从而完成单边玻璃打磨抛光);When the present invention is used, the device is first assembled (as shown in Figure 1, the lower right side in the figure is the front end of the device, and the upper end of the device is seen from the top down in the figure, and then the device orientation is used to describe), and the cut The glass is put into the two sets of polishing
本发明通过竖直的转动的抛光辊子12驱动玻璃在反向转动的打磨轮15上移动,一方面对玻璃侧面进行抛光另一方面对玻璃的切割边进行打磨,其次仅仅采用玻璃自身重力压在打磨轮15上端,使得打磨轮15对玻璃切割边进行打磨时避免受到过大或者过小的压力导致玻璃切割边打磨过量或者打磨不足的现象出现,从而导致产品出现参差不齐的现象出现。The present invention drives the glass to move on the
作为本发明的进一步方案,动力切换机构14包括两块对称的动力装载板20,打磨杆19转动设置在动力装载板20侧壁,两块动力装载板20分别固定设置在两块矩形框11上端和下端的外壁,电机10固定设置在下端的动力装载板20中央,上端的动力装载板20侧壁竖向设置有两个对称的分别套设在两个抛光同步带13内侧用于驱动抛光同步带13转动的补偿辊子21,上端的动力装载板20中央转动设置有两个相互啮合的换向齿轮22,每个换向齿轮22外侧套设有换向同步带23,每侧的换向同步带23内侧还套设在补偿辊子21外侧壁,其中一根换向同步带23内侧套设在穿过动力装载板20上端的打磨杆19外壁。As a further solution of the present invention, the
本发明使用时,打磨杆19转动驱动换向同步带23转动,换向同步带23转动驱动换向齿轮22转动,换向齿轮22驱动另外一个换向齿轮22反向转动,再驱动另外一根换向同步带23转动,两个换向同步带23反向转动再驱动各自内侧套设的补偿辊子21转动,两个反向转动的补偿辊子21再驱动各自套设的两个抛光同步带13反向转动,抛光同步带13转动驱动两侧的抛光辊子12转动,从而完成对玻璃的抛光与传送,通过两个啮合的换向齿轮22简单的换向使得两侧抛光同步带13反向转动从而完成动力的合理同步分配,使得两侧的抛光辊子12转速相同,从而避免了出现玻璃两侧抛光程度不同的现象出现,从而导致的玻璃质量参差不齐的现象出现问题。When the present invention is used, the grinding
本发明使用时可能会遇到厚度不同的玻璃出现,从而导致玻璃无法装载到设备内部或者出现抛光辊子12无法驱动玻璃移动的现象出现,现希望设置一套自动调节装置,以解决上述问题;When the present invention is used, glass with different thicknesses may be encountered, so that the glass cannot be loaded into the equipment or the phenomenon that the polishing
作为本发明的进一步方案,抛光辊子12驱动轴套设在矩形框11上端端面横向开设的长圆通槽24内,每侧抛光辊子12驱动轴穿过矩形框11的上下端外侧共同转动设置有同步板25,上端和下端的两个同步板25端头固定连接有弹性带26;补偿辊子21横向滑动设置在动力装载板20侧壁开设的长圆孔内,且补偿辊子21下端转动设置在同步板25上端面;本发明使用时将玻璃塞入两个矩形框11中间,不同厚度的玻璃侧壁挤压抛光辊子12外壁,使得抛光辊子12转轴在长圆通槽24内进行横向滑动(如图6和7所示),抛光辊子12横向滑动带动上下两端的同步板25横向克服弹性带26的拉力滑动,使得抛光辊子12能紧紧夹住玻璃两个,同步板25的移动带动上端的补偿辊子21横向滑动,补偿辊子21沿着换向同步带23中间线滑动,从而避免了动力中断的现象出现,其次也始终保持玻璃下端的裁剪边一直处于打磨轮15中间,从而避免了打磨轮15出现偏磨的现象出现,从而导致打磨轮出现异常磨损寿命下降的问题出现;As a further solution of the present invention, the driving shafts of the polishing
本发明通过不同厚度的玻璃侧壁挤压抛光辊子12外壁,使得抛光辊子12转轴在长圆通槽24内进行横向滑动,抛光辊子12横向滑动带动上下两端的同步板25横向克服弹性带26的拉力滑动,使得抛光辊子12能紧紧夹住玻璃两个,从而解决了设备对不同厚度玻璃的适用性差的问题,其次始终保持玻璃下端的裁剪边一直处于打磨轮15中间,从而避免了打磨轮15出现偏磨的现象出现,从而导致打磨轮出现异常磨损寿命下降的问题出现。In the present invention, the outer wall of the polishing
本发明使用时由于玻璃刚开始塞入时使得两个抛光辊子12处于闭合接触状态,从而可能导致玻璃很难塞入的现象出现,其次玻璃在抛光辊子12之间向设备后端移动,可能会出现后端的两个抛光辊子12间隙过小,使得玻璃被卡住,无法继续向设备后端移动,现希望设置一套抛光辊子12同步装置以解决上述问题;When the present invention is used, the two polishing
作为本发明的进一步方案,两个同步板25相互靠近的侧壁接触有多个解压块30,解压块30中间通过滑动孔套设在同步板25上端的固定设置在对应的矩形框11上端面的限位杆(如图2所示),每个解压块30另一端均铰接有同一块解压滑板31,两个矩形框11端头内侧壁均通过扭簧铰链铰接有常闭的解压门板32,解压门板32上侧端头固定设置有解压杆33,解压滑板31一端开设用于配合两个解压杆33挤压得解压楔面34,解压滑板31另一端固定设置有解锁弹簧35,解锁弹簧35另一端通过支架固定设置在两个矩形框11外侧壁;As a further solution of the present invention, a plurality of decompression blocks 30 are in contact with the side walls of the two
本发明使用时,当玻璃塞入设备时,先会挤压两块解压门板32克服扭簧铰链的作用力发生转动从而使得解压杆33向设备两侧转动,从而挤压解压楔面34使得解压滑板31向设备后端克服解锁弹簧35的弹力移动,解压滑板31后移推动两侧的解压块30发生转动将两侧的同步板25向外克服推动弹性带26的拉力推动(如图2所示,解压块30在矩形框11上端转动的同时出现滑移,从而补偿其与解压滑板31侧壁铰接的位移差,避免设备出现卡死的现象出现),从而使得两侧的抛光辊子12分开使得玻璃能顺利进入设备,其中玻璃持续向设备后端移动时一直挤压解压门板32从而使得同步板25带动抛光辊子12持续展开,从而解决了两侧抛光辊子12之间间隙过小,从而导致玻璃卡在设备中间的现象出现问题。When the present invention is used, when the glass is inserted into the device, the two
作为本发明的进一步方案,两个矩形框11下端靠近侧壁之间转动设置有L板40,L板40转轴穿过其中一个矩形框11侧壁的一端同轴固定设置有翻转非全齿轮41,翻转非全齿轮41外侧啮合有触发非全L齿轮42,触发非全L齿轮42同轴固定设置在打磨杆19外壁,当玻璃一角触碰到L板40,使得L板40出现初步转动,L板40转动驱动外侧的翻转非全齿轮41转动,翻转非全齿轮41转动时和打磨杆19外壁的触发非全L齿轮42啮合(如图6和7所示),从而将玻璃进行翻转,从而完成了玻璃的自动换边,从而有效解决了玻璃多次进行换边导致工作效率低下的问题出现。As a further solution of the present invention, an
作为本发明的进一步方案,包括固定框52和变速器55,其特征在于:两个矩形框11相互靠近的上端内壁转动设置有与下端打磨轮15相对称的打磨轮15,两个矩形框11相互靠近的上端内壁转动设置有与下端L板40方向相反的L板40,打磨轮15穿过矩形框11的一端通过同轴固定的打磨同步轮16、打磨同步带17、打磨摩擦轮18和打磨杆19传动连接到关于两个矩形框11中心对称的另一组切换机构14内,L板40通过翻转非全齿轮41和触发非全L齿轮42传动连接在打磨杆19外壁,两个动力装载板20外侧壁边缘固定设置有同一个限位圈50;限位圈50外侧滚动接触有三个关于其轴线等角度的辅助轮51,辅助轮51转动设置在同一固定框52侧壁,固定框52侧壁固定设置有用于矩形框11公转的驱动锥齿齿条53,锥齿齿条53外侧啮合有锥齿轮54,锥齿轮54同轴固定设置在电机10输出轴上,电机10输出轴与打磨杆19之间的变速带上设置有变速器55,使用时电机10驱动锥齿轮54在固定的锥齿齿条53上转动从而使得动力装载板20带动限位圈50在三个辅助轮51之间转动,使得整个设备发生转动,从而使得抛光辊子12之间的玻璃不断改变重心,使得玻璃在打磨轮15上来回滑动,当玻璃两边已经打磨完毕后整个设备已经转动一百八十度,玻璃未被打磨的一边掉落到上端的打磨轮15上,这时电机10输出轴通过变速器55发生反转,从而再将玻璃向设备前端传送,中间同样经过上端的L板40作用发生反转,从而使得玻璃四周都被打磨,从而提高了工作效率。As a further solution of the present invention, it includes a fixed frame 52 and a transmission 55, and is characterized in that: the inner walls of the upper ends of the two
作为本发明的进一步方案,限位圈50外壁采用减摩材料;减小摩擦,增大设备使用寿命。As a further solution of the present invention, the outer wall of the
一种玻璃钢化处理工艺,该玻璃钢化处理工艺的具体步骤如下:A glass tempering process, the specific steps of the glass tempering process are as follows:
步骤一:先将需要进行钢化的玻璃按照客户的需求裁剪成不同大小,将裁剪好的玻璃转运到打磨现场;Step 1: First cut the glass that needs to be tempered into different sizes according to the needs of the customer, and transfer the cut glass to the grinding site;
步骤二:将需要打磨的玻璃一次一块的未入打磨装置中,启动打磨装置对玻璃两面进行抛光,同再对玻璃的四个边面进行打磨;Step 2: Put the glass to be polished one piece at a time not into the polishing device, start the polishing device to polish both sides of the glass, and then polish the four sides of the glass at the same time;
步骤三:将打磨抛光好的玻璃进行卸载摆放,将打磨好的玻璃转运到加热炉施工现场。Step 3: Unload and place the polished glass, and transfer the polished glass to the construction site of the heating furnace.
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