CN218019522U - Roller distance adjusting device of open mill - Google Patents
Roller distance adjusting device of open mill Download PDFInfo
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- CN218019522U CN218019522U CN202222119923.1U CN202222119923U CN218019522U CN 218019522 U CN218019522 U CN 218019522U CN 202222119923 U CN202222119923 U CN 202222119923U CN 218019522 U CN218019522 U CN 218019522U
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Abstract
本实用新型公开了一种开炼机辊筒调距装置,包括机架;所述机架上设有固定辊筒和移动辊筒;固定辊筒的两端分别转动连接有一个第一轴承座,移动辊筒的两端分别转动连接有一个第二轴承座;第一轴承座固定于机架上,第二轴承座与机架滑动连接;所述第二轴承座上设有调节机构,用于调节移动辊筒与固定辊筒之间的距离;所述调节机构通过传动机构与电机的输出轴传动连接;电机与控制器电性连接。本实用新型的开炼机辊筒调距装置通过在移动辊筒的两端分别设置一个调节机构,而且两个调节机构通过传动机构与同一个电机连接,实现了两个调节机构的同步工作,从而可以精准控制移动辊筒与固定辊筒之间的间距,不会出现两端辊距不一致的情况,调节精度高。
The utility model discloses a distance adjusting device for rollers of an open mill, which comprises a frame; a fixed roller and a moving roller are arranged on the frame; the two ends of the fixed roller are connected with a first bearing seat in rotation respectively. , the two ends of the moving roller are respectively rotatably connected with a second bearing seat; the first bearing seat is fixed on the frame, and the second bearing seat is slidingly connected with the frame; the second bearing seat is provided with an adjustment mechanism, It is used to adjust the distance between the moving roller and the fixed roller; the adjustment mechanism is connected to the output shaft of the motor through a transmission mechanism; the motor is electrically connected to the controller. The roller distance adjusting device of the mill of the utility model sets an adjustment mechanism at both ends of the moving roller respectively, and the two adjustment mechanisms are connected with the same motor through the transmission mechanism, so that the synchronous work of the two adjustment mechanisms is realized. Therefore, the distance between the moving roller and the fixed roller can be precisely controlled, and there will be no inconsistency between the roller distances at both ends, and the adjustment accuracy is high.
Description
技术领域technical field
本实用新型涉及开炼机技术领域,具体涉及一种开炼机辊筒调距装置。The utility model relates to the technical field of mills, in particular to a roller distance adjusting device for mills.
背景技术Background technique
开炼机是用来制备塑炼胶、混炼胶或进行热炼、出型的一种辊筒外露的炼胶机。开炼机的主要工作部件是两个异向并向内旋转的中空辊筒或钻孔辊筒,两辊筒大小一般相同,各以不同的速度相对回转,当胶料加到两个辊筒上面后,辊筒对胶料产生挤压、剪切作用;从辊筒间隙中排出的胶片,由于两个辊筒表面速度和温度的差异而包覆在一个辊筒上,重新返回两辊间,如此反复多次,最终完成炼胶的目的。The open mill is a rubber mixing machine that is used to prepare plasticized rubber, mixed rubber, or carry out heat refining and extrusion. The main working parts of the mill are two different directions and inwardly rotating hollow rollers or drilling rollers. The two rollers are generally the same in size and rotate relative to each other at different speeds. After above, the rollers will squeeze and shear the rubber material; the film discharged from the gap between the rollers will wrap on one roller due to the difference in surface speed and temperature between the two rollers, and then return to the gap between the two rollers. , so many times, and finally complete the purpose of rubber mixing.
目前,市场上的开炼机一般会配备调距装置,对两个辊筒之间的间距进行调整,使得开炼机可以在不同的间距下进行炼胶工作,以产出不同厚度的胶片。传统的开炼机中的调距装置一般采用手动调距的方式;调节时,工作人员根据经验移动其中一个辊筒,以此来调节两辊筒间的距离,在调节的过程中需要反复进行操作,非常繁琐,提高了工作人员的工作强度,而且人工调距的调节精度不高,不仅产品的质量不能得到良好的保证,还容易出现两端辊距调节的大小不一致的现象,造成辊筒偏载,从而损坏设备。At present, the open mills on the market are generally equipped with a distance adjustment device to adjust the distance between the two rollers, so that the open mill can perform rubber mixing work at different distances to produce films of different thicknesses. The distance adjustment device in the traditional open mill generally adopts the method of manual distance adjustment; when adjusting, the staff moves one of the rollers according to experience to adjust the distance between the two rollers, which needs to be repeated during the adjustment process The operation is very cumbersome, which increases the working intensity of the staff, and the adjustment accuracy of the manual distance adjustment is not high, not only the quality of the product cannot be guaranteed, but also the phenomenon that the adjustment of the roller distance at both ends is inconsistent, resulting in the roller unbalanced load, thereby damaging the equipment.
实用新型内容Utility model content
本实用新型的目的在于提供一种开炼机辊筒调距装置,用以克服现有技术中存在的上述问题。本实用新型的开炼机辊筒调距装置操作简单、使用方便,其通过在移动辊筒的两端分别设置一个由电机驱动的调节机构,实现了对两辊筒之间的距离的自动化调节,降低了工人的劳动强度;而且两个调节机构通过传动机构与同一个电机连接,实现了两个调节机构的同步工作,从而可以精准控制移动辊筒与固定辊筒之间的间距,不会出现两端辊距不一致的情况,调节精度高。The purpose of this utility model is to provide a mill roller distance adjustment device to overcome the above-mentioned problems in the prior art. The roller distance adjusting device of the mill of the utility model is easy to operate and easy to use. It realizes the automatic adjustment of the distance between the two rollers by setting an adjusting mechanism driven by a motor at both ends of the moving roller. , which reduces the labor intensity of workers; and the two adjustment mechanisms are connected with the same motor through the transmission mechanism, realizing the synchronous work of the two adjustment mechanisms, so that the distance between the moving roller and the fixed roller can be precisely controlled, and there will be no In the case of inconsistent roller distances at both ends, the adjustment accuracy is high.
本实用新型的技术方案:开炼机辊筒调距装置,包括机架;所述机架上设有固定辊筒和移动辊筒;所述固定辊筒的两端分别设有一个第一轴承座,所述第一轴承座与固定辊筒转动连接;所述移动辊筒的两端分别设有一个第二轴承座,所述第二轴承座与移动辊筒转动连接;所述第一轴承座固定于机架上,所述第二轴承座与机架滑动连接;所述第二轴承座上设有调节机构,用于调节移动辊筒与固定辊筒之间的距离;所述调节机构通过传动机构与电机的输出轴传动连接;所述电机与控制器电性连接。The technical scheme of the utility model: the distance adjusting device for the roller of the mill, including a frame; the frame is provided with a fixed roller and a moving roller; the two ends of the fixed roller are respectively provided with a first bearing seat, the first bearing seat is rotatably connected with the fixed roller; the two ends of the moving roller are respectively provided with a second bearing seat, and the second bearing seat is rotatably connected with the moving roller; the first bearing The seat is fixed on the frame, and the second bearing seat is slidingly connected with the frame; the second bearing seat is provided with an adjustment mechanism for adjusting the distance between the moving roller and the fixed roller; the adjustment mechanism The transmission mechanism is connected with the output shaft of the motor; the motor is electrically connected with the controller.
与现有技术相比,本实用新型的开炼机辊筒调距装置通过在移动辊筒的两端分别设置一个由电机驱动的调节机构,实现了对两辊筒之间的距离的自动化调节,降低了工人的劳动强度;而且,两个调节机构通过传动机构与同一个电机连接,调节辊距时,电机在控制器的控制下,驱动两个调节机构同时工作,对移动辊筒的两端进行同步推拉,从而可以精准控制移动辊筒与固定辊筒之间的间距,不会出现两端辊距不一致的情况,调节精度高,保证了橡胶出片的质量。Compared with the prior art, the roller distance adjustment device of the utility model realizes the automatic adjustment of the distance between the two rollers by setting an adjusting mechanism driven by a motor at both ends of the moving roller. , which reduces the labor intensity of workers; moreover, the two adjustment mechanisms are connected to the same motor through the transmission mechanism. When adjusting the roller distance, the motor drives the two adjustment mechanisms to work at the same time under the control of the controller. Push and pull synchronously at both ends, so that the distance between the moving roller and the fixed roller can be precisely controlled, and there will be no inconsistency between the roller distances at both ends. The adjustment accuracy is high and the quality of the rubber sheet is guaranteed.
作为优化,前述的开炼机辊筒调距装置中,所述调节机构包括调节丝杆和套设于调节丝杆外的螺母;所述螺母固定于第二轴承座上。调节机构采用上述的结构,构造简单、占用空间小,有利于控制制造成本,而且调节过程简单方便;调距时,电机驱动调节丝杆转动,螺母带动第二轴承座相对调节丝杆移动,从而带动移动辊筒移动,即可实现对移动辊筒和固定辊筒之间的距离的调节。进一步的,所述机架上设有固定支架,所述调节丝杆与固定支架通过螺纹连接。固定支架可以对调节丝杆起到支撑的作用,保证调节丝杆转动时的稳定性。As an optimization, in the aforesaid mill roller pitch adjustment device, the adjustment mechanism includes an adjustment screw and a nut sheathed outside the adjustment screw; the nut is fixed on the second bearing seat. The adjustment mechanism adopts the above-mentioned structure, which has a simple structure and takes up little space, which is beneficial to control the manufacturing cost, and the adjustment process is simple and convenient; when the distance is adjusted, the motor drives the adjustment screw to rotate, and the nut drives the second bearing seat to move relative to the adjustment screw, thereby Driving the moving roller to move can realize the adjustment of the distance between the moving roller and the fixed roller. Further, the frame is provided with a fixed bracket, and the adjusting screw is connected to the fixed bracket through threads. The fixed bracket can support the adjusting screw rod to ensure the stability of the adjusting screw rod when rotating.
作为优化,前述的开炼机辊筒调距装置中,所述传动机构包括传动轴;所述传动轴通过两个传动轴支撑架固定于机架上;所述传动轴上设有两个A锥齿轮,所述A锥齿轮与设于调节丝杆上的B锥齿轮啮合;所述传动轴与电机的输出轴相连接。传动机构采用上述的构造后,结构简单,装配较为方便,传动稳定性好。进一步的,所述传动轴通过联轴器与电机的输出轴连接固定。此时,安装比较容易,而且可以保证传动轴与电机输出轴两轴的中心线位置在有少量偏差时,可以各自平稳转动,而扭矩传递不受影响,保证传动性能。进一步的,所述传动轴支撑架的内部嵌入有滚动轴承,所述传动轴插入滚动轴承内。由此,可以降低传动轴转动过程中的摩擦系数,保证其正常工作位置和旋转精度,而且滚动轴承使用维护方便,易于更换。进一步的,所述传动轴支撑架和固定支架一体成型。此时,制造方便、易于实施。As an optimization, in the aforesaid mill roller distance adjustment device, the transmission mechanism includes a transmission shaft; the transmission shaft is fixed on the frame through two transmission shaft support frames; two A Bevel gear, the A bevel gear meshes with the B bevel gear arranged on the adjusting screw; the transmission shaft is connected with the output shaft of the motor. After the transmission mechanism adopts the above structure, the structure is simple, the assembly is relatively convenient, and the transmission stability is good. Further, the transmission shaft is connected and fixed to the output shaft of the motor through a coupling. At this time, the installation is relatively easy, and it can be ensured that when there is a small deviation in the centerline positions of the two shafts of the transmission shaft and the motor output shaft, they can each rotate smoothly, while the torque transmission is not affected, and the transmission performance is guaranteed. Further, a rolling bearing is embedded inside the transmission shaft support frame, and the transmission shaft is inserted into the rolling bearing. As a result, the friction coefficient during the rotation of the transmission shaft can be reduced, and its normal working position and rotation accuracy can be guaranteed. Moreover, the rolling bearing is easy to use and maintain, and is easy to replace. Further, the transmission shaft supporting frame and the fixing bracket are integrally formed. In this case, it is convenient to manufacture and easy to implement.
作为优化,前述的开炼机辊筒调距装置中,所述机架上设有刻度。由此,可以通过观看刻度来确定当前的移动辊筒与固定辊筒之间的间距是多少,方便接下来的间距调节。As an optimization, in the aforementioned mill roller distance adjustment device, the frame is provided with a scale. Thus, it is possible to determine the current distance between the moving roller and the fixed roller by looking at the scale, which facilitates subsequent distance adjustment.
附图说明Description of drawings
图1是本申请的开炼机辊筒调距装置的结构示意图;Fig. 1 is the structural representation of the mill roller spacing device of the present application;
图2是本申请实施例中的开炼机辊筒调距装置的结构示意图。Fig. 2 is a schematic structural view of the roller distance adjustment device of the open mill in the embodiment of the present application.
附图中的标记为:1-机架,101-固定支架,102-刻度,103-固定基座,104-底板;2-固定辊筒;3-移动辊筒;4-第一轴承座;5-第二轴承座;6-调节机构,601-调节丝杆,602-螺母;7-传动机构,701-传动轴,702-传动轴支撑架,703-A锥齿轮,704-B锥齿轮;8-电机;9-控制器。The marks in the accompanying drawings are: 1-frame, 101-fixed bracket, 102-scale, 103-fixed base, 104-bottom plate; 2-fixed roller; 3-moving roller; 4-first bearing seat; 5-second bearing seat; 6-adjustment mechanism, 601-adjusting screw, 602-nut; 7-transmission mechanism, 701-transmission shaft, 702-transmission shaft support frame, 703-A bevel gear, 704-B bevel gear ; 8-motor; 9-controller.
具体实施方式detailed description
下面结合附图和实施例对本申请作进一步的说明,但并不作为对本申请限制的依据。The application will be further described below in conjunction with the accompanying drawings and embodiments, but it should not be used as a basis for limiting the application.
实施例:Example:
参见图1和图2,本申请的开炼机辊筒调距装置,包括机架1;所述机架1包括底板104,以及固定于底板104上的两个平行设置的横向基座103;所述横向基座103上设有固定辊筒2和移动辊筒3;所述固定辊筒2的两端分别设有一个第一轴承座4,所述第一轴承座4与固定辊筒2转动连接;所述移动辊筒3的两端分别设有一个第二轴承座5,所述第二轴承座5与移动辊筒3转动连接;两个第一轴承座4分别与两个横向基座103通过螺纹连接固定,两个第二轴承座5分别与两个对应的横向基座103滑动连接;所述横向基座103上设有滑轨,对应的,所述第二轴承座5的底部设有滑槽;所述第二轴承座5上设有调节机构6,用于调节移动辊筒3与固定辊筒2之间的距离;所述调节机构6通过传动机构7与电机8的输出轴传动连接;所述电机8与控制器9电性连接;所述控制器9为PLC控制器,其固定于底板104上,所述控制器9上设有触摸屏,从而可以在触摸屏上设置移动辊筒3的移动距离。Referring to Fig. 1 and Fig. 2, the mill roller spacing device of the present application includes a
本实施例中,所述调节机构6包括调节丝杆601和套设于调节丝杆601外的螺母602;所述螺母602固定于第二轴承座5上。此时,调节过程简单方便;调距时,电机8驱动调节丝杆601转动,螺母602带动第二轴承座5相对调节丝杆601移动,从而带动移动辊筒3移动,即可实现对移动辊筒3和固定辊筒2之间的距离的调节。进一步的,所述机架1上设有固定支架101,所述调节丝杆601与固定支架101通过螺纹连接。固定支架101可以对调节丝杆601起到支撑的作用,保证调节丝杆601转动时的稳定性。In this embodiment, the
本实施例中,所述传动机构7包括传动轴701;所述传动轴701通过两个传动轴支撑架702固定于机架1上;所述传动轴701上设有两个A锥齿轮703,所述A锥齿轮703与设于调节丝杆601上的B锥齿轮704啮合;所述传动轴701与电机8的输出轴相连接。传动机构7采用上述的构造后,结构简单,装配较为方便,传动稳定性好。进一步的,所述传动轴701通过联轴器与电机8的输出轴连接固定。此时,安装比较容易,而且可以保证传动轴701与电机输出轴两轴的中心线位置在有少量偏差时,可以各自平稳转动,而扭矩传递不受影响,保证传动性能;此外,联轴器还具有一定的缓冲减震性能以及过载安全保护作用。进一步的,所述传动轴支撑架702的内部嵌入有滚动轴承,所述传动轴701插入滚动轴承内。由此,可以降低传动轴701转动过程中的摩擦系数,保证其正常工作位置和旋转精度,而且滚动轴承使用维护方便,易于更换。进一步的,所述传动轴支撑架702和固定支架101一体成型。此时,制造方便、易于实施。In this embodiment, the
本实施例中,所述机架1上设有刻度102。由此,可以通过观看刻度102来确定当前的移动辊筒2与固定辊筒3之间的间距是多少,方便接下来的间距调节。In this embodiment, the
工作原理:working principle:
首先,在控制器9的触摸屏上输入需要调节的距离,控制器9发送指令,控制电机8工作,电机8的输出轴转动,并带动传动轴701转动,传动轴701通过A锥齿轮703和B锥齿轮704的传动,带动调节丝杆601转动,调节丝杆601转动后,驱动螺母602带动第二轴承座5相对调节丝杆601移动,从而带动移动辊筒3移动,实现移动辊筒3和固定辊筒2之间的距离的调节。First, input the distance to be adjusted on the touch screen of the
上述对本申请中涉及的实用新型的一般性描述和对其具体实施方式的描述不应理解为是对该实用新型技术方案构成的限制。本领域所属技术人员根据本申请的公开,可以在不违背所涉及的实用新型构成要素的前提下,对上述一般性描述或/和具体实施方式(包括实施例)中的公开技术特征进行增加、减少或组合,形成属于本申请保护范围之内的其它的技术方案。The above general description of the utility model involved in this application and the description of its specific implementation methods should not be construed as limiting the technical solution of the utility model. Based on the disclosure of this application, those skilled in the art can add, add, Reduce or combine to form other technical solutions within the protection scope of the present application.
Claims (8)
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117757193A (en) * | 2023-10-26 | 2024-03-26 | 青岛惠陆有机硅有限公司 | A kind of preparation method of EPDM rubber |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117757193A (en) * | 2023-10-26 | 2024-03-26 | 青岛惠陆有机硅有限公司 | A kind of preparation method of EPDM rubber |
| CN117757193B (en) * | 2023-10-26 | 2024-08-16 | 青岛惠陆有机硅有限公司 | Preparation method of ethylene propylene diene monomer |
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