CN113634372A - Automatic and efficient recyclable material classification and recovery system and treatment process thereof - Google Patents

Automatic and efficient recyclable material classification and recovery system and treatment process thereof Download PDF

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Publication number
CN113634372A
CN113634372A CN202110752123.0A CN202110752123A CN113634372A CN 113634372 A CN113634372 A CN 113634372A CN 202110752123 A CN202110752123 A CN 202110752123A CN 113634372 A CN113634372 A CN 113634372A
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China
Prior art keywords
sorting
bottles
glass
hdpe
photoelectric
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CN202110752123.0A
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Chinese (zh)
Inventor
马志刚
陈伟勇
顾雪芳
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Taicang Goldenma Intelligent Equipment Co ltd
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Taicang Goldenma Intelligent Equipment Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/02Magnetic separation acting directly on the substance being separated
    • B03C1/30Combinations with other devices, not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/28Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/342Sorting according to other particular properties according to optical properties, e.g. colour
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C7/00Sorting by hand only e.g. of mail
    • B07C7/04Apparatus or accessories for hand picking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/02Separating plastics from other materials
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

Abstract

The invention provides an automatic and efficient recyclable material classifying and recycling system and a processing technology thereof, wherein the system comprises a mixed recyclable material sorting system, a plastic bottle recycling system, a glass recycling system, a waste paper recycling system and a foam recycling system; the plastic bottle recycling system, the glass recycling system, the used paper recycling system, and the foam recycling system are respectively located downstream of the mixed recyclables sorting system. The process comprises the following steps: coarse separation of mixed recyclable materials, fine separation and recovery treatment of plastic bottles, fine separation and recovery treatment of glass, recovery treatment of waste paper and recovery treatment of foams. The invention systematically and clearly classifies the recyclable materials, and realizes the high-efficiency and high-purity treatment and recovery of the recyclable materials through rough separation and fine separation; the system is automatic in sorting, a large amount of manpower and material resources are saved, the productivity is effectively improved, the intelligent identification system is additionally arranged, reverse sorting of materials can be achieved, the production efficiency can be effectively improved, and meanwhile, the labor and equipment cost is saved.

Description

Automatic and efficient recyclable material classification and recovery system and treatment process thereof
Technical Field
The invention relates to the technical field of urban solid waste resource treatment, in particular to an automatic and efficient recyclable material classifying and recycling system and a treatment process thereof.
Background
The municipal solid waste treatment technology in China is summarized and comprises a sanitary landfill method, a composting method and an incineration method. If the method does not effectively classify and treat the recyclable materials in the garbage, and any treatment method is simply used, the method can cause great waste of resources and secondary pollution of the environment, so that garbage classification is started to be implemented in many places throughout the country, the waste of the recyclable materials in the garbage can be effectively avoided, and the resources are effectively saved.
Currently, waste classification is generally divided into four major categories: can recover garbage, kitchen garbage, other garbage and harmful garbage. In the classification process, various wastes are mixed together, and the recyclable wastes (recyclables) cannot be directly recycled, so that the subsequent classification process is required to meet the recycling standard. There is no effective system and method for sorting and processing recyclable materials to realize automatic and efficient sorting and recycling of recyclable materials.
Disclosure of Invention
In order to solve the problems, the invention provides an automatic, efficient, automatic and efficient recyclable material classifying and recycling system and a processing technology thereof, so as to realize automatic, efficient and classified recycling of recyclable materials.
In order to achieve the purpose, the invention adopts the following technical scheme:
an automatic and efficient recyclable material classifying and recycling system comprises a mixed recyclable material sorting system, a plastic bottle recycling system, a glass recycling system, a waste paper recycling system and a foam recycling system; the plastic bottle recycling system, the glass recycling system, the used paper recycling system, and the foam recycling system are respectively located downstream of the mixed recyclables sorting system.
A recyclable material classifying and recycling treatment process applying an automatic and efficient recyclable material classifying and recycling system comprises the following steps:
s1: coarse separation of mixed recyclable materials: putting the collected mixed recyclable materials into a mixed recyclable material sorting system for sorting, and respectively sorting large fabrics, paperboards, plastics, foams, iron, low-value recyclable materials, PET bottles, nonferrous metals, glass and HDPE bottles;
s2: finely dividing and recycling plastic bottles: putting the PET bottles or HDPE bottles which are roughly separated in the S1 and purchased through a waste recovery station into a plastic bottle recovery system for subdivision recovery; separating the PET bottles into transparent and light blue PET bottles, green PET bottles and variegated PET bottles; after sorting the HDPE bottles, respectively sorting pure white HDPE bottles, light-color HDPE bottles and variegated HDPE bottles, and respectively packaging the sorted plastic bottles;
s3: glass fine separation and recovery treatment: putting the glass roughly separated in the step S1 into a glass recovery system for impurity removal, crushing and separation, and finally separating pure glass, green glass, gray glass and variegated glass and respectively recovering;
s4: and (3) waste paper recovery and treatment: sorting and packaging the waste paper coarsely separated in the S1;
s5: and (3) foam recovery treatment: the main treated object is the foam purchased from a waste recovery station, and the foam is cold-pressed and packed into foam briquettes by a foam cold press.
Preferably, the step S1 further includes the following sub-steps:
s1-1: the mixed recyclable materials are fed firstly and are transmitted to a manual sorting belt conveyor through a chain conveyor for manual rough sorting, and large fabrics, paperboards, plastics and foams on the mixed recyclable materials are sorted out in the rotating process of the manual sorting belt conveyor;
s1-2: conveying the remainder subjected to the manual sorting of S1-1 to a magnetic separator unit to separate iron, recovering and packaging;
s1-3: conveying the residues after S1-2 sorting to a bouncing sieve unit for sieving, and packaging and transferring the low-value recyclables under the sieve;
s1-4: the remainder after S1-3 screening is divided into a 3D three-dimensional object and a 2D flat object, and the 3D three-dimensional object and the 2D flat object respectively enter a 3D three-dimensional object manual sorting belt conveyor and a 2D manual sorting belt conveyor to be manually sorted, wherein the 3D three-dimensional object is manually sorted into PET bottles, hard plastics, nonferrous metals, glass and HDPE bottles, and the 2D flat object is manually sorted into paperboards, fabrics and plastics;
s1-5: and (4) classifying the materials separated in the steps, transferring PET bottles, HDPE bottles, glass and waste paper which need to be subjected to fine classification to a subsequent corresponding system for fine classification, transferring foams to a subsequent foam recovery system for packaging treatment, and directly selling the plastics.
Preferably, the S2 step separately processes sorted PET and HDPE bottles sourced from the S1 gross sort and off-line recycle bin.
Wherein, PET bottle is selected separately including the substep as follows:
s2 (1) -1: putting the PET bottle into a label removing machine for physical label removing;
s2 (1) -2: conveying the PET bottles after label removal to a photoelectric separator unit through a chain conveyor for separation, and respectively separating transparent and light blue PET bottles and green PET bottles;
s2 (1) -3: the remainder of the S2 (1) -2 is continuously forwarded to an AI intelligent robot and a manual sorting unit for further sorting, transparent and light blue PET bottles and green PET bottles which are not separated in the S2 (1) -2 are respectively sorted, and meanwhile, variegated PET bottles are separated;
s2 (1) -4: and packaging the transparent and light blue PET bottles, the green PET bottles and the variegated PET bottles selected from the S2 (1) -2 and the S2 (1) -3 by a bottle packaging machine to form various package blocks, so that the transportation is facilitated.
The HDPE bottle sorting method comprises the following steps:
s2 (2) -1: feeding HDPE bottles, conveying the HDPE bottles to a photoelectric separator unit through a chain conveyor for separation, and respectively separating pure white HDPE bottles and light-color HDPE bottles;
s2 (2) -2: the remainder of S2 (2) -1 is continuously forwarded to an AI intelligent robot and a manual sorting unit for further sorting, pure white HDPE bottles and light-color HDPE bottles which are not separated in S2 (2) -1 are respectively sorted, and meanwhile, variegated HDPE bottles are separated;
s2 (2) -3: pure white HDPE bottles separated from S2 (1) -1 and S2 (2) -2, light-color HDPE bottles and variegated HDPE bottles are packaged by a bottle packaging machine to form various package blocks, so that the transportation is facilitated.
Preferably, the photoelectric sorting machine unit comprises a first photoelectric sorting machine and a second photoelectric sorting machine which are sequentially connected in series, each photoelectric sorting machine is respectively correspondingly provided with different modes and respectively corresponds to the color types of the bottles to be sorted, and the first photoelectric sorting machine is provided with two modes: the first mode is as follows: only clear and light blue PET bottles, mode two were sorted out: only select pure white HDPE bottle, be provided with two kinds of modes on the second photoelectric sorting machine: the first mode is as follows: only green PET bottles were sorted, mode two: sorting only light-colored HDPE bottles; when PET bottles are sorted, the first photoelectric sorting machine and the second photoelectric sorting machine both select a first mode; when the HDPE bottle is sorted, the first photoelectric sorting machine and the second photoelectric sorting machine both select the mode two.
Preferably, the step S3 further includes the following sub-steps:
s3-1: putting the glass roughly separated in the S1 mode onto a chain conveyor in a glass recovery system, conveying the glass to a manual separation belt conveyor for manual separation, and selecting iron, interferents and flat glass;
s3-2: then conveying the remainder of the S3-1 into a double-shaft crusher to be crushed into slag;
s3-3: conveying the broken glass residues to a composite sieve for sieving, wherein oversize products are plastic bottles, undersize products are glass residues, collecting the plastic bottles, transferring the plastic bottles to the step S2 for subdivision, and continuously subdividing the glass residues;
s3-4: conveying the glass slag into a magnetic separator for magnetic separation, and separating iron;
s3-5: sending the glass slag subjected to iron removal into a color sorting machine to sort different color glass, wherein the color sorting machine is sequentially provided with three machines, sending the glass slag subjected to magnetic separation into a first color sorting machine to sort out pure color glass and store the pure color glass in a pure color glass cache bin, then entering a second color sorting machine to sort out green glass and correspondingly store the green glass in a green glass cache bin, then passing the sorted remainder through a third color sorting machine to sort out gray glass and correspondingly store the gray glass in a gray glass cache bin, and then storing the sorted remainder in a mixed color glass cache bin.
Preferably, the used paper recycling process in the step S4 is specifically operated as: throwing the waste paper coarsely separated by the S1 into a chain conveyor in a waste paper recovery system and conveying the waste paper to a manual separation belt conveyor for impurity paper sorting, conveying the selected materials on the manual separation belt conveyor to a paper packaging machine for packaging, and caching the sorted impurity paper in a cache bin and conveying the cached materials to the paper packaging machine for packaging.
Preferably, a first intelligent recognition system is further arranged in the mixed recyclables system, is positioned at the downstream of the chain conveyor and is positioned at the upstream of the manual sorting, and is used for recognizing and counting the content of various recyclables in the mixed recyclables; and the first intelligent recognition system transmits information with the 3D stereoscopic object manual sorting belt conveyor and the 2D flat panel object manual sorting belt conveyor at the downstream of the bounce screen and issues instructions to control the category of the manually sorted articles.
Preferably, the plastic bottle recycling system further comprises a second intelligent recognition system, the second intelligent recognition system is located at the upstream of the photoelectric sorting machine unit, and the second intelligent recognition system is electrically connected with the first photoelectric sorting machine, the second photoelectric sorting machine, the AI intelligent robot and the manual sorting unit respectively.
Preferably, the first photoelectric separator is further provided with the following modes: and a third mode: sorting only green PET bottles, mode four: sorting only light colored HDPE bottles, mode five: no selection of clear, light blue and green PET bottles, mode six: selecting no pure color or light color HDPE bottle; the second photoelectric separator is also internally provided with the following modes: and a third mode: sorting only clear and light blue PET bottles, mode four: sorting only pure color HDPE bottles, mode five: no selection of clear, light blue and green PET bottles, mode six: pure and light colored HDPE bottles were not selected.
Preferably, the selected products of the AI intelligent robot and the manual sorting unit are the same as the selected products of the first photoelectric sorting machine and the second photoelectric sorting machine.
Compared with the prior art, the invention has the beneficial effects that:
(1) the system and the recovery process thereof clearly classify the recyclable materials, and realize the high-efficiency and high-purity treatment and recovery of the recyclable materials through rough separation and fine separation;
(2) the system is used for automatic sorting, so that a large amount of manpower and material resources are saved, the productivity is effectively improved, and the waste of recyclable resources is avoided;
(3) the mixed recyclable material sorting system can quickly and efficiently separate the mixed recyclable materials according to the types of products, can directly separate fabrics, iron, plastics, nonferrous metals and low-value recyclable materials in the system, can directly recycle and treat the materials, and is convenient for the subsequent system to work and operate;
(4) the arrangement of the first intelligent identification system can effectively identify and count the content of various recyclable objects in the mixed recyclable objects, and can control the 3D stereoscopic object manual sorting belt conveyor and the 2D flat panel object manual sorting belt conveyor to perform corresponding positive and negative selection, so that faster material separation is realized, the strip sorting speed is effectively increased, and the productivity is further improved;
(5) the plastic bottle recovery system can be subdivided according to the types and colors of the bottles, work division cooperation of all machine equipment in the system is utilized, and an AI intelligent robot and manual purification are matched, so that the percent precision of the plastic bottles is realized, and the bottles are more convenient to recycle;
(6) the second intelligent identification system is arranged to realize positive and negative selection by identifying the content of the corresponding color bottles in the plastic bottles, namely, the photoelectric sorting machine is controlled to preferentially select the plastic bottles with the corresponding color with relatively low content, and the rest plastic bottles with the corresponding color with the highest content are selected, so that the sorting efficiency is greatly improved, the labor and machine consumption cost is saved, and the productivity is improved;
(7) six different modes are arranged in the two photoelectric sorting machines, the automatic sorting of the plastic bottles is effectively realized by matching the modes, and the forward-sorting and reverse-sorting of various forms are realized by matching the second intelligent recognition system, so that the plastic bottle sorting system has enough sorting working modes, and the efficient intelligent sorting of the plastic bottles is ensured;
(8) the glass recovery system can automatically recover the subsequent automatic recovery processing production line only by manually sorting iron, sundries and plate glass in the glass through the belt conveyor, and can recover glass slag according to color division, thereby being more convenient for subsequent recovery and utilization.
Drawings
Fig. 1 is a schematic structural flow diagram of a mixed recyclable material sorting system of an automatic and efficient recyclable material sorting system and a processing process thereof.
Fig. 2 is a schematic structural flow diagram of a plastic bottle recycling system of an automatic and efficient recyclable material classifying and recycling system and a treatment process thereof.
FIG. 3 is a schematic structural flow diagram of a glass recycling system of an automatic and efficient recyclable material classifying and recycling system and a treatment process thereof.
Fig. 4 is a schematic structural flow diagram of a waste paper system of an automatic and efficient recyclable material classifying and recycling system and a waste paper processing process thereof.
FIG. 5 is a schematic structural flow diagram of a foam recycling system of an automatic and efficient recyclable material classifying and recycling system and a treatment process thereof.
Detailed Description
In order to further understand the objects, structures, features and functions of the present invention, the following embodiments are described in detail.
Referring to fig. 1, 2, 3, 4 and 5, an automatic and efficient recyclable material sorting and recycling system according to an embodiment of the present invention includes a mixed recyclable material sorting system, a plastic bottle recycling system, a glass recycling system, a waste paper recycling system and a foam recycling system; the plastic bottle recycling system, the glass recycling system, the used paper recycling system, and the foam recycling system are respectively located downstream of the mixed recyclables sorting system.
A recyclable material classifying and recycling treatment process applying an automatic and efficient recyclable material classifying and recycling system comprises the following steps:
s1: coarse separation of mixed recyclable materials: putting the collected mixed recyclable materials into a mixed recyclable material sorting system for sorting, and respectively sorting large fabrics, paperboards, plastics, foams, iron, low-value recyclable materials, PET bottles, nonferrous metals, glass and HDPE bottles;
s2: finely dividing and recycling plastic bottles: putting the PET bottles or HDPE bottles which are roughly separated in the S1 and purchased through a waste recovery station into a plastic bottle recovery system for fine separation and recovery; separating the PET bottles into transparent and light blue PET bottles, green PET bottles and variegated PET bottles; after sorting the HDPE bottles, respectively sorting pure white HDPE bottles, light-color HDPE bottles and variegated HDPE bottles, and respectively packaging the sorted plastic bottles;
s3: glass fine separation and recovery treatment: putting the glass roughly separated in the step S1 into a glass recovery system for impurity removal, crushing and separation, and finally separating pure glass, green glass, gray glass and variegated glass and respectively recovering;
s4: and (3) waste paper recovery and treatment: sorting and packaging the waste paper coarsely separated in the S1;
s5: and (3) foam recovery treatment: the main target object of handling is the foam of waste product recycle bin repurchase, packs into the foam briquetting with the foam through the cold pressing of foam cold press, because the foam quality is light and bulky, consequently, when the foam is retrieved, need pack into the piece again after colding pressing the processing to it, so can reduce the cost of transportation.
In one embodiment, all systems are separate production chains, and can be used with the mixed recyclable sorting system for system operation treatment or can be used separately. Namely: but mix recovery thing sorting system mainly used and separate out all kinds of recoverables in the recoverables with mixing, be the process of a rough separation, can't reach hundred percent accurate separation, but also can carry out recoverable processing with the fabric of some major possession, plastics, nonferrous metals, directly separating out such as iron and low value recoverables, can be with PET bottle simultaneously, HDPE bottle, glass, cardboard, foam etc. first rough separation come out, then carry out the buffer memory through the buffer memory storehouse, and correspond respectively and transport subsequent plastic bottle recovery system, glass recovery system, waste paper recovery system, carry out corresponding fine recovery processing in the foam recovery system. In addition, mix recoverable thing, plastic bottle recovery system, glass recovery system, waste paper recovery system, foam recovery system all can receive foreign material alone, for example the plastic bottle (divide into PET bottle and HDPE bottle), waste paper and the foam after having carried out the rough sorting that the waste recovery station was purchased can correspond respectively and throw into corresponding system and carry out recovery processing, need not carry out the rough sorting again through mixing recoverable thing system.
As shown in fig. 1, preferably, the step S1 further includes the following sub-steps:
s1-1: the mixed recyclable materials are fed and are transmitted to a manual sorting belt conveyor through a chain conveyor for manual rough sorting, and large fabrics, paperboards, plastics, foams and the like on the mixed recyclable materials are quickly roughly sorted out in the rotating process of the manual sorting belt conveyor;
s1-2: conveying the remainder subjected to the manual sorting of S1-1 to a magnetic separator unit to separate iron, recovering and packaging;
s1-3: conveying the residues after S1-2 sorting to a bouncing sieve unit for sieving, and packaging and transferring the low-value recyclables under the sieve;
s1-4: the remainder after S1-3 screening is divided into a 3D three-dimensional object and a 2D flat object, and the 3D three-dimensional object and the 2D flat object respectively enter a 3D three-dimensional object manual sorting belt conveyor and a 2D manual sorting belt conveyor to be manually sorted, wherein the 3D three-dimensional object is manually sorted into PET bottles, hard plastics, nonferrous metals, glass and HDPE bottles, and the 2D flat object is manually sorted into paperboards, fabrics and plastics;
s1-5: and (4) classifying the materials separated in the steps, transferring PET bottles, HDPE bottles, glass and waste paper which need to be subjected to fine classification to a subsequent corresponding system for fine classification, transferring foams to a subsequent foam recovery system for packaging treatment, and directly selling the plastics.
When mixing recovery thing sorting system during operation, select out the great material of volume earlier, reduce the granularity that mixes the recovery thing, the magnet separator of so being convenient for adsorbs the iron, avoids major possession article to shelter from, can improve magnetic separation efficiency and success rate. Meanwhile, large articles are removed, the bouncing sieve can bounce and sieve the materials smoothly, the materials can be separated in the bouncing process by the aid of the bouncing sieve, the materials are in contact with the adhesion of the articles, the 2D flat objects and the 3D three-dimensional objects are separated, the bouncing performance of the 3D three-dimensional objects is larger than that of the 2D flat objects, so that the materials on the bouncing sieve can be directly divided into the 2D flat objects and the 3D three-dimensional objects, the materials are respectively transferred to the 2D flat object manual sorting belt conveyor and the 3D three-dimensional object manual sorting belt conveyor to be manually sorted again, and different types are sorted. 2D flat material and 3D solid are separately selected separately respectively, have avoided all article miscellaneous to be mixed and mixed, thereby avoided article to shelter from, can effectively improve and select separately the success rate, and can improve separation efficiency, improve the productivity greatly, for screening the spring sieve back direct separation, the success rate is higher, the article kind that staff need select on an artifical separation belt feeder is less, can reduce staff's visual fatigue, avoid the dazzling mistake, the separation work of being more convenient for goes on, also can reduce staff's intensity of labour.
In the mixed recyclable material sorting system, the roughly-sorted outspun materials are respectively cached in corresponding caching bins according to types, and then are transported out of the system by using transporting devices such as a turnover cage and the like; wherein large fabrics, plastics, iron, nonferrous metals and the like are directly boxed and transported to leave a factory for corresponding recovery treatment and are usually directly sold; and the rest PET bottles, HDPE bottles, paperboards, glass, foams and the like are respectively and correspondingly transported to a plastic bottle recovery system, a glass recovery system, a waste paper recovery system and a foam recovery system which are positioned at the downstream of the mixed recyclable material sorting system for fine separation and packaging treatment.
In one embodiment, since the content of each recyclate in the mixed recyclates is uncertain and not statistical, the workflow is fixed, namely: after the materials are fed, the materials are fed to a manual sorting belt conveyor to be directly manually sorted, built fabrics, paperboards, plastics, foams and the like in the materials are selected, then the materials are continuously transported forwards and enter a magnetic separator unit to be deironized, the iron in the mixture is selected and then is conveyed into a bouncing screen to be screened, the materials below the screen are low to recyclable materials, the materials are directly collected and transported to be buried or otherwise processed, the materials above the screen are bounced by the bouncing screen to separate 3D three-dimensional materials and 2D flat materials, then the materials are respectively sorted nondifferentially, because the manual sorting belt conveyor reaches the final end of a sorting system of the recyclable materials, the materials cannot be continuously moved forwards, the manual sorting personnel need to complete the nondifferential sorting of all the materials, the 3D three-dimensional materials are finally sorted into PET bottles, hard plastics, nonferrous metals, glass, HDPE bottles, 2D flat materials are sorted, Fabric, and plastic.
Preferably, the S2 step separately processes sorted PET and HDPE bottles sourced from the S1 gross sort and off-line recycle bin. Because the PET bottle and the HDPE bottle are different in material, value and application, the PET bottle and the HDPE bottle are divided into two types during recycling and further classified and recycled, and the utilization value of various bottles can be guaranteed to the maximum extent.
As shown in fig. 2, preferably, the PET bottle sorting comprises the following sub-steps:
s2 (1) -1: putting the PET bottle into a label removing machine for physical label removing; because the common PET bottle is usually used as a beverage bottle and the like, the outer part of the common PET bottle is usually wrapped with an outer label, sometimes even all the labels are wrapped, the recycling of the PET bottle is influenced, and the labels are not adhered to the bottle body, so that the labels can be removed by scratching the labels by a blade in the label removing machine, and the label removing machine is simple and convenient; the PET bottle after label removal is convenient for subsequent classification and recovery, and the subsequent classification of the PET bottle according to the color can not be influenced.
S2 (1) -2: conveying the PET bottles after label removal to a photoelectric separator unit through a chain conveyor for separation, and respectively separating transparent and light blue PET bottles and green PET bottles; before PET bottle sorting, programs are set in the photoelectric sorting machine unit, PET bottles with corresponding colors are respectively selected, and bottle sorting is realized.
S2 (1) -3: the remainder of the S2 (1) -2 is continuously forwarded to an AI intelligent robot and a manual sorting unit for further sorting, transparent and light blue PET bottles and green PET bottles which are not separated in the S2 (1) -2 are respectively sorted, and meanwhile, variegated PET bottles are separated; because the sorting of the photoelectric sorting machine unit can not reach the hundred percent of the precision, an AI intelligent robot and a manual sorting unit are matched behind the photoelectric sorting machine unit, so that the effective purification effect can be achieved, the missed sorting is continuously selected for the front target, and finally the mixed-color PET bottle is remained.
S2 (1) -4: and packaging the transparent and light blue PET bottles, the green PET bottles and the variegated PET bottles selected from the S2 (1) -2 and the S2 (1) -3 by a bottle packaging machine to form various package blocks, so that the transportation is facilitated.
As shown in fig. 2, preferably, HDPE bottle sorting comprises the following substeps:
s2 (2) -1: feeding HDPE bottles, conveying the HDPE bottles to a photoelectric separator unit through a chain conveyor for separation, and respectively separating pure white HDPE bottles and light-color HDPE bottles;
s2 (2) -2: the remainder of S2 (2) -1 is continuously forwarded to an AI intelligent robot and a manual sorting unit for further sorting, pure white HDPE bottles and light-color HDPE bottles which are not separated in S2 (2) -1 are respectively sorted, and meanwhile, variegated HDPE bottles are separated;
s2 (2) -3: pure white HDPE bottles separated from S2 (1) -1 and S2 (2) -2, light-color HDPE bottles and variegated HDPE bottles are packaged by a bottle packaging machine to form various package blocks, so that the transportation is facilitated.
Carry out the essence time-sharing to the HDPE bottle, although also there is the wrapping paper on the HDPE bottle body, but utilize the viscose to be attached on the bottle body mostly, the label can't be taken off in the realization of the label taking off machine of utilizing physics, need utilize chemical reagent sol back to take off the label, and the wrapping paper on the HDPE bottle usually is only partial parcel body, does not influence the colour of photoelectric separation machine unit to the HDPE bottle and distinguishes, consequently, when categorised the retrieval to the HDPE bottle, not pass through and take off the mark step, only classify it. Therefore, the HDPE bottles directly enter the photoelectric sorting machine unit after being loaded to be sorted according to colors, the pure-color HDPE bottles are selected firstly, the light-color HDPE bottles are selected, the AI intelligent robot and the manual sorting unit are used for purification and fine sorting, the remaining variegated HDPE bottles are separated finally, and then the sorted isolated HDPE bottle diameter bottle packing machines are sorted and packed into various packing blocks.
As shown in fig. 2, preferably, the photoelectric sorting unit includes a first photoelectric sorting machine and a second photoelectric sorting machine which are sequentially connected in series, each photoelectric sorting machine is respectively set with different modes corresponding to the color types of the bottles to be sorted, and the first photoelectric sorting machine is set with two modes: the first mode is as follows: only clear and light blue PET bottles, mode two were sorted out: only select pure white HDPE bottle, be provided with two kinds of modes on the second photoelectric sorting machine: the first mode is as follows: only green PET bottles were sorted, mode two: sorting only light-colored HDPE bottles; when PET bottles are sorted, the first photoelectric sorting machine and the second photoelectric sorting machine both select a first mode; when the HDPE bottle is sorted, the first photoelectric sorting machine and the second photoelectric sorting machine both select the mode two.
It should be noted that the first photoelectric classifier and the second photoelectric classifier can select either one of them to be in front and the other one to be in back. That is, when the system is arranged, the first photoelectric classifier may be provided at the front end, and the second photoelectric classifier may be provided at the front end.
Because PET bottles are generally classified into three categories when they are recycled: pure and light blue PET bottles, green PET bottles and variegated PET bottles, HDPE bottles are generally classified into three categories when recycled: pure white HDPE bottles, light-colored HDPE bottles and variegated HDPE bottles, so that two types of PET bottles or HDPE bottles are selected by only two photoelectric sorting machines, and the rest PET bottles or HDPE bottles are of the third type.
Thus, the plastic bottle concentration process in one embodiment is:
if the supplied materials are PET bottles, the supplied materials are firstly subjected to label removing by a label removing machine and then enter a first photoelectric sorting machine to select transparent and light blue PET bottles, then green PET bottles are selected by a second photoelectric sorting machine, then the obtained green PET bottles are purified by an AI intelligent robot and an artificial sorting unit, the transparent and light blue PET bottles and the green PET bottles which are not separated by the photoelectric sorting machine unit are selected, and finally the remained PET bottles are the variegated PET bottles.
If the supplied materials are HDPE bottles, the supplied materials directly enter a first photoelectric sorting machine to select pure white HDPE bottles, then light-color HDPE bottles are selected through a second photoelectric sorting machine, then the pure white HDPE bottles and the light-color HDPE bottles which are not separated from the photoelectric sorting machine unit are sorted through an AI intelligent robot and a manual sorting unit for purification, and finally the left pure white HDPE bottles and the light-color HDPE bottles are mixed-color HDPE bottles.
As shown in fig. 3, preferably, the step S3 further includes the following sub-steps:
s3-1: putting the glass roughly separated in the S1 mode onto a chain conveyor in a glass recovery system, conveying the glass to a manual separation belt conveyor for manual separation, and selecting iron, interferents and flat glass; the operation can pick out massive iron and other non-deformable interference objects which can not be processed by the subsequent steps and can influence the work of the subsequent stations, so that the subsequent equipment is prevented from being damaged, and even the whole system stops running.
S3-2: then conveying the remainder of the S3-1 into a double-shaft crusher to be crushed into slag; the double-circumference crusher has high crushing efficiency, can avoid net leakage, is convenient for separating glass from plastic bottles and other objects mixed in the glass after the glass is crushed, successfully separates out glass slag, and also recovers the glass slag for remelting when the glass is finally recovered, so that the crushed glass slag is more convenient for melting the glass.
S3-3: conveying the broken glass residues to a composite sieve for sieving, wherein oversize products are plastic bottles, undersize products are glass residues, collecting the plastic bottles, transferring the plastic bottles to the step S2 for subdivision, and continuously subdividing the glass residues; by utilizing the screening mode of the composite screen, the glass slag can be quickly separated, and a filtering effect can be achieved.
S3-4: and conveying the glass slag into a magnetic separator for magnetic separation, and separating iron, wherein the iron separated at the moment is iron nails and other objects with small particle size, so that the effect of further purification is achieved.
S3-5: sending the glass slag subjected to iron removal into a color sorting machine to sort different color glass, wherein the color sorting machine is sequentially provided with three machines, sending the glass slag subjected to magnetic separation into a first color sorting machine to sort out pure color glass and store the pure color glass in a pure color glass cache bin, then entering a second color sorting machine to sort out green glass and correspondingly store the green glass in a green glass cache bin, then passing the sorted remainder through a third color sorting machine to sort out gray glass and correspondingly store the gray glass in a gray glass cache bin, and then storing the sorted remainder in a mixed color glass cache bin. In actual life, pure glass, green glass and gray glass are used more, so that the pure glass, the green glass and the gray glass are separated out independently and are convenient to recycle directly, and the residual variegated glass is treated in addition and is not in the treatment range of the system.
Preferably, the used paper recycling process in the step S4 is specifically operated as: throwing the waste paper coarsely separated by the S1 into a chain conveyor in a waste paper recovery system and conveying the waste paper to a manual separation belt conveyor for impurity paper sorting, conveying the selected materials on the manual separation belt conveyor to a paper packaging machine for packaging, and caching the sorted impurity paper in a cache bin and conveying the cached materials to the paper packaging machine for packaging. Because waste paper is the paper class after the rough concentration, when carefully choosing, only need select the better waste paper of quality wherein, remaining miscellaneous paper is deposited in the buffer storage storehouse, piles up to a certain amount after can also pack and sell.
As shown in fig. 1, in a second embodiment, a first intelligent recognition system is further arranged in the mixed recyclables system, the first intelligent recognition system is positioned at the downstream of the chain conveyor and at the upstream of the manual sorting, and the first intelligent recognition system is used for recognizing and counting the content of various recyclables in the mixed recyclables; and the first intelligent recognition system transmits information with the 3D stereoscopic object manual sorting belt conveyor and the 2D flat panel object manual sorting belt conveyor at the downstream of the bounce screen and issues instructions to control the category of the manually sorted articles.
The setting of a smart identification system can effectively discern and make statistics of the content of various recoverable matters in the mixed recoverable matters, and can control the manual sorting belt feeder of 3D three-dimensional thing and the manual sorting belt feeder of 2D dull and stereotyped thing to carry out corresponding positive and negative selection, realize faster material separation to effectively improve sorting speed, and then improve the productivity.
After the first intelligent recognition system is added, the specific implementation manner of the second embodiment is as follows:
the method comprises the steps of feeding materials, and in the conveying process of the chain conveyor, identifying the corresponding content of various recyclable materials in the recyclable materials mixed on the whole line through detection and identification by the first intelligent identification system and counting corresponding content data. And judging the proportion of various materials. Then the recyclable materials continuously flow downwards to enter a manual sorting belt conveyor for preliminary manual sorting, large fabrics, paperboards, plastics, foams and the like are sorted out, and then the recyclable materials enter a magnetic separator unit for sorting iron mixed in the recyclable materials, when the screen is transferred to a bounce screen unit for screening, the low-value recyclable object under the screen is separated into a 3D three-dimensional object and a 2D flat object, the first intelligent identification system sends instructions to the manual separation belt conveyor for the 2D flat object and the manual separation belt conveyor for the 3D three-dimensional object, not selecting the recyclable matters with the highest content in the 3D stereo objects and the 2D flat plate objects, only selecting the recyclable matters with the content less than the second name and less than the second name, therefore, the 3D three-dimensional objects and the 2D flat objects which occupy the largest proportion are left, the target sorted objects can be obtained without sorting the 3D three-dimensional objects and the 2D flat objects, and reverse sorting of the materials is realized. In the embodiment, the first intelligent recognition system is used for recognizing the 3D and 2D recyclable matters with the highest content in various target recyclable matters, and only other ones are selected correspondingly to reject the recyclable matters and reject the recyclable matters, so that the workload of manual sorting can be greatly reduced, the rapid separation of materials can be realized, and the capacity of the mixed recyclable matter sorting system can be greatly improved.
For example, the following steps are carried out: if HDPE bottles and flat-plate plastics with relatively small volume in the mixed recoverable objects are identified to have the most content after feeding, the HDPE bottles and the flat-plate plastics with relatively small volume are sorted by the whole mixed recoverable mixture sorting system and then reach the station of the manual sorting belt conveyor at the rearmost end, the first intelligent recognition system sends an instruction to the station, HDPE bottles and plastics are not selected, at the moment, PET bottles, hard plastics, nonferrous metals, glass and the like are sorted by workers on the 3D three-dimensional manual sorting belt conveyor, remaining HDPE bottles are not selected, paperboards and fabrics are sorted by workers on the 2D flat-plate manual sorting belt conveyor, plastics are not selected, and the HDPE bottles and the plastics corresponding to the most remaining content on the belt conveyor are also sorted and are directly transferred into a turnover cage in a game. Greatly shortens the manual sorting time and improves the sorting efficiency and speed.
It is noted that the present invention encompasses all possible recyclables, only a few of which may be present in the actual work process.
As shown in fig. 2, preferably, the plastic bottle recycling system further includes a second intelligent recognition system, the second intelligent recognition system is located at the upstream of the photoelectric sorting machine unit, and the second intelligent recognition system is electrically connected to the first photoelectric sorting machine, the second photoelectric sorting machine, and the AI intelligent robot and manual sorting unit, respectively. Furthermore, the first photoelectric separator is also provided with the following modes: and a third mode: sorting only green PET bottles, mode four: sorting only light colored HDPE bottles, mode five: no selection of clear, light blue and green PET bottles, mode six: selecting no pure color or light color HDPE bottle; the second photoelectric separator is also internally provided with the following modes: and a third mode: sorting only clear and light blue PET bottles, mode four: sorting only pure color HDPE bottles, mode five: no selection of clear, light blue and green PET bottles, mode six: pure and light colored HDPE bottles were not selected.
In this embodiment, the second intelligent recognition system controls the first photoelectric sorting machine, the second photoelectric sorting machine, the AI intelligent robot and the manual sorting unit respectively, and sends instructions to them respectively to execute corresponding operations.
The implementation of this embodiment is:
and (3) feeding the plastic bottles, before the plastic bottles enter the photoelectric sorting machine unit, firstly passing through the second intelligent identification system, identifying the content of the bottles with various colors in the plastic bottles and counting data, and after the statistical data is obtained, sequentially sending instructions to the subsequent first photoelectric sorting machine, the second photoelectric sorting machine and the AI intelligent robot and manual sorting unit. Since it has been described in the foregoing section that plastic bottles, whether PET bottles or HDPE bottles, are classified into three types by color, and two types are selected by two photoelectric sorting machines, the remainder is classified into the third type. At this time, the second intelligent recognition system issues an instruction to the first photoelectric sorting machine to enable the first photoelectric sorting machine to select only the bottle with the content being more than the second position, the second intelligent recognition system issues an instruction to the second photoelectric sorting machine to enable the second photoelectric sorting machine to select only the bottle with the content being more than the third position, the second intelligent recognition system issues an instruction to the AI intelligent robot and the manual sorting unit to enable the AI intelligent robot and the manual sorting unit to select only the bottles with the content being more than the second position and the third position, and therefore the bottle with the largest residual content is automatically left and sorted. The reverse selection mode of the bottles which are not selected most effectively reduces the working time of the photoelectric sorting machine unit and the possibility of selection missing of the photoelectric sorting machine, thereby reducing the workload of an AI intelligent robot and a manual sorting unit, effectively improving the working efficiency of the whole system and greatly improving the productivity.
Compared with the equipment of the embodiment, the selection mode is preset, the selection work is executed according to the preset program no matter how much the supplied materials are and the color proportion of bottles with various colors of the supplied materials are, the intelligent identification system is added to realize the counter selection, the condition that the content of unselected materials is the most can be avoided, and the selection time is shortened. For example, if the incoming material accounts for 80% of the first material, only the other two types of materials accounting for 20% of the incoming material need to be selected, so that the capacity can be greatly improved, the equipment consumption can be reduced, and the service life of the whole system can be prolonged.
For example, taking the incoming material as a PET bottle:
all PET bottles are fed and conveyed into the system through the chain conveyor, and are continuously conveyed forwards after the contents of various PET bottles are identified and counted by the second intelligent identification system. After the second intelligent recognition system recognizes and counts, the content of the variegated PET bottles is 70%, the content of the transparent and light blue PET bottles is 20%, and the content of the green PET bottles is 10%, the intelligent recognition system issues a first instruction selection mode to the first photoelectric sorting machine, issues a first instruction selection mode to the second photoelectric sorting machine, and issues an instruction to the AI intelligent robot and the manual sorting unit to select the transparent and light blue PET bottles and the green PET bottles. After the instruction is issued, transparent and light blue PET bottles are selected in the first photoelectric sorting machine execution mode, green PET bottles are selected in the second photoelectric sorting machine execution mode, transparent and light blue PET bottles and green PET bottles are selected correspondingly in the AI intelligent robot and the manual sorting unit, and then the rest PET bottles are all mixed colors and can be obtained without being sorted, so that the sorting time is greatly shortened, and the sorting efficiency is improved.
The first photoelectric sorting machine and the second photoelectric sorting machine are respectively internally provided with six corresponding modes, so that various sorting modes of various plastic bottles can be realized, and the plastic bottles can be added according to actual conditions.
And the selected products of the AI intelligent robot and the manual sorting unit are the same as the selected products of the first photoelectric sorting machine and the second photoelectric sorting machine. The AI intelligent robot and the manual sorting unit purify and select the selected objects of the photoelectric sorting unit, thereby achieving a hundred percent sorting rate. And purifying by an AI intelligent robot and a manual sorting unit to obtain the remaining third target object to be sorted.
Of course, the corresponding AI robot is also provided with a corresponding selection mode, and the specifically selected target objects are the sum of the target objects of the first photoelectric sorting machine and the second photoelectric sorting machine.
According to the automatic and efficient recyclable material classifying and recycling system and the processing technology thereof, recyclable materials are classified clearly, and efficient and high-purity processing and recycling of the recyclable materials are realized through rough separation and fine separation; the system is used for automatic sorting, so that a large amount of manpower and material resources are saved, the productivity is effectively improved, and the waste of recyclable resources is avoided; but add intelligent recognition system in mixing recovery thing sorting system and plastic bottle recovery system, can realize the anti-selection of material, select earlier promptly that the content is few, the remainder is exactly that the content is high, so can effectively improve production efficiency, practice thrift manual work and equipment cost simultaneously.
The present invention has been described in relation to the above embodiments, which are only exemplary of the implementation of the present invention. It should be noted that the disclosed embodiments do not limit the scope of the invention. Rather, it is intended that all such modifications and variations be included within the spirit and scope of this invention.

Claims (10)

1. The utility model provides an automatic high-efficient recoverable thing classification recovery system which characterized in that: comprises a mixed recyclable material sorting system, a plastic bottle recycling system, a glass recycling system, a waste paper recycling system and a foam recycling system; the plastic bottle recycling system, the glass recycling system, the used paper recycling system, and the foam recycling system are respectively located downstream of the mixed recyclables sorting system.
2. A recyclable material classifying and recycling process using the automatic and efficient recyclable material classifying and recycling system according to claim 1, characterized in that: the method comprises the following steps:
s1: coarse separation of mixed recyclable materials: putting the collected mixed recyclable materials into a mixed recyclable material sorting system for sorting, and respectively sorting large fabrics, paperboards, plastics, foams, iron, low-value recyclable materials, PET bottles, nonferrous metals, glass and HDPE bottles; s2: finely dividing and recycling plastic bottles: putting the PET bottles or HDPE bottles which are roughly separated in the S1 and purchased through a waste recovery station into a plastic bottle recovery system for subdivision recovery; separating the PET bottles into transparent and light blue PET bottles, green PET bottles and variegated PET bottles; after sorting the HDPE bottles, respectively sorting pure white HDPE bottles, light-color HDPE bottles and variegated HDPE bottles, and respectively packaging the sorted plastic bottles;
s3: glass fine separation and recovery treatment: putting the glass roughly separated in the step S1 into a glass recovery system for impurity removal, crushing and separation, and finally separating pure glass, green glass, gray glass and variegated glass and respectively recovering;
s4: and (3) waste paper recovery and treatment: sorting and packaging the waste paper coarsely separated in the S1;
s5: and (3) foam recovery treatment: and (3) cold-pressing and packaging the foam into foam briquettes through a foam cold press.
3. The recyclables classification recovery process of claim 2, wherein: the step of S1 further includes the following sub-steps:
s1-1: the mixed recyclable materials are fed firstly and are transmitted to a manual sorting belt conveyor through a chain conveyor for manual rough sorting, and large fabrics, paperboards, plastics and foams on the mixed recyclable materials are sorted out in the rotating process of the manual sorting belt conveyor;
s1-2: conveying the remainder subjected to the manual sorting of S1-1 to a magnetic separator unit to separate iron, recovering and packaging;
s1-3: conveying the residues after S1-2 sorting to a bouncing sieve unit for sieving, and packaging and transferring the low-value recyclables under the sieve;
s1-4: the remainder after S1-3 screening is divided into a 3D three-dimensional object and a 2D flat object, and the 3D three-dimensional object and the 2D flat object respectively enter a 3D three-dimensional object manual sorting belt conveyor and a 2D manual sorting belt conveyor to be manually sorted, wherein the 3D three-dimensional object is manually sorted into PET bottles, hard plastics, nonferrous metals, glass and HDPE bottles, and the 2D flat object is manually sorted into paperboards, fabrics and plastics;
s1-5: and (4) classifying the materials separated in the steps, transferring PET bottles, HDPE bottles, glass and waste paper which need to be subjected to fine classification to a subsequent corresponding system for fine classification, transferring foams to a subsequent foam recovery system for packaging treatment, and directly selling the plastics.
4. The recyclables classification recovery process of claim 2, wherein: the step S2 is to respectively process and sort PET bottles and HDPE bottles, wherein the sources of the PET bottles and the HDPE bottles are roughly separated by S1 and purchased from an off-line recycling station; wherein, PET bottle is selected separately including the substep as follows:
s2 (1) -1: putting the PET bottle into a label removing machine for physical label removing;
s2 (1) -2: conveying the PET bottles after label removal to a photoelectric separator unit through a chain conveyor for separation, and respectively separating transparent and light blue PET bottles and green PET bottles;
s2 (1) -3: the remainder of the S2 (1) -2 is continuously forwarded to an AI intelligent robot and a manual sorting unit for further sorting, transparent and light blue PET bottles and green PET bottles which are not separated in the S2 (1) -2 are respectively sorted, and meanwhile, variegated PET bottles are separated;
s2 (1) -4: packaging the transparent and light blue PET bottles, the green PET bottles and the variegated PET bottles selected from the S2 (1) -2 and the S2 (1) -3 by a bottle packaging machine to form various package blocks, so that the transportation is facilitated;
the HDPE bottle sorting method comprises the following steps:
s2 (2) -1: feeding HDPE bottles, conveying the HDPE bottles to a photoelectric separator unit through a chain conveyor for separation, and respectively separating pure white HDPE bottles and light-color HDPE bottles;
s2 (2) -2: the remainder of S2 (2) -1 is continuously forwarded to an AI intelligent robot and a manual sorting unit for further sorting, pure white HDPE bottles and light-color HDPE bottles which are not separated in S2 (2) -1 are respectively sorted, and meanwhile, variegated HDPE bottles are separated;
s2 (2) -3: pure white HDPE bottles separated from S2 (1) -1 and S2 (2) -2, light-color HDPE bottles and variegated HDPE bottles are packaged by a bottle packaging machine to form various package blocks, so that the transportation is facilitated.
5. The recyclables classification recovery process of claim 4, wherein: photoelectric separator unit including the first photoelectric sorting machine and the second photoelectric sorting machine that establish ties in proper order and set up, every photoelectric sorting machine corresponds the colour type that sets up different modes respectively and corresponds the bottle that needs to sort out respectively, sets up two kinds of modes on first photoelectric sorting machine: the first mode is as follows: only clear and light blue PET bottles, mode two were sorted out: only select pure white HDPE bottle, be provided with two kinds of modes on the second photoelectric sorting machine: the first mode is as follows: only green PET bottles were sorted, mode two: sorting only light-colored HDPE bottles; when PET bottles are sorted, the first photoelectric sorting machine and the second photoelectric sorting machine both select a first mode; when the HDPE bottle is sorted, the first photoelectric sorting machine and the second photoelectric sorting machine both select the mode two.
6. The recyclables classification recovery process of claim 1, wherein: the step of S3 further includes the following sub-steps:
s3-1: putting the glass roughly separated in the S1 mode onto a chain conveyor in a glass recovery system, conveying the glass to a manual separation belt conveyor for manual separation, and selecting iron, interferents and flat glass;
s3-2: then conveying the remainder of the S3-1 into a double-shaft crusher to be crushed into slag;
s3-3: conveying the broken glass residues to a composite sieve for sieving, wherein oversize products are plastic bottles, undersize products are glass residues, collecting the plastic bottles, transferring the plastic bottles to the step S2 for subdivision, and continuously subdividing the glass residues;
s3-4: conveying the glass slag into a magnetic separator for magnetic separation, and separating iron;
s3-5: sending the glass slag subjected to iron removal into a color sorting machine to sort different color glass, wherein the color sorting machine is sequentially provided with three machines, sending the glass slag subjected to magnetic separation into a first color sorting machine to sort out pure color glass and store the pure color glass in a pure color glass cache bin, then entering a second color sorting machine to sort out green glass and correspondingly store the green glass in a green glass cache bin, then passing the sorted remainder through a third color sorting machine to sort out gray glass and correspondingly store the gray glass in a gray glass cache bin, and then storing the sorted remainder in a mixed color glass cache bin.
7. The recyclables classification recovery process of claim 2, wherein: the used paper recovery processing in the step S4 is specifically operated as: throwing the waste paper coarsely separated by the S1 into a chain conveyor in a waste paper recovery system and conveying the waste paper to a manual separation belt conveyor for impurity paper sorting, conveying the selected materials on the manual separation belt conveyor to a paper packaging machine for packaging, and caching the sorted impurity paper in a cache bin and conveying the cached materials to the paper packaging machine for packaging.
8. The recyclables classification recovery process of claim 3, wherein: the mixed recyclables system is also internally provided with a first intelligent identification system, the first intelligent identification system is positioned at the downstream of the chain conveyor and at the upstream of the manual sorting, and the first intelligent identification system is used for identifying and counting the content of various recyclables in the mixed recyclables; and the first intelligent recognition system transmits information with the 3D stereoscopic object manual sorting belt conveyor and the 2D flat panel object manual sorting belt conveyor at the downstream of the bounce screen and issues instructions to control the category of the manually sorted articles.
9. The recyclables classification recovery process of claim 5, wherein: the plastic bottle recycling system further comprises a second intelligent recognition system, the second intelligent recognition system is located at the upstream of the photoelectric sorting machine unit, and the second intelligent recognition system is electrically connected with the first photoelectric sorting machine, the second photoelectric sorting machine and the AI intelligent robot and manual sorting unit respectively.
10. The recyclables classification recovery process of claim 9, wherein: the first photoelectric separator is also internally provided with the following modes: and a third mode: sorting only green PET bottles, mode four: sorting only light colored HDPE bottles, mode five: no selection of clear, light blue and green PET bottles, mode six: selecting no pure color or light color HDPE bottle; the second photoelectric separator is also internally provided with the following modes: and a third mode: sorting only clear and light blue PET bottles, mode four: sorting only pure color HDPE bottles, mode five: no selection of clear, light blue and green PET bottles, mode six: selecting no pure color or light color HDPE bottle; and the selected products of the AI intelligent robot and the manual sorting unit are the same as the selected products of the first photoelectric sorting machine and the second photoelectric sorting machine.
CN202110752123.0A 2021-06-30 2021-06-30 Automatic and efficient recyclable material classification and recovery system and treatment process thereof Pending CN113634372A (en)

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