CN112847947A - Automatic sorting method for plastic bottles - Google Patents
Automatic sorting method for plastic bottles Download PDFInfo
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- CN112847947A CN112847947A CN202110212121.2A CN202110212121A CN112847947A CN 112847947 A CN112847947 A CN 112847947A CN 202110212121 A CN202110212121 A CN 202110212121A CN 112847947 A CN112847947 A CN 112847947A
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- Prior art keywords
- sorting
- plastic bottles
- bottle
- plastic
- bottles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/02—Separating plastics from other materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/02—Separating plastics from other materials
- B29B2017/0203—Separating plastics from plastics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/02—Separating plastics from other materials
- B29B2017/0213—Specific separating techniques
- B29B2017/0217—Mechanical separating techniques; devices therefor
- B29B2017/0234—Mechanical separating techniques; devices therefor using gravity, e.g. separating by weight differences in a wind sifter
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/02—Separating plastics from other materials
- B29B2017/0213—Specific separating techniques
- B29B2017/0282—Specific separating techniques using information associated with the materials, e.g. labels on products
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Mechanical Engineering (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
Abstract
The invention provides an automatic plastic bottle sorting method, which comprises the following steps: the first step is as follows: pouring the plastic bottle into a feeding pit; the second step is that: the plastic bottles enter a primary sorting platform through a conveyor belt to be subjected to material distinguishing; the third step: the sorted plastic bottles enter a cache bin through an air conveying pipeline; the fourth step: the plastic bottles in the cache bins are sent to a secondary sorting platform for sorting colors, sizes and types, and the bottles with different colors, sizes and types are sent to corresponding bins through air conveying pipelines; the fifth step: and switching the discharging channel at any time to enter a bag pressing machine for bag pressing treatment of the plastic bottles in the storage bin according to the fullness degree of the storage bin. According to the sorting system, the primary sorting platforms are in parallel connection, the purity of main plastic bottles on the sorting lines can be guaranteed in the first sorting process, the two sorting lines are butted with each other, the process of middle manual transfer is reduced, and the working efficiency is improved. The invention has the characteristics of cost saving and environmental protection.
Description
Technical Field
The invention relates to the technical field of waste plastic recovery, in particular to an automatic sorting method for plastic bottles.
Background
Plastics are widely used in the life, are closely related to the life of human beings, but the influence on the environment is very large due to the stable structure and the characteristic of difficult degradation, especially the influence on the sea and the living beings. Recycling of plastics is also one of the important solutions to the problem of plastics contamination. However, at present, since most workers are individual household workers, and the recycling is characterized by dispersion, small size, poor performance and the like, the recycling of plastics plays a role, but a new pollution problem is brought.
The Chinese patent discloses a full-automatic waste plastic bottle sorting device (CN201521008304.9), which comprises a sorting platform consisting of a plurality of sorting channels, and a transmission mechanism, a flattening mechanism, a flow dividing mechanism, an identification mechanism and a sorting mechanism which are sequentially arranged along the transmission direction of waste plastic bottles; the conveying mechanism conveys the recovered waste plastics to a flattening mechanism; the flattening mechanism flattens the stacked plastic bottles; the distribution mechanism distributes the plastic bottles conveyed by the flattening mechanism to each sorting channel; the identification mechanism classifies the waste plastic bottle images according to the collected images and sends classification results to the sorting mechanism; the sorting mechanism comprises a sorting control unit and a sorting valve; the sorting valve is arranged on the sorting channel; and the sorting control unit controls the sorting valves corresponding to the channels according to the sorting results sent by the identification mechanism. This patent structure is complicated, is not convenient for extensively promote.
In the present society, the recovery of plastic bottles is good in China, the recovery rate can be more than 85%, but the sorting efficiency and quality are different, and more resources are wasted. Therefore, in order to improve the sorting efficiency and reduce the labor, the plastic bottle recycling and sorting method is designed to realize the recycling and sorting of the plastic bottles through a set of automatic sorting method.
Disclosure of Invention
Aiming at the technical problem, the invention provides an automatic plastic bottle sorting method, which comprises the following steps:
the first step is as follows: pouring the plastic bottle into a feeding pit;
the second step is that: the plastic bottles enter a primary sorting platform through a conveyor belt to be subjected to material distinguishing;
the third step: the sorted plastic bottles enter a cache bin through an air conveying pipeline;
the fourth step: the plastic bottles in the cache bins are sent to a secondary sorting platform for sorting colors, sizes and types, and the bottles with different colors, sizes and types are sent to corresponding bins through air conveying pipelines;
the fifth step: and switching the discharging channel at any time to enter a bag pressing machine for bag pressing treatment of the plastic bottles in the storage bin according to the fullness degree of the storage bin.
As a preferable technical scheme of the invention, the feed pit is provided with a leachate protective layer and a leachate collecting method.
As a preferable technical scheme of the invention, the feeding pit is in a trapezoid shape, and the bottom of the feeding pit is provided with the conveyor belt.
As a preferable technical scheme of the invention, at least 2 primary sorting platforms are arranged in parallel.
As a preferable technical scheme of the invention, a sorting station is arranged in the primary sorting platform.
As a preferable technical scheme of the invention, at least 2 secondary sorting platforms are provided, and sorting stations are arranged in the secondary sorting platforms.
As a preferred technical scheme of the invention, a bottle blowing air pipe is arranged in the air supply pipeline; the bottle blowing air pipe comprises a feeding hopper, a fan, a forced feeding device and a feeding pipe, wherein the fan is arranged on the left side of the forced feeding device, the feeding pipe is arranged on the right side of the forced feeding device, and the feeding hopper is arranged on the upper side of the forced feeding device.
In a preferred embodiment of the present invention, the plastic bottle includes a PET bottle, an HDPE bottle, and a PP bottle.
As a preferred technical scheme, the PET bottle enters the cache bin and then enters the label removing machine.
As a preferable technical solution of the present invention, a label collecting region is provided below the label remover.
The invention has the following beneficial effects:
1. the bottle blowing air pipe has a forced feeding function, and meanwhile, the fan can be started according to the requirement of materials, so that the condition of the operation of the fan in an idle state is reduced, and the cost is saved.
2. According to the sorting system, the primary sorting platforms are in parallel connection, the purity of main plastic bottles on the sorting lines can be guaranteed in the first sorting process, the two sorting lines are butted with each other, the process of middle manual transfer is reduced, and the working efficiency is improved.
3. The feed pit is provided with the leachate protective layer and the leachate collecting method, so that the waste liquid is prevented from permeating underground, and the effect of environmental protection is achieved.
Drawings
Fig. 1 is a schematic flow chart of an automatic sorting method for plastic bottles.
Fig. 2 is a structural schematic diagram of a bottle blowing air pipe.
FIG. 3 is a flow chart of the automatic sorting method for plastic bottles in the embodiment.
Wherein, the device comprises a feed hopper 1, a fan 2, a forced feeding device 3 and a feeding pipe 4.
Detailed Description
The technical features of the technical solutions provided by the present invention will be further clearly and completely described below with reference to the specific embodiments, and it should be apparent that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The words "preferred", "preferably", "further" and the like in the present disclosure mean embodiments of the invention that may provide certain benefits, under certain circumstances. However, other embodiments may be preferred, under the same or other circumstances. Furthermore, the recitation of one or more preferred embodiments does not imply that other embodiments are not useful, nor is it intended to exclude other embodiments from the scope of the invention.
An automatic sorting method for plastic bottles comprises the following steps: the first step is as follows: pouring the plastic bottle into a feeding pit; the second step is that: the plastic bottles enter a primary sorting platform through a conveyor belt to be subjected to material distinguishing; the third step: the sorted plastic bottles enter a cache bin through an air conveying pipeline; the fourth step: the plastic bottles in the cache bins are sent to a secondary sorting platform for sorting colors, sizes and types, and the bottles with different colors, sizes and types are sent to corresponding bins through air conveying pipelines; the fifth step: and switching the discharging channel at any time to enter a bag pressing machine for bag pressing treatment of the plastic bottles in the storage bin according to the fullness degree of the storage bin.
The feed pit is provided with a percolate protective layer and a percolate collecting method, so that residual liquid in the plastic bottle is prevented from causing pollution. The feeding pit is trapezoidal, and its bottom is provided with the conveyer belt, and the plastic bottle directly falls into the conveyer belt top to enter one-level letter sorting platform, carry out the sorting of material. At least 2 primary sorting platforms are arranged in parallel; and a sorting station is arranged in the first-level sorting platform, separates PET bottles, HDPE bottles and PP bottles, and respectively sends the PET bottles, the HDPE bottles and the PP bottles into a cache bin. After the PET bottle enters a cache bin, removing the labels on the surface of the plastic bottle through a label removing machine, and then sending the plastic bottle into a second-level sorting platform, wherein a label collecting region is arranged below the label removing machine; and the HDPE bottles are directly sent into the second-level sorting platform after entering the cache storage bin. The second grade letter sorting platform has 2 at least, is provided with the letter sorting station in every second grade letter sorting platform, according to the separation of the colour, size, the kind of bottle, sends into the different grade type bottle in the corresponding feed bin through the wind pipeline. And then the bag is pressed by a bag pressing machine. The bag pressing treatment is to press the bag into a bottle and convert the bottle into a finished product by intelligently weighing the bag.
The bottle blowing air pipe is arranged in the air supply pipeline and comprises a feeding hopper, a fan, a forced feeding device and a feeding pipe, the fan is arranged on the left side of the forced feeding device, the feeding pipe is arranged on the right side of the forced feeding device, the feeding hopper is arranged on the upper side of the forced feeding device, and the bottle blowing air pipe has a forced feeding function. The plastic bottle enters the forced feeding device through the feed hopper, and is sent into the feeding pipe through the fan. Simultaneously, can open the fan according to the needs of plastic bottle to reduce the condition of fan air-conditioner operation. Before the plastic bottles are fed into the buffer storage bin, the plastic bottles containing waste liquid are removed through the gravity fall of the bottle blowing air pipes, and the plastic bottles entering the buffer storage bin are guaranteed to be free of waste liquid. The functions of the air supply pipeline comprise negative pressure transmission and liquid containing detection; the negative pressure transmission is realized through a bottle blowing air pipe, the liquid containing detection is realized by separating a liquid containing bottle and a liquid free bottle through a fan and independently collecting the liquid containing bottle.
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Examples
Referring to fig. 1 to 3, the present embodiment provides an automatic sorting method for plastic bottles, comprising the following steps:
the first step is as follows: pouring the plastic bottle into a feeding pit;
the second step is that: the plastic bottles enter a primary sorting platform through a conveyor belt to be subjected to material distinguishing;
the third step: the sorted plastic bottles enter a cache bin through an air conveying pipeline;
the fourth step: conveying the plastic bottles in the cache bins to a secondary sorting platform for color sorting, and conveying the bottles with different colors into corresponding bins through air conveying pipelines;
the fifth step: and switching the discharging channel at any time to enter a bag pressing machine for bag pressing treatment of the plastic bottles in the storage bin according to the fullness degree of the storage bin. The feed pit is provided with a percolate protective layer and a percolate collecting method, so that residual liquid in the plastic bottle is prevented from causing pollution. The feeding pit is trapezoidal, and its bottom is provided with the conveyer belt, and the plastic bottle directly falls into the conveyer belt top to enter one-level letter sorting platform, carry out the sorting of material.
2 primary sorting platforms are arranged in parallel; and a sorting station is arranged in the first-level sorting platform, separates PET bottles, HDPE bottles and PP bottles, and respectively sends the PET bottles, the HDPE bottles and the PP bottles into a cache bin. After the PET bottle enters a cache bin, removing the labels on the surface of the plastic bottle through a label removing machine, and then sending the plastic bottle into a second-level sorting platform, wherein a label collecting region is arranged below the label removing machine; and the HDPE bottles are directly sent into the second-level sorting platform after entering the cache storage bin.
The number of the second-level sorting platforms is 2, each second-level sorting platform is provided with 3 sorting stations, and green PET bottles, transparent PET bottles, blue PET bottles and oilcan PET bottles are sorted out of the PET bottles; white HDPE bottles, Wahaha HDPE bottles, variegated HDPE bottles and PP bottles are sorted out from the HDPE bottles. And the plastic bottles are sent into the corresponding bins and are subjected to bag pressing treatment by a bag pressing machine, as shown in fig. 3.
The bottle blowing air pipe is arranged in the air supply pipeline and comprises a feed hopper 1, a fan 2, a forced feeding device 3 and a feeding pipe 4, the fan 2 is arranged on the left side of the forced feeding device 3, the feeding pipe 4 is arranged on the right side of the forced feeding device 3, the feed hopper 1 is arranged on the upper side of the forced feeding device 3, and the bottle blowing air pipe has a forced feeding function. The plastic bottle enters a forced feeding device 3 through a feed hopper 1, and is fed into a feeding pipe through a fan 2. Simultaneously, can open the fan according to the needs of plastic bottle to reduce the condition of fan air-conditioner operation. Before the plastic bottles are fed into the buffer storage bin, the plastic bottles containing waste liquid are removed through the gravity fall of the bottle blowing air pipes, and the plastic bottles entering the buffer storage bin are guaranteed to be free of waste liquid.
The bottle blowing air pipe has a forced feeding function, and meanwhile, the fan can be started according to the requirement of materials, so that the condition of the operation of the fan in an idle state is reduced, and the cost is saved. According to the sorting system, the primary sorting platforms are in parallel connection, the purity of main plastic bottles on the sorting lines can be guaranteed in the first sorting process, the two sorting lines are butted with each other, the process of middle manual transfer is reduced, and the working efficiency is improved. The feed pit is provided with the leachate protective layer and the leachate collecting method, so that the waste liquid is prevented from permeating underground, and the effect of environmental protection is achieved.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in other forms, and any person skilled in the art may modify or change the technical content disclosed above into an equivalent embodiment with equivalent changes, but all those simple modifications, equivalent changes and modifications made on the above embodiment according to the technical spirit of the present invention still belong to the protection scope of the present invention.
Claims (10)
1. An automatic sorting method for plastic bottles is characterized in that: the method comprises the following steps:
the first step is as follows: pouring the plastic bottle into a feeding pit;
the second step is that: the plastic bottles enter a primary sorting platform through a conveyor belt to be subjected to material distinguishing;
the third step: the sorted plastic bottles enter a cache bin through an air conveying pipeline;
the fourth step: the plastic bottles in the cache bins are sent to a secondary sorting platform for sorting colors, sizes and types, and the bottles with different colors, sizes and types are sent to corresponding bins through air conveying pipelines;
the fifth step: and switching the discharging channel at any time to enter a bag pressing machine for bag pressing treatment of the plastic bottles in the storage bin according to the fullness degree of the storage bin.
2. The automatic sorting method of plastic bottles according to claim 1, characterized in that: the feed pit is provided with a percolate protective layer and a percolate collecting method.
3. The automatic sorting method of plastic bottles according to claim 1, characterized in that: the feeding pit is trapezoidal, and a conveying belt is arranged at the bottom of the feeding pit.
4. The automatic sorting method of plastic bottles according to claim 1, characterized in that: at least 2 first-stage sorting platforms are arranged in parallel.
5. The automatic sorting method of plastic bottles according to claim 1, characterized in that: and a sorting station is arranged in the first-level sorting platform.
6. The automatic sorting method of plastic bottles according to claim 1, characterized in that: the second grade letter sorting platform has 2 at least, be provided with the letter sorting station in the second grade letter sorting platform.
7. The automatic sorting method of plastic bottles according to claim 1, characterized in that: a bottle blowing air pipe is arranged in the air supply pipeline; the bottle blowing air pipe comprises a feeding hopper (1), a fan (2), a forced feeding device (3) and a feeding pipe (4), wherein the fan (2) is arranged on the left side of the forced feeding device (3), the feeding pipe (4) is arranged on the right side of the forced feeding device (3), and the feeding hopper (1) is arranged on the upper side of the forced feeding device (3).
8. The automatic sorting method of plastic bottles according to claim 1, characterized in that: the plastic bottle comprises a PET bottle, an HDPE bottle and a PP bottle.
9. The method for automatically sorting plastic bottles according to claim 8, wherein: and after the PET bottle enters the cache bin, the PET bottle enters a label removing machine.
10. The automatic sorting method of plastic bottles according to claim 9, characterized in that: and a label collecting area is arranged below the label removing machine.
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CN202110212121.2A CN112847947A (en) | 2021-02-25 | 2021-02-25 | Automatic sorting method for plastic bottles |
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CN202110212121.2A CN112847947A (en) | 2021-02-25 | 2021-02-25 | Automatic sorting method for plastic bottles |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113634372A (en) * | 2021-06-30 | 2021-11-12 | 太仓金马智能装备有限公司 | Automatic and efficient recyclable material classification and recovery system and treatment process thereof |
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WO2002004185A1 (en) * | 2000-07-10 | 2002-01-17 | Der Grüne Punkt - Duales System Deutschland Ag | Process and installation for separating plastics, according to type, from recycled plastic mixtures |
JP2003166879A (en) * | 2001-12-03 | 2003-06-13 | Miike Iron Works Co Ltd | Sorting device by color/material of used bottle |
CN103831257A (en) * | 2014-03-03 | 2014-06-04 | 安徽唯嵩光电科技有限公司 | Plastic sorting machine and sorting method |
CN205253589U (en) * | 2015-12-07 | 2016-05-25 | 成都大学 | Full -automatic waste plastic bottle sorting device |
CN206199724U (en) * | 2016-11-01 | 2017-05-31 | 安徽环嘉天一再生资源有限公司 | The automatic pneumatic conveying device of plastic bottle after a kind of selection |
CN110202716A (en) * | 2019-05-17 | 2019-09-06 | 佛山市玖州智能装备技术有限公司 | Waste product plastic bottle sorting system and its method for sorting |
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2021
- 2021-02-25 CN CN202110212121.2A patent/CN112847947A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2002004185A1 (en) * | 2000-07-10 | 2002-01-17 | Der Grüne Punkt - Duales System Deutschland Ag | Process and installation for separating plastics, according to type, from recycled plastic mixtures |
JP2003166879A (en) * | 2001-12-03 | 2003-06-13 | Miike Iron Works Co Ltd | Sorting device by color/material of used bottle |
CN103831257A (en) * | 2014-03-03 | 2014-06-04 | 安徽唯嵩光电科技有限公司 | Plastic sorting machine and sorting method |
CN205253589U (en) * | 2015-12-07 | 2016-05-25 | 成都大学 | Full -automatic waste plastic bottle sorting device |
CN206199724U (en) * | 2016-11-01 | 2017-05-31 | 安徽环嘉天一再生资源有限公司 | The automatic pneumatic conveying device of plastic bottle after a kind of selection |
CN110202716A (en) * | 2019-05-17 | 2019-09-06 | 佛山市玖州智能装备技术有限公司 | Waste product plastic bottle sorting system and its method for sorting |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113634372A (en) * | 2021-06-30 | 2021-11-12 | 太仓金马智能装备有限公司 | Automatic and efficient recyclable material classification and recovery system and treatment process thereof |
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