CN113618066B - Preparation method of disposable environment-friendly ceramic composite material fishing weight - Google Patents

Preparation method of disposable environment-friendly ceramic composite material fishing weight Download PDF

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Publication number
CN113618066B
CN113618066B CN202110848785.8A CN202110848785A CN113618066B CN 113618066 B CN113618066 B CN 113618066B CN 202110848785 A CN202110848785 A CN 202110848785A CN 113618066 B CN113618066 B CN 113618066B
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China
Prior art keywords
fishing
ceramic composite
fishing weight
friendly ceramic
preparation
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CN202110848785.8A
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Chinese (zh)
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CN113618066A (en
Inventor
朱博文
朱艳雯
王雅萍
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Jieshou Huizhou Fishing Gear Co ltd
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Jieshou Huizhou Fishing Gear Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F5/00Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • B22F3/1003Use of special medium during sintering, e.g. sintering aid
    • B22F3/1007Atmosphere
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • B22F3/1017Multiple heating or additional steps
    • B22F3/1021Removal of binder or filler
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C19/00Alloys based on nickel or cobalt
    • C22C19/03Alloys based on nickel or cobalt based on nickel
    • C22C19/05Alloys based on nickel or cobalt based on nickel with chromium
    • C22C19/058Alloys based on nickel or cobalt based on nickel with chromium without Mo and W
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C29/00Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides
    • C22C29/02Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides
    • C22C29/06Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds
    • C22C29/067Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds comprising a particular metallic binder
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C29/00Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides
    • C22C29/02Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides
    • C22C29/06Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds
    • C22C29/08Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds based on tungsten carbide
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C30/00Alloys containing less than 50% by weight of each constituent

Abstract

The invention discloses a preparation method of a disposable environment-friendly ceramic composite material fishing weight, which belongs to the technical field of fishing weights, and is characterized in that a tungsten carbide metal ceramic main body material, namely, the composite material fishing weight prepared from tungsten carbide and nickel alloy is used as raw materials, the nickel alloy is used as a binder, the composite material fishing weight has high density, does not form safety and sanitation threat to water quality, in terms of hardness, the composite material fishing weight is harder than lead, the lead metal fishing weight is softer, a fishing group is dragged at the water bottom with stones, when the fishing group slides at the water bottom, the lead weight made of lead is easy to scratch and dent, and the ceramic fishing weight is used as a disposable harmful water body.

Description

Preparation method of disposable environment-friendly ceramic composite material fishing weight
Technical Field
The invention belongs to the technical field of fishing weights, and particularly relates to a preparation method of a disposable environment-friendly ceramic composite fishing weight.
Background
Discarding the pendant, as the name suggests, is the pendant that is ready to be discarded. When fishing, a section of thread thinner than the main thread is connected below the main thread, and then the pendant is fastened on the fine thread, so that the thinner the section of thread is, the better the pendant can be driven, and the more the pendant is, the better the pendant can be driven. If the pendant is hung by an obstacle under water, the main line is pulled, and the pendant is broken when being pulled because the pendant is thin, so that the main line, the hook, the rod and the like are protected from being lost. In general, when fishing at places with a large number of stone seams in the water bottom or in a reservoir dam, the sinker is easily caught by the stone seams. If the weight is tied on the main line, the main line is tied, the main line is not pulled out, the weight is pulled out by the main line, the main line is deformed after the weight is pulled out, the strength of the fishing line is affected, the main line is broken, and the loss is larger. If a disposal catch is used, losses can be greatly reduced. This is also an experimented conversation of the choice of fishing points in natural waters such as reservoirs. For example, chinese patent CN201610667483X discloses that a large amount of underwater microorganisms are collected in the places with rubble, branches and sundries at the bottom of natural water cities such as reservoirs and rivers, and attract fishes to gather and avoid food in the long term. While the water bottom of Yi Pingchuan is not hooked and falling, but has no food, is unfavorable for concealing, and can not hold fish, especially large fish. Of course, the mess of the water bottom can cause the trouble of hooking the fishermen, but is not solved without a solution. The method of discarding the drop is adopted, the fishhook is directly sent into the mess, the hook of the hook house is hung, and the drop house is hung. Although the broken line is damaged, the balance is better than the flat line. The disposal pendant is characterized in that a small section of fine wire is used for independently tying the pendant, once the pendant is hung, the wire is pulled off with little force, and the main wire is kept by the loss of the lead pendant. So the fishing is called: it is reasonable that the fishing is not flat, and lead is generally suitable for the weight for fishing, namely the lead weight. This is because lead has a high density in metal, a small volume, a high mass and good plasticity. Lead is a toxic metal and needs to be properly used. When indexes such as pH value in water change, the lead drop is dissolved, so that the water quality is very likely to be threatened, and a preparation method capable of discarding the environment-friendly ceramic composite fishing drop is needed to be developed by a person skilled in the art so as to meet the existing application market and performance requirements.
Disclosure of Invention
In view of the above, the invention provides a preparation method of a disposable environment-friendly ceramic composite fishing weight.
The preparation method of the disposable environment-friendly ceramic composite fishing weight comprises the following steps: (1) Firstly, uniformly mixing bonding metal and WC powder, then adding an organic binder, preparing a paste, and molding a falling blank; (2) And after heating and glue discharging of the falling blank, transferring the falling blank into a graphite mold with the same temperature for sintering under the nitrogen atmosphere, wherein the sintering pressure is 10-14 MPa, the sintering temperature is 1460-1500 ℃, and the sintering time is 40-50 min, so that the disposable environment-friendly ceramic composite material fishing falling is obtained.
Cermets are structural materials composed of a ceramic hard phase and a metallic or alloy binder phase.
Further, the bonding metal is Ni-based self-fluxing alloy Ni-02, the components of which are C0.3-0.5 wt%, B2.0-3.0 wt%, si 3.5-5.5 wt%, cr 11-15 wt%, fe10wt%, and the balance of Ni, and the WC powder is electrolytic WC with the WC content of 99.3-99.9%. The electrolytic method is also called electrochemical method and selective electrochemical dissolution method.
Further, the WC powder accounts for 45-50% of the mass fraction of the paste.
The metal ceramic has the advantages of metal and ceramic, and has the characteristics of high hardness, wear resistance, toughness, high thermal conductivity and good thermal stability of metal, high temperature resistance, corrosion resistance, wear resistance and the like.
Further, in the first step, the organic binder is a polyvinyl alcohol solution with a mass fraction of 20-25%, and the polyvinyl alcohol is polyvinyl alcohol with an average polymerization degree of 1650-1850 and an alcoholysis degree of 96-98.
Further, the binding metal accounts for 35-40% of the mass of the paste.
Further, the temperature-rising glue discharging process is to embed the falling blank in the aluminum oxide powder which is bypassed by forging at 1200-1300 ℃, start to rise the temperature to 100 ℃, rise the temperature at 50 ℃/h, keep the temperature for 0.5-1 h, rise the temperature to 200-350 ℃ at 100 ℃/h, rise the temperature at 35-40 ℃/h, rise the temperature to 400 ℃ and keep the temperature for 3-4 h at 400 ℃.
The invention has the beneficial effects that:
the disposable environment-friendly ceramic composite fishing weight is made of metal ceramic, a heterogeneous composite material consisting of ceramic and bonding metal, the ceramic and the bonding metal are ground and mixed uniformly, and the ceramic and the bonding metal are sintered in an inert atmosphere after being molded, so that the disposable environment-friendly ceramic composite fishing weight can be prepared. The invention adopts the organic adhesive, which is converted into liquid or gas from solid during calcination and is discharged from the green body. The organic adhesive is melted, decomposed and volatilized in a large amount in the green body, and the bad body is deformed and cracked, so that the adhesive is required to be discharged, conditions are created for the next sintering, the green body obtains a certain mechanical strength, and the reduction effect of the adhesive during sintering is avoided. The calcined alumina can make the green body heated uniformly, and the discharge of the adhesive is uniform, so that the deformation and cracking can be prevented.
Compared with the prior art, the invention has the following advantages:
the present invention relates to a composite material fishing weight made of tungsten carbide and nickel alloy, and its main metal matrix used as adhesive is cobalt, nickel, tungsten and their alloys. According to weight percentage, the carbide content is 45% -88%, the tungsten carbide cermet has high density, lead is toxic metal, the tungsten carbide cermet needs to be properly used, a water body in a small range is left with a large number of lead plummets, when indexes such as pH value in water change, the lead plummets are dissolved, the water quality is very likely to be threatened, the tungsten carbide cermet is harder than lead in terms of hardness, the lead metal is softer, a fishing group is dragged at the water bottom with stones, and when the fishing group slides at the water bottom, the lead plummets made of lead are easy to scratch and dent. Because the material is softer, the knocking sound of lead at the water bottom is relatively blunt, while the ceramic falling sound of the invention is relatively crisp, has particularly excellent wear resistance and corrosion resistance, has long and stable flying distance and naturally higher probability of fish in winter.
Detailed Description
Example 1
Firstly, a preparation method of a disposable environment-friendly ceramic composite fishing weight comprises the following steps: (1) Firstly, uniformly mixing bonding metal and WC powder, then adding an organic binder, wherein the organic binder is a polyvinyl alcohol solution with the mass fraction of 25%, the polyvinyl alcohol is polyvinyl alcohol with the average polymerization degree 1850 and the alcoholysis degree of 98, and preparing a paste, the WC powder accounts for 50% of the mass fraction of the paste, the paste is shaped and dropped, the bonding metal is Ni-based self-fluxing alloy Ni-02, the components of the Ni-based self-fluxing alloy Ni-02 are C0.5wt%, B3.0wt%, si5.5wt%, cr15wt%, fe10wt%, and the balance Ni, the WC powder is electrolytic WC with the WC content of 99.9%, and the WC comes from the anti-default KN350; (2) The temperature-rising glue-discharging process is to embed the falling blank in the alumina powder which is bypassed by 1300 ℃ forging, start to rise the temperature to 100 ℃, rise the temperature at 50 ℃/h, keep the temperature for 1h, rise the temperature at 100 ℃/h to 350 ℃, rise the temperature at 40 ℃/h, rise the temperature to 400 ℃ again, keep the temperature for 4h, transfer the falling blank into a graphite mold with the same temperature for sintering under nitrogen atmosphere after the falling blank is heated to discharge glue, wherein the sintering pressure is 14MPa, the sintering temperature is 1500 ℃ and the sintering time is 50min, so as to obtain the disposable environment-friendly ceramic composite fishing weight.Smooth surface without barbs, density of 13.2g/cm 3 The streamline non-resistance of the bullet is 26mm in diameter 13mm and 24.4g.
Example 2
The preparation method of the disposable environment-friendly ceramic composite material fishing weight comprises the following steps: (1) Firstly, uniformly mixing bonding metal and WC powder, then adding an organic binder, wherein the organic binder is a polyvinyl alcohol solution with the mass fraction of 20%, the polyvinyl alcohol is polyvinyl alcohol with the average polymerization degree of 1650 and the alcoholysis degree of 96, the polyvinyl alcohol is prepared into paste, the WC powder accounts for 45% of the mass fraction of the paste, the plastic blank is dropped, the bonding metal is Ni-based self-fluxing alloy Ni-02, the components of the Ni-based self-fluxing alloy Ni-02 are C0.3wt%, B2.0wt%, si3.5wt%, cr11wt%, fe10wt%, and the balance of Ni, and the WC powder is electrolytic WC with the WC content of 99.3%. The method comprises the steps of carrying out a first treatment on the surface of the (2) The temperature-rising glue-discharging process is to embed the falling blank in the forging-bypassed alumina powder at 1200 ℃ and begin to rise to 100 ℃, the temperature rising speed is 50 ℃/h, the heat preservation is carried out for 0.5h, the temperature rising speed is 100 ℃/h, the temperature rising speed is 200 ℃, the temperature rising speed is 35 ℃/h, the temperature rising is 400 ℃, the heat preservation is carried out for 3h, after the falling blank is heated and the glue is discharged, the falling blank is transferred into a graphite mold at the same temperature to be sintered under the nitrogen atmosphere, the sintering pressure is 10MPa, the sintering temperature is 1460 ℃, and the sintering time is 40min, so that the disposable environment-friendly ceramic composite fishing weight is obtained. Smooth surface without barbs, density of 12.6g/cm 3 The bullet has streamline form, no resistance, height of 28mm, diameter of 15mm and weight of 33.3g.
Note that: reference is made to GB/T25995-2010 methods for fine ceramic density and apparent porosity tests.

Claims (5)

1. The preparation method of the disposable environment-friendly ceramic composite fishing weight is characterized by comprising the following steps of: (1) Firstly, uniformly mixing bonding metal and WC powder, adding an organic binder, preparing a paste, molding a blank, wherein the bonding metal is Ni-based self-fluxing alloy Ni-02, and the components of the Ni-based self-fluxing alloy Ni-02 are C0.3-0.5 wt%, B2.0-3.0 wt%, si 3.5-5.5 wt%, cr 11-15 wt%, fe10wt%, and the balance Ni, and the WC powder is electrolytic WC with the WC content of 99.3-99.9%; (2) And after heating and glue discharging of the falling blank, transferring the falling blank into a graphite mold with the same temperature for sintering under the nitrogen atmosphere, wherein the sintering pressure is 10-14 MPa, the sintering temperature is 1460-1500 ℃, and the sintering time is 40-50 min, so that the disposable environment-friendly ceramic composite material fishing falling is obtained.
2. The preparation method of the disposable environment-friendly ceramic composite fishing weight is characterized in that WC powder in the step (1) accounts for 45-50% of the mass of the material paste.
3. The preparation method of the disposable environment-friendly ceramic composite fishing weight is characterized in that the organic binder in the step (1) is a polyvinyl alcohol solution with the mass fraction of 20-25%, and the polyvinyl alcohol is polyvinyl alcohol with the average polymerization degree of 1650-1850 and the alcoholysis degree of 96-98.
4. The preparation method of the disposable environment-friendly ceramic composite fishing weight, which is characterized in that the mass fraction of bonding metal in the step (1) is 35-40% of the mass fraction of the material paste.
5. The method for preparing the disposable environment-friendly ceramic composite fishing bob according to claim 1, wherein the step (2) is characterized in that alumina powder which is bypassed by forging at 1200-1300 ℃ is used for burying a bob in the fishing bob, heating is started to 100 ℃, heating rate is 50 ℃/h, heat is preserved for 0.5-1 h, heating rate is 100 ℃/h, heating rate is 200-350 ℃, heating rate is 35-40 ℃/h, and heating is carried out to 400 ℃ for 3-4 h.
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CN101720745B (en) * 2009-12-24 2012-01-18 株洲乐泰金属粉末制品有限公司 High-gravity tungsten-base fish pendant and manufacture process thereof
DE102011112435B3 (en) * 2011-09-06 2012-10-25 H.C. Starck Gmbh Cermet powder, process for producing a cermet powder, use of the cermet powder, process for producing a coated part, coated part
CN102443726A (en) * 2011-12-05 2012-05-09 株洲乐泰金属粉末制品有限公司 Tungsten alloy fishing weight and production process thereof
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KR20170046914A (en) * 2015-10-22 2017-05-04 김경호 Eco-friendly biodegradable fishing sinker and manufacturing method thereof
CN106544605B (en) * 2016-11-08 2018-03-27 武汉科技大学 A kind of WCoB TiC composite ceramic tool materials and preparation method thereof
CN107385301A (en) * 2017-08-10 2017-11-24 河池桂嘉知识产权服务有限公司 Tungsten alloy fishing weight and preparation method thereof
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