CN113617697A - Multichannel tealeaves seed benevolence sorting facilities that mildenes and rot - Google Patents

Multichannel tealeaves seed benevolence sorting facilities that mildenes and rot Download PDF

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Publication number
CN113617697A
CN113617697A CN202110897031.1A CN202110897031A CN113617697A CN 113617697 A CN113617697 A CN 113617697A CN 202110897031 A CN202110897031 A CN 202110897031A CN 113617697 A CN113617697 A CN 113617697A
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Prior art keywords
arrangement groove
arrangement
groove
mildew
tea seed
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CN202110897031.1A
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Chinese (zh)
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CN113617697B (en
Inventor
陈斌
陈长卿
郑寨生
边晓东
陈丽娟
唐建新
余桂平
冯建成
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Jinhua Academy of Agricultural Sciences
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Zhejiang Agricultural Machinery Research Institute
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Publication of CN113617697A publication Critical patent/CN113617697A/en
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Publication of CN113617697B publication Critical patent/CN113617697B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/342Sorting according to other particular properties according to optical properties, e.g. colour
    • B07C5/3425Sorting according to other particular properties according to optical properties, e.g. colour of granular material, e.g. ore particles, grain
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/363Sorting apparatus characterised by the means used for distribution by means of air
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B1/00Production of fats or fatty oils from raw materials
    • C11B1/02Pretreatment
    • C11B1/04Pretreatment of vegetable raw material

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Pretreatment Of Seeds And Plants (AREA)

Abstract

The invention provides multi-channel tea seed kernel mildew sorting equipment aiming at the defect that mildew tea seed kernels are easily mixed in tea seed oil processing in the prior art, belongs to the technical field of tea seed oil processing, and comprises a vibrating disk, a first arrangement groove, a second arrangement groove and a controller, wherein the upper end of the first arrangement groove is fixedly connected with an outlet of the vibrating disk, the first arrangement grooves and the second arrangement grooves are aligned one by one, the first arrangement grooves and the second arrangement grooves are respectively and fixedly provided with a fixing frame, a rotating mechanism is arranged between the first arrangement groove and the second arrangement groove, a set of mildewed tea seed kernel screening system is respectively arranged on the first arrangement groove and the second arrangement groove, the mildewed tea seed kernel screening system comprises a mildewing detection mechanism for judging whether tea seeds are mildewed or not according to the color of the tea seed kernels and a high-speed pneumatic sorting mechanism for removing the mildewed tea seed kernels. The device can improve the removal rate of the moldy tea seed kernels, and is favorable for improving the quality of the finished tea seed oil.

Description

Multichannel tealeaves seed benevolence sorting facilities that mildenes and rot
Technical Field
The invention belongs to the technical field of tea seed oil processing, and particularly relates to multi-channel tea seed kernel mildew sorting equipment.
Background
The tea seed oil is obtained from seeds of Camellia oleifera. The whole process of the tea seed oil is a physical method, so that the tea seed oil is real pure natural green edible oil. At present, mildew tea seed kernels are easily mixed in the tea seed oil production process, so that the produced tea seed oil has poor oil quality and poor effect.
Disclosure of Invention
The invention provides multi-channel tea seed kernel mildew sorting equipment aiming at the defect that mildew tea seed kernels are easily mixed in tea seed oil processing in the prior art, and the equipment can improve the elimination rate of the mildew-removed tea seed kernels and is beneficial to improving the quality of finished products of the tea seed oil.
The invention aims to be realized by the following technical scheme: a multichannel tea seed kernel mildew sorting device comprises a vibration disc, a plurality of first arrangement grooves arranged side by side, a plurality of second arrangement grooves arranged side by side and a controller, wherein the upper end of each first arrangement groove is fixedly connected with the outlet of the vibration disc, the first arrangement grooves and the second arrangement grooves are aligned one by one, a fixing frame is fixedly arranged on each first arrangement groove and each second arrangement groove, a rotating mechanism is arranged between each first arrangement groove and each second arrangement groove, the rotating mechanism comprises a frame of a square frame structure, the fixing frame is fixedly connected with the frame, a square pipe is arranged between each corresponding first arrangement groove and each corresponding second arrangement groove, the two ends of each square pipe are respectively attached to one end of each first arrangement groove and one end of each second arrangement groove, intervals are reserved between all square pipes which are arranged side by side and adjacent to each other, and the square pipes can only be installed on the frame in a self-turning manner, a transmission gear which is coaxial with the square pipe is fixedly arranged outside the square pipe, a transmission rack which is always meshed with all the transmission gears is arranged on the frame in a sliding manner, the transmission rack is perpendicular to the square pipe, an air cylinder for driving the transmission rack to slide is also fixedly arranged on the frame, the air cylinder drives the transmission rack to slide once, and the transmission rack drives the transmission gears to rotate for a circle; the tea leaf kernel screening system comprises a mildew detection mechanism for judging whether tea leaf seeds mildew or not according to the colors of the tea leaf kernels and a high-speed pneumatic sorting mechanism for removing the mildew tea leaf kernels, wherein the mildew detection mechanisms in the two sets of mildew tea leaf kernel screening systems are respectively positioned above the first arrangement groove and the second arrangement groove. The tealeaves seed benevolence after the shell benevolence separation has the part cracked, under the vibration drive of vibration dish, tealeaves seed benevolence after the fracture can not take place to roll when removing in first row inslot, if the position that mildenes and rot of tealeaves seed benevolence is down just, the tealeaves seed benevolence that mildenes and rot detection mechanism above the first row inslot can't discern smoothly, so set up rotary mechanism in this application, can overturn tealeaves seed benevolence, get into the second and arrange the inslot again, the detection mechanism that mildenes and rot of groove top by the second detects once more, the tealeaves seed benevolence that mildenes and rot can be discerned smoothly, and cooperate high-speed pneumatic sorting mechanism to reject the tealeaves seed benevolence that mildenes and rot, be favorable to promoting the quality of the tealeaves seed oil of follow-up production.
As preferred, detection mechanism mildenes and rot is including setting up the high-speed CMOS image sensor in first range groove, second range groove top, first range groove, second range tank bottom respectively are equipped with a logical groove, high-speed pneumatic sorting mechanism is including fixed the outlet duct that sets up at logical groove position, leads to the inslot and is equipped with the solenoid valve that control outlet duct upper end leads to and closes, the fixed high-pressure storehouse that is equipped with of outlet duct lower extreme is equipped with baroceptor in the high-pressure storehouse, and the high-pressure storehouse outside is fixed and is equipped with the air pump for the interior input air of high-pressure storehouse, cylinder, high-speed CMOS image sensor, solenoid valve, baroceptor and air pump respectively with controller electric connection.
Preferably, a transparent guide plate is further arranged above the through groove, the transparent guide plate is fixed on the fixing frame and is an arc-shaped panel, and a collecting box is arranged beside the transparent guide plate.
Compared with the prior art, the invention has the following beneficial effects: the method can improve the removal rate of the mildew-removing tea seed kernels, so that the quality of the raw materials can be improved, and the quality of the finished tea seed oil can be improved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of a connection structure of the first arrangement groove, the second arrangement groove and the rotation mechanism;
FIG. 3 is a schematic diagram of the connection of the electrical components of the present invention;
the labels in the figure are: 50. the device comprises a vibration disc 51, a first arrangement groove 52, a second arrangement groove 53, a controller 54, a fixing frame 55, a frame 56, a square pipe 57, a transmission gear 58, a transmission rack 59, an air cylinder 60, a high-speed CMOS image sensor 61, a through groove 62, an air outlet pipe 63, an electromagnetic valve 64, a high-pressure chamber 65, an air pressure sensor 66, an air pump 67, a transparent guide plate 68 and a collection box.
Detailed Description
The invention will be further described with reference to examples of embodiments shown in the drawings to which:
example 1
As shown in fig. 1, 2 and 3, the multichannel tea seed kernel mildew sorting device comprises a vibration disc 50, a plurality of first arrangement grooves 51 arranged side by side, a plurality of second arrangement grooves 52 arranged side by side and a controller 53, wherein the vibration disc 50 adopts a multi-rail vibration disc 50, a plurality of outlets of the multi-rail vibration disc 50 are respectively in one-to-one correspondence with the first arrangement grooves 51, the upper ends of the first arrangement grooves 51 are fixedly connected with the corresponding outlets on the vibration disc 50, the first arrangement grooves 51 are aligned with the second arrangement grooves 52 one by one, a fixing frame 54 is fixedly arranged on each of the first arrangement grooves 51 and the second arrangement grooves 52, a rotating mechanism is arranged between the first arrangement grooves 51 and the second arrangement grooves 52, the rotating mechanism comprises a frame 55 with a square frame structure, the fixing frame 54 is fixedly connected with the frame 55, a square pipe 56 is arranged between each corresponding first arrangement groove 51 and the second arrangement grooves 52, the two ends of each square pipe 56 are respectively attached to one end of the first arrangement groove 51 and one end of the second arrangement groove 52, all the square pipes 56 are arranged side by side, an interval is reserved between every two adjacent square pipes 56, each square pipe 56 can only be rotatably installed on the frame 55, a transmission gear 57 which is coaxial with the square pipe 56 is fixedly arranged outside each square pipe 56, a transmission rack 58 which is always meshed with all the transmission gears 57 is further slidably arranged on each frame 55, the transmission rack 58 is perpendicular to the square pipes 56, an air cylinder 59 for driving the transmission rack 58 to slide is further fixedly arranged on each frame 55, the air cylinder 59 drives the transmission rack 58 to slide once, and the transmission rack 58 drives the transmission gear 57 to rotate for one circle; the first arranging groove 51 and the second arranging groove 52 are respectively provided with a set of mildewed tea seed kernel screening system, the mildewed tea seed kernel screening system comprises a mildewing detection mechanism for judging whether tea seeds are mildewed or not according to the color of the tea seeds and a high-speed pneumatic sorting mechanism for removing the mildewed tea seeds, and the mildewing detection mechanisms in the two sets of mildewed tea seed kernel screening systems are respectively positioned above the first arranging groove 51 and the second arranging groove 52; the mildew detection mechanism comprises a high-speed CMOS image sensor 60 arranged above a first arrangement groove 51 and a second arrangement groove 52, the bottoms of the first arrangement groove 51 and the second arrangement groove 52 are respectively provided with a through groove 61, the high-speed pneumatic sorting mechanism comprises an air outlet pipe 62 fixedly arranged at the position of the through groove 61, an electromagnetic valve 63 for controlling the upper end of the air outlet pipe 62 to be communicated and closed is arranged in the through groove 61, when the solenoid valve 63 is closed, the upper end of the solenoid valve 63 is flush with the bottoms of the first and second alignment grooves 51 and 52, therefore, the conveying of the tea seeds cannot be influenced, the lower end of the air outlet pipe 62 is fixedly provided with a high-pressure bin 64, an air pressure sensor 65 is arranged in the high-pressure bin 64, an air pump 66 for inputting air into the high-pressure bin 64 is fixedly arranged outside the high-pressure bin 64, the air cylinder 59, the high-speed CMOS image sensor 60, the solenoid valve 63, the air pressure sensor 65 and the air pump 66 are electrically connected to the controller 53, respectively. A transparent guide plate 67 is further arranged above the through groove 61, the transparent guide plate 67 is fixed on the fixing frame 54, the transparent guide plate 67 is an arc panel, and a collecting box 68 is arranged beside the transparent guide plate 67.
In will pouring into vibration dish 50 through the tealeaves seed benevolence after shelling and going the metal, under the effect of vibration dish 50, tealeaves seed benevolence can arrange in proper order, enters into first arrangement groove 51 in proper order, adopts multi-rail vibration dish 50 and cooperates many first arrangement grooves 51 to use, can raise the efficiency. When the tea seeds pass through the first arrangement groove 51, the high-speed CMOS image sensor 60 on the mildew detection mechanism can identify whether the tea seeds go moldy and the positions of the moldy tea seeds through colors, wherein the color of the tea seeds is golden yellow or light yellow, the tea seeds have good quality, if the color of the tea seeds is white, the tea seeds go moldy, through the phenomenon, the high-speed CMOS image sensor 60 can feed back the detected positions of the moldy tea seeds to the controller 53, when the controller 53 judges that the white moldy tea seeds detected by the high-speed CMOS image sensor 60 move to the position of the through groove 61 on the first arrangement groove 51, the controller 53 can control the electromagnetic valve 63 to be opened for 0.2-0.6 seconds and closed again, at the opening moment of the electromagnetic valve 63, high-pressure gas in the high-pressure bin 64 can be flushed out through the air outlet pipe 62, blow away the tealeaves seed benevolence that mildenes and rot above logical groove 61, the tealeaves seed benevolence that mildenes and rot that is blown away can slide to collecting box 68 along transparent deflector 67 in, accomplishes the rejection of mildenes and rot tealeaves seed benevolence, and after solenoid valve 63 closed, controller 53 control air pump 66 work is towards high-pressure chamber 64 in the input air, and the atmospheric pressure that detects through baroceptor 65 when controller 53 in the high-pressure chamber 64 resumes initial numerical value, and controller 53 control air pump 66 stops the operation. Thus, the pressure of the gas in the high-pressure bin 64 can be kept constant, and the high-pressure bin can be used for next time of removing mildewed tea seeds. With the vibration of the vibration plate 50, the tea seeds which are not mildewed will continue to move along the first arrangement groove 51 to the square tube 56 of the rotating mechanism,
according to the average speed v of the tea seed kernels conveyed by the arrangement of the vibration disc 50 and the length l of the square tube 56, the time a = l/v when the newly arranged tea seed kernels are nearly fully arranged in the square tube 56 is calculated, a certain error can be allowed for the time a, and hundreds of accuracy is not required, the operating frequency of the control cylinder 59 is set in the controller 53 in advance, namely the cylinder 59 is started at regular time, the piston rod on the cylinder 59 is pushed out after the time a, the piston rod on the cylinder 59 is retracted after the time a, and the operation is repeated. When the piston rod on the cylinder 59 is pushed out, the transmission rack 58 can be driven to slide forwards for a fixed stroke, the transmission rack 58 can drive the transmission gear 57 to rotate clockwise for one circle, at the moment, the square pipe 56 can be just driven to rotate forwards for one circle, 180-degree overturning of tea seed kernels in the square pipe 56 is completed, the operation speed of the cylinder 59 is very high relative to the average speed v of conveying the tea seed kernels by arranging the vibration disc 50, and therefore conveying of the tea seed kernels during rotation of the square pipe 56 can be omitted. After the tea seeds are overturned by 180 degrees, the tea seeds are conveyed into the second arrangement groove 52 continuously through the vibration of the vibration plate 50, the downward mildewed parts of the tea seeds are exposed upwards, and the mildewed tea seeds can be continuously removed through the mildewed tea seed screening system on the second arrangement groove 52. After a time, the cylinder 59 drives the piston to retract, the transmission rack 58 can be driven to reversely slide for a fixed stroke, the transmission rack 58 can drive the transmission gear 57 to rotate anticlockwise for a circle, the square tube 56 can be just driven to rotate reversely for a circle, and 180-degree overturning of tea seeds of the square tube 56 is completed by the second wave arrangement, so that continuous operation can be realized.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.

Claims (3)

1. A multichannel tea seed kernel mildew sorting device is characterized by comprising a vibrating disc, a plurality of first arrangement grooves arranged side by side, a plurality of second arrangement grooves arranged side by side and a controller, wherein the upper end of each first arrangement groove is fixedly connected with an outlet of the vibrating disc, the first arrangement grooves are aligned with the second arrangement grooves one by one, a fixing frame is fixedly arranged on each first arrangement groove and each second arrangement groove, a rotating mechanism is arranged between each first arrangement groove and each second arrangement groove, each rotating mechanism comprises a frame of a square frame structure, the fixing frame is fixedly connected with the frame, a square pipe is arranged between each corresponding first arrangement groove and each corresponding second arrangement groove, two ends of each square pipe are respectively attached to one end of each first arrangement groove and one end of each second arrangement groove, all square pipes are arranged side by side, a space is reserved between every two adjacent square pipes, and each square pipe can only be installed on the frame in a self-turning manner, a transmission gear which is coaxial with the square pipe is fixedly arranged outside the square pipe, a transmission rack which is always meshed with all the transmission gears is arranged on the frame in a sliding manner, the transmission rack is perpendicular to the square pipe, an air cylinder for driving the transmission rack to slide is also fixedly arranged on the frame, the air cylinder drives the transmission rack to slide once, and the transmission rack drives the transmission gears to rotate for a circle; the tea leaf kernel screening system comprises a mildew detection mechanism for judging whether tea leaf seeds mildew or not according to the colors of the tea leaf kernels and a high-speed pneumatic sorting mechanism for removing the mildew tea leaf kernels, wherein the mildew detection mechanisms in the two sets of mildew tea leaf kernel screening systems are respectively positioned above the first arrangement groove and the second arrangement groove.
2. The multi-channel tea seed kernel mildew sorting device as claimed in claim 1, wherein the mildew detection mechanism comprises a high-speed CMOS image sensor arranged above the first arrangement groove and the second arrangement groove, the bottoms of the first arrangement groove and the second arrangement groove are respectively provided with a through groove, the high-speed pneumatic sorting mechanism comprises an air outlet pipe fixedly arranged at the position of the through groove, an electromagnetic valve for controlling the opening and closing of the upper end of the air outlet pipe is arranged in the through groove, a high-pressure bin is fixedly arranged at the lower end of the air outlet pipe, an air pressure sensor is arranged in the high-pressure bin, an air pump for inputting air into the CMOS high-pressure bin is fixedly arranged outside the high-pressure bin, and the air cylinder, the high-speed image sensor, the electromagnetic valve, the air pressure sensor and the air pump are respectively electrically connected with the controller.
3. A multi-channel tea seed kernel mildew sorting apparatus as claimed in claim 2 wherein a transparent guide plate is further provided above the through slot, the transparent guide plate is fixed on the fixing frame, the transparent guide plate is a cambered plate, and a collection box is provided beside the transparent guide plate.
CN202110897031.1A 2021-08-05 2021-08-05 Multi-channel tea seed kernel mildew sorting equipment Active CN113617697B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115232667A (en) * 2022-05-23 2022-10-25 金华市农业科学研究院(浙江省农业机械研究院) Tea seed oil processing method

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10322810A1 (en) * 2003-05-21 2004-12-09 Mkr Kraft Automation Und Engineering Gmbh System for picking out bad arable crops has position determination arrangement that sends position of bad item in sequence to control arrangement connected to picking out arrangement to activate it
CN105954287A (en) * 2016-07-12 2016-09-21 中国农业大学 Device and method for rapidly carrying out nondestructive testing and sorting on moldy flat grain seeds
CN109953355A (en) * 2019-03-21 2019-07-02 浙江大学 The foreign body eliminating and sorting equipment of agricultural product after harvest
CN209663477U (en) * 2019-01-10 2019-11-22 浙江天喆生物科技有限公司 A kind of tea seeds screening plant

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10322810A1 (en) * 2003-05-21 2004-12-09 Mkr Kraft Automation Und Engineering Gmbh System for picking out bad arable crops has position determination arrangement that sends position of bad item in sequence to control arrangement connected to picking out arrangement to activate it
CN105954287A (en) * 2016-07-12 2016-09-21 中国农业大学 Device and method for rapidly carrying out nondestructive testing and sorting on moldy flat grain seeds
CN209663477U (en) * 2019-01-10 2019-11-22 浙江天喆生物科技有限公司 A kind of tea seeds screening plant
CN109953355A (en) * 2019-03-21 2019-07-02 浙江大学 The foreign body eliminating and sorting equipment of agricultural product after harvest

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115232667A (en) * 2022-05-23 2022-10-25 金华市农业科学研究院(浙江省农业机械研究院) Tea seed oil processing method

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