CN113612160B - Winch operation tool for bypass cable lapping and operation method thereof - Google Patents

Winch operation tool for bypass cable lapping and operation method thereof Download PDF

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Publication number
CN113612160B
CN113612160B CN202111059491.3A CN202111059491A CN113612160B CN 113612160 B CN113612160 B CN 113612160B CN 202111059491 A CN202111059491 A CN 202111059491A CN 113612160 B CN113612160 B CN 113612160B
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China
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bypass
wire
winch
clamp
bypass cable
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CN113612160A (en
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黄志康
张大伟
刘久晨
胡立鸥
孙学逊
李鹏
黄良玉
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Yijiahe Technology Co Ltd
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Yijiahe Technology Co Ltd
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G1/00Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
    • H02G1/02Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for overhead lines or cables

Abstract

The invention discloses a winch operation tool for bypass cable lap joint and an operation method thereof, wherein the operation tool comprises a body bracket, a wire twisting wheel and a bypass wire clamp are arranged on the body bracket, and the body bracket is used for being in butt joint and fixation with the tail end of a robot; the winch lifting mechanism is used for driving the stranded wire wheel to lift the bypass cable to the bypass wire clamp; the wire clamp locking mechanism is used for driving the bypass wire clamp to lock the main wire and the bypass cable; the bypass cable is connected to the stranded wire wheel through a pull rope, and the bypass wire clamp is connected with a hook for realizing the hooking of a winch operation tool on the main wire. The invention is used for matching with the robot to complete automatic bypass lap joint operation, well avoids the limitation of the end load of the robot, solves the difficulty of the robot in the application to the bypass operation, improves the efficiency of the bypass operation, and reduces the labor intensity and the safety risk of operators.

Description

Winch operation tool for bypass cable lapping and operation method thereof
Technical Field
The invention relates to a winch operation tool for bypass cable lapping and an operation method thereof, belonging to the technical field of live working.
Background
The uninterrupted power supply of the distribution network is mainly achieved by overhauling or replacing equipment under the condition that uninterrupted power supply is achieved for users, and the most common mode is a bypass operation method at present. The bypass operation is composed of a bypass cable and a bypass switch, and mainly comprises the steps of leading the bypass cable to the two sides of a line to be overhauled so that current passes through bypass cable equipment, thereby overhauling or replacing an operation line. The bypass operation needs to lift the bypass cable weighing tens of kilograms to the position of the cross arm by means of the lifting mechanism of the insulating arm vehicle or the lifting vehicle, a pole climbing person fixes the cable on the auxiliary cross arm, the working procedures are multiple, the time is long, the standard is high, the labor intensity is high, high requirements are put forward on the capability of the operator, and the arm vehicle resource is occupied.
In recent years, live working robots gradually enter the power industry, and the burden of operators is reduced. However, since the bypass cable has a large weight and high lap quality, and the load of the tail end of the robot is limited, the research of the robot to participate in the bypass operation is quite blank at present.
Disclosure of Invention
The invention aims to: aiming at the defects of multiple bypass manual operation procedures, long time consumption, high strength, limited load of robot operation and the like, the invention provides a winch operation tool for bypass cable lapping and an operation method thereof, which can well avoid the limitation of the end load of a robot, complete automatic bypass lapping operation by matching with the robot, shorten the operation time, improve the operation efficiency and lighten the labor intensity and the safety risk of operators.
The technical scheme is as follows: to achieve the above object, the present invention provides a winch work tool for bypass cable splicing, including:
the body bracket is used for being in butt joint and fixation with the tail end of the robot, and the body bracket is provided with a stranded wire wheel and a bypass wire clamp;
the winch lifting mechanism is used for driving the stranded wire wheel to lift the bypass cable to the bypass wire clamp;
the wire clamp locking mechanism is used for driving the bypass wire clamp to lock the main wire and the bypass cable;
the bypass cable is connected to the stranded wire wheel through a pull rope, and the bypass wire clamp is connected with a hook for realizing the hooking of a winch operation tool on the main wire.
Further, the wire clamp locking mechanism comprises a screw rod and a bottom plate support, the bottom plate support is fixedly connected with the body support, the screw rod is erected on the bottom plate support, the bypass wire clamp is sleeved on the screw rod through a left-handed nut and a right-handed nut respectively, a chute for the bypass wire clamp to pass through is formed in the bottom plate support, and the opening and closing control of the bypass wire clamp is realized through the rotation driving of the screw rod.
Further, the screw rod is sleeved with a large bevel gear, the bottom plate support is provided with a small bevel gear and a locking horn mouth which are coaxially installed, and the locking horn mouth is used for butt joint transmission with the tail end of the robot, so that rotary driving of the screw rod is achieved through meshing transmission between the small bevel gear and the large bevel gear.
Further, the bottom plate support is provided with a linear guide rail, and the hook is in sliding connection with the linear guide rail through a sliding block so as to ensure the reliability of the hanging.
Further, a rectangular through groove for accommodating the left-handed nut/the right-handed nut is formed in the bypass wire clamp, and the bypass wire clamp is connected with the corresponding hook and the left-handed nut/the right-handed nut through a plugging bolt. A plug bolt penetrates through the hook and the bypass wire clamp in sequence and is screwed into the nut, so that the nut drives the bypass wire clamp and the hook to move together.
Further, be equipped with the cylindric lock on the couple, be equipped with waist type hole on the bypass fastener, realize the rotation restriction of bypass fastener around stopper bolt through cylindric lock and waist type hole's cooperation. The rotation of the bypass wire clamp is limited within a certain angle range, and the wire clamp can slightly float when clamping a main wire.
Further, winch elevating system includes base, promotion horn mouth, the base is fixed with bottom plate support connection, stranded conductor wheel, promotion horn mouth are installed on the base, be equipped with the pulley that is used for realizing the stay cord direction on the bottom plate support, it is used for with the terminal butt joint transmission of robot to promote the horn mouth to realize stranded conductor wheel's rotary drive.
Further, a damping mechanism is arranged on the base and used for increasing the rotation damping of the stranded wire wheel. When the work is completed, the bypass cable slides down from the wire clamp to overcome the rotation damping, so that the cable slowly descends, and the cable is prevented from being damaged due to free falling.
Further, damping mechanism includes pressure disk, friction disc, grinds and stops dish, the both sides of base set gradually grinds and stops dish, friction disc, pressure disk, stranded conductor wheel compresses tightly one side pressure disk, it compresses tightly another lateral pressure disk through the dish spring to promote the horn mouth, the center pin of stranded conductor wheel runs through pressure disk, friction disc, the grinds and stops the dish in both sides, the output shaft that promotes the horn mouth cup joints the transmission with the center pin of stranded conductor wheel to realize axial locking through lock nut, it is fixed with the base connection to grind the dish, the pressure disk is connected with the center pin transmission of stranded conductor wheel. The design significance of the structure is that a friction damping mechanism is adopted, low quick response caused by a large transmission ratio of a worm and gear mechanism is avoided, and meanwhile, the axial compression force can be adjusted through the cooperation of the locking nut and the disc spring, so that the friction damping is adjusted.
Further, a buffer cushion is arranged on the bottom plate support and used for realizing buffer limiting of the bypass cable ball head.
Furthermore, the bypass wire clamp is provided with a self-locking mechanism for realizing positioning and locking of the bypass wire cable ball head.
Further, self-locking mechanism includes buckle, spacing pivot, stopper, extension spring, stop bolt, be equipped with the grooving on the bypass fastener, the buckle passes through spacing pivot to be installed in the grooving, the stopper rotates to be connected on the bypass fastener to offset with the tip of spacing pivot all the time, the tip of spacing pivot is two semicircles concatenation and forms, connects the extension spring on its terminal surface to keep the initial condition that the buckle head stretches out the grooving, and the stopper offsets with big footpath semicircle this moment, and when the bulb of bypass cable upwards extrudees the head of buckle, the buckle drives spacing pivot and rotates to jack up stop bolt, and the stopper offsets with little footpath semicircle this moment and realizes buckle lock, and the bulb of bypass cable is blocked between the head and the tail of buckle.
Furthermore, the head of the limiting block is tensioned through the other tension spring, and the rotation limiting is realized through the other limiting bolt, so that the tail of the limiting block is always propped against the end part of the limiting rotating shaft.
Further, unlocking separation blades are arranged on the body support and used for reversely pushing up the limiting block in the opening process of the bypass wire clamp, unlocking of the buckle is achieved, and the buckle is restored to an initial state under the action of the tension spring.
Further, the bottom of bypass fastener is connected with the loudspeaker piece for realize the promotion direction of bypass cable.
Further, the bypass wire clamp is provided with a cylindrical groove for being attached to the main wire and a spherical groove for being attached to the ball head of the bypass wire.
In addition, there is also an operation method based on the winch work tool, including the steps of:
1) Hanging on a main line: the robot grabs the winch operation tool and drives the bypass line clamp to be buckled into the main line, and then drives the bypass line clamp to start to be closed through the line clamp locking mechanism until the hook is hooked on the main line, and the bypass line clamp stops driving when the bypass line clamp is not clamped on the main line;
2) Lifting and locking: the wire twisting wheel is driven by the winch lifting mechanism to lift the bypass wire to the bypass wire clamp, then the bypass wire clamp is continuously driven by the wire clamp locking mechanism to lock the main wire and the bypass wire, and after lap joint is completed, the robot is separated from the winch working tool.
Further, the operation method further comprises:
3) Unlocking and recycling: after the operation is completed, the robot is in butt joint with the winch operation tool again, the bypass wire clamp is driven to be opened through the wire clamp locking mechanism until the hook is still hung on the main wire, the bypass wire clamp is loosened, so that the bypass wire clamp falls down from the bypass wire clamp, then the bypass wire clamp is driven to be opened to the maximum opening position continuously, and the winch operation tool is retracted from the main wire through the robot.
The beneficial effects are that: the invention provides a winch operation tool for bypass cable lapping and an operation method thereof. The invention solves the problem of insufficient load of the robot, provides thinking for the application of the robot to bypass operation, enriches the coverage field of live working of the robot, improves the efficiency of bypass operation, and avoids the risk of manual operation.
Drawings
FIG. 1 is a three-dimensional perspective view of a wire clip locking mechanism in accordance with an embodiment of the present invention;
FIG. 2 is a three-dimensional perspective view of a winch hoist mechanism in an embodiment of the present invention;
FIG. 3 is a cross-sectional view of a winch hoist mechanism in an embodiment of the present invention;
FIG. 4 is a three-dimensional perspective view of a self-locking mechanism according to an embodiment of the present invention;
FIG. 5 is a three-dimensional perspective view of a body support according to an embodiment of the present invention;
FIG. 6 is a diagram illustrating the operation of the winch tool when the winch tool is attached to the main wire according to the embodiment of the present invention;
FIG. 7 is a diagram illustrating the operation of the winch work tool to lift a bypass cable according to an embodiment of the present invention;
FIG. 8 is a diagram showing an operation state of the locking ball of the self-locking mechanism according to the embodiment of the present invention;
FIG. 9 is a partial schematic view of a wire clamp locking bypass cable and main wire in accordance with an embodiment of the present invention;
the drawings include: 1. screw rod, 2, left-hand nut, 3, right-hand nut, 4, big bevel gear, 5, small bevel gear, 6, bottom plate bracket, 7, knob, 8, inner hook, 9, outer hook, 10, plug bolt, 11, linear guide rail, 12, bypass wire clamp, 13, horn piece, 14, bearing press ring, 15, locking horn mouth, 16, base, 17, stranded wire wheel, 18, pressure disc, 19, grinding brake disc, 20, friction plate, 21, disc spring, 22, lifting horn mouth, 23, pulley, 24, cushion pad, 25, buckle, 26, limit rotating shaft, 27, limit block, 28, tension spring, 29, pull rod, 30, lower bottom frame, 31, unlocking baffle, 32, handle bracket, 33, handle, 34, winch operation tool, 35, gripper tool, 36, driving tool, 37, main wire, 38, stay cord, 39, ball head, 40, bypass wire.
Detailed Description
The following description of the preferred embodiments of the present invention will be made with reference to the accompanying drawings, to more clearly and completely illustrate the technical aspects of the present invention.
The invention discloses a winch operation tool for robot-assisted bypass cable lapping, which comprises a cable clamp locking mechanism, a winch lifting mechanism and a body bracket.
As shown in fig. 1, the wire clamp locking mechanism comprises a screw rod 1, a left-handed nut 2, a right-handed nut 3, a large bevel gear 4, a small bevel gear 5, a bottom plate bracket 6, a knob 7, an inner hook 8, an outer hook 9, a plugging bolt 10, a linear guide rail 11, a bypass wire clamp 12, a horn piece 13, a bearing press ring 14 and a locking horn mouth 15.
The left and right sides of the bottom plate support 6 are respectively provided with a support seat, an angular contact ball bearing matched with the screw rod 1 is arranged in each support seat, and the end part of the screw rod is provided with a knob 7 for manually adjusting the position of a nut on the screw rod; the large bevel gear 4 is in sleeve joint transmission with the screw rod 1, the small bevel gear 5 is in meshed transmission with the large bevel gear 4, the locking horn mouth 15 and the small bevel gear 5 transmit power through a flat key, and the locking horn mouth 15 and the small bevel gear 5 are arranged on the bottom plate support 6 through bearings and are pressed by the bearing pressing ring 14.
The left-handed nut 2 and the right-handed nut 3 are respectively screwed with left teeth and right teeth on the screw rod 1, rectangular through grooves are formed in the two bypass wire clamps 12 and are respectively matched with the left-handed nut 2 and the right-handed nut 3, and a chute for the bypass wire clamps 12 to pass through is formed in the bottom plate bracket 6; the side of the bottom plate bracket 6 is provided with a linear guide rail 11, and the inner side hook 8 and the outer side hook 9 are connected to the linear guide rail 11 through sliding blocks.
The plugging bolts 10 pass through holes on the inner side hooks 8/the outer side hooks 9 and the bypass wire clamps 12 and are screwed into the corresponding left-handed nuts 2/right-handed nuts 3, so that the movement of the wire clamps and the hooks driven by the screw nuts is realized; the inner side hook 8 is provided with a cylindrical pin which is matched with the waist-shaped hole on the bypass wire clamp 12, so that the bypass wire clamp 12 can rotate around the plugging bolt 10 for a certain angle relative to the inner side hook 8, the angle range is determined by the waist-shaped hole, and the tiny floating of the bypass wire clamp is beneficial to adapting to the main wires with different wire diameters. A horn piece 13 is arranged at the bottom of each bypass wire clamp 12 and is used for guiding the bypass wire heads before entering the bypass wire clamps.
As shown in fig. 2, the winch lifting mechanism comprises a base 16, a wire twisting wheel 17, a pressure disc 18, a grinding brake disc 19, a friction plate 20, a disc spring 21, a lifting horn 22, a pulley 23 and a cushion 24.
The base 16 is installed on the bottom plate support 6, as shown in fig. 3, two grinding brake discs 19 are respectively installed on the front side and the back side of the base 16, friction plates 20 and pressure discs 18 are respectively attached to the surfaces of the two grinding brake discs 19, one side of the pressure discs 18 are pressed through the stranded wire wheels 17, the lifting bell mouth 22 is pressed on the other side of the pressure discs 18 through the disc springs 21, the central shaft of the stranded wire wheels 17 penetrates through the pressure discs 18, the friction plates 20 and the grinding brake discs 19 on the two sides, an output shaft of the lifting bell mouth 22 penetrates through the central shaft of the stranded wire wheels 17 and then is locked through locking nuts, and the two shafts are connected through flat key transmission.
When the lifting horn mouth 22 and the pressure disc 18 are matched through the D-shaped holes to transfer torque, and the lifting horn mouth 22 is driven, the pressure disc 18 is driven to rotate against the grinding brake disc 19, so that a certain friction resistance is needed to be overcome to drive the stranded wire wheel 17. Meanwhile, the axial compression force can be adjusted through the cooperation of the locking nut and the disc spring, so that the friction damping can be adjusted.
The pulley 23 is mounted in an undercut groove of the floor bracket 6, and when the stay cord 38 of the bypass cable 40 is led out from the wire twisting wheel 17, the stay cord 38 can pass through the pulley 23 in a turning transition manner, so that the stay cord 38 hangs down at the middle position of the two bypass wire clamps 12. Cushion 24 is installed in the bottom of bottom plate support 6 for when bypass cable 40 is lifted by stay cord 38 to bypass clamp 12, cable ball 39 hits cushion 24, plays certain buffering spacing effect.
Further, a self-locking mechanism is arranged on the bypass wire clamp 12 and is used for realizing positioning and locking of the bypass wire ball head. As shown in fig. 4, the self-locking mechanism includes a buckle 25, a limit rotating shaft 26, a limit block 27 and a tension spring 28.
The bypass wire clamp 12 is provided with a cutting groove for accommodating the buckle 25 and is used for being matched with the buckle 25, the buckle 25 is provided with a D-shaped hole, and the limiting rotating shaft 26 passes through the bypass wire clamp 12 and then is matched with the buckle 25 to transmit torque; the head of the limiting rotating shaft 26 is formed by splicing two semicircles, and the end face of the limiting rotating shaft is connected with a tension spring 28 so as to maintain the initial horizontal state that the head of the buckle 25 extends out of the cutting groove. A limiting block 27 is arranged on the side of the limiting rotating shaft 26 and can rotate around the bolt, the upper portion of the limiting block 27 is pulled by the other tension spring 28 and is simultaneously supported by the other limiting bolt, so that the tension spring 28 is always kept in a stressed state, and the lower portion of the limiting block 27 is always clung to the head of the limiting rotating shaft 26. The bypass wire clamp 12 is provided with a cylindrical groove for being attached to the main wire 37 and a spherical groove for being attached to the ball 39, and the spherical groove is matched with the position of the buckle 25.
The design meaning here is: when the ball head 39 of the bypass cable 40 enters the bypass wire clamp 12, the ball head 39 can squeeze the buckle 25 at the horizontal position, the limiting rotating shaft 26 starts to rotate, the tension spring 28 on the limiting rotating shaft 26 is pulled away, when the ball head 39 continues to lift until the ball head collides with the cushion pad 24, the limiting rotating shaft 26 is rotated by a certain angle (is propped by the limiting bolt), at the moment, the lower part of the limiting block 27 is sleeked to a small-diameter semicircle from a large-diameter semicircle under the action of the tension spring 28, the limiting rotating shaft 26 is propped by the limiting block 27 and cannot reversely rotate, namely, the buckle 25 is reversely locked, after the wire twisting wheel 17 stops driving, the ball head 39 of the bypass cable 40 can fall on the tail frame of the buckle 25, namely, the ball head 39 is positioned in the two bypass wire clamps 12 and cannot fall, and the purpose of self locking is achieved.
As shown in fig. 5, the body bracket includes a pull rod 29, a lower bottom frame 30, an unlocking flap 31, a handle bracket 32, and a handle 33. The bottom plate bracket 6 is fixedly connected with the lower bottom frame 30 through a pull rod 29, the two unlocking baffle plates 31 are arranged on the side surface of the lower bottom frame 30 and are used for reversely pushing up the limiting block 27 in the opening process of the bypass wire clamp 12, the lower part of the limiting block 27 withdraws from the limiting rotating shaft 26, the limiting rotating shaft 26 returns to the initial position under the action of the tension spring 28, namely the buckle 25 is unlocked to the horizontal position; the handle 33 is installed at the bottom of the lower bottom frame 30 through the handle support 32, and is of an arc-shaped design and is matched with the hand grasping tool 35 to realize quick grasping.
The operation method based on the winch operation tool is as follows:
first step-preparation work: one end of the pulling rope 38 is tied on the wire twisting wheel of the winch tool 34, the other end is tied on the ball head 39 of the bypass cable 40, the bypass wire clamp 12 is opened to the maximum through the knob 7, whether the buckle 25 is unlocked or not is checked, and three winch working tools 34 are preassembled on a tool warehouse of the robot to be used for three-phase working.
And step two, hooking a main line: the robot is lifted off to a working area along with an insulating arm vehicle, wherein one mechanical arm takes out a prepared winch working tool 34 through a gripper tool 15, moves to the vicinity of a stripped main line and buckles a bypass wire clamp 12 on the winch working tool 34 into the main line; the other mechanical arm takes out the driving tool 36, enters the locking bell mouth 15, drives the bypass wire clamp 12 and the four hooks to tighten together through the driving of the screw rod 1, and stops driving when the hooks hook the main wire and the bypass wire clamp 12 does not start clamping the main wire 37, as shown in fig. 6. At the moment, the mechanical arm of the gripper is changed into a drive-free mode, and the weight of the whole tool is borne by the main line.
And thirdly, lifting and self-locking: the robot control driving tool 36 is withdrawn from the locking bell mouth 15, enters the lifting bell mouth 22 to start driving the stranded wire wheel 17, the overhead bypass cable 40 is lifted under the action of the pull rope 38 (shown in fig. 7), the buckle 25 is triggered to deflect until the ball head 39 of the bypass cable 40 enters the bypass wire clamp 12, and the buckle 25 is self-locked when the ball head 39 reaches the cushion 24, as shown in fig. 8; at this time, the robot control driving tool 36 is withdrawn from the lifting horn 22, and the ball head 39 of the bypass cable 40 slowly drops from the position of the cushion 24 onto the buckle 25 in the wire clip groove, so as to form self-locking.
Fourth step, locking lap joint: the robot controls the driving tool 36 to enter the locking bell mouth 15 again, drives the two bypass wire clamps 12 to be continuously tightened, and locks the ball heads 39 of the main wire 37 and the bypass wire 40 together as shown in fig. 9; after the lapping is completed, the robot drives the grip tool 35 to be separated from the winch work tool 34, the winch work tool 34 is left on the lapped main line 37, and the robot continues the lapping operation of the two-phase and three-phase bypass cables, as in the above.
Fifth step, unlocking and recycling: when the bypass operation is lapped and the equipment between the lines is overhauled or replaced, the bypass tool and the bypass cable 40 on the main line 37 are required to be retracted, at the moment, the robot grabs the handle 33 on the winch tool 34 again through the gripper tool 35, the other mechanical arm drives the driving tool 36 to enter the locking horn mouth 15, the screw rod 1 is reversely driven, the bypass wire clamp 12 is opened for a certain distance, the four hooks are guaranteed to be still hung on the main line, the ball head 39 of the bypass cable 40 can slide from the buckle 25 in the bypass wire clamp 12, the bypass wire 12 is slowly descended in a non-free falling mode due to certain friction resistance of the wire twisting wheel 17, after the cable completely reaches the ground, the bypass wire clamp 12 is continuously driven to be opened to the maximum through the driving tool 36, the buckle 25 is triggered to be unlocked, and simultaneously the robot withdraws the winch tool 34 from the main line 37 through the gripper tool 35, so that the bypass operation is completed.
The weight of the bypass cable is completely borne by the main line in the operation process, and the robot only keeps the winch operation tool in an attitude (and in a protective effect) through the gripper tool, does not bear the weight of the cable, and well protects the robot.
The above detailed description is merely illustrative of the preferred embodiments of the present invention and is not intended to limit the scope of the present invention. Various modifications, substitutions and improvements of the technical scheme of the present invention will be apparent to those skilled in the art from the description and drawings provided herein without departing from the spirit and scope of the invention.

Claims (15)

1. A winch work tool for bypass cable splicing, comprising:
the body bracket is used for being in butt joint and fixation with the tail end of the robot, and the body bracket is provided with a stranded wire wheel and a bypass wire clamp;
the winch lifting mechanism is used for driving the stranded wire wheel to lift the bypass cable to the bypass wire clamp;
the wire clamp locking mechanism is used for driving the bypass wire clamp to lock the main wire and the bypass cable;
the bypass cable is connected to the stranded wire wheel through a stay rope, and the bypass wire clamp is connected with a hook for realizing the hooking of a winch operation tool on the main wire;
the winch lifting mechanism comprises a base and a lifting horn mouth, the base is fixedly connected with the body support through a bottom plate support, the wire twisting wheel and the lifting horn mouth are mounted on the base, a pulley for realizing rope pulling guiding is arranged on the bottom plate support, and the lifting horn mouth is used for butt joint transmission with the tail end of the robot and realizing rotation driving of the wire twisting wheel;
the base is provided with a damping mechanism for increasing the rotation damping of the stranded wire wheel;
the damping mechanism comprises a pressure disc, friction plates, a grinding brake disc and a disc spring, wherein the grinding brake disc, the friction plates and the pressure disc are sequentially arranged on two sides of the base, the stranded wire wheel is tightly pressed on one side of the pressure disc, the lifting horn mouth is tightly pressed on the other side of the pressure disc through the disc spring, a central shaft of the stranded wire wheel penetrates through the pressure disc, the friction plates and the grinding brake disc on two sides, an output shaft of the lifting horn mouth is in sleeve joint transmission with the central shaft of the stranded wire wheel, axial locking is achieved through a locking nut, the grinding brake disc is fixedly connected with the base, and the pressure disc is in transmission connection with the central shaft of the stranded wire wheel.
2. The winch operation tool for bypass cable lapping according to claim 1, wherein the cable clamp locking mechanism comprises a screw rod and a bottom plate support, the bottom plate support is fixedly connected with the body support, the screw rod is erected on the bottom plate support, the bypass cable clamp is sleeved on the screw rod through a left-handed nut and a right-handed nut respectively, a chute for the bypass cable clamp to pass through is formed in the bottom plate support, and opening and closing control of the bypass cable clamp is achieved through rotation driving of the screw rod.
3. The winch operation tool for bypass cable lapping according to claim 2, wherein a large bevel gear is sleeved on the screw rod, a small bevel gear and a locking bell mouth which are coaxially installed are arranged on the bottom plate support, the locking bell mouth is used for butt joint transmission with the tail end of the robot, and further rotation driving of the screw rod is achieved through meshing transmission between the small bevel gear and the large bevel gear.
4. The winch work tool for bypass cable splicing according to claim 2, wherein the base plate bracket is provided with a linear guide rail, and the hanger is slidably connected with the linear guide rail through a slider.
5. The winch work tool for bypass cable splicing according to claim 4, wherein the bypass wire clip is provided with a rectangular through groove for accommodating a left-hand nut/right-hand nut, and the bypass wire clip is connected with a corresponding hook, left-hand nut/right-hand nut by a plugging bolt.
6. The winch work tool for bypass cable splicing according to claim 5, wherein the hook is provided with a cylindrical pin, the bypass wire clip is provided with a waist-shaped hole, and rotation restriction of the bypass wire clip around the plugging bolt is achieved through cooperation of the cylindrical pin and the waist-shaped hole.
7. The winch work tool for bypass cable splicing according to claim 1, wherein a buffer pad is provided on the floor frame below the pulley for buffer limiting of the bypass cable ball.
8. The winch work tool for bypass cable splicing according to claim 1, wherein the bypass wire clamp is provided with a self-locking mechanism for positioning and locking the bypass cable ball.
9. The winch operation tool for bypass cable lapping according to claim 8, wherein the self-locking mechanism comprises a buckle, a limiting rotating shaft, a limiting block, a tension spring and a limiting bolt, a cutting groove is formed in the bypass cable clamp, the buckle is installed in the cutting groove through the limiting rotating shaft, the limiting block is rotationally connected to the bypass cable clamp and always abuts against the end part of the limiting rotating shaft, the end part of the limiting rotating shaft is formed by splicing two semicircles, the end face of the limiting rotating shaft is connected with the tension spring to maintain the initial state that the head part of the buckle extends out of the cutting groove, at the moment, the limiting block abuts against the large-diameter semicircle, when the head part of the buckle is extruded upwards by the ball head of the bypass cable, the limiting rotating shaft is driven by the buckle to abut against the limiting bolt, at the moment, the limiting block and the small-diameter semicircle abut against to realize buckle back locking, and the ball part of the bypass cable is clamped between the head part and the tail part of the buckle.
10. The winch work tool for bypass cable splicing according to claim 9, wherein the head of the stopper is pulled by another tension spring and is rotated by another stopper bolt to be stopped so that the tail thereof always abuts against the end of the stopper rotating shaft.
11. The winch operation tool for bypass cable lapping according to claim 9, wherein an unlocking blocking piece is arranged on the body support and is used for reversely pushing up the limiting block in the process of opening the bypass cable clamp, unlocking of the buckle is achieved, and the buckle is restored to an initial state under the action of the tension spring.
12. The winch work tool for bypass cable splicing according to claim 1, wherein a horn piece is connected to a bottom of the bypass wire clamp for achieving lifting guiding of the bypass cable.
13. The winch work tool for bypass cable splicing according to claim 1, wherein the bypass wire clamp is provided with a cylindrical groove for attaching to the main wire and a spherical groove for attaching to the bypass cable ball.
14. A method of operating a winch work tool according to claim 1, comprising the steps of:
1) Hanging on a main line: the robot grabs the winch operation tool and drives the bypass line clamp to be buckled into the main line, and then drives the bypass line clamp to start to be closed through the line clamp locking mechanism until the hook is hooked on the main line, and the bypass line clamp stops driving when the bypass line clamp is not clamped on the main line;
2) Lifting and locking: the wire twisting wheel is driven by the winch lifting mechanism to lift the bypass wire to the bypass wire clamp, then the bypass wire clamp is continuously driven by the wire clamp locking mechanism to lock the main wire and the bypass wire, and after lap joint is completed, the robot is separated from the winch working tool.
15. The method of operation of claim 14, further comprising:
3) Unlocking and recycling: after the operation is completed, the robot is in butt joint with the winch operation tool again, the bypass wire clamp is driven to be opened through the wire clamp locking mechanism until the hook is still hung on the main wire, the bypass wire clamp is loosened, so that the bypass wire clamp falls down from the bypass wire clamp, then the bypass wire clamp is driven to be opened to the maximum opening position continuously, and the winch operation tool is retracted from the main wire through the robot.
CN202111059491.3A 2021-09-10 2021-09-10 Winch operation tool for bypass cable lapping and operation method thereof Active CN113612160B (en)

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