CN113606095B - Pipelined self-installation method of offshore integrated fan - Google Patents
Pipelined self-installation method of offshore integrated fan Download PDFInfo
- Publication number
- CN113606095B CN113606095B CN202110668318.7A CN202110668318A CN113606095B CN 113606095 B CN113606095 B CN 113606095B CN 202110668318 A CN202110668318 A CN 202110668318A CN 113606095 B CN113606095 B CN 113606095B
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- fan
- sliding
- ship
- slideway
- installation
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- 238000009434 installation Methods 0.000 title claims abstract description 42
- 238000000034 method Methods 0.000 title claims abstract description 30
- 230000007246 mechanism Effects 0.000 claims abstract description 19
- 238000005516 engineering process Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D13/00—Assembly, mounting or commissioning of wind motors; Arrangements specially adapted for transporting wind motor components
- F03D13/20—Arrangements for mounting or supporting wind motors; Masts or towers for wind motors
- F03D13/25—Arrangements for mounting or supporting wind motors; Masts or towers for wind motors specially adapted for offshore installation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D13/00—Assembly, mounting or commissioning of wind motors; Arrangements specially adapted for transporting wind motor components
- F03D13/10—Assembly of wind motors; Arrangements for erecting wind motors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D13/00—Assembly, mounting or commissioning of wind motors; Arrangements specially adapted for transporting wind motor components
- F03D13/40—Arrangements or methods specially adapted for transporting wind motor components
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D80/00—Details, components or accessories not provided for in groups F03D1/00 - F03D17/00
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/727—Offshore wind turbines
Abstract
The invention discloses a method for installing an offshore integral fan in a pipelining manner, which comprises the steps of installing two sections of sliding rails on a ship and a dock, utilizing the sliding rails and the sliding rails, arranging a holding mechanism, integrally loading a plurality of fans on the ship from the dock, arranging a plurality of fan bins on the ship, loading a plurality of fans, and moving the fans on a fan base from the ship by utilizing the sliding rails and the sliding rails when installing the fans, wherein the fans are integrally moved in the transfer process, so that the fan installation efficiency is greatly improved.
Description
Technical Field
The invention relates to the field of fan installation, in particular to a pipelining type self-installation method of an offshore integral fan.
Background
At present, the domestic offshore wind turbine installation mainly comprises split installation and integral installation, and both schemes depend on a floating crane ship. The split installation needs the floating crane of landing leg formula, and split packaging efficiency is low, and the overhead operation receives wind influence bigger, and the risk is higher. The limitation of the integral installation to the floating crane resource is larger, and the fan of 5MW almost reaches the integral installation limit, and with the continuous progress of the technology, the fans of 8MW, 10MW and even 14MW are continuously emerging. To realize efficient installation of fans, integral fan installation of a development assembly line type is imperative. With the development and maturity of the offshore wind farm technology, wind power is an important energy source for sustainable development in eastern coastal areas of China.
Disclosure of Invention
The present invention aims to solve the above technical problems to a certain extent.
In order to solve the technical problems, the invention provides a pipelining type self-installation method of an offshore integrated fan, which can be used for carrying out pipelining type integrated quick installation on the offshore fan.
The assembly line type self-installation method of the offshore integrated fan is characterized by comprising the following steps of:
a. the method comprises the steps that matched split sliding rails are paved on a wharf and a ship, correspondingly, a sliding frame is arranged on two sides of each sliding rail, sliding shoes are arranged on the sliding rails in a sliding mode, a plurality of layers of horizontal sliding ways are arranged on the sliding frames, upper sliding shoes are arranged on the sliding ways on the lowest layer, and a holding mechanism is arranged on the other sliding ways in a sliding mode;
b. the integral assembly of the fan is completed at the wharf and the fan is placed on the sliding shoes, the enclasping mechanism is operated to enclasp the fan, and the ship is moved to enable the row frame on the ship to be aligned and contact with the row frame on the code head;
c. the driving device drives the upper sliding shoe and the fan to move along the slideway, and when the upper sliding shoe and the fan move to a designated position, the driving device stops acting to lock the upper sliding shoe and the slideway;
d. repeating the step b.c to finish the shipment of a plurality of fans;
e. when the ship sails to the pre-installation position, the ship is moved, so that the travelling frames on the ship are aligned and contact with the fan base;
f. releasing the enclasping mechanism, and driving the upper sliding shoe and the fan to move onto the fan base along the slideway by a driving device so as to fix the fan onto the fan base;
g. and (5) moving the ship, repeating the step e.f, and completing the installation of a plurality of fans.
Further, the walking frame on the ship stretches out of the stern to form a stretching-out section, a lifting device and a vertical slideway which is vertically arranged are arranged at the tail of the stretching-out section, and the lifting device can drive the upper sliding shoe and the fan to slide up or down along the vertical slideway.
Further, the section of the slideway is concave, two sides of the upper sliding shoe are provided with protruding wings, and the protruding wings are arranged in grooves on the slideway in a sliding manner.
Further, a bulge is arranged at the bottom of the tower barrel of the fan, a groove is formed in the sliding shoe, and the bulge is matched with the groove.
Further, the row frame is of a multi-layer frame structure.
Further, a connecting structure is arranged between the sliding shoe and the upper sliding shoe, and the connecting structure is a cable.
Further, the locking device is arranged on the supporting frame and used for locking the locking mechanism on the slideway.
Further, a rectangular chute is formed in the slideway, a rectangular sliding block is fixed to the bottom of the sliding shoe, and the rectangular sliding block is arranged in the rectangular chute in a sliding mode.
Further, the enclasping mechanism comprises a sliding block and a locking screw, wherein an inserting block is fixed on the fan tower, the inserting block is inserted into the sliding block, the sliding block is arranged on the slideway in a sliding manner, the sliding block is connected with the locking screw, the locking screw is screwed, and the sliding block can be fixed on the slideway.
The invention has the technical effects that the invention provides a pipelining self-installation method of an offshore integrated fan, which comprises the following steps:
a. the method comprises the steps that matched split sliding rails are paved on a wharf and a ship, correspondingly, a sliding frame is arranged on two sides of each sliding rail, sliding shoes are arranged on the sliding rails in a sliding mode, a plurality of layers of horizontal sliding ways are arranged on the sliding frames, upper sliding shoes are arranged on the sliding ways on the lowest layer, and a holding mechanism is arranged on the other sliding ways in a sliding mode; b. the integral assembly of the fan is completed at the wharf and the fan is placed on the sliding shoes, the enclasping mechanism is operated to enclasp the fan, and the ship is moved to enable the row frame on the ship to be aligned and contact with the row frame on the code head; c. the driving device drives the upper sliding shoe and the fan to move along the slideway, and when the upper sliding shoe and the fan move to a designated position, the driving device stops acting to lock the upper sliding shoe and the slideway; d. repeating the step b.c to finish the shipment of a plurality of fans; e. when the ship sails to the pre-installation position, the ship is moved, so that the travelling frames on the ship are aligned and contact with the fan base; f. releasing the enclasping mechanism, and driving the upper sliding shoe and the fan to move onto the fan base along the slideway by a driving device so as to fix the fan onto the fan base; g. and (5) moving the ship, repeating the step e.f, and completing the installation of a plurality of fans. The method can complete the assembly line type integral rapid installation of the fan.
Drawings
FIG. 1 is a three-dimensional view of the mechanical structure of an offshore integrated fan assembly line type self-installation method of the present invention;
FIG. 2 is a front view of the mechanical structure of the present invention in an offshore integrated fan assembly line self-installation method;
FIG. 3 is a side view of the mechanical structure of the present invention in an offshore integrated fan assembly line self-installation method;
in the figure, a 1-fan; 2-sliding rails; 3-row frames; 4-sliding shoes; 5-upper slipper; 6, a slide way; 7-a enclasping mechanism; 8-a fan base.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and specific examples, which are not intended to limit the invention, so that those skilled in the art may better understand the invention and practice it.
The embodiment of the invention relates to a pipelining self-installation method of an offshore integrated fan, which is shown in fig. 1, 2 and 3 and comprises the following steps:
a. the matched split type sliding rail 2 is paved on the wharf and the ship, correspondingly, the sliding rail 2 is provided with a sliding frame 3 at two sides, the sliding rail 2 is provided with sliding shoes 4 in a sliding manner, the sliding frame 3 is provided with a plurality of layers of horizontal sliding ways 6, the sliding way 6 at the lowest layer is provided with an upper sliding shoe 5 in a sliding manner, and the other sliding ways 6 are provided with a holding mechanism 7 in a sliding manner;
b. the whole assembly of the fan 1 is completed at the wharf and the fan is placed on the skid shoes 4, the clasping mechanism 7 is operated to clasp the fan 1, the ship is moved, and the travelling frames 3 on the ship are aligned and contacted with the travelling frames 3 on the code heads;
c. the driving device drives the upper sliding shoe 5 and the fan 1 to move along the slideway 6, and when the upper sliding shoe 5 and the fan 1 move to a designated position, the driving device stops acting to lock the upper sliding shoe 5 and the slideway 6;
d. repeating the step b.c to finish the shipment of a plurality of fans 1;
e. when the ship sails to the pre-installation position, the ship is moved so that the traveling frame 3 on the ship is aligned and contacts the fan base 8;
f. releasing the enclasping mechanism 7, and driving the upper sliding shoe 5 and the fan 1 to move onto the fan base 8 along the slideway 6 by a driving device so as to fix the fan 1 onto the fan base 8;
g. and (5) moving the ship, repeating the step e.f, and completing the installation of the plurality of fans 1.
According to the steps, the sliding rail 2 and the sliding rail 6 are utilized to integrally load the plurality of fans 1 onto the ship from the wharf, when the fans 1 are installed, the sliding rail 2 and the sliding rail 6 are utilized to move the fans 1 onto the fan base 8 from the ship, in the transferring process, the fans 1 are integrally moved, and meanwhile, a plurality of fan bins are formed in the ship, so that the plurality of fans 1 can be loaded, and the installation efficiency of the fans 1 is greatly improved.
According to the method for pipelined self-installation of the offshore integrated fan 1, as shown in fig. 1, 2 and 3, a travelling crane 3 on a ship extends out of the stern to form an extension section, a lifting device and a vertical slideway 6 are arranged at the tail of the extension section, and the lifting device can drive an upper sliding shoe 5 to slide along the vertical slideway 6 to ascend or descend together with the fan 1. Specifically, the vertical slide way 6 and the slide way 6 are vertically crossed, and a notch is formed at the crossing part, so that the upper sliding shoe 5 can slide vertically along the vertical slide way 6 and also can slide horizontally along the slide way 6. The lifting device stretches out or retracts to drive the fan 1 to slide in the vertical direction, so that the lifting device can be suitable for different wharf planes and the heights of the fan base 8, and the fan 1 can be conveniently installed.
According to the method for pipelined self-installation of the offshore integrated fan 1, as shown in fig. 1 and 2, the section of a slideway 6 is concave, two sides of an upper sliding shoe 5 are provided with protruding wings, and the protruding wings are slidably arranged in grooves on the slideway 6.
According to the method for pipelined self-installation of the offshore integrated fan 1, as shown in fig. 1 and 2, a protrusion is arranged at the bottom of a tower of the fan 1, a groove is arranged on a sliding shoe 4, and the protrusion is matched with the groove. The fan 1 and the sliding shoe 4 can be closely contacted, so that the moving process of the fan 1 is more stable. The tower of the fan 1 can be more fully contacted with the sliding shoe 4.
According to the embodiment of the invention, an offshore integrated fan 1 assembly line type self-installation method is shown in fig. 1, 2 and 3, and a row frame 3 is of a multi-layer frame structure. The weight is light, the intensity is high, can also lighten the unnecessary windage on the sea surface.
According to the embodiment of the invention, as shown in fig. 1 and 2, a connecting structure is arranged between the sliding shoe 4 and the upper sliding shoe 5, and the connecting structure is a cable. The fan 1 load can be transferred from the shoe 4 to the upper shoe 5.
According to the method for pipelined self-installation of the offshore integrated fan 1, as shown in fig. 1 and 2, a rectangular sliding groove is formed in a sliding way 6, a rectangular sliding block is fixed at the bottom of a sliding shoe 4, and the rectangular sliding block is arranged in the rectangular sliding groove in a sliding manner. The sliding shoes 4 and the sliding ways 6 are in sliding fit with rectangular sliding grooves and rectangular sliding blocks, so that the structure is simple, and the requirement on the environment is low.
According to the assembly line type self-installation method of the offshore integrated fan 1, as shown in fig. 1 and 2, the enclasping mechanism 7 comprises a sliding block and a locking screw, an inserting block is fixed on a tower of the offshore integrated fan 1, the inserting block is inserted with the sliding block, the sliding block is arranged on the slideway 6 in a sliding manner, the sliding block is connected with the locking screw, and the locking screw is screwed down to fix the sliding block on the slideway 6. A plurality of clasping mechanisms 7 can fix the fan 1.
The above embodiments are merely preferred embodiments for fully explaining the present invention, and the scope of the present invention is not limited thereto. Equivalent substitutions and modifications will occur to those skilled in the art based on the present invention, and are intended to be within the scope of the present invention. The protection scope of the invention is subject to the claims.
Claims (6)
1. The assembly line type self-installation method of the offshore integrated fan is characterized by comprising the following steps of:
the method comprises the steps that matched split sliding rails are paved on a wharf and a ship, correspondingly, a row frame is installed on two sides of each sliding rail, lower sliding shoes are arranged on the sliding rails in a sliding mode, a plurality of layers of sliding ways which are horizontally arranged are arranged on the row frame, upper sliding shoes are arranged on the sliding ways on the lowest layer, and a holding mechanism is arranged on the other sliding ways in a sliding mode;
completing the integral assembly of the fan at the wharf and placing the fan on the lower sliding shoe, operating the enclasping mechanism to enclasp the fan, and moving the ship to align the row frame on the ship and contact the row frame on the code head;
the driving device drives the upper sliding shoe and the fan to move along the slideway, and when the upper sliding shoe and the fan move to a designated position, the driving device stops acting to lock the upper sliding shoe and the slideway;
repeating the steps b and c to finish loading of a plurality of fans;
when the ship sails to the pre-installation position, the ship is moved, so that the travelling frames on the ship are aligned and contact with the fan base;
releasing the enclasping mechanism, and driving the upper sliding shoe and the fan to move onto the fan base along the slideway by a driving device so as to fix the fan onto the fan base;
c, moving the ship, repeating the steps e and f, and completing the installation of a plurality of fans;
wherein the travelling crane on the ship extends out of the stern to form an extending-out section, the tail part of the extending-out section is provided with a lifting device and a vertical slideway which is vertically arranged, the lifting device can drive the upper sliding shoe and the fan to slide along the vertical slideway to ascend or descend; the section of the slideway is concave, two sides of the upper sliding shoe are provided with protruding wings, and the protruding wings are arranged in grooves on the slideway in a sliding manner.
2. The method for pipelined self-installation of an offshore integrated wind turbine of claim 1, wherein a protrusion is provided at the bottom of the tower of the wind turbine, a groove is provided on the lower skid shoe, and the protrusion is matched with the groove.
3. The method for pipelined self-installation of an offshore integrated blower of claim 1, wherein the row frame is a multi-layered frame structure.
4. The method of self-installing an offshore integrated wind turbine of claim 1, wherein a connection structure is provided between the lower skid shoe and the upper skid shoe, and the connection structure is a cable.
5. The method for pipelined self-installation of an offshore integrated fan according to claim 1, wherein the slideway is provided with a rectangular chute, a rectangular sliding block is fixed at the bottom of the upper sliding shoe, and the rectangular sliding block is slidably arranged in the rectangular chute.
6. The assembly line type self-installation method of the offshore integrated fan according to claim 1, wherein the enclasping mechanism comprises a sliding block and a locking screw, an inserting block is fixed on the fan tower, the inserting block is inserted with the sliding block, the sliding block is arranged on the slideway in a sliding manner, the locking screw is connected with the sliding block, and the sliding block can be fixed on the slideway by screwing the locking screw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110668318.7A CN113606095B (en) | 2021-06-16 | 2021-06-16 | Pipelined self-installation method of offshore integrated fan |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110668318.7A CN113606095B (en) | 2021-06-16 | 2021-06-16 | Pipelined self-installation method of offshore integrated fan |
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| Publication Number | Publication Date |
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| CN113606095A CN113606095A (en) | 2021-11-05 |
| CN113606095B true CN113606095B (en) | 2024-03-22 |
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| CN202110668318.7A Active CN113606095B (en) | 2021-06-16 | 2021-06-16 | Pipelined self-installation method of offshore integrated fan |
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