CN113604950A - 一种立体针织物及生产工艺 - Google Patents

一种立体针织物及生产工艺 Download PDF

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CN113604950A
CN113604950A CN202110997818.5A CN202110997818A CN113604950A CN 113604950 A CN113604950 A CN 113604950A CN 202110997818 A CN202110997818 A CN 202110997818A CN 113604950 A CN113604950 A CN 113604950A
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cloth
group
outer layer
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fabric
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CN113604950B (zh
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章富杰
林起泰
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Fujian Deao Knitting Co.,Ltd.
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Quanzhou Migier Knitting Co ltd
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    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
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    • B32B38/00—Ancillary operations in connection with laminating processes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
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    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
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    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
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    • D—TEXTILES; PAPER
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    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
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    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06G—MECHANICAL OR PRESSURE CLEANING OF CARPETS, RUGS, SACKS, HIDES, OR OTHER SKIN OR TEXTILE ARTICLES OR FABRICS; TURNING INSIDE-OUT FLEXIBLE TUBULAR OR OTHER HOLLOW ARTICLES
    • D06G1/00—Beating, brushing, or otherwise mechanically cleaning or pressure cleaning carpets, rugs, sacks, hides, or other skin or textile articles or fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06Q—DECORATING TEXTILES
    • D06Q1/00—Decorating textiles
    • D06Q1/10—Decorating textiles by treatment with, or fixation of, a particulate material, e.g. mica, glass beads
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B2038/0052—Other operations not otherwise provided for
    • B32B2038/008—Sewing, stitching
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0261—Polyamide fibres
    • B32B2262/0269—Aromatic polyamide fibres
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    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00—Composition of foam
    • B32B2266/02—Organic
    • B32B2266/0214—Materials belonging to B32B27/00
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    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01—Natural vegetable fibres
    • D10B2201/02—Cotton
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2211/00—Protein-based fibres, e.g. animal fibres
    • D10B2211/01—Natural animal fibres, e.g. keratin fibres
    • D10B2211/04—Silk
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
    • D10B2331/021—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides aromatic polyamides, e.g. aramides

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Abstract

本发明提供一种立体针织物及生产工艺，涉及针织物技术领域，以解决现有的针织物织物本体，在拆卸织物本体清洗时，需人员登高操作，造成拆卸操作较为困难的问题，包括外层布料组；所述外层布料组包括布环，所述外层布料组的面料为纯棉编织而成，面料为60支，且外层布料组内侧布面的顶端部分上等距间隔缝制编织有一排布环，此一排布环上挂撑有一处内侧布料组；四排所述装饰条与外层布料组互相间隔，其之间具有间距，且内侧布面上的两排装饰条上均设置有印花；四排所述装饰条上均开设有一处布缝。本发明通过双手内外扯拉四排皮筋，可使内外对应的两处皮筋回弹振荡较为全面彻底的去除外层布料组上的积灰，使织物本体的去灰清洁操作方便快捷。

Description

一种立体针织物及生产工艺
技术领域
本发明属于针织物结构技术领域，更具体地说，特别涉及一种立体针织物及生产工艺。
背景技术
针织物是指用织针将纱线构成线圈，再把线圈相互串套而成的织物，通用布料织物是其中一种，可以被广泛的应用于多场景中，具有遮阳隔热和调节光线的功能；基于现有技术，现有的针织物布料，尤其是应用于遮挡环境中，在长时间使用时容易积灰，大都需人员手持物件对本体进行反复拍打才能将积灰清洁去除，反复多次的拍打动作，较为费力繁琐，再者，由于竖向的顶端部分较高，不方便拍打，间接影响清洁不全面的问题，此外在拆卸织物本体清洗时，大都需登高操作，拆卸操作较为不便。
发明内容
为了解决上述技术问题，本发明提供一种立体针织物及生产工艺，以解决现有的针织物布料，尤其是应用于遮挡环境中，在长时间使用时容易积灰，大都需人员手持物件对本体进行反复拍打才能将积灰清洁去除，反复多次的拍打动作，较为费力繁琐，再者，由于竖向的顶端部分较高，不方便拍打，间接影响清洁不全面的问题，此外在拆卸织物本体清洗时，大都需登高操作，拆卸操作较为不便的问题。
本发明一种立体针织物及生产工艺的目的与功效，由以下具体技术手段所达成：
一种立体针织物及生产工艺，包括：外层布料组；所述外层布料组包括布环，所述外层布料组的面料为纯棉编织而成，面料为60支，细腻且薄，且外层布料组内侧布面的顶端部分上等距间隔缝制编织有一排布环，此一排布环上挂撑有一处内侧布料组；四排所述装饰条与外层布料组互相间隔，其之间具有间距，且内侧布面上的两排装饰条上均设置有印花；四排所述装饰条上均开设有一处布缝，且皮筋穿过此布缝向外拉伸，四排装饰条上的布缝方便伸入双手对皮筋进行撕扯拽拉；所述内侧布料组包括金属挂钩，所述内侧布料组的面料为纯棉编织而成，面料为30支，且内侧布料组的最顶端等距间隔固定有一排金属挂钩，一排金属挂钩对应与一排布环钩挂配合；所述外层布料组的最顶端缝制有一排挂环组，此一排挂环组用于挂置遮挡物，且外层布料组的内外两面上呈上下对应缝制有四排等距间隔的装饰条；所述外层布料组还包括皮筋，所述外层布料组的内外两面上呈上下对应连接有四排等距间隔的皮筋；固定贴，所述外层布料组内侧布面的最顶端部分上等距间隔缝制编织有一排固定贴；四排所述皮筋遮挡隐藏位于四处装饰条的内侧，其中内侧上部的一排皮筋首端与一排挂环组的尾端段连接固定在一起；所述挂环组包括定位贴，一排所述挂环组的首端直接与外层布料组外侧布面的顶端部分缝制连接在一起，且一排挂环组的尾端连接设置有一排方形定位贴；一排所述固定贴与一排定位贴通过魔术贴粘黏固定在一起，一排固定贴与一排定位贴可活动拆卸分离，这为一排挂环组的打开以及织物本体的站地取卸提供了便利；所述内侧布料组的内部中间层中填充有一层2mm的保温海绵，此保温海绵层的正反两面与内侧布料组之间布设有呈经纬编织的凯夫拉纤维网(芳纶-1414)；包括外层布料组的面料制备工艺及内侧布料组的制备工艺，外层布料组的面料生产包括以下的工艺步骤：
01.原料精选，采用规格为6～9CM的纤维丝并经脱胶处理后、含丝胶量＜5.5％的棉条为原料；
02.纺纱，将以上原料首先纺成为600～850捻/m、S捻向的单束绢纱，然后再聚合绢纱，然后再合股成捻度为650～7450捻/m、Z捻向的115支双股绢纱；
03.烧毛，将以上纱线用烧毛机进行去毛，去除多余的毛羽；
04.编制，将以上烧毛后的纱线为原料纱线，并用针织机生产绢丝针织物，编织密度系数为0.95～1.05mm；
内侧布料组的面料生产包括以下的工艺步骤：
01.首先，将两处凯夫拉纤维网分别贴附于保温海绵层的正反两面上；
02.然后将两片用于制造内侧布料组的面料与保温海绵层的正反两面贴靠配合；
03.最后将两片织物本体面料以及保温海绵层缝制在一起形成完整的内侧布料组，将制备好的内侧布料组及外层布料组单独归纳进行后续工艺处理。
与现有技术相比，本发明具有如下有益效果：
1、本发明中，通过双手内外扯拉四排皮筋，可使内外对应的两处皮筋回弹振荡较为全面彻底的去除外层布料组上的积灰，使织物本体的去灰清洁操作方便快捷；
2、通过内侧上部的一排皮筋，可大力拽拉将定位贴与固定贴撕扯分离将挂环组打开，使人员站立地面上就可将一排挂环组打开，省去人员登高脱钩一排挂环组才能将织物本体取下的麻烦，使织物本体的取卸操作简单省力；
3、四处装饰条印有花样有助于提升织物本体织物的美观性，且四处装饰条并非直接吸附贴靠于外层布料组上，其与外层布料组之间保持有间隔空间，能够营造丰富的立体观赏效果，进一步提升了织物本体织物的美观性，且四排装饰条可将四排皮筋遮挡隐藏，避免影响织物本体织物的视觉统一性；
4、在冬天通过一排布环可加装挂撑较厚的内侧布料组，提升织物本体织物整体的保温性能，适用冬天低温的环境，扩展了织物本体织物的功能，使其应用较为广泛。
附图说明
图1是本发明的整体立体结构示意图。
图2是本发明的外侧结构示意图。
图3是本发明内侧布料组拆卸状态示意图。
图4是本发明皮筋安装位置示意图。
图5是本发明挂环组打开状态示意图。
图6是本发明挂环组结构示意图。
图7是本发明装饰条结构示意图。
图8是本发明图5中A部分放大结构示意图。
图9是本发明内侧布料组结构示意图。
图中，部件名称与附图编号的对应关系为：
1、外层布料组；101、布环；102、皮筋；103、固定贴；2、挂环组；201、定位贴；3、装饰条；4、内侧布料组；401、金属挂钩。
具体实施方式
下面结合附图和实施例对本发明的实施方式作进一步详细描述。以下实施例用于说明本发明，但不能用来限制本发明的范围。
实施例一：如附图1至附图9所示：外层布料组1；外层布料组1包括布环101，外层布料组1的面料为纯棉编织而成，面料为60支，细腻且薄，且外层布料组1内侧布面的顶端部分上等距间隔缝制编织有一排布环101，此一排布环101上挂撑有一处内侧布料组4；外层布料组1的最顶端缝制有一排挂环组2，此一排挂环组2用于挂置遮挡物，且外层布料组1的内外两面上呈上下对应缝制有四排等距间隔的装饰条3；挂环组2包括定位贴201，一排挂环组2的首端直接与外层布料组1外侧布面的顶端部分缝制连接在一起，且一排挂环组2的尾端连接设置有一排方形定位贴201；一排固定贴103与一排定位贴201通过魔术贴粘黏固定在一起；
四排装饰条3上均开设有一处布缝，且皮筋102穿过此布缝向外拉伸；内侧布料组4包括金属挂钩401，内侧布料组4的面料为纯棉编织而成，面料为30支，且内侧布料组4的最顶端等距间隔固定有一排金属挂钩401；外层布料组1还包括皮筋102，外层布料组1的内外两面上呈上下对应连接有四排等距间隔的皮筋102，通过双手内外扯拉四排皮筋102，可使内外对应的两处皮筋102回弹振荡较为全面彻底的去除外层布料组1上的积灰，使织物本体的去灰清洁操作方便快捷；所述内侧布料组4的内部中间层中填充有一层2mm的保温海绵，保温海绵能够加厚内侧布料组4，提升其保温效果，此保温海绵层的正反两面与内侧布料组4之间布设有呈经纬编织的凯夫拉纤维网(芳纶-1414)，凯夫拉纤维网能够有效增强内侧布料组4的抗拉强度；固定贴103，外层布料组1内侧布面的最顶端部分上等距间隔缝制编织有一排固定贴103。
进一步，四排皮筋102遮挡隐藏位于四处装饰条3的内侧，其中内侧上部的一排皮筋102首端与一排挂环组2的尾端段连接固定在一起，通过内侧上部的一排皮筋102可大力拽拉将定位贴201与固定贴103撕扯分离将挂环组2打开，使人员站立地面上就可将一排挂环组2打开，省去人员登高脱钩一排挂环组2才能将织物本体取下的麻烦，使织物本体的取卸操作简单省力。
进一步，一排金属挂钩401对应与一排布环101钩挂配合，在冬天通过一排布环101可加装挂撑较厚的内侧布料组4，提升织物本体织物整体的保温性能，适用冬天低温的环境，扩展了织物本体织物的功能，使其应用较为广泛。
进一步，四排装饰条3与外层布料组1互相间隔，其之间具有间距，且内侧布面上的两排装饰条3上均设置有印花，四处装饰条3印有花样有助于提升织物本体织物的美观性，且四处装饰条3并非直接吸附贴靠于外层布料组1上，其与外层布料组1之间保持有间隔空间，能够营造丰富的立体观赏效果，进一步提升了织物本体织物的美观性，且四排装饰条3可将四排皮筋102遮挡隐藏，避免影响织物本体织物的视觉统一性。
进一步，包括外层布料组的面料制备工艺及内侧布料组的制备工艺，外层布料组的面料生产包括以下的工艺步骤：
01.原料精选，采用规格为6～9CM的纤维丝并经脱胶处理后、含丝胶量＜5.5％的棉条为原料；
02.纺纱，将以上原料首先纺成为600～850捻/m、S捻向的单束绢纱，然后再聚合绢纱，然后再合股成捻度为650～7450捻/m、Z捻向的115支双股绢纱；
03.烧毛，将以上纱线用烧毛机进行去毛，去除多余的毛羽；
04.编制，将以上烧毛后的纱线为原料纱线，并用针织机生产绢丝针织物，编织密度系数为0.95～1.05mm；
内侧布料组的面料生产包括以下的工艺步骤：
01.首先，将两处凯夫拉纤维网分别贴附于保温海绵层的正反两面上；
02.然后将两片用于制造内侧布料组的面料与保温海绵层的正反两面贴靠配合；
03.最后将两片织物本体面料以及保温海绵层缝制在一起形成完整的内侧布料组，将制备好的内侧布料组及外层布料组单独归纳进行后续工艺处理。
实施例二，在另一实施例中，可在装饰条3上布缝的两侧涂抹与织物本体颜色统一的耐磨涂层，耐磨涂层能够减小双手伸入布缝时对其两边的磨损，延长布缝的使用寿命避免其过早的抽丝破损。
工作原理：使用时通过一排挂环组2将织物本体整体挂装于应用的场景顶部墙体上轨道的滑钩上；在对织物本体进行清灰时，可通过四排装饰条3上的布缝伸入双手对皮筋102进行撕扯拽拉，使内外对应的两处皮筋102可回弹振荡较为全面彻底的去除外层布料组1上的积灰；在拆卸织物本体时，通过内侧上部的一排皮筋102可大力拽拉将定位贴201与固定贴103撕扯分离将挂环组2打开，使人员站立地面上就可将一排挂环组2打开。
在本发明的描述中，除非另有说明，“多个”的含义是两个或两个以上；术语“上”、“下”、“左”、“右”、“内”、“外”、“前端”、“后端”、“头部”、“尾部”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。此外，术语“第一”、“第二”、“第三”等仅用于描述目的，而不能理解为指示或暗示相对重要性。
在本发明的描述中，需要说明的是，除非另有明确的规定和限定，术语“相连”、“连接”应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接相连。对于本领域的普通技术人员而言，可以具体情况理解上述术语在本发明中的具体含义。
本发明的实施例是为了示例和描述起见而给出的，而并不是无遗漏的或者将本发明限于所公开的形式。很多修改和变化对于本领域的普通技术人员而言是显而易见的。选择和描述实施例是为了更好说明本发明的原理和实际应用，并且使本领域的普通技术人员能够理解本发明从而设计适于特定用途的带有各种修改的各种实施例。

Claims (10)

1.一种立体针织物及生产工艺，立体针织物其特征在于：包括：外层布料组；所述外层布料组包括布环，所述外层布料组的面料为纯棉编织而成，面料为60支，且外层布料组内侧布面的顶端部分上等距间隔缝制编织有一排布环，一排布环上挂撑有一处内侧布料组；
所述外层布料组的最顶端缝制有一排挂环组，一排挂环组用于挂置遮挡物，且外层布料组的内外两面上呈上下对应缝制有四排等距间隔的装饰条。
2.如权利要求1所述立体针织物，其特征在于：所述外层布料组的内外两面上呈上下对应连接有四排等距间隔的皮筋；
还包括有固定贴，所述外层布料组内侧布面的最顶端部分上等距间隔缝制编织有一排固定贴。
3.如权利要求2所述立体针织物，其特征在于：四排所述皮筋遮挡隐藏位于四处装饰条的内侧，其中内侧上部的一排皮筋首端与一排挂环组的尾端段连接固定在一起。
4.如权利要求1所述立体针织物，其特征在于：所述挂环组包括定位贴，一排所述挂环组的首端直接与外层布料组外侧布面的顶端部分缝制连接在一起，且一排挂环组的尾端连接设置有一排方形定位贴。
5.如权利要求2所述立体针织物，其特征在于：一排所述固定贴与一排定位贴通过魔术贴粘黏固定在一起。
6.如权利要求1所述立体针织物，其特征在于：四排所述装饰条与外层布料组互相间隔，其之间具有间距，且内侧布面上的两排装饰条上均设置有印花。
7.如权利要求1所述立体针织物，其特征在于：四排所述装饰条上均开设有一处布缝，且皮筋穿过此布缝向外拉伸。
8.如权利要求1所述立体针织物，其特征在于：所述内侧布料组包括金属挂钩，所述内侧布料组的面料为纯棉编织而成，面料为30支，且内侧布料组的最顶端等距间隔固定有一排金属挂钩，一排金属挂钩对应与一排布环钩挂配合。
9.如权利要求1所述立体针织物，其特征在于：所述内侧布料组的内部中间层中填充有一层2mm的保温海绵，此保温海绵层的正反两面与内侧布料组之间布设有呈经纬编织的凯夫拉纤维网。
10.如权利要求1-9任一所述的立体针织物的生产工艺，其特征在于：包括外层布料组的面料制备工艺及内侧布料组的制备工艺，外层布料组的面料生产包括以下的工艺步骤：
01.原料精选，采用规格为6～9CM的纤维丝并经脱胶处理后、含丝胶量＜5.5％的棉条为原料；
02.纺纱，将以上原料首先纺成为600～850捻/m、S捻向的单束绢纱，然后再聚合绢纱，然后再合股成捻度为650～7450捻/m、Z捻向的115支双股绢纱；
03.烧毛，将以上纱线用烧毛机进行去毛，去除多余的毛羽；
04.编制，将以上烧毛后的纱线为原料纱线，并用针织机生产绢丝针织物，编织密度系数为0.95～1.05mm；
内侧布料组的面料生产包括以下的工艺步骤：
01.首先，将两处凯夫拉纤维网分别贴附于保温海绵层的正反两面上；
02.然后将两片用于制造内侧布料组的面料与保温海绵层的正反两面贴靠配合；
03.最后将两片织物本体面料以及保温海绵层缝制在一起形成完整的内侧布料组，将制备好的内侧布料组及外层布料组单独归纳进行后续工艺处理。
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