CN113600710A - Steel wire horizontal fusing all-in-one of bending - Google Patents

Steel wire horizontal fusing all-in-one of bending Download PDF

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Publication number
CN113600710A
CN113600710A CN202110833099.3A CN202110833099A CN113600710A CN 113600710 A CN113600710 A CN 113600710A CN 202110833099 A CN202110833099 A CN 202110833099A CN 113600710 A CN113600710 A CN 113600710A
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China
Prior art keywords
fusing
clamping
steel wire
component
pressing
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Granted
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CN202110833099.3A
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CN113600710B (en
Inventor
苏高峰
陈中杰
黄冬梅
王永光
刘玉飞
刘航
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Suzhou Jiangjin Automation Technology Co ltd
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Suzhou Jiangjin Automation Technology Co ltd
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Publication of CN113600710A publication Critical patent/CN113600710A/en
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Publication of CN113600710B publication Critical patent/CN113600710B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F1/00Bending wire other than coiling; Straightening wire
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F11/00Cutting wire

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wire Processing (AREA)

Abstract

The invention discloses a steel wire horizontal fusing and bending integrated machine which comprises a main support and a base plate, wherein the base plate is horizontally arranged on the main support, a fusing component used for fusing a steel wire is arranged on the base plate, a clamping component I and a clamping component II are respectively arranged on two sides of the fusing component, working positions of the fusing component, the clamping component I and the clamping component II are located on the same horizontal line, and the clamping component I and the clamping component II are provided with the same clamping and bending devices. The invention has the following beneficial effects: the automatic steel wire fusing machine can selectively and automatically complete fusing of steel wires and bending of two ends, has high automation degree, does not need manual operation in the whole process, and greatly improves the working efficiency.

Description

Steel wire horizontal fusing all-in-one of bending
Technical Field
The invention relates to the technical field of steel wire rope processing, in particular to a steel wire horizontal fusing and bending all-in-one machine.
Background
With the continuous development of the industry in China, the steel market has a large transformation in China, and the original rough machining is converted into the fine machining. Steel wires are often used in industrial production and in people's life, and the market demands for steel wires are large. The steel wire rope is composed of a plurality of strands of thin steel wires, and the steel wire ends at the cut part can be scattered due to direct cutting. In the prior art, most of automatic steel wire cutting equipment has the problems of complex structure and low steel wire cutting precision, the surface of a cut steel wire is rough, the steel wire at the end is easy to scatter and is inconvenient to process, the overall quality of production is influenced, and the production efficiency of an enterprise is reduced. In the prior art, as disclosed in chinese patent CN205519380, the steel wire is vertically fused, but after a long time, the fuse components will shift relative to each other due to gravity, resulting in errors, and finally causing poor fusing precision.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides a steel wire horizontal fusing and bending all-in-one machine.
The purpose of the invention is realized by the following technical scheme: a steel wire horizontal fusing and bending integrated machine comprises a main support and a base plate which is arranged on the main support and is horizontally arranged, wherein a fusing component for fusing a steel wire is arranged on the base plate, and a clamping component I and a clamping component II which are respectively positioned at two sides of the fusing component, wherein the working positions of the fusing component, the clamping component I and the clamping component II are positioned on the same horizontal line, the clamping assembly I and the clamping assembly II are provided with the same clamping and bending device, the clamping and bending device at least comprises a bearing block fixedly arranged on the base plate, the bearing block is provided with a through hole for the steel wire to pass through, and a clamping groove vertically arranged with the through hole in a penetrating way, the depth of the clamping groove is lower than that of the through hole, but the top vertical migration ground of draw-in groove is provided with the pressure head, the thickness more than or equal to of pressure head the degree of depth of draw-in groove, and both widths are equivalent.
Preferably, the fusing assembly includes an upper fuse fixedly mounted on the substrate through a connector, and a lower fuse movable up and down relative to the upper fuse is disposed below the upper fuse.
Preferably, the fusing component further comprises a bearing cylinder fixedly arranged on the substrate, a supporting block is fixedly arranged on a cylinder shaft of the bearing cylinder, the supporting block is fixedly connected with the supporting plate, and the lower fuse is fixedly arranged on the supporting plate.
Preferably, the bearing block of the clamping assembly I is a bearing block I, and a clamping groove I is formed in the bearing block I; the base plate is further fixedly provided with a pressing air cylinder I, a pressing plate I is fixedly arranged on an air cylinder shaft of the pressing air cylinder I, and a pressing head I matched with the clamping groove I is arranged on the pressing plate I.
Preferably, the bearing block of the clamping assembly II is a bearing block II, and a clamping groove II is formed in the bearing block II; the base plate is further fixedly provided with a pressing air cylinder II, a pressing plate II is fixedly arranged on an air cylinder shaft of the pressing air cylinder II, and a pressing head II matched with the clamping groove II is arranged on the pressing plate II.
Preferably, two clamping grooves II are formed in the bearing block II along the steel wire conveying direction, and the pressure heads II are correspondingly arranged above the two clamping grooves II respectively.
Preferably, the base plate is arranged on the main support through a sliding assembly, the sliding assembly comprises a support frame I and a base plate fixedly arranged on the support frame I, a rodless cylinder is fixedly arranged on the base plate, and a piston of the rodless cylinder is fixedly connected with the base plate.
Preferably, the sliding assembly further comprises a transmission frame fixedly arranged on the main support, a transmission screw rod connected with the transmission frame through a pivot is arranged on the transmission frame, a transmission block in screw rod transmission with the transmission screw rod is arranged on the transmission screw rod, and the support frame I is fixedly arranged on the transmission block.
Preferably, a tensioning assembly used for tensioning the steel wire is further arranged on one side, away from the fusing assembly, of the clamping assembly I; the tensioning assembly comprises a transmission motor fixedly arranged on the bottom plate, the transmission motor is fixedly connected with a connecting arm through a driver, and an L-shaped tensioning roller is arranged on the connecting arm in a pivot mode.
The invention has the following beneficial effects:
1. the automatic steel wire fusing machine can selectively and automatically complete fusing of steel wires and bending work of two ends, has high automation degree, does not need manual operation in the whole process, and greatly improves the working efficiency;
2. the clamping and bending device adopts a concave-convex structure, so that the friction force of the steel wire is large when the steel wire is clamped, the steel wire is prevented from sliding, the abrasion is reduced, and the progress is also improved;
3. the steel wire fusing device operates in the horizontal direction in the fusing process of the steel wire, fusing of the steel wire is completed by utilizing the upward movement of the lower fuse and the cooperation of the upper fuse, the driving force of a machine is reduced, and energy is saved.
Drawings
The technical scheme of the invention is further explained by combining the accompanying drawings as follows:
FIG. 1: a perspective view of a preferred embodiment of the present invention;
FIG. 2: a partial enlarged view of a portion a in fig. 1.
Detailed Description
The present invention will be described in detail below with reference to specific embodiments shown in the drawings. These embodiments are not intended to limit the present invention, and structural, methodical, or functional changes that may be made by one of ordinary skill in the art in light of these embodiments are intended to be within the scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
As shown in fig. 1 to 2, the present invention discloses a steel wire horizontal fusing and bending integrated machine, which includes a main support 46 and a substrate 41 horizontally disposed thereon, wherein a fusing component 42 for fusing a steel wire 100 is disposed on the substrate 41, the fusing component 42 includes an upper fuse 422 fixedly disposed on the substrate 41 through a connector 421, and a lower fuse 423 capable of moving up and down relative to the upper fuse 422 is disposed below the upper fuse 422. The fuse assembly 42 further includes a bearing cylinder 424 fixed on the substrate 41, a supporting block 425 is fixed on a cylinder shaft of the bearing cylinder 424, the supporting block 425 is fixedly connected with a supporting plate 426, and the lower fuse 423 is fixed on the supporting plate 426. The steel wire fusing device operates in the horizontal direction in the fusing process of the steel wire, fusing of the steel wire is completed by utilizing the upward movement of the lower fuse and the cooperation of the upper fuse, the driving force of a machine is reduced, and energy is saved.
The other design point of the invention is as follows: the steel wire clamping device is characterized in that two sides of the fusing component 42 are respectively provided with a clamping component I43 and a clamping component II 44, the fusing component 42, the clamping component I43 and the clamping component II 44 are located on the same horizontal line, the clamping component I43 and the clamping component II 44 are provided with the same clamping and bending device, the clamping and bending device at least comprises a bearing block fixedly arranged on the substrate 41, the bearing block is provided with a through hole for enabling the steel wire 100 to pass through, and a clamping groove vertically penetrating the through hole, the depth of the clamping groove is lower than that of the through hole, a pressure head is vertically movably arranged above the clamping groove, the thickness of the pressure head is larger than or equal to that of the clamping groove, and the widths of the pressure head and the clamping groove are equivalent. In the structure, the clamping and bending device adopts a concave-convex structure, so that the friction force of the steel wire is large when the steel wire is clamped, the steel wire is prevented from sliding, the abrasion is reduced, and the progress is also improved. In addition, the invention can selectively select one of the two ends of the steel wire or simultaneously bend the steel wire, or only has clamping effect without bending, has high automation degree, does not need manual operation in the whole process, and greatly improves the working efficiency. In addition, as shown in fig. 2, the rectangular slot is only a preferred embodiment of the present invention, the slot may also be in the shape of an inverted triangle, and the pressure head is configured in a shape adapted to the slot, so as to meet the requirements of different working conditions, and have a wide applicability.
The specific structures of the clamping assembly I43 and the clamping assembly II 44 are the same, so that the clamping assembly is convenient to maintain: the bearing block of the clamping assembly I43 is a bearing block I431, and a clamping groove I432 is formed in the bearing block I431; the base plate 41 is further fixedly provided with a pressing air cylinder I433, a pressing plate I434 is fixedly arranged on an air cylinder shaft of the pressing air cylinder I433, and a pressing head I435 matched with the clamping groove I432 is arranged on the pressing plate I434. The bearing block of the clamping assembly II 44 is a bearing block II 441, and a clamping groove II 442 is formed in the bearing block II 441; the base plate 41 is further fixedly provided with a pressing cylinder II 443, a cylinder shaft of the pressing cylinder II 443 is fixedly provided with a pressing plate II 444, and the pressing plate II 444 is provided with a pressing head II 445 matched with the clamping groove II 442. Two clamping grooves II 442 are formed in the bearing block II 441 along the steel wire conveying direction, and the pressing heads II 445 are correspondingly arranged above the two clamping grooves II 442 respectively.
The base plate 41 is disposed on the main bracket 46 through a sliding assembly 47, the sliding assembly 47 includes a supporting frame i 471 and a bottom plate 472 fixed thereon, a rodless cylinder 473 is fixed on the bottom plate 472, and a piston of the rodless cylinder 473 is fixedly connected to the base plate 41. The sliding assembly 47 further includes a transmission frame 474 fixedly disposed on the main support 46, the transmission frame 474 is provided with a transmission screw rod pivotally connected thereto, the transmission screw rod is provided with a transmission block 475 in screw rod transmission therewith, and the support frame i 471 is fixedly disposed on the transmission block 475.
A tensioning assembly 45 for tensioning the steel wire 100 is further arranged on one side, away from the fusing assembly 42, of the clamping assembly I43; the tensioning assembly 45 comprises a transmission motor 451 fixedly arranged on the bottom plate 472, the transmission motor 451 is fixedly connected with a connecting arm 453 through a transmission device 452, an L-shaped tensioning roller 454 is pivotally arranged on the connecting arm 453, and the tensioning roller 454 can tension the steel wire to improve the accuracy of the steel wire.
The working process of the invention is briefly described as follows:
the transmission screw rod is started, the support frame I471 is driven by the transmission block 475 which is in transmission with the transmission screw rod to move to the corresponding position, the rodless cylinder 473 is started, and the substrate 41 is driven to move to the preset position.
Bear cylinder 424 and start, press cylinder I433 and start, press I434 drive ram I435 through clamp plate and press the steel wire in draw-in groove I432, it is spacing with the steel wire. Meanwhile, the pressing cylinder II 443 can also be started, the pressing head II 445 is driven by the pressing plate II 444 to press the steel wire on the clamping groove II 442, and the steel wire is limited. After the above steps are completed, the bearing cylinder 424 is started, the lower fuse 423 is driven to move upwards through the supporting block 425 and the supporting plate 426 until the lower fuse 423 is tightly attached to the upper fuse 422, the steel wire is fused, and meanwhile, two ends of the steel wire are bent and molded.
It should be understood that although the present description refers to embodiments, not every embodiment contains only a single technical solution, and such description is for clarity only, and those skilled in the art should make the description as a whole, and the technical solutions in the embodiments can also be combined appropriately to form other embodiments understood by those skilled in the art.
The above-listed detailed description is only a specific description of a possible embodiment of the present invention, and they are not intended to limit the scope of the present invention, and equivalent embodiments or modifications made without departing from the technical spirit of the present invention should be included in the scope of the present invention.

Claims (9)

1. Steel wire horizontal fusing all-in-one of bending, including main support (46) and be located above that and base plate (41) of level setting, its characterized in that: the steel wire clamping device is characterized in that a fusing component (42) used for fusing a steel wire (100) is arranged on the substrate (41), a clamping component I (43) and a clamping component II (44) are respectively arranged on two sides of the fusing component (42), the clamping component I (43) and the clamping component II (44) are located on the same horizontal line, the clamping component I (43) and the clamping component II (44) are provided with the same clamping and bending device, the clamping and bending device at least comprises a bearing block fixedly arranged on the substrate (41), the bearing block is provided with a through hole used for enabling the steel wire (100) to pass through and a clamping groove vertically communicated with the through hole, the depth of the clamping groove is lower than that of the through hole, a pressure head is vertically movably arranged above the clamping groove, and the thickness of the pressure head is larger than or equal to that of the clamping groove, and the two widths are equivalent.
2. The integrated horizontal fusing and bending machine for steel wires according to claim 1, wherein: the fusing component (42) comprises an upper fuse (422) fixedly arranged on the substrate (41) through a connector (421), and a lower fuse (423) capable of moving up and down relative to the upper fuse (422) is arranged below the upper fuse (422).
3. The integrated horizontal fusing and bending machine for steel wires according to claim 2, wherein: the fusing component (42) further comprises a bearing cylinder (424) fixedly arranged on the substrate (41), a supporting block (425) is fixedly arranged on a cylinder shaft of the bearing cylinder (424), the supporting block (425) is fixedly connected with a supporting plate (426), and the lower fuse (423) is fixedly arranged on the supporting plate (426).
4. The integrated horizontal fusing and bending machine for steel wires according to claim 1, wherein: the bearing block of the clamping assembly I (43) is a bearing block I (431), and a clamping groove I (432) is formed in the bearing block I (431); the pressing device is characterized in that a pressing cylinder I (433) is further fixedly arranged on the substrate (41), a pressing plate I (434) is fixedly arranged on a cylinder shaft of the pressing cylinder I (433), and a pressing head I (435) matched with the clamping groove I (432) is arranged on the pressing plate I (434).
5. The integrated horizontal fusing and bending machine for steel wires according to claim 1, wherein: the bearing block of the clamping assembly II (44) is a bearing block II (441), and a clamping groove II (442) is formed in the bearing block II (441); the base plate (41) is further fixedly provided with a pressing air cylinder II (443), an air cylinder shaft of the pressing air cylinder II (443) is fixedly provided with a pressing plate II (444), and the pressing plate II (444) is provided with a pressing head II (445) matched with the clamping groove II (442).
6. The integrated horizontal fusing and bending machine for steel wires according to claim 5, wherein: two clamping grooves II (442) are formed in the bearing block II (441) along the steel wire conveying direction, and the pressing heads II (445) are correspondingly arranged above the two clamping grooves II (442) respectively.
7. The steel wire horizontal fusing and bending all-in-one machine as claimed in any one of claims 1 to 6, wherein: the base plate (41) is arranged on the main support (46) through a sliding assembly (47), the sliding assembly (47) comprises a support frame I (471) and a bottom plate (472) fixedly arranged on the support frame I, a rodless cylinder (473) is fixedly arranged on the bottom plate (472), and a piston of the rodless cylinder (473) is fixedly connected with the base plate (41).
8. The integrated horizontal fusing and bending machine for steel wires according to claim 7, wherein: the sliding assembly (47) further comprises a transmission frame (474) fixedly arranged on the main support (46), a transmission screw rod in pivot connection with the transmission frame (474) is arranged on the transmission frame, a transmission block (475) which is in screw rod transmission with the transmission screw rod is arranged on the transmission screw rod, and the support frame I (471) is fixedly arranged on the transmission block (475).
9. The integrated horizontal fusing and bending machine for steel wires according to claim 1, wherein: a tensioning assembly (45) used for tensioning the steel wire (100) is further arranged on one side, away from the fusing assembly (42), of the clamping assembly I (43); the tension assembly (45) comprises a transmission motor (451) fixedly arranged on the bottom plate (472), the transmission motor (451) is fixedly connected with a connecting arm (453) through a driver (452), and an L-shaped tension roller (454) is arranged on the connecting arm (453) in a pivot mode.
CN202110833099.3A 2021-07-22 2021-07-22 Steel wire horizontal fusing and bending integrated machine Active CN113600710B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110833099.3A CN113600710B (en) 2021-07-22 2021-07-22 Steel wire horizontal fusing and bending integrated machine

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Application Number Priority Date Filing Date Title
CN202110833099.3A CN113600710B (en) 2021-07-22 2021-07-22 Steel wire horizontal fusing and bending integrated machine

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CN113600710A true CN113600710A (en) 2021-11-05
CN113600710B CN113600710B (en) 2023-10-13

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115283575A (en) * 2022-10-08 2022-11-04 徐州鑫聚源科技发展有限公司 Steel wire rope straightening cutting machine

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09192848A (en) * 1996-01-12 1997-07-29 Takei Denki Kogyo Kk Method and device for electrically cutting of cut off member of metal sheet
CN202845656U (en) * 2012-11-13 2013-04-03 宁波汽车软轴软管有限公司 Steel wire fusing machine
CN103084515A (en) * 2013-02-27 2013-05-08 江阴市志翔电子科技有限公司 Bending machine of copper wires at two ends of hot fuse links
CN105081150A (en) * 2014-05-19 2015-11-25 格力电器(中山)小家电制造有限公司 Clamp connection tool for cold joint
CN106513536A (en) * 2016-12-02 2017-03-22 李欣岳 Fusing and punch-bending machine for steel cords
CN206779347U (en) * 2017-01-20 2017-12-22 苏州启航不锈钢制品有限公司 A kind of novel spring line blow-out device
CN208390731U (en) * 2018-05-25 2019-01-18 武汉标迪电子科技有限公司 A kind of melt bending equipment of fuse
CN213729076U (en) * 2020-09-25 2021-07-20 武汉鹰革精密科技有限公司 Length intercepting mechanism of automatic fusing machine and automatic fusing machine

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09192848A (en) * 1996-01-12 1997-07-29 Takei Denki Kogyo Kk Method and device for electrically cutting of cut off member of metal sheet
CN202845656U (en) * 2012-11-13 2013-04-03 宁波汽车软轴软管有限公司 Steel wire fusing machine
CN103084515A (en) * 2013-02-27 2013-05-08 江阴市志翔电子科技有限公司 Bending machine of copper wires at two ends of hot fuse links
CN105081150A (en) * 2014-05-19 2015-11-25 格力电器(中山)小家电制造有限公司 Clamp connection tool for cold joint
CN106513536A (en) * 2016-12-02 2017-03-22 李欣岳 Fusing and punch-bending machine for steel cords
CN206779347U (en) * 2017-01-20 2017-12-22 苏州启航不锈钢制品有限公司 A kind of novel spring line blow-out device
CN208390731U (en) * 2018-05-25 2019-01-18 武汉标迪电子科技有限公司 A kind of melt bending equipment of fuse
CN213729076U (en) * 2020-09-25 2021-07-20 武汉鹰革精密科技有限公司 Length intercepting mechanism of automatic fusing machine and automatic fusing machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115283575A (en) * 2022-10-08 2022-11-04 徐州鑫聚源科技发展有限公司 Steel wire rope straightening cutting machine
CN115283575B (en) * 2022-10-08 2023-01-13 徐州鑫聚源科技发展有限公司 Steel wire rope straightening cutting machine

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