CN113600710B - Steel wire horizontal fusing and bending integrated machine - Google Patents

Steel wire horizontal fusing and bending integrated machine Download PDF

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Publication number
CN113600710B
CN113600710B CN202110833099.3A CN202110833099A CN113600710B CN 113600710 B CN113600710 B CN 113600710B CN 202110833099 A CN202110833099 A CN 202110833099A CN 113600710 B CN113600710 B CN 113600710B
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China
Prior art keywords
clamping
fusing
steel wire
component
cylinder
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CN113600710A (en
Inventor
苏高峰
陈中杰
黄冬梅
王永光
刘玉飞
刘航
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Suzhou Jiangjin Automation Technology Co ltd
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Suzhou Jiangjin Automation Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F1/00Bending wire other than coiling; Straightening wire
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F11/00Cutting wire

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wire Processing (AREA)

Abstract

The invention discloses a steel wire horizontal fusing and bending integrated machine which comprises a main support, a substrate which is arranged on the main support and horizontally, a fusing component used for fusing a steel wire, and a clamping component I and a clamping component II which are respectively arranged on two sides of the fusing component, wherein working positions of the fusing component, the clamping component I and the clamping component II are positioned on the same horizontal line, and the clamping component I and the clamping component II are provided with the same clamping and bending device. The beneficial effects of the invention are mainly as follows: the invention can selectively and automatically finish the fusing of the steel wire and the bending work of the two ends, has high degree of automation, does not need manual operation in the whole process, and greatly improves the working efficiency.

Description

Steel wire horizontal fusing and bending integrated machine
Technical Field
The invention relates to the technical field of steel wire rope processing, in particular to a steel wire horizontal fusing and bending integrated machine.
Background
With the continuous development of the industry in China, the steel market starts to be greatly transformed in China, and the original rough machining is changed into the refined machining. The steel wire is often required to be used in industrial production and people's life, and the market demand for the steel wire is high. The wire rope is composed of a plurality of thin wires, and the wire heads at the cutting positions are scattered when the wires are directly cut. In the prior art, automatic steel wire cutting equipment mostly has the problem that the structure is complicated, the steel wire cutting precision is not high, the surface of the cut steel wire is rough, the steel wire at the end is easy to scatter, and is inconvenient to process, thereby influencing the whole quality of production, reducing the production efficiency of enterprises, cutting the steel wire rope by manually using acetylene gas to cut, cutting the steel wire rope by acetylene gas to obtain the cutting part of the steel wire rope, although not having the steel wire head to scatter, manually using acetylene to cut the steel wire rope is not only low in efficiency, and acetylene consumption is great, and the cost is high. The prior art wire fusing machine, as disclosed in chinese patent CN205519380, fuses the wire vertically, but the time is long, and the fusing components can displace each other due to gravity, forming errors, and finally resulting in low fusing accuracy.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides a steel wire horizontal fusing and bending integrated machine.
The aim of the invention is achieved by the following technical scheme: the utility model provides a steel wire level fusing all-in-one of bending, includes the main support and is located the base plate that its level set up, be equipped with on the base plate and be used for fusing the fusing subassembly of steel wire, and be located respectively the subassembly I is got to clamp of fusing subassembly both sides and clamp and get subassembly II, fusing subassembly and clamp and get subassembly I, clamp and get the hookup location of subassembly II and be located same horizontal line, clamp and get subassembly I and clamp and get subassembly II and have the same clamping bending device, clamping bending device is including setting firmly the carrier block on the base plate at least, the carrier block has the perforation that is used for making the steel wire pass through, and with the draw-in groove that the perforation link up perpendicularly sets up, the degree of depth of draw-in groove is less than the perforation, but the top vertical migration of draw-in groove is provided with the pressure head, the thickness of pressure head is greater than or equal to the degree of draw-in groove, and both width are equivalent.
Preferably, the fusing assembly comprises an upper fuse fixedly arranged on the substrate through a connector, and a lower fuse capable of moving up and down relative to the upper fuse is arranged below the upper fuse.
Preferably, the fusing assembly further comprises a bearing cylinder fixedly arranged on the substrate, a supporting block is fixedly arranged on a cylinder shaft of the bearing cylinder, the supporting block is fixedly connected with a supporting plate, and the lower fuse is fixedly arranged on the supporting plate.
Preferably, the bearing block of the clamping assembly I is a bearing block I, and a clamping groove I is formed in the bearing block I; still set firmly on the base plate and pressed cylinder I, pressing cylinder I's cylinder epaxial clamp plate I that has set firmly, be equipped with on the clamp plate I with the pressure head I of draw-in groove I looks adaptation.
Preferably, the bearing block of the clamping assembly II is a bearing block II, and a clamping groove II is formed in the bearing block II; still set firmly on the base plate and press cylinder II, press cylinder II's cylinder epaxial clamp plate II that has set firmly, be equipped with on the clamp plate II with draw-in groove II looks adaptation's pressure head II.
Preferably, two clamping grooves II are formed in the bearing block II along the steel wire conveying direction, and the pressure heads II are correspondingly arranged above the two clamping grooves II.
Preferably, the base plate is arranged on the main support through a sliding component, the sliding component comprises a support frame I and a bottom plate fixedly arranged on the support frame I, a rodless cylinder is fixedly arranged on the bottom plate, and a piston of the rodless cylinder is fixedly connected with the base plate.
Preferably, the sliding assembly further comprises a transmission frame fixedly arranged on the main support, a transmission screw rod which is in pivot connection with the transmission frame is arranged on the transmission frame, a transmission block which is in screw rod transmission with the transmission screw rod is arranged on the transmission screw rod, and the support frame I is fixedly arranged on the transmission block.
Preferably, a tensioning assembly for tensioning the steel wire is further arranged on one side, far away from the fusing assembly, of the clamping assembly I; the tensioning assembly comprises a transmission motor fixedly arranged on the bottom plate, the transmission motor is fixedly connected with the connecting arm through a driver, and an L-shaped tensioning roller is pivoted on the connecting arm.
The beneficial effects of the invention are mainly as follows:
1. the invention can selectively and automatically finish the fusing of the steel wire and the bending work of the two ends, has high degree of automation, does not need manual operation in the whole process, and greatly improves the working efficiency;
2. the clamping and bending device adopts a concave-convex structure, so that the friction force of the steel wire is larger during clamping, the steel wire is prevented from sliding, the abrasion is reduced, and the progress is also improved;
3. the invention operates in the horizontal direction in the fusing process of the steel wire, and the lower fuse moves upwards to be matched with the upper fuse to finish fusing of the steel wire, thereby reducing the driving force of the machine and saving energy.
Drawings
The technical scheme of the invention is further described below with reference to the accompanying drawings:
fig. 1: a perspective view of a preferred embodiment of the present invention;
fig. 2: an enlarged partial view of section a in fig. 1.
Detailed Description
The present invention will be described in detail below with reference to specific embodiments shown in the drawings. The embodiments are not limited to the present invention, and structural, methodological, or functional modifications of the invention from those skilled in the art are included within the scope of the invention.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first", "a second", etc. may explicitly or implicitly include one or more such feature. In the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art in a specific case.
The invention will be described in detail below with reference to the drawings in connection with embodiments.
As shown in fig. 1 to 2, the present invention discloses a steel wire horizontal fusing and bending integrated machine, which comprises a main support 46 and a substrate 41 horizontally arranged thereon, wherein a fusing component 42 for fusing a steel wire 100 is arranged on the substrate 41, the fusing component 42 comprises an upper fuse 422 fixedly arranged on the substrate 41 through a connector 421, and a lower fuse 423 capable of moving up and down relative to the upper fuse 422 is arranged below the upper fuse 422. The fusing component 42 further comprises a bearing cylinder 424 fixedly arranged on the base plate 41, a supporting block 425 is fixedly arranged on a cylinder shaft of the bearing cylinder 424, the supporting block 425 is fixedly connected with a supporting plate 426, and the lower fuse 423 is fixedly arranged on the supporting plate 426. The invention operates in the horizontal direction in the fusing process of the steel wire, and the lower fuse moves upwards to be matched with the upper fuse to finish fusing of the steel wire, thereby reducing the driving force of the machine and saving energy.
The other design key point of the invention is that: the two sides of the fusing component 42 are respectively provided with a clamping component I43 and a clamping component II 44, the working positions of the fusing component 42, the clamping component I43 and the clamping component II 44 are positioned on the same horizontal line, the clamping component I43 and the clamping component II 44 are provided with the same clamping bending device, the clamping bending device at least comprises a bearing block fixedly arranged on the base plate 41, the bearing block is provided with a through hole for the steel wire 100 to pass through, and a clamping groove vertically penetrating through the through hole, the depth of the clamping groove is lower than that of the through hole, a pressure head can be vertically arranged above the clamping groove in a moving manner, the thickness of the pressure head is greater than or equal to that of the clamping groove, and the width of the pressure head is equal to that of the clamping groove. In the structure, the clamping bending device adopts a concave-convex structure, so that the friction force of the steel wire is larger during clamping, the steel wire is prevented from sliding, the abrasion is reduced, and the progress is also improved. In addition, the invention can selectively or simultaneously bend the two ends of the steel wire, or only clamp the steel wire without bending, has high automation degree, does not need manual operation in the whole process, and greatly improves the working efficiency. In addition, the rectangular clamping groove shown in fig. 2 is only a preferred embodiment of the present invention, the clamping groove may also have an inverted triangle shape, and the pressure head may be configured to be adapted to the clamping groove, so as to meet the requirements of different working conditions, and have a wide applicability.
The specific structures of the clamping component I43 and the clamping component II 44 are approximately the same, and the maintenance is convenient: the bearing block of the clamping assembly I43 is a bearing block I431, and a clamping groove I432 is formed in the bearing block I431; the base plate 41 is further fixedly provided with a pressing cylinder I433, a pressing plate I434 is fixedly arranged on a cylinder shaft of the pressing cylinder I433, and a pressing head I435 matched with the clamping groove I432 is arranged on the pressing plate I434. The bearing block of the clamping assembly II 44 is a bearing block II 441, and a clamping groove II 442 is formed in the bearing block II 441; the base plate 41 is further fixedly provided with a pressing cylinder II 443, a pressing plate II 444 is fixedly arranged on a cylinder shaft of the pressing cylinder II 443, and a pressing head II 445 matched with the clamping groove II 442 is arranged on the pressing plate II 444. Two clamping grooves II 442 are formed in the bearing block II 441 along the steel wire conveying direction, and the pressure heads II 445 are correspondingly arranged above the two clamping grooves II 442.
The base plate 41 is arranged on the main support 46 through the sliding component 47, the sliding component 47 comprises a support frame I471 and a bottom plate 472 fixedly arranged on the support frame I471, a rodless cylinder 473 is fixedly arranged on the bottom plate 472, and a piston of the rodless cylinder 473 is fixedly connected with the base plate 41. The sliding assembly 47 further comprises a transmission frame 474 fixedly arranged on the main support 46, a transmission screw rod pivotally connected with the transmission frame 474 is arranged on the transmission frame 474, a transmission block 475 for screw rod transmission is arranged on the transmission screw rod, and the support frame I471 is fixedly arranged on the transmission block 475.
The side of the clamping component I43 away from the fusing component 42 is also provided with a tensioning component 45 for tensioning the steel wire 100; the tensioning assembly 45 comprises a transmission motor 451 fixedly arranged on the bottom plate 472, the transmission motor 451 is fixedly connected with a connecting arm 453 through a driver 452, an L-shaped tensioning roller 454 is pivoted on the connecting arm 453, and the tensioning roller 454 can tension steel wires and improve the accuracy of the steel wires.
The working process of the invention is briefly described below:
after the transmission screw is started and the support frame I471 is driven to move to the corresponding position by the transmission block 475 for driving the transmission screw, the rodless cylinder 473 is started, and the drive substrate 41 is moved to the preset position.
Bearing cylinder 424 starts, pressing cylinder I433 starts, drives pressure head I435 through clamp plate I434 to press the steel wire in draw-in groove I432, spacing the steel wire. Meanwhile, the pressing cylinder II 443 can be started, and the pressing plate II 444 drives the pressing head II 445 to press the steel wire into the clamping groove II 442 so as to limit the steel wire. After the above process is completed, the bearing cylinder 424 is started, and the lower fuse 423 is driven to move upwards through the supporting block 425 and the supporting plate 426 until the lower fuse 423 is tightly attached to the upper fuse 422, so that the steel wire is fused, and meanwhile, two ends of the steel wire are bent and formed.
It should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is for clarity only, and that the skilled artisan should recognize that the embodiments may be combined as appropriate to form other embodiments that will be understood by those skilled in the art.
The above list of detailed descriptions is only specific to practical embodiments of the present invention, and they are not intended to limit the scope of the present invention, and all equivalent embodiments or modifications that do not depart from the spirit of the present invention should be included in the scope of the present invention.

Claims (2)

1. Steel wire level fusing all-in-one of bending, including main support (46) and be located it and base plate (41) that the level set up, its characterized in that: the base plate (41) is provided with a fusing component (42) used for fusing a steel wire (100), a clamping component I (43) and a clamping component II (44) which are respectively positioned at two sides of the fusing component (42), the working positions of the fusing component (42), the clamping component I (43) and the clamping component II (44) are positioned on the same horizontal line, the clamping component I (43) and the clamping component II (44) are provided with the same clamping bending device, the clamping bending device at least comprises a bearing block fixedly arranged on the base plate (41), the bearing block is provided with a through hole used for enabling the steel wire (100) to pass through, and a clamping groove vertically penetrating through the through hole, the depth of the clamping groove is lower than that of the through hole, a pressing head can be vertically movably arranged above the clamping groove, and the thickness of the pressing head is larger than or equal to the depth of the clamping groove, and the widths of the pressing head and the clamping groove are equal; the fusing assembly (42) comprises an upper fuse (422) fixedly arranged on the substrate (41) through a connector (421), and a lower fuse (423) capable of moving up and down relative to the upper fuse (422) is arranged below the upper fuse (422); the fusing assembly (42) further comprises a bearing cylinder (424) fixedly arranged on the base plate (41), a supporting block (425) is fixedly arranged on a cylinder shaft of the bearing cylinder (424), the supporting block (425) is fixedly connected with a supporting plate (426), the lower fuse (423) is fixedly arranged on the supporting plate (426), the bearing block of the clamping assembly II (44) is a bearing block II (441), and a clamping groove II (442) is formed in the bearing block II (441); the base plate (41) is fixedly provided with a pressing cylinder II (443), the cylinder shaft of the pressing cylinder II (443) is fixedly provided with a pressing plate II (444), the pressing plate II (444) is provided with a pressing head II (445) matched with the clamping groove II (442), the bearing block II (441) is provided with two clamping grooves II (442) along the steel wire conveying direction, the upper parts of the two clamping grooves II (442) are respectively and correspondingly provided with the pressing head II (445), the base plate (41) is arranged on the main support (46) through a sliding component (47), the sliding component (47) comprises a support frame I (471) and a bottom plate (472) fixedly arranged on the support frame I, the bottom plate (472) is fixedly provided with a rodless cylinder (473), a piston of the rodless cylinder (473) is fixedly connected with the base plate (41), the sliding component (47) also comprises a transmission frame (474) fixedly arranged on the main support frame (46), the transmission frame (442) is provided with a transmission block connected with the transmission frame, the transmission block (471) is fixedly provided with a transmission block (475) and the transmission block (475) is fixedly arranged on the main support frame (475), a tensioning assembly (45) for tensioning the steel wire (100) is further arranged on one side, far away from the fusing assembly (42), of the clamping assembly I (43); the tensioning assembly (45) comprises a transmission motor (451) fixedly arranged on the bottom plate (472), the transmission motor (451) is fixedly connected with a connecting arm (453) through a driver (452), and an L-shaped tensioning roller (454) is pivoted on the connecting arm (453).
2. The steel wire horizontal fusing and bending integrated machine according to claim 1, wherein: the bearing block of the clamping assembly I (43) is a bearing block I (431), and a clamping groove I (432) is formed in the bearing block I (431); still set firmly on base plate (41) and press cylinder I (433), press cylinder I (433) cylinder epaxial clamp plate I (434) that has set firmly, be equipped with on clamp plate I (434) with pressure head I (435) of draw-in groove I (432) looks adaptation.
CN202110833099.3A 2021-07-22 2021-07-22 Steel wire horizontal fusing and bending integrated machine Active CN113600710B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110833099.3A CN113600710B (en) 2021-07-22 2021-07-22 Steel wire horizontal fusing and bending integrated machine

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CN202110833099.3A CN113600710B (en) 2021-07-22 2021-07-22 Steel wire horizontal fusing and bending integrated machine

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CN113600710A CN113600710A (en) 2021-11-05
CN113600710B true CN113600710B (en) 2023-10-13

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115283575B (en) * 2022-10-08 2023-01-13 徐州鑫聚源科技发展有限公司 Steel wire rope straightening cutting machine

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09192848A (en) * 1996-01-12 1997-07-29 Takei Denki Kogyo Kk Method and device for electrically cutting of cut off member of metal sheet
CN202845656U (en) * 2012-11-13 2013-04-03 宁波汽车软轴软管有限公司 Steel wire fusing machine
CN103084515A (en) * 2013-02-27 2013-05-08 江阴市志翔电子科技有限公司 Bending machine of copper wires at two ends of hot fuse links
CN105081150A (en) * 2014-05-19 2015-11-25 格力电器(中山)小家电制造有限公司 Clamp connection tool for cold joint
CN106513536A (en) * 2016-12-02 2017-03-22 李欣岳 Fusing and punch-bending machine for steel cords
CN206779347U (en) * 2017-01-20 2017-12-22 苏州启航不锈钢制品有限公司 A kind of novel spring line blow-out device
CN208390731U (en) * 2018-05-25 2019-01-18 武汉标迪电子科技有限公司 A kind of melt bending equipment of fuse
CN213729076U (en) * 2020-09-25 2021-07-20 武汉鹰革精密科技有限公司 Length intercepting mechanism of automatic fusing machine and automatic fusing machine

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09192848A (en) * 1996-01-12 1997-07-29 Takei Denki Kogyo Kk Method and device for electrically cutting of cut off member of metal sheet
CN202845656U (en) * 2012-11-13 2013-04-03 宁波汽车软轴软管有限公司 Steel wire fusing machine
CN103084515A (en) * 2013-02-27 2013-05-08 江阴市志翔电子科技有限公司 Bending machine of copper wires at two ends of hot fuse links
CN105081150A (en) * 2014-05-19 2015-11-25 格力电器(中山)小家电制造有限公司 Clamp connection tool for cold joint
CN106513536A (en) * 2016-12-02 2017-03-22 李欣岳 Fusing and punch-bending machine for steel cords
CN206779347U (en) * 2017-01-20 2017-12-22 苏州启航不锈钢制品有限公司 A kind of novel spring line blow-out device
CN208390731U (en) * 2018-05-25 2019-01-18 武汉标迪电子科技有限公司 A kind of melt bending equipment of fuse
CN213729076U (en) * 2020-09-25 2021-07-20 武汉鹰革精密科技有限公司 Length intercepting mechanism of automatic fusing machine and automatic fusing machine

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