CN110842087A - Cylinder-driven side shaping lower die mechanism - Google Patents
Cylinder-driven side shaping lower die mechanism Download PDFInfo
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- 230000007246 mechanism Effects 0.000 title claims abstract description 51
- 238000007493 shaping process Methods 0.000 title claims abstract description 39
- 230000033001 locomotion Effects 0.000 claims abstract description 22
- 238000000034 method Methods 0.000 claims abstract description 22
- 230000008569 process Effects 0.000 claims abstract description 19
- 230000009471 action Effects 0.000 claims description 20
- 230000005540 biological transmission Effects 0.000 claims description 5
- 230000006698 induction Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000009966 trimming Methods 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 3
- 238000004080 punching Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
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Abstract
本发明公开了一种气缸驱动式侧整形下模机构,安置于冲压模具的下模座上,包括:驱动组件、侧整组件和辅助驱动组件;驱动组件包括驱动镶块本体、第一气缸、第二气缸、第一导板、第二导板、第一斜导板、第三导板、第一斜楔盖板、第一斜楔限位块等;侧整组件包括侧整镶块本体、第四导板、第五导板、第二斜导板、第二斜楔盖板、第二斜楔限位块、侧整镶块限位块等;辅助驱动组件包括第三气缸等。本发明整个机构与常规的上模驱动结构相比,运动过程平稳、不易出现机构运动不畅或运动过猛的现象,模具寿命有所增加,零件产品质量易保证。而且,本发明机构适用性强,可与各种不同的工艺排布相配合使用。
The invention discloses a cylinder-driven side shaping lower die mechanism, which is arranged on a lower die seat of a stamping die, and comprises: a driving component, a side shaping component and an auxiliary driving component; the driving component comprises a driving insert body, a first cylinder, The second cylinder, the first guide plate, the second guide plate, the first inclined guide plate, the third guide plate, the first wedge cover plate, the first wedge stop block, etc.; , the fifth guide plate, the second inclined guide plate, the second wedge cover plate, the second wedge wedge limit block, the limit block of the side whole insert block, etc.; the auxiliary drive assembly includes the third cylinder and so on. Compared with the conventional upper die drive structure, the entire mechanism of the present invention has a smooth movement process, is less likely to cause the mechanism to move smoothly or move too violently, increases the life of the die, and can easily guarantee the quality of the parts. Moreover, the mechanism of the present invention has strong applicability and can be used in cooperation with various process arrangements.
Description
技术领域technical field
本发明涉及冲压模具技术领域或其它机械制造领域,更具体的说,涉及一种气缸驱动式侧整形下模机构。The invention relates to the technical field of stamping dies or other mechanical manufacturing fields, and more particularly, to a cylinder-driven side shaping lower die mechanism.
背景技术Background technique
在对某些模具项目进行工序排布时,有些步骤的工序中既需要有侧整形内容,又需要有修边或冲孔内容。而常规的上模驱动式斜楔模具在驱动块所在的一侧无法布置修边冲孔的工作内容,而且常规的上模驱动式斜楔模具下模部分使用氮气弹簧做力源,由于氮气弹簧的冲击力大,在选择氮气弹簧时若计算有偏差则易出现在下模驱动滑车回位时因力量不够或力量过大而卡死,也会出现因力量过大、冲击力过大使得下模座寿命大幅降低的现象。When arranging some mold projects, some steps require both side shaping and trimming or punching. However, the conventional upper-die-driven wedge die cannot arrange the work content of trimming and punching on the side where the drive block is located, and the lower die part of the conventional upper-die-driven wedge die uses a nitrogen gas spring as the force source. The impact force is large. If there is a deviation in the calculation when selecting the nitrogen spring, it is easy to cause the lower die to be stuck due to insufficient force or excessive force when the lower die drives the pulley to return. The phenomenon that the life of the seat is greatly reduced.
因此就需要一种全新的结构来代替常规的上模驱动式结构,既能满足工序排布的要求、又能提升模具寿命。Therefore, a new structure is needed to replace the conventional upper-die-driven structure, which can not only meet the requirements of process arrangement, but also improve the life of the die.
发明内容SUMMARY OF THE INVENTION
为此,本发明的目的在于提出一种气缸驱动式侧整形下模机构,利用气缸运动实现侧整斜楔下模部分的运动,其具体技术方案如下:For this reason, the purpose of the present invention is to propose a cylinder-driven side shaping lower die mechanism, which utilizes the movement of the cylinder to realize the movement of the side shaping wedge lower die part, and its specific technical scheme is as follows:
一种气缸驱动式侧整形下模机构,安置于冲压模具的下模座上,包括:驱动组件、侧整组件和辅助驱动组件;A cylinder-driven side shaping lower die mechanism, which is arranged on the lower die seat of a stamping die, includes a driving component, a side shaping component and an auxiliary driving component;
所述驱动组件包括驱动镶块本体、第一气缸和第二气缸,所述驱动镶块本体上安装有第一导板、第二导板和第一斜导板,所述第一导板与安装于所述下模座上的下模镶块滑动配合,所述第二导板安装于所述驱动镶块本体轴向方向上的两侧并与所述下模座的下模座本体滑动配合,所述第一斜导板与所述侧整组件中的第四导板和第二斜导板滑动配合;所述下模座本体上安装有第三导板、第一斜楔盖板、第一斜楔限位块,所述第三导板与所述驱动镶块本体滑动配合,所述第一斜楔盖板与所述驱动镶块本体滑动配合,所述第一斜楔限位块用于所述驱动镶块本体的活动限位;所述第一气缸和所述第二气缸安装于所述下模座本体上且分布于所述驱动镶块本体轴向方向上的两端,所述第一气缸与所述第二气缸的运动状态正好相反,其通过顶出和收回将气缸力传递于所述驱动镶块本体上;The drive assembly includes a drive insert body, a first air cylinder and a second air cylinder, a first guide plate, a second guide plate and a first inclined guide plate are mounted on the drive insert body, and the first guide plate is connected to the The lower die inserts on the lower die base are slidably fitted, the second guide plates are installed on both sides of the drive insert body in the axial direction and are slidably fitted with the lower die base body of the lower die base. An inclined guide plate is slidably matched with the fourth guide plate and the second inclined guide plate in the side whole assembly; the lower die base body is mounted with a third guide plate, a first wedge cover plate, and a first wedge stop block, The third guide plate is slidably matched with the drive insert body, the first cam cover plate is slidably matched with the drive insert body, and the first cam limit block is used for the drive insert body the movable limit; the first air cylinder and the second air cylinder are mounted on the lower die base body and are distributed at both ends of the drive insert body in the axial direction, the first air cylinder and the The motion state of the second cylinder is just the opposite, and it transmits the cylinder force to the drive insert body through ejection and retraction;
所述侧整组件包括侧整镶块本体,所述侧整镶块本体上安装有所述第四导板、第五导板和所述第二斜导板,所述第五导板与安装于所述下模座上的下模镶块滑动配合,所述第四导板和所述第二斜导板与所述第一斜导板滑动配合,用于传递所述驱动组件的驱动力;所述下模座本体上安装有第二斜楔盖板、第二斜楔限位块、侧整镶块限位块,所述第二斜楔盖板与所述侧整镶块本体滑动配合,所述第二斜楔限位块用于所述侧整镶块本体的回程限位,所述侧整镶块限位块用于所述侧整镶块本体的工作限位;The side unit assembly includes a side unit insert body, the fourth guide plate, the fifth guide plate and the second inclined guide plate are mounted on the side unit insert body, and the fifth guide plate is installed on the lower side. The lower die inserts on the die base are slidably matched, and the fourth guide plate and the second inclined guide plate are slidably matched with the first inclined guide plate to transmit the driving force of the drive assembly; the lower die base body A second wedge cover plate, a second wedge limit block, and a limit block for the entire side insert are installed on the second wedge cover plate. The wedge limit block is used for the return limit of the side-integrated block body, and the side-integrated block limit block is used for the working limit of the side-integrated block body;
所述辅助驱动组件包括所述第三气缸,所述第三气缸与所述侧整镶块本体配合连接,为所述侧整组件提供辅助动力;The auxiliary drive assembly includes the third air cylinder, and the third air cylinder is cooperatively connected with the side integral block body to provide auxiliary power for the side integral assembly;
所述气缸驱动式侧整形下模机构在工作状态下,所述第一气缸、所述第三气缸顶出,所述第二气缸收回;在回程状态下,所述第一气缸、所述第三气缸收回,所述第二气缸顶出。In the working state of the cylinder-driven side shaping lower die mechanism, the first air cylinder and the third air cylinder are pushed out, and the second air cylinder is retracted; in the return state, the first air cylinder, the third air cylinder The three cylinders are retracted and the second cylinder is ejected.
本发明机构需要安置于冲压模具的下模,驱动组件中的第一气缸和第二气缸作为整个机构运动过程的主要力量来源;辅助驱动组件的第三气缸与侧整镶块本体配合连接,使得辅助驱动组件可为侧整组件的运动提供辅助动力;通过气缸的顶出与收回使整个机构在工作状态与回程状态之间的切换。The mechanism of the present invention needs to be placed on the lower die of the stamping die, and the first and second cylinders in the drive assembly serve as the main source of force for the entire movement process of the mechanism; The auxiliary drive assembly can provide auxiliary power for the movement of the side whole assembly; the entire mechanism can be switched between the working state and the return state through the ejection and retraction of the cylinder.
本发明整个机构与常规的上模驱动结构相比,运动过程平稳、不易出现机构运动不畅或运动过猛的现象,模具寿命有所增加,零件产品质量易保证。而且,本发明机构适用性强,可与各种不同的工艺排布相配合使用。Compared with the conventional upper die drive structure, the entire mechanism of the present invention has a smooth movement process, is less likely to cause the mechanism to move smoothly or move too violently, increases the life of the die, and can easily guarantee the quality of the parts. Moreover, the mechanism of the present invention has strong applicability and can be used in cooperation with various process arrangements.
在上述技术方案的基础上,本发明还可做出如下改进:On the basis of the above-mentioned technical scheme, the present invention can also make the following improvements:
优选的,所述下模座本体上安装有第一气缸安装板,所述第一气缸和所述第二气缸均通过所述第一气缸安装板与所述下模座本体相连接;所述驱动镶块本体上安装有中空形式的第一气缸连接板,所述第一气缸和所述第二气缸通过第一气缸接头与所述第一气缸连接板连接,实现气缸力的传递。Preferably, a first cylinder mounting plate is installed on the lower die base body, and both the first cylinder and the second cylinder are connected to the lower die base body through the first cylinder mounting plate; the A hollow first cylinder connecting plate is installed on the driving insert body, and the first cylinder and the second cylinder are connected to the first cylinder connecting plate through a first cylinder joint to realize the transmission of the cylinder force.
优选的,所述第一气缸接头的小端固定于所述第一气缸和所述第二气缸上,所述第一气缸接头的大端放置在所述第一气缸连接板中的空位中;在气缸顶出的过程中,通过所述第一气缸接头顶住所述第一气缸连接板将气缸力传递于所述驱动镶块本体上;在气缸收回的过程中,通过所述第一气缸接头大端挂在所述第一气缸连接板上,将气缸力传递于所述驱动镶块本体上。Preferably, the small end of the first cylinder joint is fixed on the first cylinder and the second cylinder, and the large end of the first cylinder joint is placed in a void in the first cylinder connecting plate; During the ejection process of the cylinder, the first cylinder connection plate is pressed against the first cylinder connection plate to transmit the cylinder force to the drive insert body; during the cylinder retraction process, the first cylinder through the first cylinder The big end of the joint is hung on the first cylinder connecting plate to transmit the cylinder force to the driving insert body.
优选的,所述第一气缸接头上固定有第一防松脱卡板,用于防止所述第一气缸接头与所述第一气缸、所述第二气缸松脱。Preferably, a first anti-loosening clamping plate is fixed on the first cylinder joint to prevent the first cylinder joint from loosening from the first cylinder and the second cylinder.
优选的,所述侧整镶块本体上安装有第二气缸连接板,所述第二气缸连接板远离所述侧整镶块本体的一端为U型,所述第三气缸通过所述第二气缸接头与所述第二气缸连接板的U型端配合连接,实现气缸力的传递;所述下模座本体上安装有第二气缸安装板,所述第三气缸通过所述第二气缸安装板与所述下模座本体相连接。Preferably, a second cylinder connecting plate is installed on the side block body, one end of the second cylinder connecting plate away from the side block body is U-shaped, and the third cylinder passes through the second cylinder The cylinder joint is connected with the U-shaped end of the second cylinder connecting plate to realize the transmission of the cylinder force; a second cylinder mounting plate is installed on the lower die base body, and the third cylinder is installed through the second cylinder The plate is connected with the lower die base body.
优选的,所述第二气缸接头上固定有第二防松脱卡板,用于防止所述第二气缸接头与所述第三气缸松脱。Preferably, a second anti-releasing card plate is fixed on the second cylinder joint to prevent the second cylinder joint from loosening from the third cylinder.
优选的,所述第三气缸的顶出动作早于所述第一气缸的顶出动作及所述第二气缸的收回动作,所述第三气缸的收回动作晚于所述第一气缸的收回动作及所述第二气缸的顶出动作,保证驱动组件与侧整组件之间相互运动时阻力最小。Preferably, the ejection action of the third air cylinder is earlier than the ejection action of the first air cylinder and the retraction action of the second air cylinder, and the retraction action of the third air cylinder is later than the retraction action of the first air cylinder The action and the ejecting action of the second air cylinder ensure that the resistance between the drive assembly and the side integral assembly is minimal when they move with each other.
优选的,所述侧整镶块本体上安装有凹V导板,所述下模座本体上安装有凸V导板,所述凹V导板与所述凸V导板滑动配合,用于所述侧整组件与所述下模镶块间往复运动的精确定位。Preferably, a concave V guide plate is installed on the body of the side trimming block, a convex V guide plate is installed on the lower die base body, and the concave V guide plate is slidably matched with the convex V guide plate for the side trimming. Precise positioning of the reciprocating motion between the assembly and the lower die insert.
优选的,所述第一气缸、所述第二气缸、所述第三气缸使用机床的气源驱动运动。Preferably, the first air cylinder, the second air cylinder and the third air cylinder are driven to move by the air source of the machine tool.
优选的,所述驱动镶块本体和所述侧整镶块本体上分别设置有感应面,以实现所述气缸驱动式侧整形下模机构的自动化控制。Preferably, sensing surfaces are respectively provided on the driving insert body and the side trimming insert body, so as to realize the automatic control of the cylinder-driven side shaping lower die mechanism.
优选的,本发明机构除了铸件、气缸连接板、气缸安装板等,其余部件皆有相应行业标准,易于采购与制作。Preferably, except for castings, cylinder connecting plates, cylinder mounting plates, etc., the other components of the mechanism of the present invention all have corresponding industry standards, which are easy to purchase and manufacture.
通过采用上述技术方案,本发明相较于现有技术的有益效果为:结构紧凑,可优化工艺排布,减少冲压模具数量;装配、拆卸方便、快捷;运动过程简易、不易出错;加工制造工艺性好、制造精度容易保证;重复定位精度高,保证零件尺寸稳定性;运动过程平稳,不会对模具本体造成损伤。By adopting the above technical solution, the present invention has the following beneficial effects compared with the prior art: the structure is compact, the process arrangement can be optimized, and the number of stamping dies can be reduced; assembly and disassembly are convenient and fast; the movement process is simple and not prone to errors; Good performance, easy to ensure manufacturing accuracy; high repeat positioning accuracy, to ensure the dimensional stability of parts; stable movement process, will not cause damage to the mold body.
同时本发明机构还具有如下优点:降低模具、工装成本;易于操作、易于加工;制造精度容易保证;批量生产精度高;容易实现专业标准化;模具寿命增加。At the same time, the mechanism of the invention also has the following advantages: reducing the cost of molds and tooling; easy operation and processing; easy to ensure manufacturing accuracy; high precision in mass production; easy to achieve professional standardization;
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to the provided drawings without creative work.
图1附图为本发明一种气缸驱动式侧整形下模机构的轴测图。Figure 1 is an axonometric view of a cylinder-driven side shaping lower die mechanism of the present invention.
图2附图为本发明一种气缸驱动式侧整形下模机构中驱动组件的轴测图。Figure 2 is an axonometric view of a drive assembly in a cylinder-driven side shaping lower die mechanism of the present invention.
图3附图为本发明一种气缸驱动式侧整形下模机构中侧整组件的左视图。Figure 3 is a left side view of the side whole assembly in a cylinder-driven side shaping lower die mechanism of the present invention.
图4附图为本发明一种气缸驱动式侧整形下模机构中侧整组件的轴测图。Figure 4 is an axonometric view of a side whole assembly in a cylinder-driven side shaping lower die mechanism of the present invention.
图5附图为本发明一种气缸驱动式侧整形下模机构中辅助驱动组件的轴测图。Figure 5 is an axonometric view of an auxiliary drive assembly in a cylinder-driven side shaping lower die mechanism of the present invention.
图6附图为本发明一种气缸驱动式侧整形下模机构的工作状态轴测图。Figure 6 is an axonometric view of the working state of a cylinder-driven side shaping lower die mechanism of the present invention.
图7附图为本发明一种气缸驱动式侧整形下模机构的回程状态轴测图。Fig. 7 is an axonometric view of the return state of a cylinder-driven side shaping lower die mechanism of the present invention.
图8附图为本发明一种气缸驱动式侧整形下模机构在模具中的应用。Fig. 8 is the application of a cylinder-driven side shaping lower die mechanism in a die of the present invention.
图9附图为图8中A处的放大示意图。FIG. 9 is an enlarged schematic view of A in FIG. 8 .
其中,图中,Among them, in the figure,
100-驱动组件,100-drive assembly,
101-驱动镶块本体,102-第一气缸,103-第二气缸,104-第一导板,105-第二导板,106-第一斜导板,107-第三导板,108-第一斜楔盖板,109-第一斜楔限位块,110-第一气缸安装板,111-第一气缸连接板,112-第一气缸接头,113-第一防松脱卡板;101-drive insert body, 102-first cylinder, 103-second cylinder, 104-first guide plate, 105-second guide plate, 106-first inclined guide plate, 107-third guide plate, 108-first wedge Cover plate, 109-first wedge stop block, 110-first cylinder mounting plate, 111-first cylinder connecting plate, 112-first cylinder joint, 113-first anti-loosening card plate;
200-侧整组件,200-Side Integral Assembly,
201-侧整镶块本体,202-第四导板,203-第五导板,204-第二斜导板,205-第二斜楔盖板,206-第二斜楔限位块,207-侧整镶块限位块,208-第二气缸连接板,209-凹V导板,210-凸V导板;201-side block body, 202-fourth guide plate, 203-fifth guide plate, 204-second inclined guide plate, 205-second wedge cover plate, 206-second wedge limit block, 207-side adjustment Insert limit block, 208-second cylinder connecting plate, 209-concave V-guide plate, 210-convex V-guide plate;
300-辅助驱动组件,300-Auxiliary Drive Assembly,
301-第三气缸,302-第二气缸接头,303-第二气缸安装板,304-第二防松脱卡板。301- the third cylinder, 302- the second cylinder joint, 303- the second cylinder mounting plate, 304- the second anti-loosening clamping plate.
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, and are intended to explain the present invention and should not be construed as limiting the present invention.
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", The orientation or positional relationship indicated by "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the indicated device or Elements must have a particular orientation, be constructed and operate in a particular orientation and are therefore not to be construed as limitations of the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature. In the description of the present invention, "plurality" means two or more, unless otherwise expressly and specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of the two elements or the interaction relationship between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and limited, a first feature "on" or "under" a second feature may include the first and second features in direct contact, or may include the first and second features Not directly but through additional features between them. Also, the first feature being "above", "over" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature is "below", "below" and "below" the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature has a lower level than the second feature.
实施例:Example:
下面根据图1-9详细描述本发明实施例的一种气缸驱动式侧整形下模机构。A cylinder-driven side shaping lower die mechanism according to an embodiment of the present invention will be described in detail below according to FIGS. 1-9 .
本发明实施例公开了一种气缸驱动式侧整形下模机构,该机构安置于冲压模具的下模座上,利用气缸运动实现侧整斜楔下模部分的运动。The embodiment of the invention discloses a cylinder-driven side shaping lower die mechanism, which is arranged on the lower die seat of the stamping die, and uses the movement of the cylinder to realize the movement of the lower die part of the side slanting wedge.
如图1所示,本发明的气缸驱动式侧整形下模机构,包括驱动组件100、侧整组件200和辅助驱动组件300三大部分。As shown in FIG. 1 , the cylinder-driven side shaping lower die mechanism of the present invention includes three parts: a driving
具体的,specific,
如图2所示,驱动组件100包括驱动镶块本体101、第一气缸102和第二气缸103,驱动镶块本体101上通过螺钉固定安装有第一导板104、第二导板105和第一斜导板106,第一导板104与安装于下模座上的下模镶块滑动配合,第二导板105安装于驱动镶块本体101轴向方向上的两侧并与下模座的下模座本体滑动配合,第一斜导板106与侧整组件200中的第四导板202和第二斜导板204滑动配合。As shown in FIG. 2 , the
上述驱动镶块本体101可根据需求自由设置大小;第一导板104、第二导板105和第一斜导板106依据需求选用行业标准。The above-mentioned driving insert body 101 can be freely set in size according to requirements; the first guide plate 104 , the second guide plate 105 and the first inclined guide plate 106 are selected according to industry standards.
下模座本体上通过螺钉固定安装有第三导板107、第一斜楔盖板108、第一斜楔限位块109,第三导板107与驱动镶块本体101滑动配合,第一斜楔盖板108与驱动镶块本体101滑动配合,第一斜楔限位块109用于驱动镶块本体101的活动限位。A third guide plate 107, a first wedge cover plate 108, and a first wedge stop block 109 are fixedly installed on the body of the lower die base by screws. The plate 108 is slidably matched with the drive insert body 101 , and the first wedge stop block 109 is used to limit the movement of the drive insert body 101 .
上述第三导板107、第一斜楔盖板108和第一斜楔限位块109依据需求选用行业标准。The third guide plate 107 , the first wedge cover plate 108 and the first wedge stopper 109 are selected from industry standards according to requirements.
第一气缸102和第二气缸103安装于下模座本体上且分布于驱动镶块本体101轴向方向上的两端,第一气缸102与第二气缸103的运动状态正好相反,其通过顶出和收回将气缸力传递于驱动镶块本体101上,即,当第一气缸102处于顶出状态时第二气缸103处于收回状态,当第一气缸102处于收回状态时第二气缸103处于顶出状态,气缸相反的运动状态保证了其分别作用于驱动镶块本体101的力的方向一致。The first air cylinder 102 and the second air cylinder 103 are installed on the lower die base body and are distributed at both ends of the drive insert body 101 in the axial direction. When the first air cylinder 102 is in the ejecting state, the second air cylinder 103 is in the retracting state, and when the first air cylinder 102 is in the retracting state, the second air cylinder 103 is in the ejecting state. In the out state, the opposite movement states of the cylinders ensure that the directions of the forces acting on the driving insert body 101 are consistent.
进一步的,下模座本体上通过螺钉固定安装有第一气缸安装板110,第一气缸102和第二气缸103均通过第一气缸安装板110与下模座本体相连接;驱动镶块本体101上通过螺钉固定安装有中空形式的第一气缸连接板111,第一气缸102和第二气缸103通过第一气缸接头112与第一气缸连接板111连接,实现气缸力的传递。Further, a first cylinder mounting plate 110 is fixedly installed on the lower die base body by screws, and both the first cylinder 102 and the second cylinder 103 are connected to the lower die base body through the first cylinder mounting plate 110; the drive insert body 101 The first cylinder connecting plate 111 in the form of a hollow is fixedly installed on the top by screws, and the first cylinder 102 and the second cylinder 103 are connected with the first cylinder connecting plate 111 through the first cylinder joint 112 to realize the transmission of the cylinder force.
更进一步的,将第一气缸接头112的小端固定于第一气缸102和第二气缸103上,将第一气缸接头112的大端放置在第一气缸连接板111中的空位中,并保证在运动过程中第一气缸接头112与第一气缸连接板111不会脱离。Further, the small end of the first cylinder joint 112 is fixed on the first cylinder 102 and the second cylinder 103, the large end of the first cylinder joint 112 is placed in the vacancy in the first cylinder connecting plate 111, and the During the movement, the first cylinder joint 112 and the first cylinder connecting plate 111 will not be disengaged.
在气缸顶出的过程中,通过第一气缸接头112顶住第一气缸连接板111将气缸力传递于驱动镶块本体101上;在气缸收回的过程中,通过第一气缸接头112大端挂在第一气缸连接板111上,将气缸力传递于驱动镶块本体101上。During the ejection process of the cylinder, the cylinder force is transmitted to the drive insert body 101 through the first cylinder joint 112 against the first cylinder connecting plate 111; On the first cylinder connecting plate 111 , the cylinder force is transmitted to the driving insert body 101 .
第一气缸接头112上还固定有第一防松脱卡板113,用于防止第一气缸接头112与第一气缸102、第二气缸103松脱。The first cylinder joint 112 is also fixed with a first anti-loosening clamping plate 113 for preventing the first cylinder joint 112 from loosening from the first cylinder 102 and the second cylinder 103 .
上述第一气缸102与第二气缸103依据需求选用行业标准。The first cylinder 102 and the second cylinder 103 are selected from industry standards according to requirements.
如图3-4所示,侧整组件200包括侧整镶块本体201,侧整镶块本体201上通过螺钉固定安装有第四导板202、第五导板203和第二斜导板204,第五导板203与安装于下模座上的下模镶块滑动配合,第四导板202和第二斜导板204与第一斜导板106滑动配合,用于传递驱动组件100的驱动力。As shown in FIGS. 3-4 , the
上述侧整镶块本体201可根据需求自由设置大小,第四导板202、第五导板203和第二斜导板204依据需求选用行业标准。The size of the above-mentioned side-integrated
下模座本体上通过螺钉固定安装有第二斜楔盖板205、第二斜楔限位块206、侧整镶块限位块207,第二斜楔盖板205与侧整镶块本体201滑动配合,第二斜楔限位块206用于侧整镶块本体201的回程限位,侧整镶块限位块207用于侧整镶块本体201的工作限位。A second
上述第二斜楔盖板205、第二斜楔限位块206依据需求选用行业标准。The above-mentioned second
进一步的,侧整镶块本体201上通过螺钉固定安装有凹V导板209,下模座本体上通过螺钉固定安装有凸V导板210,凹V导板209与凸V导板210滑动配合,用于侧整组件200与下模镶块间往复运动的精确定位。Further, a concave
上述凹V导板209和凸V导板210依据需求选用行业标准。The above-mentioned concave
如图5所示,辅助驱动组件300包括第三气缸301,第三气缸301与侧整镶块本体201配合连接,为侧整组件200提供辅助动力。As shown in FIG. 5 , the
进一步的,侧整镶块本体201上通过螺钉固定安装有第二气缸连接板208,第二气缸连接板208远离侧整镶块本体201的一端为U型,第三气缸301通过第二气缸接头302与第二气缸连接板208的U型端配合连接,实现气缸力的传递。下模座本体上通过螺钉固定安装有第二气缸安装板303,第三气缸301通过第二气缸安装板303与下模座本体相连接。Further, a second
第二气缸接头302上还固定有第二防松脱卡板304,用于防止第二气缸接头302与第三气缸301松脱。The second cylinder joint 302 is also fixed with a second
上述第三气缸301依据需求选用行业标准。The above-mentioned
上述第一气缸102、第二气缸103、第三气缸301均使用机床的气源驱动运动。The first air cylinder 102, the second air cylinder 103, and the
需要注意的是,第三气缸301的顶出动作要早于第一气缸102的顶出动作及第二气缸103的收回动作,第三气缸301的收回动作要晚于第一气缸102的收回动作及第二气缸103的顶出动作,以保证驱动组件100与下模侧整组件200之间相互运动时阻力最小。It should be noted that the ejection action of the
为了进一步优化上述技术方案,若将本发明机构使用于自动化模具上,则感应面位置应分别置于驱动镶块本体101及侧整镶块本体201上。In order to further optimize the above technical solution, if the mechanism of the present invention is used in an automated mold, the position of the sensing surface should be placed on the driving insert body 101 and the side-integrating
如图6-7所示,本发明气缸驱动式侧整形下模机构共有两种静止状态:工作状态、回程状态。在工作状态下,第一气缸102、第三气缸301顶出,第二气缸103收回;在回程状态下,第一气缸102、第三气缸301收回,第二气缸103顶出。As shown in Figures 6-7, the cylinder-driven side shaping lower die mechanism of the present invention has two static states: a working state and a return state. In the working state, the first air cylinder 102 and the
驱动组件100中的第一气缸102、第二气缸103作为整个机构运动过程的主要力量来源;辅助驱动组件300的第二气缸接头302与侧整组件200的第二气缸连接板208相配合,使得辅助驱动组件300可为侧整组件200的运动提供辅助动力;通过气缸的顶出与收回使整个机构在工作状态与回程状态之间的切换。The first cylinder 102 and the second cylinder 103 in the
如图6-9所示,本发明气缸驱动式侧整形下模机构的具体工作过程为:As shown in Figures 6-9, the specific working process of the cylinder-driven side shaping lower die mechanism of the present invention is as follows:
(1)、模具于机床上安装完成后,上模各部件随机床上滑块上行至最高点,模具冲压准备完成。此时机构处于回程状态:驱动组件100中第一气缸102及辅助驱动组件300中第三气缸301处于收回状态,驱动组件100中第二气缸103处于顶出状态。(1) After the mold is installed on the machine tool, each part of the upper mold will go up to the highest point with the slider on the bed, and the mold stamping preparation is completed. At this time, the mechanism is in a retracting state: the first air cylinder 102 in the driving
(2)、放进冲压前工序件到下模,依靠模具型面、定位销、定位板进行定位。(2) Put the pre-stamping process parts into the lower mold, and rely on the mold surface, positioning pins, and positioning plates for positioning.
(3)、由计算机自动控制或手动控制使得驱动组件100中第一气缸102及辅助驱动组件300中第三气缸301运动至顶出状态、驱动组件100中第二气缸103运动至收回状态;此时驱动镶块本体101在第一气缸102及第二气缸103的共同作用下向第二气缸103所在方向运动,侧整镶块本体201在驱动组件100及第三气缸301的共同作用下沿所设方向运动至最大位置,驱动组件100的第一斜导板106与侧整组件200的第二斜导板204导滑面相贴合,整个机构处于工作状态。(3) The first air cylinder 102 in the
(4)、本发明机构各部件运动的同时,由计算机自动控制或手动控制使得机床滑块下移,同时要保证在上模各部件与下模各部件接触之前本发明机构各部件运动结束。(4) When each part of the mechanism of the present invention moves, the machine tool slide is moved down automatically by computer control or manual control, and at the same time, it is ensured that the movement of each part of the mechanism of the present invention ends before each part of the upper die contacts with each part of the lower die.
(5)、模具上模部分随机床滑块下行,压件器与下模贴合达到下死点位置后,上模其他部件随机床滑块继续下行。(5) The upper mold part of the mold goes down with the bed slider. After the presser and the lower mold are attached to the bottom dead center position, the other parts of the upper mold continue to move down with the bed slider.
(6)、随着上模其他部件随机床滑块继续下行,上模斜楔部件与下模导板接触,上模斜楔沿侧整方向移动,上模其余部件继续下行,上模滑块行至下死点,侧整形完成。(6) As the other parts of the upper die continue to descend with the bed slider, the wedge part of the upper die contacts the guide plate of the lower die, the wedge of the upper die moves in the lateral direction, the rest of the upper die continues to descend, and the slide of the upper die moves To the bottom dead center, the side shaping is completed.
(7)、机床滑块上行、上模随滑块一起上行。(7) The slide block of the machine tool goes up, and the upper die goes up together with the slide block.
(8)、当压件器与下模分开一定距离后,由计算机自动控制或手动控制机床气源使得驱动组件100中第一气缸102运动至收回状态、驱动组件100中第二气缸103运动至顶出状态,然后控制辅助驱动组件300中第三气缸301运动至收回状态;使得侧整镶块本体201运动至回程状态,冲压工序件处于托起无障碍状态。此时整个机构回到回程状态。(8) When the presser is separated from the lower die by a certain distance, the machine tool air source is automatically controlled or manually controlled by the computer to make the first air cylinder 102 in the
(9)、模具下模托件装置再顶起冲压工序件,然后由机械手臂或操作人员取出工件,至此,模具的一个工作循环完成。(9) The lower mold support device of the mold lifts up the stamping process parts, and then the mechanical arm or the operator takes out the workpiece. At this point, one working cycle of the mold is completed.
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。对于实施例公开的装置而言,由于其与实施例公开的方法相对应,所以描述的比较简单,相关之处参见方法部分说明即可。The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same and similar parts between the various embodiments can be referred to each other. As for the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant part can be referred to the description of the method.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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