CN113578840A - Ultrahigh-pressure water-cooling reflux dephosphorization system - Google Patents
Ultrahigh-pressure water-cooling reflux dephosphorization system Download PDFInfo
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- CN113578840A CN113578840A CN202110890845.2A CN202110890845A CN113578840A CN 113578840 A CN113578840 A CN 113578840A CN 202110890845 A CN202110890845 A CN 202110890845A CN 113578840 A CN113578840 A CN 113578840A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/14—Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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Abstract
The invention discloses an ultrahigh pressure water-cooling reflux dephosphorization system, which comprises a blank table, a steel foundation plate, a wastewater collection assembly, a water storage tank and a main water tank, wherein the wastewater collection assembly comprises a foundation frame, an inclined plate, a jacking hydraulic cylinder, a first horizontal support column, a second horizontal support column, a material collection bin, a liquid collection plate and an automatic water pumping assembly, when dephosphorization flushing is carried out, metal scraps fall onto the wastewater collection assembly along with water flow, the metal scraps are blocked by blocking strips on the upper surface of the inclined plate, so that the wastewater falls along the inclined plate, the wastewater passes through the surface of the inclined plate and then passes through a separation net, the separation net can block most of the metal scraps, the wastewater flows onto the liquid collection plate from an inner flow channel, meanwhile, magnetic blocks arranged on the bottom surface of the liquid collection plate can absorb the remaining metal scraps with small volume, when the metal scraps need to be collected, the jacking hydraulic cylinder can jack the inclined plate, the metal scraps above the inclined plate can fall onto the material collection bin, the automatic water pumping assembly below the liquid collecting plate pumps the wastewater for recycling, so that the energy is saved and the environment is protected.
Description
Technical Field
The invention relates to the technical field of phosphorus removal devices for forging, in particular to an ultrahigh-pressure water-cooling reflux phosphorus removal system.
Background
The steel blank is heated to a red hot state before the forging processing of the mechanical part, a layer of oxide scale is formed on the surface of the blank after the blank in the red hot state is taken out of a heating furnace, the oxide scale is loosely connected with the main body of the blank and is easy to peel off under the action of external force, and the oxide scale on the surface of the blank after the blank is taken out of the furnace is required to be firstly peeled off in order not to influence the subsequent further processing of the part. Specifically, after the forge piece is heated by a furnace at a temperature higher than 570 ℃, an oxide skin with a certain thickness is generated on the surface of the forge piece, the inner layer is thick ferrous oxide, the outer layer is thin ferroferric oxide, after the forge piece is discharged from the furnace, the thickness direction of the ferroferric oxide is increased from the ferrous oxide along with the temperature reduction, and the iron oxide skin is continuously transformed into the thickness direction of the ferroferric oxide, so that the surface quality of the forge piece is influenced by the fact that the oxide skin is pressed into the surface of the forge piece to form pits during forging. Therefore, the dephosphorization of the forging is very important.
The dephosphorization on current forging surface generally adopts high-pressure rivers to strike the forging surface, and nevertheless most cleaning machines carry out the operation in-process of clearing up to the forging, have a large amount of washing waste water and the metal fillings outflow that the forging surface fell, but the enterprise hardly carries out effective recovery to washing waste water and metal fillings, has caused the wasting of resources that must be like this.
Disclosure of Invention
The invention aims to provide an ultrahigh-pressure water-cooling reflux dephosphorization system, which has the advantages of reasonably separating and respectively collecting metal chips and wastewater, regularly pumping back the wastewater, saving energy and protecting environment so as to solve the problems in the background art.
In order to achieve the purpose, the invention provides the following technical scheme:
an ultrahigh pressure water-cooling reflux dephosphorization system comprises an embryo material table, a steel foundation plate, a wastewater collection assembly, a water storage tank and a main water tank, wherein a rectangular groove is formed in the embryo material table, the embryo material table is erected on the steel foundation plate through a pier seat, the steel foundation plate is laid on the ground, the wastewater collection assembly and the water storage tank are arranged below the steel foundation plate, the wastewater collection assembly is connected with the water storage tank through a pipeline and comprises a foundation frame, an inclined plate, a jacking hydraulic cylinder, a first transverse support column, a second transverse support column, a material collection bin, a liquid collection plate and an automatic water pumping assembly, the upper edge of the foundation frame is connected with the steel foundation plate, the inner cavity wall of the foundation frame is fixedly provided with the first transverse support column and the second transverse support column which are arranged in parallel, the outer wall of the first transverse support column is connected with the jacking hydraulic cylinder through a sleeve, and the output end of the jacking hydraulic cylinder is connected with the bottom surface of the inclined plate, the bottom surface of the inclined plate is movably connected with the second transverse supporting column through a sleeve, the edge of the inclined plate is in contact with the inner side wall of the base frame, the material collecting bin and the liquid collecting plate are connected with the inner wall of the base frame, the material collecting bin is positioned above the liquid collecting plate, an automatic water pumping assembly is arranged below the liquid collecting plate, the automatic water pumping assembly comprises a water inlet pipe, a water outlet pipe, a pressurized cylinder, a piston circular plate, a first air bag, a second air bag and a one-way valve plate, the top end of the water inlet pipe is connected with a water outlet round hole at the bottom end of the liquid collecting plate, the bottom end of the water inlet pipe is communicated with the pressurized cylinder, the piston circular plate and the first air bag are arranged in an inner cavity of the pressurized cylinder, the edge of the piston circular plate is in contact with the inner wall of the pressurized cylinder, the bottom surface of the piston circular plate is in contact with the first air bag, the top end of the pressurized cylinder is provided with the water outlet pipe, the tail end of the water storage tank is connected with a main water tank through a pipeline, the main water tank is positioned on one side of the blank table, the booster pump is installed on the top of main water tank, and the booster pump is connected with the superhigh pressure shower nozzle through the pressure-bearing pipe, and the superhigh pressure shower nozzle erects the oblique top at the blank material platform through the support frame.
Preferably, the rubber sealing strip is installed at the edge of swash plate, and the swash plate passes through this rubber sealing strip and connects basic frame inside wall, and the last surface mounting of swash plate has evenly distributed's fender material strip, and the swash plate is total two, and two swash plates symmetry and the inclined arrangement are in the inner chamber of basic frame, and the basic frame buries below the earth's surface.
Preferably, an inner flow channel is arranged in an inner cavity of the side wall of the basic frame, the inner flow channel is symmetrically distributed in the basic frame, a separation net is arranged at a water inlet at the top end of the inner flow channel, the length value of the separation net is the same as that of the inclined plate, the water inlet at the top end of the inner flow channel is in contact with the edge of the inclined plate, an inclined groove is formed in the inner side of a water outlet at the bottom end of the inner flow channel, and the water outlet at the bottom end of the inner flow channel is higher than the liquid collecting plate.
Preferably, install the bearing block on the basis frame inside wall, the bearing block is connected with the edge contact of collection feed bin, and the bottom surface welding of collection feed bin has evenly distributed's enhancement rib, and collection feed bin slope sets up, the inner wall swing joint of collection feed bin and basis frame.
Preferably, the first transverse supporting columns are located on the central line of the base frame, the second transverse supporting columns are symmetrically distributed on two sides of the first transverse supporting columns, and the first transverse supporting columns and the second transverse supporting columns are parallel to the horizontal plane.
Preferably, the first air bag is connected with the second air bag through an air pipe, the first air bag and the second air bag are the same in size, the first air bag and the second air bag are both made of polyvinylidene fluoride, and the first air bag and the second air bag are respectively located on the inner side and the outer side of the compression cylinder.
Preferably, the diameter value of the water outlet pipe is smaller than that of the water inlet pipe, and a one-way valve plate is installed at the joint of the water inlet pipe and the pressure cylinder.
Preferably, the jacking hydraulic cylinders are uniformly distributed on the outer wall of the first transverse supporting column, and shaft connecting seats are mounted at the top ends and the tail ends of the jacking hydraulic cylinders.
Preferably, the upper edge of steel foundatin plate installs the water-collecting ring groove, and rectangle water leakage groove has been seted up to the center department of steel foundatin plate, and rectangle water leakage groove is located the swash plate directly over.
Preferably, the magnetic blocks which are uniformly distributed are installed on the bottom surface of the liquid collecting plate, the inclined plate, the material collecting bin and the liquid collecting plate are sequentially distributed from top to bottom, and the average gap height value of the inclined plate and the material collecting bin is larger than that of the material collecting bin and the liquid collecting plate.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the ultrahigh-pressure water-cooling reflux dephosphorization system provided by the invention, the water collecting ring groove is arranged on the upper edge of the steel base plate, so that water flow can be ensured to flow down from the rectangular water leakage groove, and the pollution to the ground of a factory is avoided.
2. According to the ultrahigh-pressure water-cooling reflux dephosphorization system provided by the invention, the material blocking strips which are uniformly distributed are arranged on the upper surface of the inclined plate and can block metal scraps in water flow, and the bearing block is arranged on the inner side wall of the base frame and plays a role in supporting the material collecting bin.
3. According to the ultrahigh-pressure water-cooling reflux dephosphorization system provided by the invention, when a workpiece is dephosphorized and washed by ultrahigh-pressure water flow, the fallen metal chips fall onto the wastewater collection assembly along with the water flow, most of the fallen metal chips are blocked by the blocking bars on the upper surface of the inclined plate, so that the wastewater falls from the inclined plane of the inclined plate, the wastewater firstly passes through the surface of the inclined plate and then passes through the separation net, and the separation net can block most of the metal chips to prevent the metal chips from blocking an inner flow channel.
4. According to the ultrahigh-pressure water-cooling reflux dephosphorization system provided by the invention, the wastewater flows onto the liquid collecting plate from the inner runner, and the magnetic blocks which are uniformly distributed are arranged on the bottom surface of the liquid collecting plate, so that when the wastewater flows across the surface of the liquid collecting plate, the magnetic force of the magnetic blocks can absorb residual metal scraps with small volume, the wastewater collecting effect is ensured, when the metal scrap collection is required, the jacking hydraulic cylinder can jack up the inclined plate, and the metal scraps above the inclined plate can fall onto the material collecting bin after the inclined plate is inclined.
5. According to the ultrahigh-pressure water-cooling reflux dephosphorization system, the automatic water pumping assembly below the liquid collecting plate pumps the wastewater for reuse, specifically, the water inlet pipe flows into the pressurized cylinder, the wastewater presses the piston circular plate and the first air bag under the action of gravity, the second air bag expands when the first air bag is compressed, and the first air bag and the second air bag recover to the original shape simultaneously when the second air bag expands to the limit.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural view of a steel base plate of the present invention;
FIG. 3 is a schematic diagram of the basic frame structure of the present invention;
FIG. 4 is a side view of the basic frame structure of the present invention;
FIG. 5 is a schematic view of the installation position of the first cross brace of the present invention;
FIG. 6 is a schematic side view of the basic frame structure of the present invention in a tilted state
FIG. 7 is a schematic view of the automatic water pumping assembly of the present invention;
FIG. 8 is a schematic view of a pressurized cylinder configuration of the present invention;
fig. 9 is an enlarged view of the structure at a in the present invention.
In the figure: 1. a blank table; 2. a steel foundation plate; 21. a water collecting ring groove; 22. a rectangular water leakage groove; 3. a wastewater collection assembly; 31. a base frame; 311. an inner flow passage; 312. separating the net; 313. a bearing block; 32. a sloping plate; 321. blocking the material strips; 33. a jacking hydraulic cylinder; 34. a first lateral support column; 35. a second lateral support column; 36. a material collecting bin; 37. a liquid collecting plate; 38. an automatic water pumping assembly; 381. a water inlet pipe; 382. a water outlet pipe; 383. a pressurized cylinder; 384. a piston circular plate; 385. a first air bag; 386. a second air bag; 387. a one-way valve plate; 4. a water storage tank; 5. a main water tank; 6. an ultrahigh pressure showerhead; 7. a booster pump.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to the attached drawings 1-9, an ultrahigh pressure water-cooling reflux dephosphorization system comprises an embryo material platform 1, a steel foundation plate 2, a wastewater collection assembly 3, a water storage tank 4 and a main water tank 5, wherein the embryo material platform 1 is provided with a rectangular groove, the rectangular groove on the embryo material platform 1 not only can cool the embryo material platform 1, but also can drain metal chips falling off from the surface of the embryo material platform 1 when the ultrahigh pressure water flow impacts the red-hot high-temperature embryo material along with the water flow, the embryo material platform 1 is erected on the steel foundation plate 2 through a pier seat, the steel foundation plate 2 is laid on the ground, the upper edge of the steel foundation plate 2 is provided with a water collecting ring groove 21, the water collecting ring groove 21 is arranged to ensure that the water flow can flow down from the rectangular water leaking groove 22 to avoid polluting the ground of a factory, the rectangular water leaking groove 22 is arranged at the center of the steel foundation plate 2, the rectangular water leaking groove 22 is positioned right above an inclined plate 32, and the metal chips can drain down from the rectangular water leaking groove 22, then the waste water falls onto an inclined plate 32, a waste water collecting component 3 and a water storage tank 4 are arranged below a steel base plate 2, the waste water collecting component 3 is connected with the water storage tank 4 through a pipeline, wherein the waste water collecting component 3 can collect and reuse the waste water, the waste water is energy-saving and environment-friendly, the waste water collected by the waste water collecting component 3 is stored and transported in the water storage tank 4, the waste water collecting component 3 comprises a base frame 31, an inclined plate 32, a jacking hydraulic cylinder 33, a first transverse supporting column 34, a second transverse supporting column 35, a collecting bin 36, a liquid collecting plate 37 and an automatic water pumping component 38, the upper edge of the base frame 31 is connected with the steel base plate 2, namely the whole base frame 31 is installed in a pre-supported pit foundation, the first transverse supporting column 34 and the second transverse supporting column 35 which are arranged in parallel to each other are fixed on the inner cavity wall of the base frame 31, the first transverse supporting column 34 and the second transverse supporting column 35 are both kept in parallel to the horizontal plane, the first transverse supporting column 34 is positioned on the central line of the base frame 31, the second transverse supporting columns 35 are symmetrically distributed on two sides of the first transverse supporting columns 34, the first transverse supporting columns 34 and the second transverse supporting columns 35 both play a supporting role, the outer walls of the first transverse supporting columns 34 are connected with the jacking hydraulic cylinders 33 through sleeves, the jacking hydraulic cylinders 33 are uniformly distributed on the outer walls of the first transverse supporting columns 34, shaft connecting seats are mounted at the top ends and the tail ends of the jacking hydraulic cylinders 33, the jacking hydraulic cylinders 33 can be used for jacking the inclined plates 32 in a discharging stage, the number of the inclined plates 32 is two, the two inclined plates 32 are symmetrically and obliquely arranged in the inner cavity of the base frame 31, the base frame 31 is buried below the ground surface, the output ends of the jacking hydraulic cylinders 33 are connected with the bottom surfaces of the inclined plates 32, the bottom surfaces of the inclined plates 32 are movably connected with the second transverse supporting columns 35 through sleeves, the edges of the inclined plates 32 are in contact with the inner side walls of the base frame 31, rubber sealing strips are mounted at the edges of the inclined plates 32, so that water leakage can be avoided, the inclined plate 32 is connected with the inner side wall of the base frame 31 through the rubber sealing strip, the upper surface of the inclined plate 32 is provided with evenly distributed material blocking strips 321, the material blocking strips 321 can block metal scraps in water flow, the material collecting bin 36 and the liquid collecting plate 37 are both connected with the inner wall of the base frame 31, specifically, two ends of the material collecting bin 36 are in contact with the inner wall of the base frame 31, the material collecting bin 36 can be taken down so as to collect the metal scraps in the material collecting bin 36, two ends of the liquid collecting plate 37 are fixed with the inner wall of the base frame 31, the inner side wall of the base frame 31 is provided with a bearing block 313, the bearing block 313 is in contact connection with the edge of the material collecting bin 36, the bearing block 313 plays a role of supporting the material collecting bin 36, an inner flow passage 311 is arranged in an inner cavity of the side wall of the base frame 31, the inner flow passage 311 is symmetrically distributed in the base frame 31, a water inlet at the top end of the inner flow passage 311 is provided with a partition net 312, the length value of the partition net 312 is the same as that of the inclined plate 32, a top end water inlet of the inner flow passage 311 is in contact with the edge of the inclined plate 32, the inner side of the bottom water outlet of the inner flow passage 311 is provided with a chute, the bottom water outlet of the inner flow passage 311 is higher than the liquid collecting plate 37, when the workpiece is dephosphorized and washed by using ultrahigh-pressure water flow, the fallen metal chips fall onto the wastewater collecting component 3 along with the water flow, most of the fallen metal chips are blocked by the blocking strips 321 on the upper surface of the inclined plate 32, so that the wastewater falls down from the inclined surface of the inclined plate 32, the wastewater passes through the surface of the inclined plate 32 and then passes through the spacer mesh 312, the spacer mesh 312 can block the metal chips to avoid the metal chips from blocking the inner flow passage 311, the wastewater flows onto the liquid collecting plate 37 from the inner flow passage 311, the automatic water pumping component 38 below the liquid collecting plate 37 pumps the wastewater for reuse, no water is accumulated in the liquid collecting bin 36 in the process, reinforcing ribs which are uniformly distributed are welded on the bottom surface of the liquid collecting bin 36 to increase the strength of the liquid collecting bin 36, the liquid collecting bin 36 is positioned above the liquid collecting plate 37, the bottom surface of the liquid collecting plate 37 is provided with evenly distributed magnetic blocks, so that when waste water flows through the surface of the liquid collecting plate 37, the magnetic force of the magnetic blocks can absorb residual metal scraps with small volume, the inclined plate 32, the material collecting bin 36 and the liquid collecting plate 37 are sequentially distributed from top to bottom, wherein the average gap height value of the inclined plate 32 and the material collecting bin 36 is larger than the average gap height value of the material collecting bin 36 and the liquid collecting plate 37, the design is that in order to reserve the safety margin when the inclined plate 32 overturns, an automatic water pumping assembly 38 is arranged below the liquid collecting plate 37, the automatic water pumping assembly 38 can automatically pump water, the automatic water pumping assembly 38 comprises a water inlet pipe 381, a water outlet pipe 382, a pressurized cylinder 383, a piston circular plate 384, a first air bag 385, a second air bag 386 and a one-way valve plate 387, the top end of the water inlet pipe 381 is connected with a water outlet round hole at the bottom end of the liquid collecting plate 37, the bottom end of the water inlet pipe 381 is communicated with the pressurized cylinder 383, the piston circular plate 384 and the first air bag 385 are arranged in the inner cavity of the pressurized cylinder 383, the edge of a piston circular plate 384 contacts with the inner wall of a pressurized cylinder 383, the bottom surface of the piston circular plate 384 contacts with a first air bag 385, the first air bag 385 is further connected with a second air bag 386 through an air pipe, the first air bag 385 and the second air bag 386 are respectively positioned at the inner side and the outer side of the pressurized cylinder 383, the first air bag 385 and the second air bag 386 are same in size, the first air bag 385 and the second air bag 386 are both made of polyvinylidene fluoride, the first air bag 385 and the second air bag 386 made of polyvinylidene fluoride have good elasticity, a water outlet pipe 382 is installed at the top end of the pressurized cylinder 383, the diameter value of the water outlet pipe 382 is smaller than that of the water inlet pipe 381, a one-way valve plate 387 is installed at the connection part of the water inlet pipe 381 and the pressurized cylinder 383, thus the liquid of the pressurized cylinder 383 is prevented from flowing back into the water inlet pipe 381, the tail end of the water outlet pipe 382 is connected with a water storage tank 4, wherein the automatic water pumping assembly 38 can automatically pump water when working, specifically, the water inlet pipe 381 flows into the pressurized cylinder 383, the piston circular plate 384 and the first air bag 385 are pressed by wastewater under the action of gravity, when the first air bag 385 is compressed, the second air bag 386 expands, when the second air bag 386 expands to the limit, the first air bag 385 and the second air bag 386 can restore to the original shape at the same time, due to the action of the one-way valve plate 387, the wastewater in the pressurized cylinder 383 can be squeezed to the water outlet pipe 382 to finally flow back to the water storage tank 4, the water storage tank 4 is also connected with the main water tank 5 through a pipeline, the main water tank 5 is positioned on one side of the embryo material platform 1, the booster pump 7 is installed at the top end of the main water tank 5, the booster pump 7 is connected with the ultrahigh pressure nozzle 6 through a pressure-bearing pipe, and the ultrahigh pressure nozzle 6 is erected above the embryo material platform 1 through a support frame.
The ultrahigh pressure water-cooling reflux dephosphorization system can use the ultrahigh pressure spray head 6 to clean a forged piece, metal chips falling off from the surface of the forged piece can leak along with water flow, the water collecting ring groove 21 is arranged at the upper edge of the steel base plate 2 to ensure that the water flow can flow down from the rectangular water leakage groove 22 to avoid polluting the ground of a factory, the rectangular water leakage groove 22 is arranged at the center of the steel base plate 2, the metal chips leak down from the rectangular water leakage groove 22 along with wastewater flow and then fall on the inclined plate 32, wherein the first transverse support column 34 and the second transverse support column 35 both play a supporting role, the jacking hydraulic cylinder 33 can be used for jacking the inclined plate 32 in a discharging stage, the edge of the inclined plate 32 is in contact with the inner side wall of the base frame 31, the material blocking strips 321 which are uniformly distributed are arranged on the upper surface of the inclined plate 32, the material blocking strips 321 can block the metal chips in the water flow, the material collecting bin 36 and the liquid collecting plate 37 are both connected with the inner wall of the base frame 31, the inner side wall of the basic frame 31 is provided with a bearing block 313, the bearing block 313 plays a role of supporting the material collecting bin 36, an inner flow passage 311 is arranged in the inner cavity of the side wall of the basic frame 31, a separation net 312 is arranged at a water inlet at the top end of the inner flow passage 311, a water inlet at the top end of the inner flow passage 311 is contacted with the edge of the inclined plate 32, the inner side of a water outlet at the bottom end of the inner flow passage 311 is provided with a chute which can reduce blockage, a water outlet at the bottom end of the inner flow passage 311 is higher than the material collecting plate 37, when the workpiece is dephosphorized and washed by using ultrahigh-pressure water flow, the fallen metal chips fall onto the wastewater collecting component 3 along with the water flow, most of the fallen metal chips can be blocked by the material blocking strips 321 on the upper surface of the inclined plate 32, so that the wastewater can fall off from the inclined surface of the inclined plate 32, the wastewater firstly passes through the surface of the inclined plate 32 and then passes through the separation net 312, the separation net 312 can block most of the metal chips, thereby avoiding the inner flow passage 311 from being blocked by the metal chips, when the waste water flows through the surface of the liquid collecting plate 37, the magnetic force of the magnetic blocks can absorb the residual metal chips with small volume, wherein the average gap height value of the inclined plate 32 and the collecting bin 36 is larger than the average gap height value of the collecting bin 36 and the liquid collecting plate 37, the design is to reserve the safety margin when the inclined plate 32 is turned over, when the metal waste collection is needed, the lifting hydraulic cylinder 33 can lift the inclined plate 32, the metal chips above the inclined plate 32 fall onto the collecting bin 36 after the inclined plate 32 is inclined, the automatic water pumping assembly 38 below the liquid collecting plate 37 pumps the waste water for reuse, the automatic water pumping assembly 38 comprises a water inlet pipe 381, a water outlet pipe 382, a pressure receiving cylinder 383, a piston circular plate 384, a first air bag 385, a second air bag 386 and a one-way valve plate 387, wherein the automatic water pumping assembly 38 can automatically pump water when working, specifically, the water inlet pipe 381 flows into the pressurized cylinder 383, the waste water presses the piston circular plate 384 and the first air bag 385 under the action of gravity, when the first air bag 385 is compressed, the second air bag 386 expands, when the second air bag 386 expands to the limit, the first air bag 385 and the second air bag 386 can restore to the original shape at the same time, and due to the action of the one-way valve plate 387, the waste water in the pressurized cylinder 383 is squeezed to the water outlet pipe 382 and finally flows back to the water storage tank 4, so that the energy conservation and the environmental protection are realized.
In summary, in the ultra-high pressure water-cooled reflux dephosphorization system provided by the invention, the material blocking strips 321 which are uniformly distributed are mounted on the upper surface of the inclined plate 32, the material blocking strips 321 can block metal chips in water flow, the bearing block 313 plays a role of supporting the material collecting bin 36, the inner cavity of the side wall of the base frame 31 is provided with the inner flow channel 311, the water outlet at the bottom end of the inner flow channel 311 is higher than the liquid collecting plate 37, when the workpiece is dephosphorized and washed by using ultra-high pressure water flow, the fallen metal chips fall onto the wastewater collecting component 3 along with the water flow, most of the fallen metal chips are blocked by the material blocking strips 321 on the upper surface of the inclined plate 32, so that the wastewater falls down from the inclined plane of the inclined plate 32, the wastewater firstly passes through the surface of the inclined plate 32 and then passes through the partition net 312, the partition net 312 can block most of the metal chips, the wastewater flows onto the liquid collecting plate 37 from the inner flow channel 311, and simultaneously the small-volume metal chips absorbed by the magnetic blocks mounted on the bottom surface of the liquid collecting plate 37, wherein the average clearance height value of swash plate 32 and collection feed bin 36 is greater than the average clearance height value of collection feed bin 36 and collection liquid board 37, such design is in order to reserve the safety margin when swash plate 32 overturns, when needs carry out metal waste collection, jacking pneumatic cylinder 33 can jack-up swash plate 32, behind the swash plate 32 slope, the metal fillings of its top can fall on collection feed bin 36, the automatic pump water subassembly 38 of collection liquid board 37 below carries out the pump return to waste water and recycles, energy-concerving and environment-protective.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.
Claims (10)
1. The utility model provides an superhigh pressure water-cooling backward flow dephosphorization system, includes embryo material platform (1), steel foundatin plate (2), wastewater collection subassembly (3), storage water tank (4) and main water tank (5), its characterized in that: the blank material platform (1) is provided with a rectangular groove, the blank material platform (1) is erected on a steel foundation plate (2) through a pier base, the steel foundation plate (2) is laid on the ground, a wastewater collection component (3) and a water storage tank (4) are arranged below the steel foundation plate (2), the wastewater collection component (3) is connected with the water storage tank (4) through a pipeline, the wastewater collection component (3) comprises a foundation frame (31), an inclined plate (32), a jacking hydraulic cylinder (33), a first horizontal supporting column (34), a second horizontal supporting column (35), a material collection bin (36), a material collection plate (37) and an automatic water pumping component (38), the upper edge of the foundation frame (31) is connected with the steel foundation plate (2), the inner cavity wall of the foundation frame (31) is fixed with the first horizontal supporting column (34) and the second horizontal supporting column (35) which are arranged in parallel, the outer wall of the first horizontal supporting column (34) is connected with the jacking hydraulic cylinder (33) through a sleeve, the output end of a jacking hydraulic cylinder (33) is connected with the bottom surface of a sloping plate (32), the bottom surface of the sloping plate (32) is movably connected with a second transverse supporting column (35) through a sleeve, the edge of the sloping plate (32) is in contact with the inner side wall of a basic frame (31), a material collecting bin (36) and a liquid collecting plate (37) are both connected with the inner wall of the basic frame (31), the material collecting bin (36) is positioned above the liquid collecting plate (37), an automatic water pumping assembly (38) is arranged below the liquid collecting plate (37), the automatic water pumping assembly (38) comprises a water inlet pipe (381), a water outlet pipe (382), a pressurized cylinder (383), a piston circular plate (384), a first air bag (385), a second air bag (386) and a one-way valve plate (387), the top end of the water inlet pipe (381) is connected with a water outlet round hole at the bottom end of the liquid collecting plate (37), the bottom end of the water inlet pipe (381) is communicated with the pressurized cylinder (383), the piston circular plate (384) and the first air bag (385) are installed in the inner cavity of the pressurized cylinder (383), the edge and the contact of pressurized cylinder (383) inner wall of piston plectane (384), the bottom surface and first gasbag (385) contact of piston plectane (384), and outlet pipe (382) are installed on the top of pressurized cylinder (383), and the tail end and the storage water tank (4) of outlet pipe (382) are connected, and storage water tank (4) still pass through pipe connection main water tank (5), main water tank (5) are located one side of embryo material platform (1), and booster pump (7) are installed on the top of main water tank (5), and booster pump (7) are connected with superhigh pressure shower nozzle (6) through the pressure-bearing pipe, and superhigh pressure shower nozzle (6) erect the oblique top at embryo material platform (1) through the support frame.
2. The system for the ultra-high pressure water-cooling reflux dephosphorization system according to claim 1, wherein rubber sealing strips are installed at the edges of the inclined plates (32), the inclined plates (32) are connected with the inner side wall of the base frame (31) through the rubber sealing strips, the uniformly distributed material blocking strips (321) are installed on the upper surfaces of the inclined plates (32), the number of the inclined plates (32) is two, the two inclined plates (32) are symmetrically and obliquely arranged in the inner cavity of the base frame (31), and the base frame (31) is buried under the ground surface.
3. The ultra-high pressure water-cooling reflux dephosphorization system according to claim 1, wherein an inner flow channel (311) is formed in an inner cavity of a side wall of the base frame (31), the inner flow channel (311) is symmetrically distributed in the base frame (31), a separation net (312) is installed at a water inlet at the top end of the inner flow channel (311), the length of the separation net (312) is the same as that of the inclined plate (32), a water inlet at the top end of the inner flow channel (311) is in contact with the edge of the inclined plate (32), an inclined groove is formed in the inner side of a water outlet at the bottom end of the inner flow channel (311), and a water outlet at the bottom end of the inner flow channel (311) is higher than the liquid collecting plate (37).
4. The system of claim 1, wherein the bearing block (313) is mounted on the inner side wall of the base frame (31), the bearing block (313) is in contact connection with the edge of the material collecting bin (36), reinforcing ribs which are uniformly distributed are welded on the bottom surface of the material collecting bin (36), the material collecting bin (36) is arranged in an inclined manner, and the material collecting bin (36) is movably connected with the inner wall of the base frame (31).
5. The system of claim 1, wherein the first horizontal supporting column (34) is located on a central line of the base frame (31), the second horizontal supporting column (35) is symmetrically distributed on two sides of the first horizontal supporting column (34), and the first horizontal supporting column (34) and the second horizontal supporting column (35) are parallel to a horizontal plane.
6. The system of claim 1, wherein the first air bag (385) is connected to the second air bag (386) through an air pipe, the first air bag (385) and the second air bag (386) have the same size, the first air bag (385) and the second air bag (386) are both made of polyvinylidene fluoride, and the first air bag (385) and the second air bag (386) are respectively located at the inner side and the outer side of the pressurized cylinder (383).
7. The system of claim 1, wherein the diameter of the water outlet pipe (382) is smaller than that of the water inlet pipe (381), and a one-way valve plate (387) is installed at the connection between the water inlet pipe (381) and the pressurized cylinder (383).
8. The system of claim 1, wherein the jacking hydraulic cylinders (33) are uniformly distributed on the outer wall of the first horizontal supporting column (34), and shaft connecting seats are mounted at the top end and the tail end of each jacking hydraulic cylinder (33).
9. The system for ultra-high pressure water-cooling reflux dephosphorization system according to claim 1, wherein a water collecting ring groove (21) is installed at the upper edge of the steel base plate (2), a rectangular water leakage groove (22) is opened at the center of the steel base plate (2), and the rectangular water leakage groove (22) is located right above the inclined plate (32).
10. The system for ultra-high pressure water-cooling reflux dephosphorization system according to claim 1, wherein the magnetic blocks are uniformly distributed on the bottom surface of the liquid collecting plate (37), the inclined plate (32), the material collecting bin (36) and the liquid collecting plate (37) are sequentially distributed from top to bottom, and the average gap height between the inclined plate (32) and the material collecting bin (36) is greater than the average gap height between the material collecting bin (36) and the liquid collecting plate (37).
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| CN115283349A (en) * | 2022-09-05 | 2022-11-04 | 马鞍山市鑫龙特钢有限公司 | Iron fillings wash recovery unit for steel processing |
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| CN113578840B (en) | 2022-05-17 |
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