CN113578576A - Automatic film coating device - Google Patents

Automatic film coating device Download PDF

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Publication number
CN113578576A
CN113578576A CN202110884489.3A CN202110884489A CN113578576A CN 113578576 A CN113578576 A CN 113578576A CN 202110884489 A CN202110884489 A CN 202110884489A CN 113578576 A CN113578576 A CN 113578576A
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China
Prior art keywords
raw material
film forming
film coating
rotating rod
material bottle
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Granted
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CN202110884489.3A
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Chinese (zh)
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CN113578576B (en
Inventor
马新平
倪苏宁
何铭阳
邓亚伟
范一菁
朱臧
徐红娇
蒋佳伟
秦雪莲
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Changzhou Architectual Research Institute Group Co Ltd
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Changzhou Architectual Research Institute Group Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/02—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling time, or sequence, of delivery
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
    • B05B12/084—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to condition of liquid or other fluent material already sprayed on the target, e.g. coating thickness, weight or pattern
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
    • B05B12/10—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to temperature or viscosity of liquid or other fluent material discharged
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/14—Arrangements for controlling delivery; Arrangements for controlling the spray area for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet
    • B05B12/1418—Arrangements for controlling delivery; Arrangements for controlling the spray area for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet for supplying several liquids or other fluent materials in selected proportions to a single spray outlet
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
    • B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/50—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
    • B05B15/55—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/24—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Coating Apparatus (AREA)
  • Spray Control Apparatus (AREA)

Abstract

The invention relates to an automatic film coating device, which comprises a raw material processing device, a raw material conveying pipeline, a film forming device and a processing system, wherein the raw material processing device comprises a raw material bottle and a waste material bottle, the raw material conveying pipeline comprises a feeding pipe, a conveying pump, a discharging pipe, a discharging control valve, a rotating rod motor and a nozzle, the film forming device comprises a film forming disc, a rotating disc tray for limiting the film forming disc and a rotating motor which is arranged below the rotating disc tray and connected to the rotating disc tray, the processing system comprises a program control panel and a keyboard area, and the program control panel is integrated on a circuit board. The automatic film coating device controls the feeding amount by controlling the feeding time, so as to control the film coating thickness; the temperature is controlled by the temperature measuring element and the heating device to control the fluidity of the raw materials, thereby realizing a film forming or cleaning program. The control of the coating thickness is realized, the interference of human factors is reduced, the automation of the instrument liberates both hands to a certain extent, and the problem of difficulty in cleaning the instrument is solved.

Description

Automatic film coating device
Technical Field
The invention relates to the technical field of coating equipment, in particular to an automatic film coating device.
Background
With the development of economy, the requirements of people on the living environment are increasingly increased. Especially after a certain time of residence, the decoration needs. The coating is a decoration material which is commonly used at present, has high requirements on the safety of the coating, and needs to be subjected to performance detection when leaving a factory. When detecting the performance of the coating, the used film forming devices are various, but the phenomena of non-uniform film thickness, bubbles and the like often occur, so that the test data is inaccurate.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: in order to overcome the defects in the prior art, an automatic film coating device is provided.
The technical scheme adopted by the invention is as follows: an automatic film coating device comprises a raw material processing device, a raw material conveying pipeline, a film forming device and a processing system,
the raw material treatment device comprises a raw material bottle and a waste material bottle. When the film is formed and cleaned, the raw material bottle is replaced by a cleaning liquid bottle. When the film forming operation does not meet the requirement and the cleaning operation is carried out, the spray head rotates to the upper part of the waste material bottle through the rotating rod to carry out waste material containing. Preferably, the position of the waste bottle is arranged on an arc which takes the rotating rod as the center and takes the distance from the spray head to the rotating rod as the radius, so that the waste can be accurately loaded. The number of the waste bottles is not limited, and the waste bottles are arranged according to requirements and occupied places.
The raw material conveying pipeline comprises a feeding pipe, a material conveying pump, a discharging pipe, a discharging control valve, a rotating rod motor and a nozzle;
the film forming device comprises a film forming disc, a rotary disc tray for limiting the film forming disc and a rotating motor which is arranged below the rotary disc tray and connected to the rotary disc tray; liquid flow is generated by utilizing liquid flow mechanics and rotating forward and backward, and bubbles in the liquid are broken in the liquid flow collision process, so that the raw materials are flatly laid on the turntable. After the forward rotation speed is slowly reduced to zero, the device slowly rotates reversely, so that bubbles are eliminated in the forward and reverse rotation alternate process, and no bubbles are added.
The processing system comprises a program control panel, a control panel and a keyboard area, and the program control is integrated on the circuit board.
The programmed control functions as follows: when no material is detected in the feeding pipe or the discharging pipe, a prompt is given to provide whether the heating device needs to heat or not, the magnetic stirring device is controlled to stir at different speeds according to the instruction, the opening degree of the proportioning control valve is adjusted to carry out proportioning of each material, whether the material conveying pump works normally or not is detected, the opening degree of the discharging control valve is adjusted to control the flow and the flow speed of the material, and the rotating speed of the rotating motor is controlled.
Meanwhile, the automatic coating device can obtain the relationship between the coating thickness and the rotating speed of the rotating motor and the relationship between the coating type and the heating temperature by controlling variables; the inductor is arranged at the groove of the film forming disc, so that the fluidity and the like of the film forming process can be calculated; the existing parameters are as follows: the film temperature, the film forming temperature, the rotating speed of the rotating disc, the acceleration of the rotating disc, the rotating time of the rotating disc, the thickness of the film, the time for dissolving the film in the cleaning agent and the like at a certain temperature can be stored in the instrument firstly and then transmitted to other instruments and computers through the USB interface.
The automatic coating device controls the feeding amount by controlling the feeding time, so as to control the coating thickness; the temperature is controlled by the temperature measuring element and the heating device to control the fluidity of the raw materials, thereby realizing a film forming or cleaning program.
Furthermore, the raw material processing device comprises a raw material bottle support for limiting the raw material bottle, a heating device arranged on the outer wall of the side of the raw material bottle support, a magnetic stirring device arranged at the bottom of the raw material bottle support and a waste material bottle support for limiting the waste material bottle. Wherein, the heating device adopts a heating wire.
Furthermore, the processing system also comprises a timer, a bell, an indicator light, a power supply and a temperature measuring element.
Furthermore, one end of the feed pipe is placed in the raw material bottle, and the other end of the feed pipe is connected with the feed delivery pump;
one end of the discharge pipe penetrates through the rotating rod and is connected with the nozzle, and the other end of the discharge pipe is connected with the material conveying pump;
the discharge control valve is arranged on the discharge pipe;
the rotating rod is driven by a rotating rod motor connected with the side edge of the rotating rod, so that the rotating rod can rotate.
Furthermore, when two and upper material bottles are adopted, the material conveying pipeline also comprises a proportioning control valve arranged on the feeding pipe. Specifically, a proportioning control valve is arranged on the feeding pipe of each raw material bottle, or one of the feeding pipes of the raw material bottles as a reference is not provided with the proportioning control valve, all the feeding pipes are gathered on one pipeline behind the proportioning control valve, and the feeding amount of each raw material is controlled by the proportioning control valve to achieve the required raw material proportioning.
Preferably, five raw material bottle holders are correspondingly provided with five raw material bottles so as to meet the requirement of mixing different types of raw materials.
Furthermore, the rotating rod comprises a long rod inserted into the rotating rod base, a short rod arranged above the film forming disc and vertical to the horizontal plane, wherein the lower end part of the short rod is fixedly provided with a nozzle, and a connecting rod for communicating the long rod and the short rod. When the rotating rod rotates, the middle point of the long rod is used as the original point to rotate.
Furthermore, the two sides of the film forming disc are provided with grooves, the rotating disc tray is internally provided with a convex block matched with the grooves of the film forming disc, and the two sides of the film forming disc are provided with the grooves to facilitate the disassembly and the assembly of the film forming disc.
Furthermore, the automatic film coating device is arranged in the shell, the shell is provided with a USB interface and a power supply interface, the shell is covered with a transparent cover, and the transparent cover is provided with a safety valve. The USB interface can be connected with other instruments and computers, and transmits parameters such as the film temperature, the film forming temperature, the time of dissolving the film in the cleaning agent at a certain temperature, the rotating speed of the turntable, the acceleration of the turntable, the rotating time of the turntable, the film thickness and the like to other instruments or computers. The power interface can be connected with household and industrial power supply equipment, and can also charge a power supply in the film coating device.
The automatic film coating device of the invention has the following working process:
during film forming, raw materials are conveyed to a film forming disc through a discharge pipe through a material conveying pump, feeding amount is controlled by controlling feeding time, a program, a sound bell and an indicator lamp are set through a control panel to prompt, material parameters and target thickness are input, the required maximum rotating speed is calculated through a film forming program, and the film forming program starts to be executed. The film forming disc rotates forwards and backwards according to a set program, bubbles in the film are eliminated through physical agitation collision, and the raw materials are flatly paved on the rotary disc;
and after the film is formed, the raw material bottle is changed into a cleaning liquid bottle, cleaning liquid is conveyed into the waste material bottle through the discharge pipe by a material conveying pump, and after a certain time, the raw material bottle is cleaned and recovered for later use.
Compared with the prior art, the invention has the following advantages: the automatic film coating device controls the feeding amount by controlling the feeding time, so as to control the film coating thickness; the temperature is controlled by the temperature measuring element and the heating device to control the fluidity of the raw materials, thereby realizing a film forming or cleaning program. The film forming disc rotates to eliminate film coating bubbles. The control of the coating thickness is realized, the interference of human factors is reduced, the automation of the instrument liberates both hands to a certain extent, and the problem of difficulty in cleaning the instrument is solved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a top plan view of FIG. 1 of the present invention;
FIG. 3 is a schematic view of the structure of FIG. 1 from another perspective according to the present invention;
FIG. 4 is a block diagram of a processing system of the present invention;
FIG. 5 is a schematic structural view of a film forming disk of the present invention;
FIG. 6 is a second schematic construction of the present invention;
FIG. 7 is a schematic diagram showing the movement locus of particles on a film forming disk in example 1 of the present invention;
FIG. 8 is a schematic cross-sectional coordinate diagram of the particle of FIG. 7 according to the present invention.
Reference numbers in the figures: 10-control panel, 11-shell, 12-rotary plate holder, 13-raw material bottle holder, 14-feeding pipe, 15-waste bottle holder, 16-rotary rod base, 17-rotary rod, 18-keyboard region, 19-indicator lamp, 20-film forming disc, 21-nozzle, 22-heating device, 23-magnetic stirring device, 24-proportioning control valve, 25-material conveying pump, 26-discharging pipe, 27-discharging control valve, 28-rotary rod motor, 29-transparent cover, 31-rotary motor, 32-sound bell, 33-safety valve, 34-USB interface, 35-power supply interface, 121-lug, 171-long rod, 172-connecting rod, 173-short rod and 201-groove.
Detailed Description
The following examples are given for the detailed implementation and specific operation of the embodiments of the present invention, but the scope of the present invention is not limited to the following examples.
Example 1
An automatic film coating apparatus as shown in fig. 1-5 comprises a raw material processing apparatus, a raw material transportation pipeline, a film forming apparatus and a processing system, wherein the raw material processing apparatus comprises a raw material bottle and a waste material bottle; the raw material conveying pipeline comprises a feeding pipe 14, a material conveying pump 25, a material discharging pipe 26, a material discharging control valve 27, a rotating rod 17, a rotating rod motor 28 and a nozzle 21; the film forming device comprises a film forming disc 20, a rotary disc tray 12 for limiting the film forming disc 20 and a rotating motor 31 which is arranged below the rotary disc tray 12 and connected to the rotary disc tray 12; the processing system comprises a program control panel 10 and a keyboard area 18, and the program control is integrated on the circuit board. When the film is formed and cleaned, the raw material bottle is replaced by a cleaning liquid bottle. When the film forming operation is not required and the cleaning operation is performed, the shower head 21 is rotated to the upper side of the waste bottle by the rotating rod 17 to load the waste.
The raw material processing device also comprises a raw material bottle support 13 for limiting the raw material bottle, a heating device 22 arranged on the outer wall of the side of the raw material bottle support 13, a magnetic stirring device 23 arranged at the bottom of the raw material bottle support 13 and a waste material bottle support 15 for limiting the waste material bottle.
The processing system also comprises a timer, a bell 32, an indicator light 19, a power supply and a temperature measuring element.
One end of the feeding pipe 14 is placed in the raw material bottle, and the other end is connected with a material conveying pump 25; one end of the discharge pipe 26 penetrates through the rotating rod 17 and then is connected with the nozzle 21, and the other end of the discharge pipe is connected with the material conveying pump 25; the discharge control valve 27 is arranged on the discharge pipe 26; the rotary rod 17 is driven by a rotary rod motor 28 connected to the side edge of the rotary rod.
Two material bottles are used and the material transport pipeline further comprises a proportioning control valve 24 arranged on one of the feeding pipes 14.
The rotary rod 17 includes a long rod 171 inserted into the rotary rod base 16, a short rod 173 disposed above the film forming plate 20 and perpendicular to the horizontal plane and having a lower end fixedly connected to the nozzle 21, and a connecting rod 172 communicating the long rod 171 and the short rod 173.
The two sides of the film forming disc 20 are provided with grooves 201 convenient for the film forming disc to be assembled and disassembled, and the turntable tray 12 is internally provided with a lug 121 matched with the groove 201 of the film forming disc 20.
The automatic film coating device is placed in a shell 11, a USB interface 34 and a power supply interface 35 are arranged on the shell 11, a transparent cover 29 covers the shell 11, and a safety valve 33 is arranged on the transparent cover 29.
When in film forming: the coating is poured into the raw material bottle, the raw material bottle is placed into the raw material bottle holder 13, one end of the feeding pipe 14 is placed into the raw material bottle, the transparent cover 29 is covered, and then the coating is started by pressing the film in the keyboard area 18 and the processing system is operated according to the preset program.
When the film forming program operates: the coating is heated to a set temperature by a heating device 22 in a raw material bottle, the mixture ratio of each coating is controlled by a feeding pipe 14 through a ratio control valve 24 after the coating is uniformly stirred by a magnetic stirring device 23, the coating flows into a waste material bottle through a discharging pipe 26 through a material conveying pump 25 after being uniformly mixed, and when the coating is coated, the coating flows into the waste material bottleAfter the materials meet the requirements, the rotating rod motor 28 drives the rotating rod 17, the nozzle 21 is rotated to the center of the film forming disc 20, the total amount of the inputted coating is controlled by controlling time and coating flow, the discharging pipe 26 is cut off by the discharging control valve 27 to output the coating, the material conveying pump 25 stops working, the rotating rod motor 28 drives the rotating rod 17, and the nozzle 21 is rotated to the center of the waste material bottle; at the same time, the rotating electric machine 31 is started and rotates at a speed omega according to the set requirement1After a certain time of rotation, at a rotation speed omega2And reversely rotating for a certain time, repeating the steps for a plurality of times, finally rotating for a period of time at the maximum rotating speed omega, and stopping after the film forming surface of the film forming disc 20 is flat.
As shown in fig. 7 and 8, the sectional coordinates of the particles on the film forming disk 20 are (r, z), the film forming disk 20 rotates at an angular velocity ω, the coating material to be examined is a newtonian fluid, and axial symmetry of the fluid flow on the film forming disk 20 is assumed; the influence of gravity on the fluid can be ignored, and the influence of evaporation on the thickness is not considered, and the balance between viscous force and centrifugal force on the fluid micro-cluster is as follows:
Figure BDA0003193511700000061
wherein upsilon isrFor the axial velocity of the micelles r, η is the viscosity of the liquid and ρ is the density of the liquid.
From the relationship of the boundary conditions, steady state conditions, fluid volume, thickness and membrane radius, the following can be calculated:
h＝K(v/ω2R2)1/3
K＝(81Q/16π)1/3
wherein h is the film forming thickness, R is the film forming radius, ω is the corresponding angular velocity, v is the kinematic viscosity of the fluid material, v ═ η/ρ, R is the radius of the film forming disc, and Q is the fluid material volume flow rate.
As can be seen from the formula, in the case where the radius, the volume flow rate, and the fluid viscosity of the film forming disk 20 are determined, the film forming thickness is dependent only on the rotation speed. Therefore, after the thickness is specified, the rotation speed satisfying the film formation requirement can be determined.
In particular, the method comprises the following steps of,taking polyurethane waterproof paint as an example: the radius of the film forming disc 20 is set as R, the film forming thickness required in the specification is 1.5mm +/-0.2 mm, the thickness is firstly set as h, and the total volume V of a sample for preparing the film of the polyurethane anti-coating paint is h pi R2The known section area of the discharge pipeline is pi r0 2The velocity of the liquid is v0Then the fluid flow Q ═ v0πr0 2Since V is Qt in the pipeline, t is V/(V)0πr0 2)，v0Can be controlled by a pump, and can control the feeding amount by t, namely, the automatic film coating device controls the feeding volume by controlling the feeding time, thereby controlling the film coating thickness. The viscosity parameter of the polyurethane waterproof coating, the radius and the flow rate of the film forming disc 20 are input in the film forming program, and the corresponding rotating speed omega can be obtained by a calculation formula.
After the sample reaches the membrane disc 20, the program controls the membrane disc 20 to rotate, and the sample is subjected to the combined action of centrifugal force, friction force, viscous force and the like. Along with the rotation of the film forming disc 20, the sample diffuses outwards and continuously spreads over the film forming disc 20, the liquid rotates clockwise and anticlockwise for multiple times in the process, the liquid is agitated and collided, bubbles in the liquid are broken, the bubbles in the liquid can be basically eliminated, the film forming is more uniform until the rotating speed of the rotating disc reaches omega, at the moment, the sample rotates to be relatively static with the film forming disc 20 along with the film forming disc 20, and a uniform film meeting the thickness requirement appears on the film forming disc 20.
After the film forming surface of the film forming disc 20 is flat, the sound bell 32 makes a sound, the indicator lamp 19 is lighted, the film forming disc 20 is taken out, and a new film forming disc 20 is placed in. Three indicator lights 19 are provided, which respectively indicate the preparation of film formation, the instrument running and the instrument failure; when the instrument is in fault, the corresponding fault code is displayed on the control panel 10; when the indicator light 19 is not on, it indicates that the instrument is not powered or has failed.
During cleaning: the cleaning agent is poured into the cleaning bottle, the cleaning bottle is placed into the raw material bottle holder 13, one end of the feeding pipe 14 is placed into the cleaning bottle, the transparent cover 29 is covered, and then the cleaning is started in the keyboard area 18 and the processing system runs according to the preset program.
When the cleaning program runs: the heating device 22 heats the cleaning bottle to a set temperature, cleaning agent flows into the waste material bottle from the discharge pipe 26 through the feed pipe 14 and the delivery pump 25, and after the cleaning meets the requirement, the sound bell 32 makes a sound, the indicator lamp 19 is on, and the cleaning is finished.
During the test, the typical implementation test adopts a four-stage speed-increasing forward and reverse rotation mode, and the rotating speed of the film forming disc 20 is adjusted after the test is started as the following table 1:
TABLE 1 rotation parameter table of film forming disk in one film forming period
Numbering Rotational speed Forward rotation Time(s)
1 0.2ω Is just 30
2 0.2ω Inverse direction 30
3 0.5ω Is just 30
4 0.5ω Inverse direction 30
5 0.8ω Is just 30
6 0.8ω Inverse direction 30
7 ω Is just 60
8 ω Inverse direction 60
The parameters entered before the test were as follows:
the film thickness h is 1.5mm, the radius R of the film forming disc is 200mm, and the radius R of the discharging pipeline0＝10mm。
Calculating to obtain:
the feed time t is 3s and the angular velocity ω 4.73 rad.
The results of comparing the film formation quality without multi-stage speed increase (running the film formation program directly in ω), four-stage speed increase (without forward and reverse rotation), and four-stage speed increase forward and reverse rotation are shown in table 2 below:
TABLE 2 film-Forming quality parameter Table under various film-coating modes
Coating method Area ratio of air bubbles Average thickness/mm Thickness range/mm
Without multi-stage speed increase 5.2％ 1.61 0.56
4-stage speed increasing 4.6％ 1.58 0.21
4-stage speed-increasing forward and reverse rotation 1.7％ 1.53 0.17
Example 2
As shown in fig. 6, the difference from embodiment 1 is that: 1 raw material bottle is used, and the raw material transportation pipeline is not provided with a proportioning control valve 24 arranged on the feeding pipe 14. The proportioning control valve 24 is used for controlling the feeding amount of each raw material to achieve the required raw material proportioning, and 1 raw material bottle is adopted without being equipped with the proportioning control valve 24.

Claims (8)

1. An automatic film coating device is characterized in that: comprises a raw material processing device, a raw material conveying pipeline, a film forming device and a processing system,
the raw material treatment device comprises a raw material bottle and a waste material bottle;
the raw material conveying pipeline comprises a feeding pipe (14), a conveying pump (25), a discharging pipe (26), a discharging control valve (27), a rotating rod (17), a rotating rod motor (28) and a nozzle (21);
the film forming device comprises a film forming disc (20), a rotary disc tray (12) for limiting the film forming disc (20), and a rotating motor (31) which is arranged below the rotary disc tray (12) and connected to the rotary disc tray (12);
the processing system comprises a program control panel (10) and a keyboard area (18), and the program control is integrated on the circuit board.
2. The automatic film coating apparatus according to claim 1, wherein: the raw material processing device also comprises a raw material bottle support (13) for limiting the raw material bottle, a heating device (22) arranged on the side outer wall of the raw material bottle support (13), a magnetic stirring device (23) arranged at the bottom of the raw material bottle support (13) and a waste material bottle support (15) for limiting the waste material bottle.
3. The automatic film coating apparatus according to claim 1, wherein: the processing system also comprises a timer, a bell (32), an indicator light (19), a power supply and a temperature measuring element.
4. The automatic film coating apparatus according to claim 1, wherein: one end of the feed pipe (14) is placed in the raw material bottle, and the other end is connected with a feed delivery pump (25);
one end of the discharge pipe (26) penetrates through the rotating rod (17) and then is connected with the nozzle (21), and the other end of the discharge pipe is connected with the material conveying pump (25);
the discharge control valve (27) is arranged on the discharge pipe (26);
the rotating rod (17) is driven by a rotating rod motor (28) connected with the side edge of the rotating rod.
5. The automatic film coating apparatus according to claim 1, wherein: when two and upper material bottles are adopted, the material conveying pipeline also comprises a proportioning control valve (24) arranged on the feeding pipe (14).
6. The automatic film coating apparatus according to claim 1, wherein: the rotating rod (17) comprises a long rod (171) inserted into the rotating rod base (16), a short rod (173) arranged above the film forming disc (20) and vertical to the horizontal plane, wherein the lower end part of the short rod is fixedly connected with the nozzle (21), and a connecting rod (172) communicated with the long rod (171) and the short rod (173).
7. The automatic film coating apparatus according to claim 1, wherein: the two sides of the film forming disc (20) are provided with grooves (201) convenient for the film forming disc to be assembled and disassembled, and the rotary disc tray (12) is internally provided with a convex block (121) matched with the grooves (201) of the film forming disc (20).
8. The automatic film coating apparatus according to claim 1, wherein: the USB interface device is placed in the shell (11), the shell (11) is provided with a USB interface (34) and a power interface (35), the shell (11) is covered with a transparent cover (29), and the transparent cover (29) is provided with a safety valve (33).
CN202110884489.3A 2021-08-03 2021-08-03 Automatic film coating device Active CN113578576B (en)

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Publication number Priority date Publication date Assignee Title
CN1400632A (en) * 2001-07-26 2003-03-05 株式会社东芝 Liquid film forming method and solid film forming method
CN101905205A (en) * 2009-06-08 2010-12-08 株式会社东芝 Film formation device and film build method
CN102921603A (en) * 2011-08-09 2013-02-13 铼德科技股份有限公司 Film forming apparatus for rotary coating process
JP2014069171A (en) * 2012-10-02 2014-04-21 Challenge:Kk Film forming device and atomizer
CN104084331A (en) * 2014-07-29 2014-10-08 中国海洋石油总公司 Dual-component high-pressure proportion-adjustable fire retardant coating spraying device and method
CN203944508U (en) * 2014-05-16 2014-11-19 宝鸡石油钢管有限责任公司 High viscosity coating spraying equipment
CN204622633U (en) * 2015-04-20 2015-09-09 中石化石油工程机械有限公司沙市钢管厂 Solventless coatings coating film forming device
CN204769326U (en) * 2015-07-14 2015-11-18 王大男 A water based paint heats paint finishing for reducing VOC

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1400632A (en) * 2001-07-26 2003-03-05 株式会社东芝 Liquid film forming method and solid film forming method
CN101905205A (en) * 2009-06-08 2010-12-08 株式会社东芝 Film formation device and film build method
CN102921603A (en) * 2011-08-09 2013-02-13 铼德科技股份有限公司 Film forming apparatus for rotary coating process
JP2014069171A (en) * 2012-10-02 2014-04-21 Challenge:Kk Film forming device and atomizer
CN203944508U (en) * 2014-05-16 2014-11-19 宝鸡石油钢管有限责任公司 High viscosity coating spraying equipment
CN104084331A (en) * 2014-07-29 2014-10-08 中国海洋石油总公司 Dual-component high-pressure proportion-adjustable fire retardant coating spraying device and method
CN204622633U (en) * 2015-04-20 2015-09-09 中石化石油工程机械有限公司沙市钢管厂 Solventless coatings coating film forming device
CN204769326U (en) * 2015-07-14 2015-11-18 王大男 A water based paint heats paint finishing for reducing VOC

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