CN105751366B - A kind of inorganic decorating board automatic assembly line - Google Patents

A kind of inorganic decorating board automatic assembly line Download PDF

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Publication number
CN105751366B
CN105751366B CN201610299977.7A CN201610299977A CN105751366B CN 105751366 B CN105751366 B CN 105751366B CN 201610299977 A CN201610299977 A CN 201610299977A CN 105751366 B CN105751366 B CN 105751366B
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CN
China
Prior art keywords
bed die
storehouse
conveyor line
cover mold
pipeline
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Expired - Fee Related
Application number
CN201610299977.7A
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Chinese (zh)
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CN105751366A (en
Inventor
杜嫣然
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Individual
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Priority to CN201610299977.7A priority Critical patent/CN105751366B/en
Publication of CN105751366A publication Critical patent/CN105751366A/en
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Publication of CN105751366B publication Critical patent/CN105751366B/en
Expired - Fee Related legal-status Critical Current
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant ; Industrial outlines or plant installations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/02Conditioning the material prior to shaping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/04Exhausting or laying dust
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B5/00Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping
    • B28B5/02Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Processing Of Solid Wastes (AREA)
  • Apparatus Associated With Microorganisms And Enzymes (AREA)

Abstract

The present invention is a kind of inorganic decorating board automatic assembly line, and cover mold is stripped pipeline and sets directly on top, bed die belt annular conveyor line along bed die belt annular conveyor line length direction, and cover mold demoulding pipeline fixes bed die, cover mold;The embryo material feeding system includes feed bin group, spiral metering conveyor, stir storehouse group, is sequentially connected.The bed die belt annular conveyor line is provided with roller brush, bed die belt annular conveyor line, and cover mold demoulding pipeline is provided with stay-warm case, defoamer spray gun is provided with above the leading portion of the cover mold demoulding pipeline.Bed die is constantly cleared up by hairbrush, it is ensured that the continuity of production, multistage embryo material feeding system adapt to the technological requirement of various materials, and the stay-warm case stable prod quality of production is free of extraneous thermal effects, the accurate control product stability of feeding measuring fixed amount.To solve prior art product stability in process of producing product, the discontinuous technical problem of processing technology.

Description

A kind of inorganic decorating board automatic assembly line
Technical field
The present invention relates to a kind of inorganic decorating board automatic assembly line.
Background technology
China various regions government is carrying forward vigorously urban construction at this stage, and the national long-range one of emphasis of strategy is rural area Urbanization, medical reform, educational reform etc., these can all bring substantial amounts of city Tall Office Buildings, hospital, school, venue, The office buildings construction of theater, government and large-scale enterprises and institutions, particularly recent government is to the safe attention of life and builds Build that fire codes, the environmental requirement of decoration are more and more tighter, people increasingly pay attention to living and security against fire and the ring of working environment Guarantor property, decorated gypsum board, high-strength crystal in inorganic decorative panel using gypsum base, algae calcium base, cement base as binder materials are decorated Plasterboard, algae calcium ecological ornamental plate, cement base decorative panel etc., because of its excellent plastic and pliability, can be formed various skin texture lines, The designs such as embossing pattern, while unlimited plastic decoration expressive force, also with nonflammable, and because microcosmic in various degree The environment-friendly functions such as existing porous and imparting absorbing sound and lowering noise, insulation.Even algae calcium base ecological ornamental plate also has formaldehyde The ecological functions such as (benzene) cleaning harmful gas, negative oxygen ion induce, automatic humidity-regulating, human lives, the space environment of work are improved, The application product of the building materials maturation scales such as construction material furred ceiling, decorative wall panels, decorative floor and outer curtain wall is turned into.
At present, the production line for making inorganic decorating board still suffers from many deficiencies, in combination product type, product material, production Equal prematurity in product stability, production technology continuity, a kind of inorganic decorating board automatic assembly line is needed badly, to solve prior art The product stability in process of producing product, the discontinuous technical problem of processing technology.
The content of the invention
It is an object of the invention to provide a kind of inorganic decorating board automatic assembly line, to solve prior art in production During product stability, the discontinuous technical problem of processing technology.
The present invention uses following technical scheme:
A kind of inorganic decorating board automatic assembly line, including embryo material feeding system, bed die belt annular conveyor line (2), cover mold Pipeline (3) is stripped, the bed die belt annular conveyor line (2), cover mold demoulding pipeline (3) is that both ends are driven by roller Endless belt conveyer formula pipeline, cover mold demoulding pipeline (3) is along bed die belt annular conveyor line (2) length direction Set and be located at the surface of the bed die belt annular conveyor line (2), pipeline (3), the bed die are stripped along the cover mold The conveyer belt outer ring of belt annular conveyor line (2) corresponds to uniformly be fixed with multiple flexible rectangle cover molds (311), bottom respectively up and down Mould (21);
The embryo material feeding system is arranged at one end of the bed die belt annular conveyor line (2), and the end is production line Feed end, the embryo material feeding system includes feed bin group (11), spiral metering conveyor (12), stir storehouse group (13), described Feed bin group (11) is to fold the feed bin group that falls up and down, discharging opening and the spiral metering conveyor of the feed bin group (11) (12) one end connects, and the other end of the spiral metering conveyor (12) connects with the charging aperture of the stir storehouse group (13), institute Stating stir storehouse group (13) includes high-speed stirred storehouse (131), stirring at low speed storehouse (132), and the high-speed stirred storehouse (131) is arranged at low Above fast stir storehouse (132), high-speed stirred storehouse (131) discharging opening connects stirring at low speed storehouse (132) charging aperture, described High-speed stirred storehouse (131), stirring at low speed storehouse (132) are furnished with independent mixer, and the discharging opening of the stirring at low speed storehouse (132) is set It is placed in above the bed die (21) of bed die belt annular conveyor line (2) feed end, the bed die belt annular conveyor line (2) is entered Expect to be provided with roller brush (22) that is in parallel and contacting with each other with bed die belt outside the roller at end, the cover mold demoulding conveying The back segment of line (3) and the bed die belt annular conveyor line (2) being disposed below are arranged in cavity stay-warm case (4), institute State stay-warm case (4) inner top and be laid with multiple Temp.-controlled heat pipes (41) along its length, the cover mold demoulding pipeline (3) Defoamer spray gun (31) is provided with above leading portion;Bed die belt annular conveyor line (2) rear end passes the cavity stay-warm case (4)。
The embryo material feeding system also includes pulse dust collector (10), the feed bin group (11) include storehouse to be mixed (111), Mixing bunker (112), finished bin (113) simultaneously from top to bottom fold successively, are from top to bottom interconnected inside it, the storehouse to be mixed (111), mixing bunker (112), finished bin (113) volume are identical, and the storehouse to be mixed is provided with arch breaking apparatus, the pulse dust collector (10), feed bin group (11), stir storehouse group (13), spiral metering conveyor (12) are supported using steelframe (1).
It is arranged with and shakes positioned at the bed die belt annular conveyor line (2) of stirring at low speed storehouse (132) discharge outlet Moving platform (5), the shaking platform (5) are two groups respectively along the fore-and-aft direction of the bed die belt annular conveyor line (2), and a left side Right direction is vibrated;Described cover mold is set to be stripped pipeline (3) afterwards in described shaking platform (5).
The side wall of the stay-warm case (4) has been placed equidistant inspection socket (42) along its length.
Cover mold belt annular conveyor line (2) the conveyer belt inner ring bottom is horizontally arranged with coating roll (23).
The production line unifies programming Control using PLC.
Advantages of the present invention is as follows:
1. bed die is constantly cleared up by hairbrush, it is ensured that the continuity of production, multistage embryo material feeding system adapt to a variety of things The technological requirement of material, stay-warm case, the heater stable prod quality of production are free of extraneous thermal effects, feeding measuring fixed amount essence True control product stability.
2. defoamer spray gun can spray defoamer on the cover mold.
Brief description of the drawings:
Fig. 1 is the external structure schematic diagram of the present invention;
Fig. 2 is heat insulation cover structure schematic diagram of the present invention;
Fig. 3 is defoamer Burners Positions schematic diagram of the present invention;
Fig. 4 is stir storehouse group structural representation of the present invention;
Fig. 5 is feed bin group of the present invention and the spiral metering conveyor structural representation;
Fig. 6 is roller brush of the present invention and production line positional structure relation schematic diagram;
Fig. 7 is bed die belt annular conveyor line of the present invention, cover mold demoulding pipeline structural relation schematic diagram;
Fig. 8 is that cover mold of the present invention is stripped pipeline bed die and roller transition operation schematic diagram;
Fig. 9 is working state schematic representation when decorative panel of the present invention is stripped;
Embodiment
The embodiment of the present invention is described further below in conjunction with the accompanying drawings.
Following examples are only to illustrate example of the present invention to be clear, and not to the limit of embodiments of the present invention It is fixed.For those of ordinary skill in the field, it is various forms of that other can also be made on the basis of the following description Change changes, and these belong to protection of the spiritual obvious changes or variations drawn of the invention still in the present invention Among scope.
A kind of inorganic decorating board automatic assembly line, including embryo material feeding system, bed die belt annular conveyor line 2, cover mold take off Mould pipeline 3, the bed die belt annular conveyor line 2, cover mold demoulding pipeline 3 are that the annular that both ends are driven by roller passes Belt conveying line is sent, the cover mold demoulding pipeline 3 sets along the length direction of bed die belt annular conveyor line 2 and is located at institute The surface of bed die belt annular conveyor line 2 is stated, pipeline 3, the bed die belt annular conveyor line 2 are stripped along the cover mold Conveyer belt outer ring corresponds to uniformly be fixed with multiple flexible rectangle cover molds 311, bed die 21 respectively up and down;
The embryo material feeding system is arranged at one end of the bed die belt annular conveyor line 2, and the end is entered for production line Expect end, the embryo material feeding system includes feed bin group 11, spiral metering conveyor 12, stir storehouse group 13, the feed bin group 11 is fold the feed bin group fallen up and down, and the discharging opening of the feed bin group 11 connects with described one end of spiral metering conveyor 12, institute The other end for stating spiral metering conveyor 12 connects with the charging aperture of the stir storehouse group 13, and the stir storehouse group 13 is included at a high speed Stir storehouse 131, stirring at low speed storehouse 132, the high-speed stirred storehouse 131 are arranged at the top of stirring at low speed storehouse 132, the high-speed stirred The discharging opening of storehouse 131 connects the charging aperture of stirring at low speed storehouse 132, and the high-speed stirred storehouse 131, stirring at low speed storehouse 132 are equipped with only Vertical mixer, the discharging opening in the stirring at low speed storehouse 132 are arranged at the bed die of the feed end of bed die belt annular conveyor line 2 21 tops, be provided with outside the roller of the feed end of bed die belt annular conveyor line 2 it is in parallel and with bed die belt phase mutual connection Tactile roller brush 22, the back segment of the cover mold demoulding pipeline 3 and the bed die belt annular conveyor line 2 being disposed below It is arranged in cavity stay-warm case 4, the inner top of stay-warm case 4 is laid with multiple Temp.-controlled heat pipes 41, institute along its length State and be provided with defoamer spray gun 31 above the leading portion of cover mold demoulding pipeline 3;The rear end of bed die belt annular conveyor line 2 passes The cavity stay-warm case 4.
The embryo material feeding system also includes pulse dust collector 10, and the feed bin group 11 includes storehouse 111 to be mixed, mixing bunker 112nd, finished bin 113 and from top to bottom fold successively, be from top to bottom interconnected inside it, the storehouse 111 to be mixed, mixing bunker 112nd, the volume of finished bin 113 is identical, and the storehouse to be mixed is provided with arch breaking apparatus, the pulse dust collector 10, feed bin group 11, stirs Storehouse group 13, spiral metering conveyor 12 is mixed to support using steelframe 1.
It is flat that vibration is arranged with positioned at the bed die belt annular conveyor line 2 of the discharge outlet of stirring at low speed storehouse 132 Platform 5, the shaking platform 5 are two groups and shaken respectively along the fore-and-aft direction of the bed die belt annular conveyor line 2, and left and right directions It is dynamic;Described cover mold is set to be stripped pipeline (3) after described shaking platform 5.
The side wall of the stay-warm case 4 has been placed equidistant inspection socket 42 along its length.
The conveyer belt inner ring bottom of cover mold belt annular conveyor line 2 is horizontally arranged with coating roll 23.
The production line unifies programming Control using PLC.
Its practical work process is as follows:
First, the dedusting of supplied materials process is carried out by pulse dust collector, then supplied materials is loaded by bucket elevator and treated Storehouse is mixed, being provided with arch breaking apparatus in the storehouse to be mixed periodically carries out block clearing operation.Mixed material use is provided with the mixing bunker Three layers of blade, mixed material enter finished bin it is stand-by.
By the inside reamer of spiral metering conveyor, the time is accurately controlled with inlet amount.Discharging enters at a high speed Stir storehouse, stirring at low speed storehouse.High speed, vulgar stirring are carried out to it according to the different physical property of material, and production requirement.Wherein, Auxiliary equipment liquid plunger metering pump is further comprises, glass fibre is cut off by automatic cutting off table, glass cut-out rifle.
Material is divided into liquid material and solid material, and liquid plunger metering pump supplies liquid material, with 280~350r/min revolutions Liquid material is sent to stirring at low speed storehouse by stable and uniform, while glass fibre cuts off rifle by glass by automatic cutting off table or glass Fine yarn metering is cut to 18~25 ㎜ material section, i.e., solid material above-mentioned is sent into low-speed mixer, by 50~80r/ Min revolutions stir above-mentioned liquid material and solid material.
Then, the material after being mixed is placed in the bed die belt annular conveying by the stirring at low speed bin discharge port external In the bed die of line, the other end of production line is sent to bed die, the cover mold demoulding pipeline being positioned above passes through to its bed die Extruding and fastening make its sizing.Before this, on the one hand the shaking platform makes material exist by the vibration in both direction Before shaping more uniformly, on the other hand its internal bubble is discharged by the vibration of the shaking platform.This production line uses The shaking platform of both direction steeps the exhaust after vibration, and effect is more preferable, and material is more uniform after vibration.
Material enters the bed die, drives the cover mold for being stripped pipeline with the cover mold at the top of it mutually to fasten by production line Pressing molding, because the bed die, cover mold are flexible material, it is possible to roller rotation is bonded, referring to Fig. 8.When bed die skin When entering end with the bed die on annular conveyor line, due to sheet material hardened shaping, bed die can be peeled off along roller and sheet material, ginseng See Fig. 9.
The roller brush can clear up bed die, make to reduce the timing cleaning work to it in production process, greatly improve The continuous production of this production line.The stay-warm case is opened extraneous with the barrier of its working region, along with the temperature control generates heat Control is adjusted to its internal temperature in pipe, preferably ensure that the product quality and stability of production line.The inspection socket can To observe its internal production situation.The defoamer spray gun can spray defoamer on the cover mold.
This production line afterbody, which can increase, automatically cuts off deburring system, and the system is that shaping trimming universal in this area is set It is standby, the production line end is arranged at, rolling hairbrush, Longitudinal belt line, longitudinal register by traditional located lateral rolls Electric brush carries out shaping deburring work.But the equipment is generally stand-alone device, this production line is integrated in its afterbody.Carry The high continuity of production work.
This inorganic decorating board assembly line can realize continuous automatic production decorated gypsum board, high-strength crystal decorated gypsum board, algae The inorganic decorating boards such as calcium ecological ornamental plate, cement base decorative panel.

Claims (4)

1. a kind of inorganic decorating board automatic assembly line, including embryo material feeding system, bed die belt annular conveyor line (2), cover mold take off Mould pipeline (3), the bed die belt annular conveyor line (2), cover mold demoulding pipeline (3) is that both ends are driven by roller Endless belt conveyer formula pipeline, it is characterised in that:The cover mold is stripped pipeline (3) along the bed die belt annular conveyor line (2) length direction is set and is located at the surface of the bed die belt annular conveyor line (2), and pipeline is stripped along the cover mold (3), the conveyer belt outer ring of the bed die belt annular conveyor line (2) corresponds to uniformly be fixed with multiple flexible rectangles respectively up and down Cover mold (311), bed die (21);
The embryo material feeding system is arranged at one end of the bed die belt annular conveyor line (2), and the end is the charging of production line End, the embryo material feeding system include feed bin group (11), spiral metering conveyor (12), stir storehouse group (13), the feed Storehouse group (11) is the feed bin group for folding to fall up and down, the discharging opening of the feed bin group (11) and the spiral metering conveyor (12) one End connection, the other end of the spiral metering conveyor (12) connect with the charging aperture of the stir storehouse group (13), the stirring Storehouse group (13) includes high-speed stirred storehouse (131), stirring at low speed storehouse (132), and the high-speed stirred storehouse (131) is arranged at stirring at low speed Above storehouse (132), high-speed stirred storehouse (131) discharging opening connects stirring at low speed storehouse (132) charging aperture, the high-speed stirring Mix storehouse (131), stirring at low speed storehouse (132) are furnished with independent mixer, the discharging opening of the stirring at low speed storehouse (132) is arranged at institute Above the bed die (21) for stating bed die belt annular conveyor line (2) feed end, bed die belt annular conveyor line (2) feed end Roller brush (22) that is in parallel and being contacted with each other with bed die belt, the cover mold demoulding pipeline (3) are provided with outside roller Back segment and the bed die belt annular conveyor line (2) that is disposed below be arranged in cavity stay-warm case (4), the insulation Cover (4) inner top is laid with multiple Temp.-controlled heat pipes (41) along its length, and the cover mold is stripped on the leading portion of pipeline (3) Side is provided with defoamer spray gun (31);Bed die belt annular conveyor line (2) rear end passes the cavity stay-warm case (4);
The embryo material feeding system also includes pulse dust collector (10), and the feed bin group (11) includes storehouse to be mixed (111), mixing Storehouse (112), finished bin (113) simultaneously from top to bottom fold successively, are from top to bottom interconnected inside it, the storehouse (111) to be mixed, Mixing bunker (112), finished bin (113) volume are identical, and the storehouse to be mixed is provided with arch breaking apparatus, the pulse dust collector (10), Feed bin group (11), stir storehouse group (13), spiral metering conveyor (12) are supported using steelframe (1);
It is flat that vibration is arranged with positioned at the bed die belt annular conveyor line (2) of stirring at low speed storehouse (132) discharge outlet Platform (5), the shaking platform (5) are two groups respectively along the fore-and-aft direction of the bed die belt annular conveyor line (2), and right and left To vibration;Described cover mold is set to be stripped pipeline (3) afterwards in described shaking platform (5).
A kind of 2. inorganic decorating board automatic assembly line according to claim 1, it is characterised in that:The stay-warm case (4) Side wall has been placed equidistant inspection socket (42) along its length.
A kind of 3. inorganic decorating board automatic assembly line according to claim 1, it is characterised in that:The cover mold belt annular Pipeline (2) conveyer belt inner ring bottom is horizontally arranged with coating roll (23).
A kind of 4. inorganic decorating board automatic assembly line according to claim 1, it is characterised in that:The production line uses PLC unifies programming Control.
CN201610299977.7A 2016-05-09 2016-05-09 A kind of inorganic decorating board automatic assembly line Expired - Fee Related CN105751366B (en)

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CN201610299977.7A CN105751366B (en) 2016-05-09 2016-05-09 A kind of inorganic decorating board automatic assembly line

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Application Number Priority Date Filing Date Title
CN201610299977.7A CN105751366B (en) 2016-05-09 2016-05-09 A kind of inorganic decorating board automatic assembly line

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CN105751366A CN105751366A (en) 2016-07-13
CN105751366B true CN105751366B (en) 2018-04-10

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106166794A (en) * 2016-08-26 2016-11-30 中民筑友科技投资有限公司 A kind of preform production line
CN111250305A (en) * 2020-03-20 2020-06-09 佛山市顺德区鹏麒机械科技有限公司 Automatic material spraying machine

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3813202A (en) * 1971-12-27 1974-05-28 Tonwaren U Porzellanfab Rossle Automatic production plant for forming workpieces
CN101524873A (en) * 2009-04-07 2009-09-09 罗国军 Production line of composite fibrous gypsum boards of multifunctional wall body
CN201721941U (en) * 2010-07-06 2011-01-26 太原煤气化股份有限公司焦化厂 Conveyor belt with cleaner
CN102145511A (en) * 2010-02-05 2011-08-10 石柏军 Mechanized automatic die closing and removing method for producing gypsum ceiling board
CN102218769A (en) * 2011-06-14 2011-10-19 南京福臻再生资源科技股份有限公司 Plate material production equipment
CN102848467A (en) * 2012-09-05 2013-01-02 大连正锐建筑节能股份有限公司 Double-shaft two-speed dual-chamber bi-directional parallel type composite foam concrete stirring apparatus

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3813202A (en) * 1971-12-27 1974-05-28 Tonwaren U Porzellanfab Rossle Automatic production plant for forming workpieces
CN101524873A (en) * 2009-04-07 2009-09-09 罗国军 Production line of composite fibrous gypsum boards of multifunctional wall body
CN102145511A (en) * 2010-02-05 2011-08-10 石柏军 Mechanized automatic die closing and removing method for producing gypsum ceiling board
CN201721941U (en) * 2010-07-06 2011-01-26 太原煤气化股份有限公司焦化厂 Conveyor belt with cleaner
CN102218769A (en) * 2011-06-14 2011-10-19 南京福臻再生资源科技股份有限公司 Plate material production equipment
CN102848467A (en) * 2012-09-05 2013-01-02 大连正锐建筑节能股份有限公司 Double-shaft two-speed dual-chamber bi-directional parallel type composite foam concrete stirring apparatus

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