CN113550103A - Sock setting machine capable of recycling steam and control method thereof - Google Patents

Sock setting machine capable of recycling steam and control method thereof Download PDF

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Publication number
CN113550103A
CN113550103A CN202110822485.2A CN202110822485A CN113550103A CN 113550103 A CN113550103 A CN 113550103A CN 202110822485 A CN202110822485 A CN 202110822485A CN 113550103 A CN113550103 A CN 113550103A
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China
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water
steam
storage tank
tank
water pump
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CN202110822485.2A
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Chinese (zh)
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不公告发明人
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Individual
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Individual
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Priority to CN202110822485.2A priority Critical patent/CN113550103A/en
Publication of CN113550103A publication Critical patent/CN113550103A/en
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C5/00Shaping or stretching of tubular fabrics upon cores or internal frames
    • D06C5/005Shaping or stretching of tubular fabrics upon cores or internal frames of articles, e.g. stockings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/093Cleaning containers, e.g. tanks by the force of jets or sprays
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22DPREHEATING, OR ACCUMULATING PREHEATED, FEED-WATER FOR STEAM GENERATION; FEED-WATER SUPPLY FOR STEAM GENERATION; CONTROLLING WATER LEVEL FOR STEAM GENERATION; AUXILIARY DEVICES FOR PROMOTING WATER CIRCULATION WITHIN STEAM BOILERS
    • F22D11/00Feed-water supply not provided for in other main groups
    • F22D11/02Arrangements of feed-water pumps
    • F22D11/06Arrangements of feed-water pumps for returning condensate to boiler
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28BSTEAM OR VAPOUR CONDENSERS
    • F28B9/00Auxiliary systems, arrangements, or devices
    • F28B9/08Auxiliary systems, arrangements, or devices for collecting and removing condensate

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The application discloses socks forming machine of recoverable steam includes: transport mechanism, transport mechanism are arranged in transporting the forming mechanism with socks that socks board and cover were established on the socks board, and transport mechanism includes: the base is placed on the ground; the conveying belt is arranged on the base; the plurality of socks are arranged on the conveying belt; the driving mechanism is used for driving the conveying belt to operate; the forming mechanism, the forming mechanism is used for carrying out the steam with the socks on the socks board and stereotypes, and the forming mechanism includes: the rack is arranged on the base; the sock shaping chamber is arranged on the rack; the steam generator is connected with the sock shaping chamber and provides steam for the sock shaping chamber; the control device is connected with the steam generator and controls the steam generator; and the stacking mechanism is used for collecting and stacking the socks after shaping.

Description

Sock setting machine capable of recycling steam and control method thereof
Technical Field
The invention belongs to the technical field of textile machinery, and particularly relates to a sock setting machine capable of recycling steam and a control method thereof.
Background
The socks need to go through a plurality of steps in the production process, and are sequentially woven, sewn, inspected and shaped from material selection, and finally packaged and sold to various places, wherein a circular hosiery machine is adopted in the weaving process, a sock shaping machine is adopted in the shaping process, and the shaping link is that the sewn socks are sleeved on metal sock plates with various specifications, and high temperature and high pressure generated by high temperature of boiler steam are used for promoting the shrinkage of internal elastic fibers and flattening the fluffy shape or wrinkles of the sock surface; then the sock surface is dried and cooled to achieve the purpose of shaping the sock surface.
The existing sock setting machine adopts a closed steam chamber to set socks, and has a lot of problems in the setting process: firstly: 1. in the shaping process, steam is often required to be filled in a steam chamber, so that the steam shaping machine is always required to be kept in a high-power state, and as a result, a large amount of water resources are wasted after shaping is finished; 2. the steam after shaping is usually directly discharged, and the discharged high-temperature steam contains a large amount of heat, so that the direct discharge may damage workers and cause resource waste; 3. still be exactly can remain the high temperature water of certain degree in the steam generator, lead to steam generator still to be in the high temperature state after the operation is accomplished always, can't drop the temperature at once, will cause the damage to the drain pipe if direct water with the high temperature is discharged from the steam setting machine built-in, if not discharge high temperature water always, then can cause the damage to the water tank of inside water storage.
The publication number is: chinese patent CN107503063B, which discloses: the utility model provides a steam recycling structure among socks forming machine, socks forming machine include design jar and steam oven, the design jar is including a jar body, it has steam inlet and steam outlet to open on the lateral wall of the jar body, its characterized in that, steam recycling structure includes the steam holding vessel, steam oven and steam holding vessel intercommunication, the steam holding vessel has steam outlet and steam return port, through steam inlet pipeline intercommunication between steam outlet and the steam inlet, through steam return pipeline intercommunication between steam outlet and the steam return port, steam inlet pipeline's middle section is equipped with can be with the internal defeated steam pump of steam suction jar in the steam holding vessel, steam return pipeline's middle section is equipped with can be with the internal steam pump of steam suction jar of jar in the jar.
Above-mentioned socks forming machine is through being provided with a jar body, the internal chamber that catchments that has seted up of jar, the chamber that catchments can make the water droplet that condenses on the internal wall of jar gather the intracavity and unify the recovery of catchmenting, water when catchmenting the intracavity reaches a certain amount after will catchmenting the water of intracavity through the valve and put off, above-mentioned patent collects the water droplet that high temperature steam condenses into through catchmenting the chamber, but above-mentioned patent is the simple comdenstion water that retrieves high temperature steam and form only, heat to among the high temperature steam advances to retrieve, cause the waste on the heat resource, still need strengthen.
Disclosure of Invention
The invention aims to provide a sock setting machine capable of recycling steam and a control method thereof, which can solve the problem of resource waste caused by the fact that heat in high-temperature steam in the sock setting machine cannot be recycled.
The utility model aims at providing a socks forming machine of recoverable steam includes: transport mechanism, transport mechanism is arranged in transporting the shaping mechanism with socks that socks board and cover were established on the socks board, transport mechanism includes: a base placed on the ground; the conveying belt is arranged on the base; the plurality of socks are arranged on the conveying belt; the driving mechanism is used for driving the conveyor belt to operate; the forming mechanism, the forming mechanism is used for carrying out the steam with the socks on the socks board and stereotypes, the forming mechanism includes: the frame is arranged on the base; the sock shaping chamber is arranged on the rack; the steam generator is connected with the sock shaping chamber and provides steam for the sock shaping chamber; the control device is connected with the steam generator and controls the steam generator; the stacking mechanism is used for collecting and stacking the shaped socks; the stacking mechanism includes: the mechanical arm is used for grabbing the socks from the sock plate; the conveying belt is used for conveying the placed socks; the recovery device is used for recovering high-temperature steam generated in the sizing mechanism and comprises a first recovery assembly and a second recovery assembly.
Adopt foretell socks forming machine of recoverable steam, be equipped with recovery unit on being equipped with the outlet duct, recovery unit includes first recovery subassembly and second recovery subassembly, the high temperature steam that derives from the outlet duct is siphoned away by the comdenstion water through the heat exchanger heat, the high temperature comdenstion water passes through the cistern and collects, the high temperature comdenstion water of collecting in the cistern both can reduce the temperature through the refrigerator and lead back the heat exchanger again, reach cyclic utilization, also can store in the hot-water tank through the second shunt water conservancy diversion, the high temperature comdenstion water of storing in the hot-water tank can be used for heating domestic water or be used for steam generator, exhaust high temperature steam has effectively been utilized, the energy consumption is reduced, play the guard action to the environment.
Further, the both ends of socks design room are equipped with entry and export respectively, and the socks board gets into from the entry, and from the export after finalizing the design, the conveyer belt passes entry and export and end to end connection forms a complete ring, socks design room includes: the first fixing plate is arranged in the sock fixing chamber, and a steam inlet for inputting steam and a steam outlet for discharging steam are formed in the first fixing plate; the second shaping plate and the first shaping plate are symmetrically arranged, and the second shaping plate is also provided with a steam inlet for inputting steam and a steam outlet for discharging the steam; the driving device is used for driving the first shaping plate and the second shaping plate to move left and right and enabling the first shaping plate and the second shaping plate to be folded; one end of the air inlet pipe is connected with the steam inlet, and the other end of the air inlet pipe is connected with the steam generator; one end of the air outlet pipe is connected with the steam outlet, and the other end of the air outlet pipe is connected with the recovery device; the sock shaping device comprises a sock shaping chamber, and is characterized by further comprising a laser sensor, wherein the laser sensor is arranged at the inlet and the outlet of the sock shaping chamber, and the laser sensor can judge whether the sock shaping is completed or not by judging whether the last sock enters or leaves the sock shaping chamber.
Further: the driving device includes: the outer edge of the supporting plate is provided with a plurality of mounting rings, the supporting plate is connected with the sock shaping chamber through the mounting rings, and a sliding groove is formed in the supporting plate; the screw rod is arranged in the sliding groove, one end of the screw rod penetrates through and extends to the outer wall of the supporting plate, and a second gear is arranged at one end of the screw rod extending to the wall of the supporting plate; the sliding rods are symmetrically arranged on two sides of the screw rod, are parallel to the screw rod, and are fixedly connected with two ends of the sliding groove; the sliding pedestal is arranged on the screw rod, and a sliding hole matched with the sliding rod is formed in the sliding pedestal; the supporting platform is arranged at one end of the supporting plate; the driving motor is used for driving the sliding pedestal to move left and right on the screw rod, the driving motor is arranged on the supporting table, and a first gear matched with the second gear is arranged at the end part of the driving motor; the positioning rings are symmetrically arranged on the supporting plate; the positioning rods are symmetrically arranged on the sliding pedestal; one end of the left telescopic rod is hinged with the positioning ring; one end of the right telescopic rod is hinged with the positioning rod, and the middle parts of the left telescopic rod and the right telescopic rod are hinged to form an X-shaped telescopic group; wherein, still include the telescoping device, the telescoping device comprises a plurality of flexible group articulated connections, the one end that drives the sliding pedestal is kept away from to flexible group is connected with first stereotype, second stereotype are articulated respectively.
Further, the recycling apparatus includes: one end of the flow dividing pipe is connected with the air outlet pipe, and the other end of the flow dividing pipe is connected with the first recovery component and the second recovery component; the first shunt is arranged on the shunt pipe; the sixth water pump is arranged on the flow dividing pipe; wherein the first recovery component comprises: a heat exchanger; the water storage tank is arranged below the heat exchanger; one end of the refrigerator is connected with the reservoir through a water pipe, and the water pipe of the refrigerator is connected with the heat exchanger; the second flow divider is arranged on a water pipe between the reservoir and the refrigerator; the seventh water pump is arranged on a water pipe between the refrigerating machine and the heat exchanger; the hot water tank is used for collecting high-temperature condensed water, and one end of the hot water tank is connected with the second flow divider through a water pipe; a water level detector disposed in the hot water tank and detecting a water level of water in the hot water tank; the controller is arranged on the hot water tank and is connected with the first flow divider, the second flow divider, the sixth water pump and the seventh water pump.
Further, the second recovery assembly comprises; the air inlet is arranged at one end of the shell, and the air outlet is arranged at the other end of the shell; the vertical condensation plate is fixedly connected with the top surface of the inner wall of the shell, and a first exhaust channel is formed between the vertical condensation plate and the inner wall of the shell; the plurality of transverse condensing plates are arranged on the inner wall of the shell and the vertical condensing plates in a staggered manner, the transverse condensing plates are all arranged in a downward inclined manner, and the plurality of condensing plates are staggered to form a second exhaust channel; the water storage tank is arranged at the bottom of the shell; the water guide plates are arranged on two sides of the water storage tank, a water guide channel is formed between each water guide plate and the transverse condensing plate, the first exhaust channel, the second exhaust channel and the water guide channel are communicated with each other to form a complete air suction channel, and the air suction channel is communicated with the air inlet and the air outlet; the condensing heads are arranged on the lower surface of each condensing plate, and a plurality of condensing heads are arranged on the vertical condensing plates and the inner wall of the shell; the water storage box comprises a box body, a water inlet formed in the top of the box body and a water outlet formed in the bottom of the box body, wherein a limiting part is arranged on the water outlet, the density of the limiting part is smaller than that of water, and the limiting part comprises: the upper plate is positioned above the water inlet; a lower plate located inside the case; one end of the connecting rod is connected with the upper plate, the other end of the connecting rod is connected with the lower plate, the connecting rod penetrates through the water inlet, and the diameter of the connecting rod is smaller than that of the water inlet; wherein, when not having the comdenstion water in the water storage box, the locating part receives the influence and the water inlet laminating of gravity, and the water inlet seals this moment, when beginning to save the comdenstion water in the water storage box, the locating part can receive the buoyancy of water to float down, and the water inlet is opened this moment, and the comdenstion water is discharged, and the outlet leads to pipe to be connected with the refrigerator, still is equipped with the eighth water pump on the water pipe between outlet and the refrigerator, the eighth water pump is connected with the controller.
Further, the steam generator includes: a steam water tank; a heater disposed within the steam for heating; the temperature detection device is used for detecting the temperature of the steam water tank; the water storage tank is arranged on one side of the steam generator, is connected with a tap water pipe, and is connected with the steam water tank through a water outlet pipe and a water return pipe; the third water pump is arranged on the tap water pipe; the first water pump is used for guiding water in the water storage tank into the steam water tank and arranged on the water outlet pipe; the second water pump is used for guiding water in the steam water tank into the water storage tank and arranged on the water return pipe; the control device is connected with and controls the laser sensor, the temperature detection device, the first water pump, the second water pump and the third water pump; the water level detection device is used for detecting the water level in the water storage tank and feeding back the detected information to the control device.
Further, the invention also discloses a control method of the sock setting machine capable of recycling steam, which comprises the following steps: a. setting a temperature threshold value of water temperature in a steam generator and simultaneously setting a water level lower limit box water level upper limit in a water storage tank; b. judging whether the shaping of the socks is finished or not through information fed back to the control device by the laser sensor, if the shaping is not finished, waiting for the shaping to be finished, and if the shaping is finished, controlling the first water pump to be started by the control device, and guiding water in the water storage tank into the steam water tank; c. meanwhile, the temperature detection device feeds the water temperature in the steam water tank back to the control device, if the temperature of the water in the steam water tank is lower than a set temperature threshold value, the control device controls the second water pump to be started, the water in the steam water tank is guided into the water storage tank, and if the temperature of the water in the steam water tank is higher than the set temperature threshold value, the control device keeps the first water pump started, and continuously guides the water in the water storage tank into the steam water tank until the temperature fed back by the temperature detection device is lower than the set temperature threshold value; d. during the working period of the first water pump, if the water level detection device detects that the water level in the water storage tank is lower than the set lower water level limit, the control device controls the third water pump to be started to guide the tap water into the water storage tank until the water level in the water storage tank reaches the set upper water level limit.
Further, the storage water tank is a self-cleaning storage water tank, and the storage water tank further comprises: the maintenance box is arranged at the top of the water storage tank; the first storage tank is used for storing tap water, and the first storage tank is connected with the maintenance tank through a water pipe; the second storage tank is used for storing vinegar, tap water and the vinegar are mixed to form cleaning liquid, and the second storage tank is connected with the maintenance tank through a water pipe; a fourth water pump disposed between the first storage tank and the maintenance tank; a fifth water pump disposed between the second storage tank and the maintenance tank; a drain, the drain set in the bottom of storage water tank: wherein, still include cleaning device, cleaning device is used for getting rid of the incrustation scale in the storage water tank, cleaning device includes: a stirring rod for stirring the cleaning liquid; the motor is used for driving the stirring rod to rotate; the shower nozzle, the shower nozzle has a plurality ofly and transversely sets up, the shower nozzle is used for the blowout to wash liquid and the shower nozzle extends to in the storage water tank.
Further, still be equipped with first control system, flow feedback device and contrast device on the maintenance case, thereby first control system can control fourth water pump and fifth water pump according to the regulation ratio of the running water of input and vinegar and carry running water and vinegar to the maintenance case according to the regulation ratio of setting for, flow feedback device set up in on the fifth water pump and be used for detecting the flow of the vinegar that passes through in the fifth water pump, first control system includes: the first control valve is connected with the fourth water pump; the second control valve is connected with the fifth water pump; the second control system is used for controlling a second control valve, is connected with the first control system and is controlled by the first control system, controls the first control valve to operate according to the selected regulation ratio, and controls the second control valve to operate according to the regulation ratio sent by the first control system; the comparison device is used for receiving a total flow value fed back by the flow feedback device, comparing the total flow value with a set regulation ratio value to obtain a comparison signal, and feeding back the comparison signal to the first control system, the first control system controls the first control valve and controls the second control system to operate according to the fed-back comparison signal, and the second control system regulates the flow of the second control valve according to the comparison signal.
The invention has the beneficial effects that:
1. the recovery device is arranged on the air outlet pipe and comprises a first recovery component and a second recovery component, high-temperature steam led out from the air outlet pipe is absorbed by condensate water through heat of the heat exchanger, the high-temperature condensate water is collected by the reservoir, the high-temperature condensate water collected in the reservoir can be reduced in temperature by the refrigerator and led back to the heat exchanger again to achieve recycling, and can also be guided into the hot water tank through the second flow divider to be stored, the high-temperature condensate water stored in the hot water tank can be used for heating domestic water or a steam generator, the discharged high-temperature steam is effectively utilized, energy consumption is reduced, and the environment is protected;
2. the vertical condensation plate and the horizontal condensation plate are arranged in the shell, the first exhaust channel is formed between the vertical condensation plate and the inner wall of the shell, the plurality of horizontal condensation plates are staggered to form the second exhaust channel, the water guide plate is arranged at the bottom inside the shell, the water guide channel is formed between the water guide plate and the horizontal condensation plate, the first exhaust channel, the second exhaust channel and the water guide channel are mutually communicated to form a complete air suction channel, when the second recovery assembly operates, hot steam enters the air suction channel from the air inlet, the hot steam meets the horizontal condensation plate and the vertical condensation plate and can be condensed to form water drops, the water drops drop drops fall onto the air suction channel through the action of the condensation head, finally the water drops into the water storage tank under the action of the water guide plate, when the water storage tank begins to store condensed water, the limiting part can float under the buoyancy action of water, at the moment, the water inlet is opened, the condensed water is discharged, the condensed water can be effectively prevented from accumulating to block the exhaust pipe, and the exhaust efficiency and the processing efficiency are effectively improved;
3. the temperature detection device is arranged in the steam water tank, the water storage tank is arranged on one side of the steam generator and connected with a tap water pipe, the third water pump is arranged on the tap water pipe, the water storage tank is connected with the steam water tank through the water outlet pipe and the water return pipe, meanwhile, the first water pump is also arranged on the water outlet pipe, the second water is arranged on the water return pipe, after the steam shaping is completed, the control device can control the first water pump to be started according to the temperature fed back by the temperature detection device, the water is guided into the steam water tank, the high-temperature water in the steam water tank is neutralized, so that the temperature is reduced, when the temperature of the high-temperature water is reduced to a certain degree, the control device can control the second water pump to discharge the high-temperature water with the reduced temperature, and the steam water tank and the water discharge pipe can be effectively protected when the high-temperature water in the steam water tank is discharged;
4. the top of the water storage tank is provided with the maintenance box, the maintenance box is connected with a first storage tank for storing tap water and a second storage tank for storing cleaning liquid through a water pipe, meanwhile, a cleaning device is arranged in the maintenance box and comprises a stirring rod for stirring the cleaning liquid, a motor for driving the stirring rod and a plurality of transversely arranged spray heads for spraying the cleaning liquid and extending into the water storage tank, the bottom of the water storage tank is also provided with a drain outlet, residual scale on the inner wall of the water storage tank can be removed under the action of the spray heads and the stirring rod, and the removed scale can be discharged from the drain outlet, so that resources are saved, the water storage tank can be cleaned more thoroughly, the water storage tank is effectively prevented from being blocked, and the production efficiency is improved;
5. through adopting first stereotype of drive arrangement drive and second stereotype board closure, drive arrangement includes the backup pad, the mounting panel of setting in the backup pad outer fringe, through the sliding tray in the backup pad, the lead screw, the slide bar, first gear, second gear and driving motor's cooperation, can make the sliding pedestal remove about on the lead screw, be equipped with a plurality of flexible groups simultaneously at the sliding pedestal, through the cooperation between flexible group and the sliding pedestal, can make first stereotype and second stereotype board remove about socks design is indoor, can also improve sealed effect, make the design effect of socks better.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of a second recovery assembly of the present invention;
FIG. 3 is a schematic view of the structure of the driving device of the present invention;
FIG. 4 is a schematic structural view of a first template of the present invention;
FIG. 5 is a top view of the drive of the present invention;
FIG. 6 is a schematic view of the construction of the recycling apparatus of the present invention;
fig. 7 is a schematic structural view of a steam generator according to the present invention.
The reference numbers in the figures are: 10. a base; 11. a conveyor belt; 12. a sock plate; 13. a frame; 20. a sock shaping chamber; 21. an inlet; 22. an outlet; 23. a first fixed plate; 24. a second sizing plate; 25. a steam inlet; 26. a steam outlet; 27. an air inlet pipe; 28. an air outlet pipe; 29. a laser sensor; 30. a drive device; 31. a support plate; 32. a mounting ring; 33. a sliding groove; 34. a screw rod; 35. a slide bar; 36. a sliding pedestal; 37. a slide hole; 38. a support table; 39. a drive motor; 40. a first gear; 41. a second gear; 42. a telescoping device; 421. a left telescoping rod; 422. a right telescopic rod; 423. a telescopic group; 43. a positioning ring; 44. positioning a rod; 50. a second recovery assembly; 51. a housing; 52. an air inlet; 53. an air outlet; 54. a vertical condensing plate; 55. a transverse condensing plate; 56. a first exhaust passage; 57. a second exhaust passage; 58. a water guide plate; 59. a coagulation head; 60. a water storage tank; 61. a box body; 62. a water inlet; 63. a water outlet; 64. a limiting member; 641. an upper plate; 642. a lower plate; 643. a connecting rod; 65. a water guide channel; 66. an air suction channel; 70. a steam generator; 71. a steam water tank; 72. a heater; 73. a temperature detection device; 74. a water storage tank; 75. a water outlet pipe; 76. a water return pipe; 77. a first water pump; 78. a second water pump; 79. a third water pump; 80. a water level detection device; 9. a control device; 100. a maintenance box; 101. a first storage tank; 102. a second storage tank; 103. a fourth water pump; 104. a fifth water pump; 105. a cleaning device; 106. a stirring rod; 107. a motor; 108. a spray head; 109. a drain port; 110. a first control valve; 111. a second control valve; 113. a flow feedback device; 112. a comparison device; 120. a first recycling component; 121. a shunt tube; 122. a heat exchanger; 123. a reservoir; 124. a refrigerator; 125. a first splitter; 126. a second flow splitter; 127. a sixth water pump; 128. a seventh water pump; 129. an eighth water pump; 130. a hot water tank; 131. a water level detector; 132. a controller; 133. a temperature detector; 134. a heating device.
Detailed Description
The technical solutions in the embodiments of the present application will be described clearly below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some, but not all, embodiments of the present application. All other embodiments that can be derived by one of ordinary skill in the art from the embodiments given herein are intended to be within the scope of the present disclosure.
The terms first, second and the like in the description and in the claims of the present application are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It will be appreciated that the data so used may be interchanged under appropriate circumstances such that embodiments of the application may be practiced in sequences other than those illustrated or described herein, and that the terms "first," "second," and the like are generally used herein in a generic sense and do not limit the number of terms, e.g., the first term can be one or more than one. In addition, "and/or" in the specification and claims means at least one of connected objects, a character "/" generally means that a preceding and succeeding related objects are in an "or" relationship.
The sock setting machine capable of recycling steam and the control method thereof provided by the embodiments of the present application are described in detail below with reference to the accompanying drawings through specific embodiments and application scenarios thereof.
Example 1
As shown in fig. 1, an embodiment of the present application provides a sock setting machine capable of recycling steam, including: transport mechanism, transport mechanism are arranged in transporting shaping mechanism with socks that socks board 12 and cover were established on socks board 12, and transport mechanism includes: the base 10, the base 10 is placed on the ground; the conveyor belt 11 is arranged on the base 10; the sock plates 12 are arranged on the conveyor belt 11, and a plurality of sock plates 12 are arranged; the driving mechanism is used for driving the conveyor belt 11 to operate; the forming mechanism, the forming mechanism is used for carrying out the steam with the socks on the socks board 12 and stereotypes, and the forming mechanism includes: the frame 13, the frame 13 is set up on the base 10; the sock shaping chamber 20 is arranged on the rack 13; a steam generator 70, wherein the steam generator 70 is connected with the sock shaping chamber 20 and provides steam for the sock shaping chamber 20; a control device 9, wherein the control device 9 is connected with the steam generator 70 and controls the steam generator 70; the stacking mechanism is used for collecting and stacking the shaped socks; the stacking mechanism includes: the mechanical arm is used for grabbing the socks from the sock plate 12; the conveying belt is used for conveying the placed socks; the recycling device is used for recycling high-temperature steam generated in the sizing mechanism, and comprises a first recycling assembly 120 and a second recycling assembly 50.
In the embodiment of the present application, as shown in fig. 1, a recovery device is disposed on the outlet pipe 28, the recovery device includes a first recovery component 120 and a second recovery component 50, high-temperature steam led out from the outlet pipe 28 is absorbed by condensate water through the heat of the heat exchanger 122, the high-temperature condensate water is collected through the reservoir 123, the high-temperature condensate water collected in the reservoir 123 can be cooled by the refrigerator 124 and led back to the heat exchanger 122 again, so as to achieve recycling, and can also be guided into the hot water tank 130 through the second diverter 126 for storage, the high-temperature condensate water stored in the hot water tank 130 can be used for heating domestic water or used for the steam generator 70, the discharged high-temperature steam is effectively utilized, energy consumption is reduced, and an environmental protection effect is achieved.
Moreover, in the using process, the working personnel sleeve socks on the socks 12, the driving mechanism drives the conveyor belt 11 to operate, the conveyor belt 11 drives the socks 12 to be conveyed into the shaping mechanism, the conveyor belt 11 is of a complete closed loop structure, the socks 12 arranged on the conveyor belt 11 return to the original position after running for one circle, the conveyor belt 11 can also be replaced by a chain, a plurality of socks 12 arranged on the conveyor belt can be simultaneously sleeved on the socks 12 by a plurality of staff, so that the working efficiency is improved, the socks shaped by steam can be conveyed onto the stacking mechanism under the drive of the conveyor belt 11, the socks 12 can be suspended when running under the hands of the stacking mechanism, when the mechanical hands strip the socks from the socks 12, the mechanical hands strip the socks, can fold and finally place the socks on the conveyor belt after stripping, the socks 12 with the stripped are continuously moved to the initial position, the staff can continue to cover socks on socks board 12 with this circulation, accomplishes the design of socks, and high temperature steam can retrieve through recovery unit after the design is accomplished.
Example 2
The embodiment of the present application provides a sock setting machine capable of recycling steam, which includes the following technical features in addition to the above technical features.
As shown in fig. 1, 3, 4 and 6, the sock shaping chamber 20 has an inlet 21 and an outlet 22 at both ends thereof, the sock liner 12 enters from the inlet 21 and exits from the outlet 22 after shaping, the conveyor belt 11 passes through the inlet 21 and the outlet 22 and is connected end to form a complete circular ring, and the sock shaping chamber 20 includes: the first fixing plate 23, the first fixing plate 23 is arranged in the sock fixing chamber 20, and the first fixing plate 23 is provided with a steam inlet 25 for inputting steam and a steam outlet 26 for discharging steam; the second sizing plate 24 is symmetrically arranged with the first sizing plate 23, and the second sizing plate 24 is also provided with a steam inlet 25 for inputting steam and a steam outlet 26 for discharging steam; the driving device 30 is used for driving the first shaping plate 23 and the second shaping plate 24 to move left and right and enabling the first shaping plate 23 and the second shaping plate 24 to be folded; an inlet pipe 27, one end of the inlet pipe 27 is connected with the steam inlet 25, and the other end of the inlet pipe 27 is connected with the steam generator 70; one end of the air outlet pipe 28 is connected with the steam outlet 26, and the other end of the air outlet pipe 28 is connected with the recovery device; the sock shaping device further comprises a laser sensor 29, the laser sensor 29 is arranged on the inlet 21 and the outlet 22 of the sock shaping chamber 20, and the laser sensor 29 can judge whether the shaping of the sock plate 12 is finished through whether the last sock plate 12 enters or leaves the sock shaping chamber 20.
In the embodiment of the present application, the socks 12 enter the sock shaping chamber 20 from the entrance 21, the shaped socks 12 come out from the exit 22, when the socks 12 move between the first shaping plate 23 and the second shaping plate 24, the driving device 30 is started to control the first shaping plate 23 and the second shaping plate 24 to close to form a sealed shaping space, at this time, the steam generator 70 guides high-temperature steam into the shaping space through the air inlet pipe 27 to perform steam shaping on the socks, after the shaping is completed, the steam in the shaping space is extracted from the air outlet pipe 28 through the recovery device, after the steam is exhausted, the driving device 30 is started to open the first shaping plate 23 and the second shaping plate 24 to continue the shaping of the next socks 12, meanwhile, the laser sensors 29 are respectively arranged on the entrance 21 and the exit 22 of the sock shaping chamber 20, and whether the shaping of the socks 12 is completed can be judged by whether the last socks 12 enters or leaves the sock shaping chamber 20, the operation of intelligent control socks board 12 can effectively improve design efficiency.
Further, as shown in fig. 3 and 5, the driving device 30 includes: the outer edge of the supporting plate 31 is provided with a plurality of mounting rings 32, the supporting plate 31 is connected with the sock shaping chamber 20 through the mounting rings 32, and the supporting plate 31 is internally provided with a sliding groove 33; the screw rod 34 is arranged in the sliding groove 33, one end of the screw rod 34 penetrates through and extends to the outer wall of the supporting plate 31, and one end of the screw rod 34 extending to the wall of the supporting plate 31 is provided with a second gear 41; the sliding rods 35 are symmetrically arranged on two sides of the screw rod 34, the sliding rods 35 are parallel to the screw rod 34, and two ends of each sliding rod 35 are fixedly connected with two ends of the sliding groove 33; the sliding base 36 is arranged on the screw rod 34, and the sliding base 36 is provided with a sliding hole 37 matched with the sliding rod 35; a support table 38, the support table 38 being provided at one end of the support plate 31; the driving motor 39 is used for driving the sliding pedestal 36 to move left and right on the screw rod 34, the driving motor 39 is arranged on the supporting table 38, and the end part of the driving motor 39 is provided with a first gear 40 matched with a second gear 41; the positioning rings 43 are symmetrically arranged on the supporting plate 31; positioning rods 44, the positioning rods 44 are symmetrically arranged on the sliding pedestal 36; one end of the left telescopic rod 421 is hinged with the positioning ring 43; one end of the right telescopic rod 422 is hinged with the positioning rod 44, and the middle parts of the left telescopic rod 421 and the right telescopic rod 422 are hinged to form an X-shaped telescopic group 423; wherein, still include telescoping device 42, telescoping device 42 is articulated to be connected by a plurality of flexible groups 423 and constitutes, and flexible group 423 keeps away from the one end that drives sliding pedestal 36 and articulates with first stereotype 23, second stereotype 24 respectively and is connected.
In the embodiment of the application, the mounting ring 32 on the supporting plate 31 is fixed on the inner wall of the sock shaping chamber 20 by bolts, the mounting ring 32 is uniformly distributed on the supporting plate 31, so that the stress of the supporting plate 31 is more uniform, the mounting stability can be improved by the bolt mounting, and the mounting ring can be conveniently detached and maintained, when in operation, the driving motor 39 on the supporting table 38 is turned on, the driving motor 39 drives the first gear 40 to rotate, because the first gear 40 is meshed with the second gear 41, the first gear 40 drives the second gear 41 to rotate, because the second gear 41 is mounted on one end of the lead screw 34 penetrating through the outer wall of the supporting plate 31, the lead screw 34 is driven to rotate when the second gear 41 rotates, the sliding pedestal 36 is mounted on the lead screw, the sliding pedestal 36 moves to the right or left along with the rotation of the lead screw, and because the positioning rod 44 is symmetrically arranged on the sliding pedestal 36, the supporting plate 31 is symmetrically provided with positioning rings 43, the positioning rings 43 are hinged with left telescopic rods 421, the positioning rods 44 are hinged with right telescopic rods 422, the middle parts of the left telescopic rods 421 and the right telescopic rods 422 are hinged and connected to form an X-shaped telescopic group 423, the telescopic device 42 is formed by hinging and connecting a plurality of telescopic groups 423, one ends of the telescopic groups 423 far away from the sliding pedestal 36 are respectively hinged and connected with the first shaping plate 23 and the second shaping plate 24, so when the sliding pedestal 36 moves rightwards, the included angle at the bottom between the left telescopic rods 421 and the right telescopic rods 422 is gradually increased, the distance between the telescopic groups 423 is decreased, namely the first shaping plate 23 is separated from the second shaping plate 24, when the screw rod 34 operates in the opposite direction, the sliding pedestal 36 moves leftwards, so that the distance between the telescopic groups 423 is increased, namely the distance between the first shaping plate 23 and the second shaping plate 24 is decreased until the closing is completed, forming a shaping space.
Example 3
The embodiment of the present application provides a sock setting machine capable of recycling steam, which includes the following technical features in addition to the above technical features.
As shown in fig. 6, the recovery device includes: one end of the shunt tube 121 is connected with the air outlet pipe 28, and the other end of the shunt tube 121 is connected with the first recovery component 120 and the second recovery component 50; a first shunt 125, wherein the first shunt 125 is disposed on the shunt tube 121; the sixth water pump 127, the sixth water pump 127 is set up on the shunt tube 121; wherein the first recycling component 120 comprises: a heat exchanger 122; the water reservoir 123 is arranged below the heat exchanger 122; one end of the refrigerator 124 is connected with the water reservoir 123 through a water pipe, and the water pipe of the refrigerator 124 is connected with the heat exchanger 122; a second flow divider 126, wherein the second flow divider 126 is arranged on the water pipe between the water reservoir 123 and the refrigerator 124; a seventh water pump 128, the seventh water pump 128 being provided on the water pipe between the refrigerator 124 and the heat exchanger 122; the hot water tank 130, the hot water tank 130 is used for collecting high-temperature condensed water, and one end of the hot water tank 130 is connected with the second flow divider 126 through a water pipe; a water level detector 131, the water level detector 131 being disposed in the hot water tank 130 and detecting a water level of water in the hot water tank 130; the controller 132 is disposed on the hot water tank 130, and the controller 132 is connected to the first flow divider 125, the second flow divider 126, the sixth water pump 127, and the seventh water pump 128.
In the embodiment of the present application, during the use process, the operator may set an upper water level limit, a lower water level limit, and a temperature value, when the water level in the hot water tank 130 is lower than the lower water level limit, the controller 132 controls the first diverter 125 to open the channel between the diversion pipe 121 and the heat exchanger 122, close the channel between the diversion pipe 121 and the second recovery assembly 50, and controls the second diverter 126 to close the channel between the storage tank 123 and the refrigerator 124, and open the sixth water pump 127 to introduce the high-temperature condensate into the hot water tank 130, the refrigerator 124 may be additionally connected to the tap water pipe to prevent the condensate from being insufficient during the cooling, when the water level in the hot water tank 130 is higher than the upper water level limit, the controller 132 controls the first diverter 125 to open the channel between the diversion pipe 121 and the second recovery assembly 50, and controls the second diverter 126 to open the channel between the storage tank 123 and the refrigerator 124, meanwhile, the sixth water pump 127, the seventh water pump 128 and the eighth water pump 129 are started, at this time, high-temperature condensed water is guided into the refrigerator 124 through the eighth water pump 129 after being cooled by the second recovery assembly 50, and then returns to the refrigerator 124 through the heat exchanger 122 and the water reservoir 123, so as to achieve circulation and improve the utilization rate, the hot water tank 130 is further provided with a temperature detector 133, when the temperature detector 133 detects that the temperature of the water in the hot water tank 130 is lower than a set temperature value, the controller 132 controls the first flow divider 125 to open a channel between the flow dividing pipe 121 and the heat exchanger 122, close the channel between the flow dividing pipe 121 and the second recovery assembly 50, and control the second flow dividing pipe 126 to close the channel between the water reservoir 123 and the refrigerator 124, the sixth water pump 127 is started to guide the condensed water into the hot water tank 130, the hot water tank 130 is further provided with a heating device 134, and if the temperature in the hot water tank 130 does not reach the set temperature value within a period of time, the controller 132 controls the heating device 134 to be turned on to heat the water to the set temperature value, and the time can be set according to the requirement.
Further, as shown in fig. 2 and 6, the second recovery assembly 50 includes; a shell 51, wherein one end of the shell 51 is provided with an air inlet 52, and the other end of the shell 51 is provided with an air outlet 53; the vertical condensation plate 54 is fixedly connected with the top surface of the inner wall of the shell 51, and a first exhaust channel 56 is formed between the vertical condensation plate 54 and the inner wall of the shell 51; a plurality of transverse condensing plates 55 are arranged on the transverse condensing plates 55, the plurality of transverse condensing plates 55 are arranged on the inner wall of the shell 51 and the vertical condensing plates 54 in a staggered manner, the transverse condensing plates 55 are all arranged in a downward inclined manner, and the plurality of condensing plates are arranged in a staggered manner to form a second exhaust channel 57; a water storage tank 60, wherein the water storage tank 60 is arranged at the bottom of the shell 51; the water guide plates 58 are arranged on two sides of the water storage tank 60, a water guide channel 65 is formed between each water guide plate 58 and the transverse condensing plate 55, the first exhaust channel 56, the second exhaust channel 57 and the water guide channel 65 are communicated with each other to form a complete air suction channel 66, and the air suction channel 66 is communicated with the air inlet 52 and the air outlet 53; the condensing head 59 is arranged on the lower surface of each condensing plate, and a plurality of condensing heads 59 are arranged on the inner walls of the vertical condensing plate 54 and the shell 51; the water storage tank 60 comprises a tank body 61, a water inlet 62 formed in the top of the tank body 61 and a water outlet 63 formed in the bottom of the tank body 61, wherein a limiting member 64 is arranged on the water outlet 63, the density of the limiting member 64 is smaller than that of water, and the limiting member 64 comprises: an upper plate 641, the upper plate 641 being located above the water inlet 62; a lower plate 642, the lower plate 642 being located inside the case 61; a connecting rod 643, one end of the connecting rod 643 is connected with the upper plate 641, the other end of the connecting rod 643 is connected with the lower plate 642, the connecting rod 643 penetrates through the water inlet 62, and the diameter of the connecting rod 643 is smaller than that of the water inlet 62; when no condensed water exists in the water storage tank 60, the limiting piece 64 is affected by gravity and attached to the water inlet 62, the water inlet 62 is closed at the moment, when the condensed water starts to be accumulated in the water storage tank 60, the limiting piece 64 floats under the buoyancy of the water, the water inlet 62 is opened at the moment, the condensed water is discharged, the water outlet 63 is connected with the refrigerator 124 through a water pipe, the eighth water pump 129 is further arranged on the water pipe between the water outlet 63 and the refrigerator 124, and the eighth water pump 129 is connected with the controller 132.
In the embodiment of the present application, the second recovery assembly 50 is also used for pumping away the high temperature steam in the steam shaping chamber, the steam enters the interior of the housing 51 from the air inlet 52 through the air inlet pipe 27, the high temperature steam firstly moves in the second exhaust channel 57 after entering, condensed water is formed in the moving process due to the action of the plurality of horizontal condensation plates 55 and the plurality of vertical condensation plates 54, because the horizontal condensation plates 55 are both obliquely arranged, the condensed water on the horizontal condensation plates 55 gradually flows down due to the influence of gravity, and a condensation head 59 is arranged on each of the horizontal condensation plates 55 and the vertical condensation plates 54, so that water droplets can be more easily condensed and drip down, water flowing down from the horizontal condensation plates 55 and the condensation heads 59 flows down into the water storage tank 60 due to the influence of the water guide plate 58, wherein the second exhaust channel 57 is formed by interleaving the plurality of condensation plates, and the circuitous structure is used for lengthening the stroke of the high temperature steam, the high temperature steam moves from the second exhaust passage 57 to the first exhaust passage 56 and is finally discharged from the gas outlet 53, if the high temperature steam cannot be completely cooled in the second exhaust passage 57 and is finally completely cooled in the first exhaust passage 56, the cooling effect can be improved by installing the refrigerator 124, the condensed water formed in the first exhaust passage 56 flows into the water storage tank 60 under the influence of the water deflector 58, when the water storage tank 60 has no condensed water, the water inlet 62 is influenced by the gravity of the limiting member 64, when the water storage tank 60 starts to store condensed water, because the buoyancy of the limiting member 64 is smaller than that of water, the limiting member 64 floats under the buoyancy of water, at the moment, the water inlet 62 is opened, the condensed water is discharged, the condensed water can be effectively prevented from being accumulated to block the exhaust pipe, the exhaust efficiency and the processing efficiency are effectively improved, the water in the water storage tank 60 can be guided into the refrigerator 124 through the eighth water pump 129, after being cooled by the refrigerator 124, the condensate is input to the heat exchanger 122 to be fully utilized.
Example 4
The embodiment of the present application provides a sock setting machine capable of recycling steam, which includes the following technical features in addition to the above technical features.
As shown in fig. 1 and 7, the steam generator 70 includes: a steam water tank 71; a heater 72, the heater 72 being disposed in the steam for heating; a temperature detecting device 73, the temperature detecting device 73 being used for detecting the temperature of the steam water tank 71; a water storage tank 74, wherein the water storage tank 74 is arranged at one side of the steam generator 70, the water storage tank 74 is connected with a tap water pipe, and the water storage tank 74 is connected with the steam water tank 71 through a water outlet pipe 75 and a water return pipe 76; a third water pump 79, the third water pump 79 being provided on the tap water pipe; a first water pump 77, the first water pump 77 is used for guiding the water in the water storage tank 74 into the steam water tank 71, and the first water pump 77 is arranged on the water outlet pipe 75; a second water pump 78, the second water pump 78 being for guiding the water in the steam water tank 71 into the water storage tank 74, the second water pump 78 being provided on the water return pipe 76; a control device 9, wherein the control device 9 is connected with and controls the laser sensor 29, the temperature detection device 73, the first water pump 77, the second water pump 78 and the third water pump 79; wherein, a water level detection device 80 is further included, and the water level detection device 80 is used for detecting the water level in the water storage tank 74 and feeding back the detected information to the control device 9.
In the embodiment of the present application, a certain amount of high temperature water remains in the steam water tank 71 after operation, which may cause the steam water tank 71 to be in a high temperature state all the time after operation is completed, and the temperature cannot be reduced immediately, if the high temperature water is directly discharged from the steam water tank 71, the water outlet pipe 75 may be damaged, but if the high temperature water is not discharged all the time, the steam water tank 71 may be damaged, by providing the temperature detection device 73 in the steam water tank 71, providing the water storage tank 74 on one side of the steam generator 70, connecting the water storage tank 74 to the water pipe, providing the water pipe with the third water pump 79, connecting the water storage tank 74 and the steam water tank 71 through the water outlet pipe 75 and the water return pipe 76, meanwhile, providing the water outlet pipe 75 with the first water pump 77, providing the water return pipe 76 with the second water, after steam setting is completed, the control device 9 may control the first water pump 77 to be turned on according to the temperature fed back by the temperature detection device 73, the water is guided into the steam water tank 71, the inside high-temperature water is neutralized, so that the temperature is reduced, the temperature of the high-temperature water is reduced to a certain degree, the control device 9 controls the second water pump 78 to discharge the high-temperature water with the reduced temperature, and the steam water tank 71 and the drain pipe can be effectively protected when the high-temperature water in the steam water tank 71 is discharged.
Example 5
The embodiment of the present application further provides a control method of a sock setting machine capable of recycling steam, and in addition to the above technical features, the control method of the sock setting machine capable of recycling steam according to the embodiment of the present application further includes the following technical features.
a. Setting a temperature threshold value of the water temperature in the steam generator 70, and simultaneously setting a water level lower limit box water level upper limit in the water storage tank 74; b. the information fed back to the control device 9 by the laser sensor 29 is used for judging whether the shaping of the socks is finished or not, if the shaping is not finished, the shaping is waited to be finished, and if the shaping is finished, the control device 9 controls the first water pump 77 to be started to guide the water in the water storage tank 74 into the steam water tank 71; c. meanwhile, the temperature detection device 73 feeds the temperature of the water in the steam water tank 71 back to the control device 9, if the temperature of the water in the steam water tank 71 is lower than a set temperature threshold value, the control device 9 controls the second water pump 78 to be started, the water in the steam water tank 71 is guided into the water storage tank 74, if the temperature of the water in the steam water tank 71 is higher than the set temperature threshold value, the control device 9 keeps the first water pump 77 started, and the water in the water storage tank 74 is continuously guided into the steam water tank 71 until the temperature fed back by the temperature detection device 73 is lower than the set temperature threshold value; d. when the water level detection device 80 detects that the water level in the water storage tank 74 is lower than the set lower water level limit during the operation of the first water pump 77, the control device 9 controls the third water pump 79 to be turned on to introduce the tap water into the water storage tank 74 until the water level in the water storage tank 74 reaches the set upper water level limit.
In addition, as shown in fig. 7, the water storage tank 74 is a self-cleaning water storage tank 74, and the water storage tank 74 further includes: a maintenance tank 100, the maintenance tank 100 being disposed at the top of the water storage tank 74; the first storage tank 101 is used for storing tap water, and the first storage tank 101 is connected with the maintenance tank 100 through a water pipe; a second storage tank 102, the second storage tank 102 is used for storing vinegar, tap water and the vinegar are mixed to form cleaning liquid, and the second storage tank 102 is connected with the maintenance tank 100 through a water pipe; a fourth water pump 103, the fourth water pump 103 being disposed between the first storage tank 101 and the maintenance tank 100; a fifth water pump 104, the fifth water pump 104 being disposed between the second storage tank 102 and the service tank 100; a drain opening 109, the drain opening 109 being provided at the bottom of the water tank 74: wherein, still include cleaning device 105, cleaning device 105 is used for removing the incrustation scale in storage water tank 74, and cleaning device 105 includes: a stirring rod 106, the stirring rod 106 being used for stirring the cleaning liquid; the motor 107, the motor 107 is used for driving the stirring rod 106 to rotate; a plurality of nozzles 108, the nozzles 108 being arranged in a transverse direction, the nozzles 108 being used for spraying the cleaning liquid and the nozzles 108 extending into the water reservoir 74.
In the embodiment of the present application, tap water is stored in the first storage tank 101, vinegar is stored in the second storage tank 102, the tap water and the vinegar are mixed to form a cleaning liquid, the cleaning liquid is stored in the maintenance tank 100 and is mainly used for removing scale in the water storage tank 74, because the water storage tank 74 can form scale on the inner wall in a long-time use process, water in the water outlet tank is drained before cleaning, the fourth water pump 103 is used for guiding the tap water in the first storage tank 101 into the maintenance tank 100, the fifth water pump 104 is used for guiding the vinegar in the second storage tank 102 into the maintenance tank 100, when the tap water and the vinegar are guided into the maintenance tank 100, the cleaning device 105 is started, the cleaning liquid is sprayed into the water storage tank 74 through the spray nozzles 108, the cleaning efficiency can be improved by the arrangement of the plurality of transverse spray nozzles 108, and the cleaning liquid is discharged through the discharge outlet 109 after cleaning is completed.
As shown in fig. 6 and 7, the service box 100 is further provided with a first control system, a flow feedback device 113 and a comparison device 112, the first control system can control the fourth water pump 103 and the fifth water pump 104 to deliver the tap water and the vinegar to the service box 100 according to the input regulation ratio of the tap water and the vinegar, the flow feedback device 113 is provided on the fifth water pump 104 and is used for detecting the flow of the vinegar passing through the fifth water pump 104, and the first control system comprises: the first control valve 110, the first control valve 110 is connected with the fourth water pump 103; a second control valve 111, wherein the second control valve 111 is connected with the fifth water pump 104; the second control system is used for controlling the second control valve 111, is connected with the first control system and is controlled by the first control system, controls the first control valve 110 to operate according to the selected regulation ratio, and controls the second control valve 111 to operate according to the regulation ratio sent by the first control system; the comparison device 112 is configured to receive a total flow value fed back by the flow feedback device 113, compare the total flow value with a set adjustment ratio to obtain a comparison signal, and feed back the comparison signal to the first control system, where the first control system controls the first control valve 110 and controls the second control system to operate according to the fed-back comparison signal, and the second control system adjusts the flow of the second control valve 111 according to the comparison signal.
In the embodiment of the application, the water and vinegar can be intelligently proportioned by controlling the corresponding proportion, the influence of errors can be effectively reduced, the proportioning precision between water and vinegar is improved, and the damage to the water outlet storage tank 74 caused by excessive proportion of vinegar is effectively prevented.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element. Further, it should be noted that the scope of the methods and apparatus of the embodiments of the present application is not limited to performing the functions in the order illustrated or discussed, but may include performing the functions in a substantially simultaneous manner or in a reverse order based on the functions involved, e.g., the methods described may be performed in an order different than that described, and various steps may be added, omitted, or combined. In addition, features described with reference to certain examples may be combined in other examples.
While the present embodiments have been described with reference to the accompanying drawings, it is to be understood that the invention is not limited to the precise embodiments described above, which are meant to be illustrative and not restrictive, and that various changes may be made therein by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (9)

1. The utility model provides a socks forming machine of recoverable steam which characterized in that: the method comprises the following steps:
transport mechanism, transport mechanism is arranged in transporting stereotype to with socks on socks board (12) and cover are established in socks board (12), transport mechanism includes:
a base (10), the base (10) being placed on the ground;
the conveyor belt (11), the conveyor belt (11) is arranged on the base (10);
the sock plates (12) are arranged on the conveyor belt (11), and a plurality of sock plates (12) are arranged;
the driving mechanism is used for driving the conveyor belt (11) to operate;
a sizing mechanism for steam sizing socks on a sock panel (12), the sizing mechanism comprising:
a frame (13), the frame (13) being disposed on the base (10);
the sock shaping chamber (20), the sock shaping chamber (20) is arranged on the rack (13);
a steam generator (70), wherein the steam generator (70) is connected with the sock sizing chamber (20) and provides steam for the sock sizing chamber (20);
a control device (9), wherein the control device (9) is connected with the steam generator (70) and controls the steam generator (70);
the stacking mechanism is used for collecting and stacking the shaped socks; the stacking mechanism includes:
a manipulator for gripping the socks from the sock plate (12);
the conveying belt is used for conveying the placed socks;
the device further comprises a recovery device, wherein the recovery device is used for recovering high-temperature steam generated in the sizing mechanism, and the recovery device comprises a first recovery assembly (120) and a second recovery assembly (50).
2. A recoverable steam sock setter as claimed in claim 1, wherein: the both ends of socks design room (20) are equipped with entry (21) and export (22) respectively, and socks board (12) get into from entry (21), and from export (22) come out after finalizing the design, entry (21) and export (22) are passed and end to end connection form a complete ring to conveyer belt (11), socks design room (20) include:
the first fixing plate (23), the first fixing plate (23) is arranged in the sock fixing chamber (20), and a steam inlet (25) for inputting steam and a steam outlet (26) for discharging steam are arranged on the first fixing plate (23);
the second shaping plate (24) and the first shaping plate (23) are symmetrically arranged, and the second shaping plate (24) is also provided with a steam inlet (25) for inputting steam and a steam outlet (26) for discharging steam;
the driving device (30) is used for driving the first shaping plate (23) and the second shaping plate (24) to move left and right and enabling the first shaping plate (23) and the second shaping plate (24) to be folded;
the steam generator (70) is connected with the steam inlet (25) through the air inlet pipe (27), and one end of the air inlet pipe (27) is connected with the steam inlet (25) while the other end of the air inlet pipe (27) is connected with the steam generator;
one end of the air outlet pipe (28) is connected with the steam outlet (26), and the other end of the air outlet pipe (28) is connected with the recovery device;
the sock shaping device further comprises laser sensors (29), wherein the laser sensors (29) are arranged on the inlet (21) and the outlet (22) of the sock shaping chamber (20), and the laser sensors (29) can judge whether the sock plate (12) is shaped or not through whether the last sock plate (12) enters or leaves the sock shaping chamber (20).
3. A recoverable steam sock setter as claimed in claim 2, wherein the drive means (30) comprises:
the sock shaping device comprises a supporting plate (31), wherein a plurality of mounting rings (32) are arranged on the outer edge of the supporting plate (31), the supporting plate (31) is connected with a sock shaping chamber (20) through the mounting rings (32), and a sliding groove (33) is formed in the supporting plate (31);
the screw rod (34) is arranged in the sliding groove (33), one end of the screw rod (34) penetrates through and extends to the outer wall of the supporting plate (31), and one end of the screw rod (34) extending to the wall of the supporting plate (31) is provided with a second gear (41);
the sliding rods (35) are symmetrically arranged on two sides of the screw rod (34), the sliding rods (35) are parallel to the screw rod (34), and two ends of each sliding rod (35) are fixedly connected with two ends of the sliding groove (33);
the sliding base (36) is arranged on the screw rod (34), and a sliding hole (37) matched with the sliding rod (35) is formed in the sliding base (36);
a support table (38), the support table (38) being provided at one end of the support plate (31);
the driving motor (39) is used for driving the sliding pedestal (36) to move left and right on the screw rod (34), the driving motor (39) is arranged on the supporting table (38), and a first gear (40) matched with the second gear (41) is arranged at the end part of the driving motor (39);
the positioning rings (43), the positioning rings (43) are symmetrically arranged on the supporting plate (31);
positioning rods (44), wherein the positioning rods (44) are symmetrically arranged on the sliding pedestal (36);
one end of the left telescopic rod (421) is hinged with the positioning ring (43);
one end of the right telescopic rod (422) is hinged with the positioning rod (44), and the middle parts of the left telescopic rod (421) and the right telescopic rod (422) are hinged to form an X-shaped telescopic group (423);
wherein, still include telescoping device (42), telescoping device (42) are connected by a plurality of flexible group (423) are articulated to be constituted, flexible group (423) are kept away from the one end that drives sliding pedestal (36) and are connected with first stereotype (23), second stereotype (24) are articulated respectively.
4. A recoverable steam sock setter as claimed in claim 3, wherein: the recovery device comprises:
one end of the shunt pipe (121) is connected with the air outlet pipe (28), and the other end of the shunt pipe (121) is connected with the first recovery component (120) and the second recovery component (50);
a first shunt (125), the first shunt (125) disposed on the shunt tube (121);
a sixth water pump (127), wherein the sixth water pump (127) is arranged on the shunt pipe (121);
wherein the first recovery component (120) comprises:
a heat exchanger (122);
a water reservoir (123), the water reservoir (123) being disposed below the heat exchanger (122);
one end of the refrigerator (124) is connected with the water storage tank (123) through a water pipe, and the water pipe of the refrigerator (124) is connected with the heat exchanger (122);
a second flow diverter (126), the second flow diverter (126) disposed on a water line between the water reservoir (123) and the chiller (124);
a seventh water pump (128), the seventh water pump (128) disposed on a water line between the refrigerator (124) and the heat exchanger (122);
the hot water tank (130) is used for collecting high-temperature condensed water, and one end of the hot water tank (130) is connected with the second flow divider (126) through a water pipe;
a water level detector (131), wherein the water level detector (131) is arranged in the hot water tank (130) and is used for detecting the water level of the water in the hot water tank (130);
the controller (132), the controller (132) sets up on hot-water tank (130), and just the controller (132) is connected with first shunt (125), second shunt (126), sixth water pump (127), seventh water pump (128).
5. A recoverable steam sock setter as claimed in claim 4, wherein the second recovery assembly (50) comprises;
the air conditioner comprises a shell (51), wherein one end of the shell (51) is provided with an air inlet (52), and the other end of the shell (51) is provided with an air outlet (53);
the vertical condensation plate (54) is fixedly connected with the top surface of the inner wall of the shell (51), and a first exhaust channel (56) is formed between the vertical condensation plate (54) and the inner wall of the shell (51);
the horizontal condensation plates (55) are arranged in a plurality, the horizontal condensation plates (55) are arranged on the inner wall of the shell (51) and the vertical condensation plates (54) in a staggered mode, the horizontal condensation plates (55) are all arranged in a downward inclined mode, and the condensation plates are staggered to form a second exhaust channel (57);
the water storage tank (60) is arranged at the bottom of the shell (51);
the water guide plates (58) are arranged on two sides of the water storage tank (60), a water guide channel (65) is formed between each water guide plate (58) and the transverse condensing plate (55), the first exhaust channel (56), the second exhaust channel (57) and the water guide channel (65) are communicated with each other to form a complete air suction channel (66), and the air suction channel (66) is communicated with the air inlet (52) and the air outlet (53);
the condensing heads (59) are arranged on the lower surface of each condensing plate, and a plurality of condensing heads (59) are arranged on the inner walls of the vertical condensing plate (54) and the shell (51);
the water storage tank (60) comprises a tank body (61), a water inlet (62) formed in the top of the tank body (61) and a water outlet (63) formed in the bottom of the tank body (61), wherein a limiting part (64) is arranged on the water outlet (63), the density of the limiting part (64) is smaller than that of water, and the limiting part (64) comprises:
an upper plate (641), said upper plate (641) being located above said water inlet (62);
a lower plate (642), the lower plate (642) being located inside the case (61);
a connecting rod (643), one end of the connecting rod (643) is connected with the upper plate (641), the other end of the connecting rod (643) is connected with the lower plate (642), the connecting rod (643) passes through the water inlet (62) and the diameter of the connecting rod (643) is smaller than that of the water inlet (62);
when no condensed water exists in the water storage tank (60), the limiting piece (64) is attached to the water inlet (62) under the influence of gravity, the water inlet (62) is closed at the moment, when the condensed water is accumulated in the water storage tank (60), the limiting piece (64) floats under the buoyancy of the water, the water inlet (62) is opened at the moment, the condensed water is discharged, the water outlet (63) is connected with the refrigerator (124) through a water pipe, an eighth water pump (129) is further arranged on the water pipe between the water outlet (63) and the refrigerator (124), and the eighth water pump (129) is connected with the controller (132).
6. A recyclable sock setter as claimed in claim 5, characterized in that the steam generator (70) comprises:
a steam water tank (71);
a heater (72), the heater (72) being disposed within the steam for heating;
a temperature detection device (73), the temperature detection device (73) being used for detecting the temperature of the steam water tank (71);
the water storage tank (74) is arranged on one side of the steam generator (70), the water storage tank (74) is connected with a tap water pipe, and the water storage tank (74) is connected with the steam water tank (71) through a water outlet pipe (75) and a water return pipe (76);
a third water pump (79), the third water pump (79) being provided on the tap water pipe;
the first water pump (77), the first water pump (77) is used for guiding the water in the water storage tank (74) into the steam water tank (71), and the first water pump (77) is arranged on the water outlet pipe (75);
a second water pump (78), wherein the second water pump (78) is used for guiding the water in the steam water tank (71) into a water storage tank (74), and the second water pump (78) is arranged on the water return pipe (76);
a control device (9), wherein the control device (9) is connected with and controls the laser sensor (29), the temperature detection device (73), the first water pump (77), the second water pump (78) and the third water pump (79);
the water level detection device (80) is further included, and the water level detection device (80) is used for detecting the water level in the water storage tank (74) and feeding back the detected information to the control device (9).
7. The method for controlling a sock setting machine capable of recycling steam as claimed in claim 6, comprising the steps of:
a. setting a temperature threshold value of water temperature in the steam generator (70) and simultaneously setting a water level lower limit box water level upper limit in the water storage tank (74);
b. the information fed back to the control device (9) by the laser sensor (29) is used for judging whether the shaping of the socks is finished or not, if the shaping is not finished, the shaping is finished, the control device (9) controls the first water pump (77) to be started, and the water in the water storage tank (74) is guided into the steam water tank (71);
c. meanwhile, the temperature detection device (73) feeds the water temperature in the steam water tank (71) back to the control device (9), if the temperature of the water in the steam water tank (71) is lower than a set temperature threshold value, the control device (9) controls the second water pump (78) to be started, the water in the steam water tank (71) is led into the water storage tank (74), if the temperature of the water in the steam water tank (71) is higher than the set temperature threshold value, the control device (9) keeps the first water pump (77) started, the water in the water storage tank (74) is continuously led into the steam water tank (71) until the temperature fed back by the temperature detection device (73) is lower than the set temperature threshold value;
d. when the water level detection device (80) detects that the water level in the water storage tank (74) is lower than the set lower water level limit during the operation period of the first water pump (77), the control device (9) controls the third water pump (79) to be started to introduce tap water into the water storage tank (74) until the water level in the water storage tank (74) reaches the set upper water level limit.
8. The method of claim 7, wherein the method further comprises the steps of: the storage tank (74) is a self-cleaning storage tank (74), the storage tank (74) further comprising:
a maintenance tank (100), wherein the maintenance tank (100) is arranged at the top of the water storage tank (74);
the first storage tank (101), the first storage tank (101) is used for storing tap water, and the first storage tank (101) is connected with the maintenance tank (100) through a water pipe;
a second storage tank (102), wherein the second storage tank (102) is used for storing vinegar, tap water and the vinegar are mixed to form cleaning liquid, and the second storage tank (102) is connected with the maintenance tank (100) through a water pipe;
a fourth water pump (103), the fourth water pump (103) being disposed between the first storage tank (101) and the service tank (100);
a fifth water pump (104), the fifth water pump (104) being provided between the second storage tank (102) and the maintenance tank (100);
a drain (109), the drain (109) being disposed at the bottom of the storage tank (74):
wherein, still include cleaning device (105), cleaning device (105) are used for removing the scale in storage water tank (74), cleaning device (105) include:
a stirring rod (106), the stirring rod (106) being used for stirring the cleaning liquid;
the motor (107), the motor (107) is used for driving the stirring rod (106) to rotate;
the cleaning device comprises a plurality of spray heads (108), wherein the spray heads (108) are transversely arranged, the spray heads (108) are used for spraying cleaning liquid, and the spray heads (108) extend into a water storage tank (74).
9. The method of claim 8, wherein the method further comprises the steps of: still be equipped with first control system, flow feedback device (113) and comparison device (112) on maintenance case (100), thereby first control system can control fourth water pump (103) and fifth water pump (104) according to the regulation ratio of the running water of input and vinegar and carry running water and vinegar to maintenance case (100) according to the regulation ratio of setting for, flow feedback device (113) set up in fifth water pump (104) and be used for detecting the flow of the vinegar that passes through in fifth water pump (104), first control system includes:
a first control valve (110), wherein the first control valve (110) is connected with the fourth water pump (103);
a second control valve (111), the second control valve (111) being connected to the fifth water pump (104);
the second control system is used for controlling a second control valve (111), is connected with the first control system and is controlled by the first control system, controls the first control valve (110) to operate according to the selected regulation ratio, and controls the second control valve (111) to operate according to the regulation ratio sent by the first control system;
the comparison device (112) is used for receiving a total flow value fed back by the flow feedback device (113), comparing the total flow value with a set regulation ratio value to obtain a comparison signal, and feeding back the comparison signal to the first control system, the first control system controls the operation of the second control system according to the feedback comparison signal while controlling the first control valve (110), and the second control system regulates the flow of the second control valve (111) according to the comparison signal.
CN202110822485.2A 2021-07-21 2021-07-21 Sock setting machine capable of recycling steam and control method thereof Withdrawn CN113550103A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110822485.2A CN113550103A (en) 2021-07-21 2021-07-21 Sock setting machine capable of recycling steam and control method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110822485.2A CN113550103A (en) 2021-07-21 2021-07-21 Sock setting machine capable of recycling steam and control method thereof

Publications (1)

Publication Number Publication Date
CN113550103A true CN113550103A (en) 2021-10-26

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110822485.2A Withdrawn CN113550103A (en) 2021-07-21 2021-07-21 Sock setting machine capable of recycling steam and control method thereof

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Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116200897A (en) * 2023-02-27 2023-06-02 瑞安市昌盛针织有限公司 Knitting sock shaping and drying production line and production method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116200897A (en) * 2023-02-27 2023-06-02 瑞安市昌盛针织有限公司 Knitting sock shaping and drying production line and production method thereof
CN116200897B (en) * 2023-02-27 2023-09-19 瑞安市昌盛针织有限公司 Knitting sock shaping and drying production line and production method thereof

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Application publication date: 20211026