CN113547766A - Preparation device for solid buoyancy material component epoxy resin related prepreg - Google Patents

Preparation device for solid buoyancy material component epoxy resin related prepreg Download PDF

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Publication number
CN113547766A
CN113547766A CN202110689865.3A CN202110689865A CN113547766A CN 113547766 A CN113547766 A CN 113547766A CN 202110689865 A CN202110689865 A CN 202110689865A CN 113547766 A CN113547766 A CN 113547766A
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fixedly connected
plate
bevel gear
electric
rod
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CN202110689865.3A
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CN113547766B (en
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李芙蓉
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Hunan Saierwei New Material Technology Co ltd
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Individual
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/40Shaping or impregnating by compression not applied
    • B29C70/50Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
    • B29C70/504Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC] using rollers or pressure bands
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/54Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2007/00Flat articles, e.g. films or sheets
    • B29L2007/002Panels; Plates; Sheets

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Composite Materials (AREA)
  • Mechanical Engineering (AREA)
  • Reinforced Plastic Materials (AREA)
  • Moulding By Coating Moulds (AREA)

Abstract

The invention relates to the field of epoxy resin processing, in particular to a preparation device of a prepreg related to an epoxy resin as a solid buoyancy material component. The technical problem of the invention is that: provides a preparation device of a prepreg related to a solid buoyancy material component epoxy resin. The technical implementation scheme of the invention is as follows: a preparation device of a prepreg related to an epoxy resin as a component of a solid buoyancy material comprises a clamping and fixing assembly, a coating assembly, a sizing assembly, a gluing assembly, a second supporting column, a third supporting column and a controller; the controller is fixedly connected with the third supporting column. When the sizing agent is used, the two sides of the surface of the glass fiber cloth are uniformly covered with the liquid epoxy resin for shaping, and then the two sides of the shaped glass fiber cloth are simultaneously sized, so that a large amount of processing waiting time is saved, meanwhile, the two sides are sized, the occurrence of a seam condition is avoided, the subsequent processing difficulty is reduced, and the firmness problem is avoided.

Description

Preparation device for solid buoyancy material component epoxy resin related prepreg
Technical Field
The invention relates to the field of epoxy resin processing, in particular to a preparation device of a prepreg related to an epoxy resin as a solid buoyancy material component.
Background
Epoxy resin is a high molecular polymer, which is a general name of a polymer containing more than two epoxy groups in a molecule, and is a condensation product of epoxy chloropropane and bisphenol A or polyhydric alcohol, and because of the chemical activity of the epoxy groups, a plurality of compounds containing active hydrogen can be used for ring opening, curing and crosslinking to generate a network structure, so that the epoxy resin is a thermosetting resin, and the bisphenol A epoxy resin not only has the maximum yield and the most complete variety, but also has the continuously increased new modified varieties and the continuously improved quality.
In the prior art, when an epoxy resin prepreg is produced, a glass fiber cloth is placed in a mold to be clamped, the mold is internally provided with a tooth-shaped structure, so that the glass fiber cloth is deformed, continuous V-shaped surfaces are formed on the upper surface and the lower surface of the glass fiber cloth, liquid epoxy resin is injected into the mold to be adhered to the surface of the glass fiber cloth, the epoxy resin is waited for cooling and solidifying, so that the shape of the glass fiber cloth is hardened and shaped, then the glass fiber cloth is taken out to be turned over, the other surface of the glass fiber cloth is also subjected to the same operation, the shaped glass fiber cloth is put into the mold again to be glued, the liquid epoxy resin is injected into the mold until the epoxy resin is filled in the V-shaped surfaces and protrudes out of the tops of the V-shaped surfaces, the glass fiber cloth is taken out to be turned over to the glass fiber cloth after the epoxy resin is cooled and solidified, the other side is also subjected to the same operation, one side can only be treated once when the glass fiber cloth is shaped and glued, the turned surface needs to be taken out and treated again after the treatment is finished, a large amount of time is wasted in the waiting process, epoxy resin is injected after the glass fiber cloth is deformed, the epoxy resin cannot be guaranteed to be uniformly covered on the surface of the glass fiber cloth, the shaping effect is poor, gluing is carried out twice, the subsequent treatment process can be increased at the joint, and meanwhile, the bonding firmness after curing can be problematic.
In summary, we propose a device for preparing prepregs related to epoxy resin as a component of solid buoyancy material to solve the above problems.
Disclosure of Invention
In order to overcome the defect that when an epoxy resin prepreg is produced, glass fiber cloth is placed in a mold to be clamped, the interior of the mold is of a tooth-shaped structure, so that the glass fiber cloth is deformed, continuous V-shaped surfaces are formed on the upper surface and the lower surface of the glass fiber cloth, liquid epoxy resin is injected into the mold to be adhered to the surface of the glass fiber cloth, the epoxy resin is waited to be cooled and solidified, so that the shape of the glass fiber cloth is hardened and shaped, then the glass fiber cloth is taken out to be turned over, the other surface of the glass fiber cloth is also subjected to the same operation, the shaped glass fiber cloth enters the mold again to be glued, the liquid epoxy resin is injected into the mold until the epoxy resin is filled in the V-shaped surfaces and protrudes out of the tops of the V-shaped surfaces, the glass fiber cloth is taken out to be turned over to the glass fiber cloth, the other side is also operated in the same way, only one side can be treated once when the glass fiber cloth is shaped and glued, the glass fiber cloth needs to be taken out and turned over for treatment again after the treatment is finished, a large amount of time is wasted in the waiting process, epoxy resin is injected after the glass fiber cloth is deformed, the epoxy resin cannot be guaranteed to be uniformly covered on the surface of the glass fiber cloth, the shaping effect is poor, gluing is carried out twice, the subsequent treatment process is added at the joint, and meanwhile, the defect that the bonding firmness after curing possibly has problems is overcome, the technical problem of the invention is as follows: provides a preparation device of a prepreg related to a solid buoyancy material component epoxy resin.
The technical implementation scheme of the invention is as follows: a preparation device of a prepreg related to epoxy resin as a component of a solid buoyancy material comprises an underframe, a first support column, a base plate, a clamping and fixing component, a coating component, a sizing component, a gluing component, a second support column, a third support column and a controller; the underframe is fixedly connected with the four groups of first support columns; the four groups of first supporting columns are fixedly connected with the four groups of base plates respectively; a clamping and fixing component is arranged on the left side above the underframe; the clamping and fixing component can clamp and fix the glass fiber cloth and slightly pull the glass fiber cloth; a coating component is arranged on the left side above the bottom frame; the coating component coats liquid epoxy resin on the surface of the glass fiber cloth; a shaping component is arranged in the middle above the underframe; the shaping assembly clamps and shapes the glass fiber cloth coated with the liquid epoxy resin; a gluing component is arranged on the right side above the underframe; the sizing component simultaneously sizes both sides of the sized glass fiber cloth; the second support column is fixedly connected with the underframe; the third support column is fixedly connected with the bottom frame; the controller is fixedly connected with the third supporting column.
Optionally, the clamping and fixing assembly comprises a first bevel gear, a first unidirectional screw rod, a first fixing block, a first electric push rod, a carrying plate, a first telescopic rod, a second electric push rod, a second fixing block, a first sliding rod, an electric clamping plate, a first connecting plate, a second connecting plate, a first wedge-shaped block, a second wedge-shaped block, a third connecting plate, a third electric push rod and a first elastic piece; the first bevel gear is fixedly connected with the first one-way screw rod; the first one-way screw rod is rotatably connected with the underframe; the first one-way screw rod is connected with the first fixing block in a rotating mode; the first fixed block is fixedly connected with the first electric push rod; the first electric push rod is in sliding connection with the object carrying plate; the carrying plate is fixedly connected with the first telescopic rod; the first telescopic rod is fixedly connected with the underframe; the second electric push rod is in sliding connection with the object carrying plate; the second electric push rod is fixedly connected with the second fixed block; the second fixed block is connected with the first sliding rod in a sliding manner; the first sliding rod is fixedly connected with the bottom frame; an electric clamping plate is arranged above the carrying plate; the electric clamping plate is fixedly connected with the first connecting plate and the second connecting plate respectively; the first connecting plate and the second connecting plate are in sliding connection with the carrying plate; the first connecting plate and the second connecting plate are fixedly connected with the first wedge-shaped block; a second wedge-shaped block is arranged below the first wedge-shaped block; the second wedge-shaped block is fixedly connected with the underframe; two groups of electric clamping plates, a first connecting plate, a second connecting plate, a first wedge-shaped block and a second wedge-shaped block are symmetrically arranged in combination; a third connecting plate is arranged below the carrying plate; the third connecting plate is fixedly connected with the two groups of third electric push rods; the two groups of third electric push rods are fixedly connected with the object carrying plate; two groups of first elastic pieces are fixedly connected with two sides of the third connecting plate respectively; the two groups of first elastic pieces are fixedly connected with the two groups of first connecting plates respectively; the combination of the third connecting plate, the third electric push rod and the first elastic piece is symmetrically provided with two groups.
Optionally, the coating assembly comprises a first electric sliding rail, an electric sliding plate, a fourth electric push rod, a first connecting frame, a charging hopper, a coating roller, a lifting slide block and a second elastic piece; the two groups of first electric slide rails are fixedly connected with the underframe; the two groups of first electric sliding rails are respectively connected with the two sides of the electric sliding plate in a sliding manner; the electric sliding plate is fixedly connected with the two groups of fourth electric push rods; the two groups of fourth electric push rods are fixedly connected with the first connecting frame; the first connecting frame is fixedly connected with the charging hopper; the bottom of the charging hopper is provided with a coating roller; the coating roller is rotationally connected with the lifting slide block; the lifting slide block is in sliding connection with the charging hopper; the lifting slide block is fixedly connected with the second elastic piece; the second elastic piece is fixedly connected with the charging hopper; the two sides of the coating roller are symmetrically provided with a combination of a lifting slide block and a second elastic piece.
Optionally, the shaping assembly comprises a second bevel gear, a second unidirectional screw rod, a first shaft sleeve, a first transmission rod, a first column gear, a first fixing frame, a fifth electric push rod, a third unidirectional screw rod, a second connecting frame, a first corrugated plate, a second slide rod, a second toothed plate, a sixth electric push rod, a first toothed plate, a seventh electric push rod, a third connecting frame and a second corrugated plate; the second bevel gear is meshed with the power transmission component; the second bevel gear is fixedly connected with the second one-way screw rod; the second one-way screw rod is rotationally connected with the underframe; the second one-way screw rod is fixedly connected with the first shaft sleeve; the first shaft sleeve is in transmission connection with the first transmission rod; the first transmission rod is fixedly connected with the first column gear; the first transmission rod is rotationally connected with the first fixing frame; the first fixing frame is fixedly connected with the fifth electric push rod; the fifth electric push rod is fixedly connected with the underframe; a third one-way screw rod is arranged on the side surface of the first column gear; the third one-way screw rod is rotationally connected with the underframe; the second connecting frame is in screwed connection with the second one-way screw rod; the second connecting frame is fixedly connected with the first wave plate; the second connecting frame is in sliding connection with the second sliding rod; the second sliding rod is fixedly connected with the bottom frame; a second sawtooth plate is arranged above the third one-way screw rod; the second sawtooth plate is fixedly connected with a sixth electric push rod; the sixth electric push rod is fixedly connected with the underframe; a first serrated plate is arranged above the second serrated plate; the first sawtooth plate is fixedly connected with the seventh electric push rod; the seventh electric push rod is fixedly connected with the underframe; the third connecting frame is in screwed connection with a third one-way screw rod; the third connecting frame is in sliding connection with the second sliding rod; the third connecting frame is fixedly connected with the second wave plate.
Optionally, the power transmission device further comprises a power transmission assembly, wherein the power transmission assembly comprises a motor, a second transmission rod, a second shaft sleeve, a third bevel gear, a second fixing frame, an eighth electric push rod, a third shaft sleeve, a fourth bevel gear, a fifth bevel gear, a third fixing frame, a ninth electric push rod, a sixth bevel gear, a third transmission rod, a second column gear, a first flat gear, a seventh bevel gear, a fourth transmission rod and an eighth bevel gear; the motor is fixedly connected with the second support column; the output shaft of the motor is fixedly connected with the second transmission rod; the second transmission rod is rotatably connected with the underframe; the second transmission rod is in transmission connection with the second shaft sleeve; the second shaft sleeve is fixedly connected with a third bevel gear; the second fixed frame is rotationally connected with the second shaft sleeve; the second fixing frame is fixedly connected with the eighth electric push rod; the eighth electric push rod is fixedly connected with the underframe; the third shaft sleeve is in transmission connection with the second transmission rod; two sides of the third shaft sleeve are fixedly connected with a fourth bevel gear and a fifth bevel gear respectively; the third fixing frame is rotationally connected with the third shaft sleeve; the third fixing frame is fixedly connected with the ninth electric push rod; the ninth electric push rod is fixedly connected with the underframe; a sixth bevel gear is arranged on the side surface of the fifth bevel gear; when the sixth bevel gear is meshed with the fifth bevel gear, the sixth bevel gear rotates; when the sixth bevel gear is not meshed with the fifth bevel gear, the sixth bevel gear does not rotate; the sixth bevel gear is fixedly connected with the third transmission rod; the third transmission rod is rotatably connected with the underframe; two sides of the third transmission rod are fixedly connected with the second column gear and the first flat gear respectively; the first flat gear is meshed with the gluing component; a seventh bevel gear is arranged on the side surface of the third bevel gear; when the seventh bevel gear is meshed with the third bevel gear, the seventh bevel gear rotates; when the seventh bevel gear is not matched with the third bevel gear, the seventh bevel gear is not fixed; the seventh bevel gear is fixedly connected with the fourth transmission rod; the fourth transmission rod is rotatably connected with the underframe; the fourth transmission rod is fixedly connected with the eighth bevel gear; the eighth bevel gear is meshed with the second bevel gear.
Optionally, the gluing assembly comprises a second flat gear, a two-way screw rod, a first threaded sleeve, a second electric slide rail, a first electric slide block, a third electric slide rail, a second electric slide block, a sawtooth rack, a translation slide rail, a first translation slide block, a limiting plate, a third electric slide block, a fourth electric slide rail, a second translation slide block, an electromagnetic plate, a translation plate, a fourth connecting plate and a second telescopic rod; the second flat gear is meshed with the first flat gear; the second flat gear is fixedly connected with the bidirectional screw rod; the bidirectional screw rod is rotationally connected with the underframe; two sides of the bidirectional screw rod are respectively screwed with the first threaded sleeve and the second threaded sleeve; a second electric slide rail and a third electric slide rail are arranged above the bidirectional screw rod; the second electric slide rail is fixedly connected with the underframe; the second electric slide rail is in sliding connection with the first electric slide block; the third electric slide rail is in sliding connection with the second electric slide block; two sides of the sawtooth strip are fixedly connected with the first electric sliding block and the second electric sliding block respectively; the sawtooth strip is fixedly connected with the translation sliding rail; the translation sliding rail is in sliding connection with the first translation sliding block; the first translation sliding block is fixedly connected with the limiting plate; the limiting plate is fixedly connected with the third electric sliding block; the third electric sliding block is in sliding connection with the fourth electric sliding rail; the fourth electric sliding rail is fixedly connected with the underframe; the second translation sliding block is in sliding connection with the limiting plate; the second translation sliding block is fixedly connected with the electromagnetic plate through a connecting block; the electromagnetic plate is fixedly connected with the translation plate; the translation plate is in sliding connection with the limiting plate; the translation plate is fixedly connected with the fourth connecting plate; the fourth connecting plate is fixedly connected with the second telescopic rod; the second telescopic rod is fixedly connected with the limiting plate; the two sides of the limiting plate are symmetrically provided with a combination of a second translation sliding block, an electromagnetic plate, a translation plate, a fourth connecting plate and a second telescopic rod; the combination of the first electric sliding block, the second electric sliding block, the sawtooth racks, the translation sliding rail, the first translation sliding block, the limiting plate, the third electric sliding block, the second translation sliding block, the electromagnetic plate, the translation plate, the fourth connecting plate and the second telescopic rod is symmetrically provided with two groups.
Optionally, a side surface of the third one-way screw rod, which is close to one side of the first column gear, is provided with a toothed hole.
Optionally, a miniature scraper is arranged on the side surface of the first corrugated plate close to one side of the second serrated plate.
Optionally, a sliding groove matched with the second translation sliding block is arranged on the limiting plate.
Compared with the prior art, the invention has the following advantages:
firstly, in order to solve the problems in the prior art, when an epoxy resin prepreg is produced, glass fiber cloth is placed in a mold to be clamped, the interior of the mold is of a tooth-shaped structure, so that the glass fiber cloth is deformed, continuous V-shaped surfaces are formed on the upper surface and the lower surface of the glass fiber cloth, liquid epoxy resin is injected into the mold to be adhered to the surface of the glass fiber cloth, the epoxy resin is waited for cooling and solidification, so that the shape of the glass fiber cloth is hardened and shaped, then the glass fiber cloth is taken out to be turned over, the same operation is carried out on the other surface of the glass fiber cloth, the shaped glass fiber cloth enters the mold again to be glued, the liquid epoxy resin is injected into the mold until the epoxy resin is filled in the V-shaped surfaces and protrudes out of the tops of the V-shaped surfaces, the glass fiber cloth is taken out to be turned over to the glass fiber cloth after the epoxy resin is cooled and solidified, the other side is also subjected to the same operation, only one side can be treated once when the glass fiber cloth is shaped and glued, the glass fiber cloth needs to be taken out and turned over for treatment again after the treatment is finished, a large amount of time is wasted in the waiting process, epoxy resin is injected after the glass fiber cloth is deformed, the surface of the glass fiber cloth cannot be guaranteed to be uniformly covered with the epoxy resin, the shaping effect is poor, gluing is carried out twice, the subsequent treatment process is added at the joint, and meanwhile, the problem that the bonding firmness after curing possibly has problems is solved;
secondly, designing a clamping and fixing component, a coating component, a sizing component, a power transmission component and a sizing component, placing the device on a horizontal plane when preparing for work, switching on a power supply, placing the glass fiber cloth to be processed into the clamping and fixing component on a bottom frame supported by a first support column and a backing plate, clamping and fixing the glass fiber cloth by the clamping and fixing component by controlling a controller on a third support column, coating liquid epoxy resin on the surface of the glass fiber cloth by the coating component, transmitting the clamping and fixing component by the power transmission component fixedly connected with the second support column after coating, transmitting the glass fiber cloth into the sizing component, sizing the glass fiber cloth by the power transmission component, manually taking out the glass fiber cloth after sizing and placing the glass fiber cloth into the sizing component, then transmitting the sizing component by the power transmission component and clamping the glass fiber cloth and limiting the periphery of the glass fiber cloth, then pouring a preset amount of liquid epoxy resin into the gluing component, and gluing two sides of the glass fiber cloth at the same time;
thirdly, when the glass fiber cloth sizing machine is used, the two sides of the surface of the glass fiber cloth are uniformly covered with the liquid epoxy resin for sizing, then the two sides of the sized glass fiber cloth are sized simultaneously, a large amount of processing waiting time is saved, meanwhile, the two sides are sized, the occurrence of seam conditions is avoided, the subsequent processing difficulty is reduced, and the firmness problem is avoided.
Drawings
FIG. 1 is a schematic perspective view of a first embodiment of the present invention;
FIG. 2 is a schematic perspective view of a second embodiment of the present invention;
FIG. 3 is a schematic view of a first three-dimensional structure of the clamping and fixing assembly of the present invention;
FIG. 4 is a second perspective view of the clamping fixture assembly of the present invention;
FIG. 5 is a top view of the clamping fixture assembly of the present invention;
FIG. 6 is a schematic view of a first perspective view of the coating assembly of the present invention;
FIG. 7 is a second perspective view of the coating assembly of the present invention;
FIG. 8 is a schematic partial perspective view of a coating assembly of the present invention;
FIG. 9 is a schematic perspective view of a styling assembly of the present invention;
FIG. 10 is a partial perspective view of the styling member of the present invention;
FIG. 11 is a perspective view of the power delivery assembly of the present invention;
FIG. 12 is a top view of the power delivery assembly of the present invention;
FIG. 13 is a perspective view of the glue dispensing assembly of the present invention;
FIG. 14 is a partial perspective view of the glue applying assembly of the present invention.
The parts are labeled as follows: 1: chassis, 2: first support column, 3: backing plate, the fixed subassembly of centre gripping, the coating subassembly, the design subassembly, power transmission subassembly, rubberizing subassembly, 9: second support column, 10: third support column, 11: controller, 401: first bevel gear, 402: first one-way screw, 403: first fixed block, 404: first electric putter, 405: carrier plate, 406: first telescopic link, 407: second electric putter, 408: second fixed block, 409: first slide bar, 410: electric splint, 411: first connecting plate, 412: second connection plate, 413: first wedge block, 414: second wedge block, 415: third connecting plate, 416: third electric putter, 417: first elastic member, 501: first electric rail, 502: electric skateboard, 503: fourth electric putter, 504: first link frame, 505: hopper, 506: coating roller, 507: lifting slide block, 508: second elastic member, 601: second bevel gear, 602: second unidirectional screw, 603: first bushing, 604: first driving lever, 605: first column gear, 606: first fixing frame, 607: fifth electric putter, 608: third unidirectional screw, 609: second link, 610: first wave plate, 611: second slide bar, 612: second serration plate, 613: sixth electric putter, 614: first serration plate, 615: seventh electric putter, 616: third connecting frame, 617: second wave plate, 701: motor, 702: second driving lever, 703: second shaft sleeve, 704: third bevel gear, 705: second mount, 706: eighth electric putter, 707: third bushing, 708: fourth bevel gear, 709: fifth bevel gear, 710: third mount, 711: ninth electric putter, 712: sixth bevel gear, 713: third driving lever, 714: second column gear, 715: first spur gear, 716: seventh bevel gear, 717: fourth driving lever, 718: eighth bevel gear, 801: second spur gear, 802: bidirectional screw, 803: first threaded sleeve, 804: second thread bush, 805: second motorized slide, 806: first electric slider, 807: third electric slide rail, 808: second electric slider, 809: sawtooth rack, 810: translation slide, 811: first translation slider, 812: limiting plate, 813: third electric slider, 814: fourth electric slide rail, 815: second translation slider, 816: electromagnetic plate, 817: translation plate, 818: fourth connecting plate, 819: and a second telescopic rod.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Examples
A device for preparing prepregs related to epoxy resin as a component of a solid buoyancy material is disclosed, and shown in a figure 1-2, and comprises an underframe 1, a first support column 2, a backing plate 3, a clamping and fixing assembly, a coating assembly, a sizing assembly, a gluing assembly, a second support column 9, a third support column 10 and a controller 11; the underframe 1 is fixedly connected with the four groups of first support columns 2; the four groups of first supporting columns 2 are fixedly connected with the four groups of backing plates 3 respectively; a clamping and fixing component is arranged on the left side above the underframe 1; the clamping and fixing component can clamp and fix the glass fiber cloth and slightly pull the glass fiber cloth; a coating component is arranged on the left side above the underframe 1; the coating component coats liquid epoxy resin on the surface of the glass fiber cloth; a shaping component is arranged in the middle of the upper part of the underframe 1; the shaping assembly clamps and shapes the glass fiber cloth coated with the liquid epoxy resin; a gluing component is arranged on the right side above the bottom frame 1; the sizing component simultaneously sizes both sides of the sized glass fiber cloth; the second support column 9 is fixedly connected with the underframe 1; the third support column 10 is fixedly connected with the underframe 1; the controller 11 is fixedly connected with the third support column 10.
When the device is prepared for work, the device is placed on a horizontal plane, a power supply is switched on, glass fiber cloth to be processed is placed in a clamping and fixing component on a bottom frame 1 supported by a first support column 2 and a backing plate 3, the glass fiber cloth is clamped and fixed by the clamping and fixing component by controlling a controller 11 on a third support column 10, then liquid epoxy resin is coated on the surface of the glass fiber cloth by a coating component, the clamping and fixing component is driven by a power transmission component fixedly connected with a second support column 9 after coating is finished, the glass fiber cloth is conveyed into a sizing component, the sizing component is driven by the power transmission component to size the glass fiber cloth, the glass fiber cloth is manually taken out and placed into a sizing component after sizing is finished, then the power transmission component drives the sizing component to operate to clamp the glass fiber cloth and limit the periphery of the glass fiber cloth, and then a preset amount of liquid epoxy resin is poured into the sizing component, then gluing the two sides of the glass fiber cloth at the same time; when the sizing agent is used, the two sides of the surface of the glass fiber cloth are uniformly covered with the liquid epoxy resin for sizing, and then the two sides of the sized glass fiber cloth are sized simultaneously, so that a large amount of processing waiting time is saved, the two sides are sized simultaneously, the occurrence of seam conditions is avoided, the subsequent processing difficulty is reduced, and the firmness problem is avoided.
Referring to fig. 3-5, the clamping and fixing assembly includes a first bevel gear 401, a first one-way screw 402, a first fixing block 403, a first electric push rod 404, a loading plate 405, a first telescopic rod 406, a second electric push rod 407, a second fixing block 408, a first sliding rod 409, an electric clamping plate 410, a first connecting plate 411, a second connecting plate 412, a first wedge-shaped block 413, a second wedge-shaped block 414, a third connecting plate 415, a third electric push rod 416, and a first elastic member 417; a first bevel gear 401 is fixedly connected with a first one-way screw rod 402; the first one-way screw rod 402 is rotatably connected with the underframe 1; the first unidirectional screw rod 402 is screwed with the first fixing block 403; the first fixing block 403 is fixedly connected with the first electric push rod 404; the first electric push rod 404 is connected with the loading plate 405 in a sliding way; the loading plate 405 is fixedly connected with the first telescopic rod 406; the first telescopic rod 406 is fixedly connected with the underframe 1; the second electric push rod 407 is connected with the loading plate 405 in a sliding manner; the second electric push rod 407 is fixedly connected with a second fixed block 408; the second fixed block 408 is connected with the first slide bar 409 in a sliding way; the first sliding rod 409 is fixedly connected with the underframe 1; an electric clamping plate 410 is arranged above the carrying plate 405; the electric splint 410 is fixedly connected with the first connecting plate 411 and the second connecting plate 412 respectively; the first connecting plate 411 and the second connecting plate 412 are both connected with the loading plate 405 in a sliding manner; the first connecting plate 411 and the second connecting plate 412 are both fixedly connected with a first wedge-shaped block 413; a second wedge block 414 is arranged below the first wedge block 413; the second wedge block 414 is fixedly connected with the chassis 1; two groups of electric clamping plates 410, a first connecting plate 411, a second connecting plate 412, a first wedge-shaped block 413 and a second wedge-shaped block 414 are symmetrically arranged in combination; a third connecting plate 415 is arranged below the loading plate 405; the third connecting plate 415 is fixedly connected with the two groups of third electric push rods 416; two groups of third electric push rods 416 are fixedly connected with the object carrying plate 405; two groups of first elastic pieces 417 are fixedly connected with two sides of the third connecting plate 415 respectively; two sets of first elastic members 417 are fixedly connected to the two sets of first connecting plates 411 respectively; two sets of the third connecting plate 415, the third electric push rod 416 and the first elastic member 417 are symmetrically arranged in combination.
Putting two sides of glass fiber cloth to be treated into two groups of electric splints 410 respectively, closing the two groups of electric splints 410 to clamp and fix the glass fiber cloth, extending four groups of third electric push rods 416 to push two groups of third connecting plates 415 to move downwards simultaneously, further enabling the two groups of first connecting plates 411 and the two groups of second connecting plates 412 to slide in the object carrying plate 405, further enabling the two groups of first wedge-shaped blocks 413 to be in contact with the two groups of second wedge-shaped blocks 414 respectively, enabling the two groups of first wedge-shaped blocks 413 to be extruded, further enabling the four groups of first elastic members 417 to be stretched, further enabling the two groups of electric splints 410 to slightly stretch the glass fiber cloth when clamping the glass fiber cloth, then coating liquid epoxy resin on the surface of the two groups of electric splints by a coating component, further enabling the liquid epoxy resin on the surface of the two groups of electric splints 410 to permeate to the other surface, loosening the glass fiber cloth after coating and the two groups of third electric push rods 416 to contract and reset simultaneously, the glass fiber cloth is positioned in a groove of an object carrying plate 405, the clamped part of the glass fiber cloth is soaked with liquid epoxy resin in the groove of the object carrying plate 405, then four groups of third electric push rods 416 extend simultaneously, the bottoms of two groups of electric clamping plates 410 press two sides of the glass fiber cloth, simultaneously, the liquid epoxy resin on the two sides of the glass fiber cloth is extruded to be soaked on the upper surface, then a power transmission assembly transmits power to drive a first bevel gear 401 to drive a first one-way screw rod 402 to rotate, the first one-way screw rod 402 drives a first fixed block 403 which is screwed with the first one-way screw rod to move, further, the first electric push rod 404 drives an object carrying plate 405 to move, further, the second electric push rod 407 drives a second fixed block 408 to slide on a first slide rod 409, simultaneously, a first telescopic rod 406 is stretched, thereby, the object carrying plate 405 drives the glass fiber cloth to move to a shaping assembly, and a second gear 714 is inserted into a tooth hole on the side surface of the object carrying plate 405, then the power of the first bevel gear 401 is interrupted, the first electric push rod 404 and the second electric push rod 407 contract to respectively slide out of two sides of the loading plate 405, then the second column gear 714 rotates to drive the loading plate 405 to turn by one hundred eighty degrees, then the shaping assembly operates to match, then the four groups of third electric push rods 416 contract to reset, so that the glass fiber cloth is horizontally placed on the second sawtooth plate 612 from the loading plate 405, then the power of the first bevel gear 401 is recovered, the first electric push rod 404 and the second electric push rod 407 extend to reset, the motor 701 rotates reversely, the first bevel gear 401 rotates reversely, so that the loading plate 405 moves reversely to reset, and then the shaping assembly processes the glass fiber cloth; this subassembly carries out centre gripping fixed cooperation coating unit to glass fiber cloth and handles, then carries it to the design subassembly and handles.
Referring to fig. 6-8, the coating assembly comprises a first electric slide rail 501, an electric slide plate 502, a fourth electric push rod 503, a first connecting frame 504, a charging hopper 505, a coating roller 506, a lifting slide block 507 and a second elastic member 508; two groups of first electric slide rails 501 are fixedly connected with the underframe 1; two groups of first electric slide rails 501 are respectively connected with two sides of the electric slide plate 502 in a sliding manner; the electric sliding plate 502 is fixedly connected with two groups of fourth electric push rods 503; two groups of fourth electric push rods 503 are fixedly connected with the first connecting frame 504; the first connecting frame 504 is fixedly connected with the charging hopper 505; the bottom of the charging hopper 505 is provided with a coating roller 506; the coating roller 506 is rotationally connected with the lifting slide block 507; the lifting slide block 507 is in sliding connection with the charging hopper 505; the lifting slide block 507 is fixedly connected with the second elastic piece 508; the second elastic member 508 is fixedly connected with the charging hopper 505; a lifting slider 507 and a second elastic member 508 are symmetrically arranged on both sides of the coating roller 506.
After the glass fiber cloth is clamped and fixed for slight stretching, two groups of fourth electric push rods 503 extend to push the first connecting frame 504 to move downwards, so that the coating roller 506 is contacted with the surface of the glass fiber cloth, the coating roller 506 is extruded, two groups of lifting slide blocks 507 slide upwards on two sides of the charging hopper 505, two groups of second elastic members 508 are compressed, and further the coating roller 506 moves upwards, so that the liquid epoxy resin in the charging hopper 505 can slowly flow out to the coating roller 506 from the bottom of the charging hopper, meanwhile, the electric slide plate 502 slides towards the other end in two groups of first electric slide rails 501, further the coating roller 506 is attached to the surface of the glass fiber cloth to move from one side to the other side, meanwhile, the coating roller 506 is rubbed with the surface of the glass fiber cloth, further the coating roller 506 moves and rotates simultaneously, further, the liquid epoxy resin is uniformly coated on the surface of the glass fiber cloth, and is matched with the clamping and fixing component for stretching the glass fiber cloth, so that the liquid epoxy resin permeates to the other side of the glass fiber cloth; the component evenly coats the surface of the glass fiber cloth with liquid epoxy resin.
Referring to fig. 9-10, the shaping assembly includes a second bevel gear 601, a second unidirectional screw 602, a first bushing 603, a first transmission rod 604, a first column gear 605, a first fixed frame 606, a fifth electric push rod 607, a third unidirectional screw 608, a second connecting frame 609, a first corrugated plate 610, a second sliding rod 611, a second corrugated plate 612, a sixth electric push rod 613, a first corrugated plate 614, a seventh electric push rod 615, a third connecting frame 616 and a second corrugated plate 617; the second bevel gear 601 is meshed with the power transmission component; the second bevel gear 601 is fixedly connected with a second one-way screw 602; the second one-way screw 602 is rotatably connected with the underframe 1; the second one-way screw 602 is fixedly connected with the first shaft sleeve 603; the first shaft sleeve 603 is in transmission connection with the first transmission rod 604; the first transmission rod 604 is fixedly connected with the first column gear 605; the first transmission rod 604 is rotatably connected with the first fixing frame 606; the first fixing frame 606 is fixedly connected with the fifth electric push rod 607; the fifth electric push rod 607 is fixedly connected with the underframe 1; a third one-way screw rod 608 is arranged on the side surface of the first column gear 605; the third one-way screw 608 is rotatably connected with the underframe 1; the second connecting frame 609 is screwed with the second one-way screw 602; the second connecting frame 609 is fixedly connected with the first wave plate 610; the second connecting frame 609 is connected with the second sliding rod 611 in a sliding manner; the second sliding rod 611 is fixedly connected with the underframe 1; a second sawtooth plate 612 is arranged above the third one-way screw rod 608; the second serration plate 612 is fixedly connected to the sixth electric putter 613; the sixth electric push rod 613 is fixedly connected with the chassis 1; a first serrated plate 614 is arranged above the second serrated plate 612; the first sawtooth plate 614 is fixedly connected with a seventh electric push rod 615; the seventh electric push rod 615 is fixedly connected with the underframe 1; the third connecting frame 616 is screwed with the third one-way screw rod 608; the third connecting frame 616 is slidably connected with the second sliding rod 611; the third connecting frame 616 is fixedly connected to the second wave plate 617.
After the loading plate 405 drives the glass fiber cloth to turn by one hundred eighty degrees, the sixth electric push rod 613 extends to push the second serrated plate 612 to ascend, further the glass fiber cloth is placed on the second serrated plate 612, after the loading plate 405 resets, the sixth electric push rod 613 contracts to drive the second serrated plate 612 to reset, then the power transmission assembly transmits power to drive the second bevel gear 601 to drive the second unidirectional screw 602 to rotate, meanwhile, the fifth electric push rod 607 extends to push the first fixing frame 606 to enable the first transmission rod 604 to slide in the first shaft sleeve 603, further the first column gear 605 is inserted into a tooth hole on the side surface of the third unidirectional screw 608, meanwhile, the second unidirectional screw 602 drives the first shaft sleeve 603 to drive the first transmission rod 604 to rotate, the first transmission rod 604 drives the first column gear 605 to drive the third unidirectional screw 608 to rotate, the second unidirectional screw 602 rotates to drive the second connecting frame 609 which is connected with the second unidirectional screw to move, the glass fiber cloth slides on the second sliding rod 611, so that the first corrugated plate 610 moves towards the glass fiber cloth, the third one-way screw rod 608 rotates to drive the third connecting frame 616 screwed with the third one-way screw rod to move, the third connecting frame is made to slide on the second sliding rod 611, the second corrugated plate 617 moves towards the glass fiber cloth, the third one-way screw rod 608 is matched with the first corrugated plate 610 to push the glass fiber cloth to the middle of the second serrated plate 612, the fifth electric push rod 607 contracts and resets, the power transmission assembly transmits power to drive the second bevel gear 601 to rotate reversely, the first corrugated plate 610 moves reversely and resets, the seventh electric push rod 615 extends to push the first serrated plate 614 to move downwards to be matched with the second serrated plate 612 to extrude the glass fiber cloth into a continuous V-shaped structure, at the moment, liquid epoxy resin is extruded, and the second corrugated plate 617 and the micro scraper on the side of the glass fiber cloth limit, the liquid epoxy resin can be extruded out only at the other side of the glass fiber cloth to form a continuous V-shaped structure, the glass fiber cloth is clamped by the gluing component after being hardened and shaped, and then the glass fiber cloth is taken out after being hardened and shaped and is placed into the gluing component for treatment; the assembly makes the glass fiber cloth into a continuous V-shaped structure to wait for hardening and shaping, and simultaneously makes the side surface of the glass fiber cloth form the epoxy resin of the continuous V-shaped structure so as to be convenient for the gluing assembly to clamp.
Referring to fig. 11-12, a power transmission assembly is further included, and the power transmission assembly includes a motor 701, a second transmission rod 702, a second bushing 703, a third bevel gear 704, a second fixing frame 705, an eighth electric push rod 706, a third bushing 707, a fourth bevel gear 708, a fifth bevel gear 709, a third fixing frame 710, a ninth electric push rod 711, a sixth bevel gear 712, a third transmission rod 713, a second column gear 714, a first flat gear 715, a seventh bevel gear 716, a fourth transmission rod 717, and an eighth bevel gear 718; the motor 701 is fixedly connected with the second supporting column 9; the output shaft of the motor 701 is fixedly connected with a second transmission rod 702; the second transmission rod 702 is rotatably connected with the underframe 1; the second transmission rod 702 is in transmission connection with the second shaft sleeve 703; the second shaft sleeve 703 is fixedly connected with a third bevel gear 704; the second fixing frame 705 is rotatably connected with the second shaft sleeve 703; the second fixing frame 705 is fixedly connected with the eighth electric push rod 706; the eighth electric push rod 706 is fixedly connected with the underframe 1; the third shaft sleeve 707 is in transmission connection with the second transmission rod 702; two sides of the third shaft sleeve 707 are fixedly connected with a fourth bevel gear 708 and a fifth bevel gear 709 respectively; the third fixing frame 710 is rotatably connected with the third shaft sleeve 707; the third fixing frame 710 is fixedly connected with a ninth electric push rod 711; the ninth electric push rod 711 is fixedly connected with the underframe 1; a sixth bevel gear 712 is arranged on the side of the fifth bevel gear 709; when the sixth bevel gear 712 is engaged with the fifth bevel gear 709, the sixth bevel gear 712 rotates; when the sixth bevel gear 712 is not engaged with the fifth bevel gear 709, the sixth bevel gear 712 does not rotate; the sixth bevel gear 712 is fixedly connected with the third transmission rod 713; the third transmission rod 713 is rotatably connected with the underframe 1; two sides of the third transmission rod 713 are fixedly connected with the second column gear 714 and the first flat gear 715 respectively; the first flat gear 715 is meshed with the gluing component; a seventh bevel gear 716 is arranged on the side surface of the third bevel gear 704; when the seventh bevel gear 716 is engaged with the third bevel gear 704, the seventh bevel gear 716 rotates; when the seventh bevel gear 716 is disengaged from the third bevel gear 704, the seventh bevel gear 716 is stationary; the seventh bevel gear 716 is fixedly connected with a fourth transmission rod 717; the fourth transmission rod 717 is rotatably connected with the chassis 1; the fourth transmission rod 717 is fixedly connected with an eighth bevel gear 718; eighth bevel gear 718 meshes with second bevel gear 601.
When other components need to transmit power during operation, the motor 701 is started, an output shaft of the motor 701 drives the second transmission rod 702 to rotate, the second transmission rod 702 simultaneously drives the second bushing 703 and the third bushing 707 to rotate, the second bushing 703 drives the third bevel gear 704 to rotate, then the eighth electric push rod 706 extends to push the second fixing frame 705, so that the second bushing 703 slides on the second transmission rod 702, so that the third bevel gear 704 is meshed with the seventh bevel gear 716, the seventh bevel gear 716 rotates to drive the fourth transmission rod 717 to drive the eighth bevel gear 718 to rotate, the eighth bevel gear 718 rotates to transmit power to the molding component, meanwhile, the third bushing 707 drives the fourth bevel gear 708 and the fifth bevel gear 709 to rotate, the fourth bevel gear 708 rotates to transmit power to the clamping and fixing component, then the ninth electric push rod 711 extends to push the third fixing frame 710, so that the third bushing 707 slides on the second transmission rod 702, the fifth bevel gear 709 is meshed with the sixth bevel gear 712, the sixth bevel gear 712 rotates to drive the third transmission rod 713 to rotate, the third transmission rod 713 simultaneously drives the second column gear 714 and the first flat gear 715 to rotate, the second column gear 714 rotates to supply power to the clamping and fixing component, and the first flat gear 715 rotates to supply power to the gluing component; the assembly supplies power to other assemblies.
Referring to fig. 13-14, the gluing assembly includes a second spur gear 801, a bidirectional screw 802, a first thread bushing 803, a second thread bushing 804, a second electric slide 805, a first electric slide 806, a third electric slide 807, a second electric slide 808, a sawtooth rack 809, a translation slide 810, a first translation slide 811, a limiting plate 812, a third electric slide 813, a fourth electric slide 814, a second translation slide 815, an electromagnetic plate 816, a translation plate 817, a fourth connecting plate 818, and a second telescopic rod 819; the second spur gear 801 meshes with the first spur gear 715; the second flat gear 801 is fixedly connected with a bidirectional screw rod 802; the bidirectional screw rod 802 is rotatably connected with the underframe 1; two sides of the bidirectional screw rod 802 are respectively screwed with the first thread sleeve 803 and the second thread sleeve 804; a second electric slide rail 805 and a third electric slide rail 807 are arranged above the bidirectional screw rod 802; the second electric sliding rail 805 is fixedly connected with the underframe 1; the second electric slide rail 805 is connected with the first electric slide block 806 in a sliding manner; the third electric slide rail 807 is connected with the second electric slide block 808 in a sliding manner; two sides of the sawtooth rack 809 are fixedly connected with a first electric slide block 806 and a second electric slide block 808 respectively; the sawtooth strip 809 is fixedly connected with the translation sliding rail 810; the translation slide rail 810 is connected with the first translation slide block 811 in a sliding manner; the first translation slider 811 is fixedly connected with the limiting plate 812; the limiting plate 812 is fixedly connected with the third electric slide block 813; the third electric sliding block 813 is connected with the fourth electric sliding rail 814 in a sliding manner; the fourth electric sliding rail 814 is fixedly connected with the underframe 1; the second translation slider 815 is in sliding connection with the position-limiting plate 812; the second translation sliding block 815 is fixedly connected with the electromagnetic plate 816 through a connecting block; the electromagnetic plate 816 is fixedly connected with the translation plate 817; the translation plate 817 is slidably connected with the position limiting plate 812; the translation plate 817 is fixedly connected with the fourth connecting plate 818; the fourth connecting plate 818 is fixedly connected to the second telescopic rod 819; the second telescopic rod 819 is fixedly connected with the limiting plate 812; a second translation sliding block 815, an electromagnetic plate 816, a translation plate 817, a fourth connecting plate 818 and a second telescopic rod 819 are symmetrically arranged on two sides of the limiting plate 812; two groups of combinations of the first electric slider 806, the second electric slider 808, the sawtooth rack 809, the translation sliding rail 810, the first translation slider 811, the limit plate 812, the third electric slider 813, the second translation slider 815, the electromagnetic plate 816, the translation plate 817, the fourth connecting plate 818 and the second telescopic rod 819 are symmetrically arranged.
Taking out the hardened and shaped glass fiber cloth, enabling the epoxy resin of the continuous V-shaped structure on the side surface of the glass fiber cloth to correspond to the two groups of sawtooth racks 809, then enabling the two groups of first electric sliding blocks 806 and the two groups of second electric sliding blocks 808 to respectively oppositely slide in the second electric sliding rails 805 and the third electric sliding rails 807 at the same time, further enabling the two groups of sawtooth racks 809 to oppositely move to clamp and fix the epoxy resin of the V-shaped structure on the side surface of the glass fiber cloth, simultaneously driving the two groups of translation sliding rails 810 to mutually approach, further enabling the two groups of limiting plates 812 to drive the third electric sliding blocks 813 to oppositely slide in the fourth electric sliding rails 814, enabling the two groups of first translation sliding blocks 811 to respectively oppositely slide in the two groups of translation sliding rails 810, enabling the two groups of limiting plates 812 to combine the glass fiber cloth, and simultaneously enabling the two groups of electromagnetic plates 816 to combine and clamp the second threaded sleeve 804, the other two groups of electromagnetic plates 816 are combined to clamp the first threaded sleeve 803, the four groups of electromagnetic plates 816 are started simultaneously, then the first flat gear 715 rotates to drive the second flat gear 801 to drive the two-way screw rod 802 to rotate, the two-way screw rod 802 drives the first threaded sleeve 803 and the second threaded sleeve 804 which are screwed with the two-way screw rod 802 to move oppositely, the first threaded sleeve 803 drives the two groups of electromagnetic plates 816 to move when moving, the two groups of electromagnetic plates 816 respectively drive the two groups of second translation sliders 815 to slide in the limiting plate 812, so as to drive the two groups of translation plates 817 to be close to one end of the glass fiber cloth, drive the fourth connecting plate 818 to move to enable the second telescopic rod 819 to contract, meanwhile, the second threaded sleeve 804 drives the other two groups of electromagnetic plates 816 to move, the other two groups of translation plates 817 are enabled to be close to the other end of the glass fiber cloth in a similar manner, and further can be adjusted according with the glue thickness requirement at the two ends of the glass fiber cloth, and the power of the second flat gear 801 is interrupted after the adjustment is completed, manually pouring liquid epoxy resin into a rectangular groove formed by combining the two groups of limiting plates 812, and gluing two sides of the glass fiber cloth at the same time; the epoxy resin of this subassembly centre gripping glass fiber cloth side simultaneously carries out the rubberizing to fibre cloth both sides.
The third one-way screw 608 has a gear hole on the side near the first column gear 605.
So that the first column gear 605 is inserted into the side of the third one-way screw 608.
The side surface of the first wavy plate 610 close to one side of the second serrated plate 612 is provided with a miniature scraper.
So as to limit the side surface of the glass fiber cloth.
The limiting plate 812 is provided with a sliding groove matched with the second translation sliding block 815.
So that the second translation slider 815 slides therein.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by the present specification, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.

Claims (9)

1. A preparation device of a prepreg related to an epoxy resin as a component of a solid buoyancy material comprises an underframe, a first support column, a base plate, a second support column and a third support column; the underframe is fixedly connected with the four groups of first support columns; the four groups of first supporting columns are fixedly connected with the four groups of base plates respectively; the second support column is fixedly connected with the underframe; the third support column is fixedly connected with the bottom frame; the method is characterized in that: the device also comprises a clamping and fixing component, a coating component, a shaping component and a gluing component; a clamping and fixing component is arranged on the left side above the underframe; the clamping and fixing component can clamp and fix the glass fiber cloth and slightly pull the glass fiber cloth; a coating component is arranged on the left side above the bottom frame; the coating component coats liquid epoxy resin on the surface of the glass fiber cloth; a shaping component is arranged in the middle above the underframe; the shaping assembly clamps and shapes the glass fiber cloth coated with the liquid epoxy resin; a gluing component is arranged on the right side above the underframe; and the sizing component simultaneously sizes both sides of the sized glass fiber cloth.
2. The apparatus for preparing a solid buoyant material component epoxy resin related prepreg according to claim 1, wherein: the clamping and fixing assembly comprises a first bevel gear, a first one-way screw rod, a first fixing block, a first electric push rod, a loading plate, a first telescopic rod, a second electric push rod, a second fixing block, a first sliding rod, an electric clamping plate, a first connecting plate, a second connecting plate, a first wedge-shaped block, a second wedge-shaped block, a third connecting plate, a third electric push rod and a first elastic piece; the first bevel gear is fixedly connected with the first one-way screw rod; the first one-way screw rod is rotatably connected with the underframe; the first one-way screw rod is connected with the first fixing block in a rotating mode; the first fixed block is fixedly connected with the first electric push rod; the first electric push rod is in sliding connection with the object carrying plate; the carrying plate is fixedly connected with the first telescopic rod; the first telescopic rod is fixedly connected with the underframe; the second electric push rod is in sliding connection with the object carrying plate; the second electric push rod is fixedly connected with the second fixed block; the second fixed block is connected with the first sliding rod in a sliding manner; the first sliding rod is fixedly connected with the bottom frame; an electric clamping plate is arranged above the carrying plate; the electric clamping plate is fixedly connected with the first connecting plate and the second connecting plate respectively; the first connecting plate and the second connecting plate are in sliding connection with the carrying plate; the first connecting plate and the second connecting plate are fixedly connected with the first wedge-shaped block; a second wedge-shaped block is arranged below the first wedge-shaped block; the second wedge-shaped block is fixedly connected with the underframe; two groups of electric clamping plates, a first connecting plate, a second connecting plate, a first wedge-shaped block and a second wedge-shaped block are symmetrically arranged in combination; a third connecting plate is arranged below the carrying plate; the third connecting plate is fixedly connected with the two groups of third electric push rods; the two groups of third electric push rods are fixedly connected with the object carrying plate; two groups of first elastic pieces are fixedly connected with two sides of the third connecting plate respectively; the two groups of first elastic pieces are fixedly connected with the two groups of first connecting plates respectively; the combination of the third connecting plate, the third electric push rod and the first elastic piece is symmetrically provided with two groups.
3. The apparatus for preparing a solid buoyant material component epoxy resin related prepreg according to claim 2, wherein: the coating assembly comprises a first electric slide rail, an electric slide plate, a fourth electric push rod, a first connecting frame, a charging hopper, a coating roller, a lifting slide block and a second elastic piece; the two groups of first electric slide rails are fixedly connected with the underframe; the two groups of first electric sliding rails are respectively connected with the two sides of the electric sliding plate in a sliding manner; the electric sliding plate is fixedly connected with the two groups of fourth electric push rods; the two groups of fourth electric push rods are fixedly connected with the first connecting frame; the first connecting frame is fixedly connected with the charging hopper; the bottom of the charging hopper is provided with a coating roller; the coating roller is rotationally connected with the lifting slide block; the lifting slide block is in sliding connection with the charging hopper; the lifting slide block is fixedly connected with the second elastic piece; the second elastic piece is fixedly connected with the charging hopper; the two sides of the coating roller are symmetrically provided with a combination of a lifting slide block and a second elastic piece.
4. A solid buoyancy material component epoxy resin related prepreg preparation apparatus as claimed in claim 3, wherein: the shaping assembly comprises a second bevel gear, a second unidirectional screw rod, a first shaft sleeve, a first transmission rod, a first column gear, a first fixing frame, a fifth electric push rod, a third unidirectional screw rod, a second connecting frame, a first corrugated plate, a second slide rod, a second toothed plate, a sixth electric push rod, a first toothed plate, a seventh electric push rod, a third connecting frame and a second corrugated plate; the second bevel gear is meshed with the power transmission component; the second bevel gear is fixedly connected with the second one-way screw rod; the second one-way screw rod is rotationally connected with the underframe; the second one-way screw rod is fixedly connected with the first shaft sleeve; the first shaft sleeve is in transmission connection with the first transmission rod; the first transmission rod is fixedly connected with the first column gear; the first transmission rod is rotationally connected with the first fixing frame; the first fixing frame is fixedly connected with the fifth electric push rod; the fifth electric push rod is fixedly connected with the underframe; a third one-way screw rod is arranged on the side surface of the first column gear; the third one-way screw rod is rotationally connected with the underframe; the second connecting frame is in screwed connection with the second one-way screw rod; the second connecting frame is fixedly connected with the first wave plate; the second connecting frame is in sliding connection with the second sliding rod; the second sliding rod is fixedly connected with the bottom frame; a second sawtooth plate is arranged above the third one-way screw rod; the second sawtooth plate is fixedly connected with a sixth electric push rod; the sixth electric push rod is fixedly connected with the underframe; a first serrated plate is arranged above the second serrated plate; the first sawtooth plate is fixedly connected with the seventh electric push rod; the seventh electric push rod is fixedly connected with the underframe; the third connecting frame is in screwed connection with a third one-way screw rod; the third connecting frame is in sliding connection with the second sliding rod; the third connecting frame is fixedly connected with the second wave plate.
5. The apparatus for preparing a solid buoyant material component epoxy resin related prepreg according to claim 4, wherein: the gluing component comprises a second flat gear, a two-way screw rod, a first thread sleeve, a second electric slide rail, a first electric slide block, a third electric slide rail, a second electric slide block, a sawtooth strip, a translation slide rail, a first translation slide block, a limiting plate, a third electric slide block, a fourth electric slide rail, a second translation slide block, an electromagnetic plate, a translation plate, a fourth connecting plate and a second telescopic rod; the second flat gear is meshed with the first flat gear; the second flat gear is fixedly connected with the bidirectional screw rod; the bidirectional screw rod is rotationally connected with the underframe; two sides of the bidirectional screw rod are respectively screwed with the first threaded sleeve and the second threaded sleeve; a second electric slide rail and a third electric slide rail are arranged above the bidirectional screw rod; the second electric slide rail is fixedly connected with the underframe; the second electric slide rail is in sliding connection with the first electric slide block; the third electric slide rail is in sliding connection with the second electric slide block; two sides of the sawtooth strip are fixedly connected with the first electric sliding block and the second electric sliding block respectively; the sawtooth strip is fixedly connected with the translation sliding rail; the translation sliding rail is in sliding connection with the first translation sliding block; the first translation sliding block is fixedly connected with the limiting plate; the limiting plate is fixedly connected with the third electric sliding block; the third electric sliding block is in sliding connection with the fourth electric sliding rail; the fourth electric sliding rail is fixedly connected with the underframe; the second translation sliding block is in sliding connection with the limiting plate; the second translation sliding block is fixedly connected with the electromagnetic plate through a connecting block; the electromagnetic plate is fixedly connected with the translation plate; the translation plate is in sliding connection with the limiting plate; the translation plate is fixedly connected with the fourth connecting plate; the fourth connecting plate is fixedly connected with the second telescopic rod; the second telescopic rod is fixedly connected with the limiting plate; the two sides of the limiting plate are symmetrically provided with a combination of a second translation sliding block, an electromagnetic plate, a translation plate, a fourth connecting plate and a second telescopic rod; the combination of the first electric sliding block, the second electric sliding block, the sawtooth racks, the translation sliding rail, the first translation sliding block, the limiting plate, the third electric sliding block, the second translation sliding block, the electromagnetic plate, the translation plate, the fourth connecting plate and the second telescopic rod is symmetrically provided with two groups.
6. A solid buoyancy material component epoxy resin related prepreg preparation apparatus according to any one of claims 1 to 5, wherein: the power transmission assembly comprises a motor, a second transmission rod, a second shaft sleeve, a third bevel gear, a second fixing frame, an eighth electric push rod, a third shaft sleeve, a fourth bevel gear, a fifth bevel gear, a third fixing frame, a ninth electric push rod, a sixth bevel gear, a third transmission rod, a second column gear, a first flat gear, a seventh bevel gear, a fourth transmission rod and an eighth bevel gear; the motor is fixedly connected with the second support column; the output shaft of the motor is fixedly connected with the second transmission rod; the second transmission rod is rotatably connected with the underframe; the second transmission rod is in transmission connection with the second shaft sleeve; the second shaft sleeve is fixedly connected with a third bevel gear; the second fixed frame is rotationally connected with the second shaft sleeve; the second fixing frame is fixedly connected with the eighth electric push rod; the eighth electric push rod is fixedly connected with the underframe; the third shaft sleeve is in transmission connection with the second transmission rod; two sides of the third shaft sleeve are fixedly connected with a fourth bevel gear and a fifth bevel gear respectively; the third fixing frame is rotationally connected with the third shaft sleeve; the third fixing frame is fixedly connected with the ninth electric push rod; the ninth electric push rod is fixedly connected with the underframe; a sixth bevel gear is arranged on the side surface of the fifth bevel gear; when the sixth bevel gear is meshed with the fifth bevel gear, the sixth bevel gear rotates; when the sixth bevel gear is not meshed with the fifth bevel gear, the sixth bevel gear does not rotate; the sixth bevel gear is fixedly connected with the third transmission rod; the third transmission rod is rotatably connected with the underframe; two sides of the third transmission rod are fixedly connected with the second column gear and the first flat gear respectively; the first flat gear is meshed with the gluing component; a seventh bevel gear is arranged on the side surface of the third bevel gear; when the seventh bevel gear is meshed with the third bevel gear, the seventh bevel gear rotates; when the seventh bevel gear is not matched with the third bevel gear, the seventh bevel gear is not fixed; the seventh bevel gear is fixedly connected with the fourth transmission rod; the fourth transmission rod is rotatably connected with the underframe; the fourth transmission rod is fixedly connected with the eighth bevel gear; the eighth bevel gear is meshed with the second bevel gear.
7. The apparatus for preparing a solid buoyant material component epoxy resin related prepreg according to claim 4, wherein: the side surface of the third one-way screw rod, which is close to one side of the first column gear, is provided with a tooth hole.
8. The apparatus for preparing a solid buoyant material component epoxy resin related prepreg according to claim 4, wherein: the side surface of the first corrugated plate close to one side of the second sawtooth plate is provided with a miniature scraper.
9. The apparatus for preparing a solid buoyant material component epoxy resin related prepreg according to claim 5, wherein: the limiting plate is provided with a sliding chute matched with the second translation sliding block.
CN202110689865.3A 2021-06-22 2021-06-22 Epoxy prepreg preparation facilities Active CN113547766B (en)

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CN114147992A (en) * 2021-11-05 2022-03-08 黄桥 Optical function glass fiber reinforced plastic grating processing equipment
CN114261112A (en) * 2021-12-09 2022-04-01 刘荣健 Epoxy glass cloth laminated board manufacturing equipment
CN116175835A (en) * 2023-04-08 2023-05-30 江苏东科复合材料有限公司 Carbon fiber product solidification equipment
CN116214970A (en) * 2023-05-06 2023-06-06 河北中联银杉新材料有限公司 Plate pultrusion equipment and method for glass fiber processing
CN117103830A (en) * 2023-10-18 2023-11-24 靖江市易凯通风设备有限公司 Automatic composite device for special-shaped floating bead composite board

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CN117103830B (en) * 2023-10-18 2024-01-23 靖江市易凯通风设备有限公司 Automatic composite device for special-shaped floating bead composite board

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