CN113547094B - Die-casting molding equipment for intelligent manufacturing - Google Patents

Die-casting molding equipment for intelligent manufacturing Download PDF

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Publication number
CN113547094B
CN113547094B CN202110828532.4A CN202110828532A CN113547094B CN 113547094 B CN113547094 B CN 113547094B CN 202110828532 A CN202110828532 A CN 202110828532A CN 113547094 B CN113547094 B CN 113547094B
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China
Prior art keywords
plate
drying
box
die holder
dust
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CN113547094A (en
Inventor
符学龙
嵇正波
蒋道霞
武涛
张驰
于云峰
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Jiangsu Vocational College of Finance and Economics
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Jiangsu Vocational College of Finance and Economics
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/2007Methods or apparatus for cleaning or lubricating moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/2015Means for forcing the molten metal into the die
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/2084Manipulating or transferring devices for evacuating cast pieces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/30Accessories for supplying molten metal, e.g. in rations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/32Controlling equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D30/00Cooling castings, not restricted to casting processes covered by a single main group
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

The invention discloses a die-casting forming device for intelligent manufacturing, wherein a static die holder is fixedly arranged at one end of the top of a base, a movable die holder is movably arranged at one end of the top of the base, which is far away from the static die holder, a pressure ejector is fixedly arranged at one end of the middle part of the static die holder, a die cavity is formed in the middle part of the static die holder, a smelting furnace is fixedly arranged at one end of the base, a support frame is fixedly arranged on one side of the middle part of the base, and a spray cooling mechanism is fixedly arranged at the top of the support frame.

Description

Die-casting molding equipment for intelligent manufacturing
Technical Field
The invention relates to the technical field of die-casting equipment, in particular to die-casting forming equipment for intelligent manufacturing.
Background
Die casting is a metal casting process, and is characterized in that high pressure is applied to molten metal by utilizing a die cavity, the die is usually processed by using higher-strength alloy, the process is somewhat similar to injection molding, most die casting parts are iron-free, such as zinc, copper, aluminum, magnesium, lead, tin, lead-tin alloy and alloys thereof, a cold chamber die casting machine or a hot chamber die casting machine is required to be used according to different die casting types, and most casting equipment and the die are high in cost, so that the die casting process is generally only used for manufacturing a large number of products in batches;
however, after the current die-casting forming of the workpiece, a large amount of heat is still attached to the surface of the workpiece, so that the workpiece is inconvenient to collect, store and perform subsequent processing treatment, the self-cooling rate of the workpiece is too low, the workpiece cannot be continuous with the subsequent processing procedure, and the working efficiency is low.
Disclosure of Invention
The invention provides a die-casting forming device for intelligent manufacturing, which can effectively solve the problems that a large amount of heat is still attached to the surface of a workpiece after die-casting forming in the background technology, the workpiece is inconvenient to collect, store and perform subsequent processing treatment, the self-cooling rate of the workpiece is too low, the workpiece cannot be continuous with subsequent processing procedures, and the working efficiency is low.
In order to achieve the purpose, the invention provides the following technical scheme: a die-casting forming device for intelligent manufacturing comprises a base, wherein a static die holder is fixedly mounted at one end of the top of the base, a movable die holder is movably mounted at one end, far away from the static die holder, of the top of the base, a pressure ejector is fixedly mounted at one end of the middle of the static die holder, a die cavity is formed in the middle of the static die holder, a smelting furnace is fixedly mounted at one end of the base, a support frame is fixedly mounted at one side of the middle of the base, a spray cooling mechanism is fixedly mounted at the top of the support frame, a spray head is utilized to spray water on the surface of a workpiece for cooling, and a brush can wash the surface of the workpiece;
a quick air drying mechanism is fixedly arranged at the position, located on one side of the spray cooling mechanism, of the top of the support frame, air is heated in advance by using a heating plate, hot air is blown to a workpiece through a drying fan, and the workpiece is dried, so that subsequent processing and storage are facilitated;
a supplementary feeding mechanism is fixedly arranged at one end of the top of the smelting furnace, and an electric push rod is utilized to drive a push plate to move forwards, so that raw materials can be automatically supplemented into the smelting furnace in time;
a cleaning dustproof mechanism is fixedly arranged at one end of the middle part of the base, the mold cavity can be cleaned by using a gas spray head, meanwhile, a dustproof baffle can ensure that dust and impurities cannot be blown to workers, and the axial flow fan and the dust filter plate can collect the dust and residues;
the middle part of the base is provided with a scrap collecting mechanism at one side of the static die holder, and the cleaning pad moves left and right along with the movable die holder, so that fallen residues can be pushed into a scrap collecting groove to be collected, and the subsequent cleaning by the cleaning block is facilitated;
the spray cooling mechanism comprises a rotating shaft, a conveying motor, a conveying belt, a draining hole, a cooling box body, a water storage box, a water injection pipe, a flow dividing box, a spray header, a partition plate, a brush, a water receiving disc and a drain pipe;
the utility model discloses a water storage device, including support frame, conveyer belt, cooling box, brush, water collector, water distributing box, spray header, division board, brush, support frame, conveyer belt, the both ends symmetry of support frame top is rotated and is installed the pivot, the one end fixed mounting at support frame top has conveying motor, the conveyer belt has been cup jointed at the middle part of pivot, the waterlogging caused by excessive rainfall hole has been seted up to the middle part equidistance of conveyer belt, the middle part fixed mounting on support frame top has the cooling box, the one end fixed mounting at cooling box top has the storage water tank, the top fixedly connected with water injection pipe of storage water tank, the inside top fixed mounting of cooling box has the reposition of redundant personnel case, the bottom symmetry fixed mounting of reposition of redundant personnel case has the shower head, the middle part fixed mounting of cooling box has the division board, the bottom mounting of division board has the brush, the middle part fixed mounting of support frame has the water collector, the bottom fixedly connected with drain pipe of water collector.
Compared with the prior art, the invention has the beneficial effects that: the invention has scientific and reasonable structure and safe and convenient use:
1. the spraying and cooling mechanism is arranged, the workpiece after die-casting is placed on the conveying belt, the workpiece can be conveyed backwards when the rotating shaft and the conveying belt rotate, water in the water storage tank is sprayed on the surface of the workpiece by using the spraying head in the conveying process, the workpiece is cooled and cooled, the situation that the temperature of the workpiece is too high, so that a worker cannot perform subsequent treatment on the workpiece is avoided, the cooling time of the workpiece can be shortened by spraying water, and the cooling efficiency is improved;
the water that the cooling was used can pass the waterlogging caused by excessive rainfall hole and flow to the water collector, also can wash away the impurity and the dust that probably adhere on its surface during the water sprays, and the work piece is along with the conveyer belt is constantly marchd forward, and the brush can be cleared up its surface for the work piece keeps clean.
2. The rapid air drying mechanism is arranged, the drying fan generates airflow to dry the sprayed workpiece, the influence of residual moisture on the surface of the workpiece on subsequent processing and storage is avoided, the heating plate can heat air in advance, the airflow is provided with a certain temperature, the drying efficiency is improved, and the drying plate can absorb moisture in the air at the position below the drying fan in the cooling box body, so that the air is kept dry, the phenomenon that the dried and evaporated moisture is remained in the air in the cooling box body for a long time and cannot be dispersed out is avoided, the humidity is overhigh, and the subsequent drying efficiency is reduced;
and the partition plate divides the cooling box body into two parts, so that the spraying and drying are mutually separated, and the normal drying process is prevented from being influenced by the fact that water continuously splashes to the workpiece during spraying.
3. Be provided with and supply feed mechanism, solid-liquid separation board separates the raw materials that will not melt and the liquid raw materials that has melted inside the smelting furnace, pour into cubic raw materials into the pressure dart when avoiding the die-casting to get the raw materials, it has cubic raw materials and processing clout to deposit the inside storage of box simultaneously, raw materials and clout fall between two push pedals, utilize electric putter to drive the push pedal and the connecting plate is marchd forward, can be with falling inside the raw materials propelling movement to the smelting furnace between two push pedals, carry out automatic in time to the inside raw materials that adds of smelting furnace, need not artifical centre gripping raw materials inwards place, reduce manual operation's step, and the work efficiency is improved, and when the propelling movement raw materials can be guaranteed to the protection flat board, the raw materials that are located the top can not drop downwards.
4. The cleaning dustproof mechanism is arranged, the hydraulic telescopic rod is used for driving the support and the gas nozzle to move downwards, the die cavity is cleaned after a workpiece is taken down after die casting is finished, raw material residues are prevented from remaining in the die cavity to influence a subsequent die casting process, the dustproof baffle plays a role in protection in the cleaning process, blown air flow is blocked, dust and impurities are prevented from being driven by the air flow to blow to workers, and the raw material residues and the dust are prevented from causing adverse influence on the bodies of the workers after the raw material residues and the dust are sucked for a long time;
axial fan starts at the clearance in-process, can inhale backward for air current and dust all flow to axial fan, and strain the dirt board and can filter the air current, make dust and residue filtered and stay in the one side of straining the dirt board, and gather in the one side of fixed bottom of the case portion, avoided dust and residue to splash everywhere in the air.
5. Be provided with sweeps collection mechanism, the unloading is accomplished in the die-casting and the clearance in-process, there is certain residue to drop to the base top downwards, and the clearance pad can remove along with moving the movable mould seat about, when moving die holder and the laminating die-casting of quiet die holder, the clearance pad can push the residue that falls at the base top to the chip groove inside, utilize connecting rod and handle can stimulate clearance piece backward, clear up collection bits inslot portion, push the sweeps that will gather to the collecting box inside, make equipment keep clean, and do not have the foreign matter to remain between it when guaranteeing the laminating of moving die holder and quiet die holder, avoid leading the unable closely laminating of actuating die holder and quiet die holder.
In conclusion, through mutually supporting of spray cooling mechanism and swift air-drying mechanism, during spraying, the water spray is on subsidiary work piece of high temperature, some water is evaporated by the high heat in the twinkling of an eye, make the inside temperature in the space that the cooling box is located shower head below position department continuously rise, when drying fan continuously produced the air current downwards, the connecting pipe can be inside the dry box with the high-temperature gas that produces when spraying, the inside drier of dry box can absorb the moisture in the high-temperature gas, make gas keep dry, high-temperature gas conduction is used for drying to heating box inside, the required heat of gas heating has been reduced, resources are saved, and filtering baffle has played the effect that the protection blocked to the drier of dry box inside, avoid the drier to drop downwards under the air current effect that lasts.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.
In the drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the mounting structure of the conveyor belt of the present invention;
FIG. 3 is a schematic view of the mounting structure of the stationary housing of the present invention;
FIG. 4 is a schematic structural view of the spray cooling mechanism of the present invention;
FIG. 5 is a schematic structural view of the quick air drying mechanism of the present invention;
FIG. 6 is a schematic view of the supplemental charging mechanism of the present invention;
FIG. 7 is a schematic view of the cleaning and dust-proof mechanism of the present invention;
FIG. 8 is a schematic view of the construction of the scrap collecting mechanism of the present invention;
the reference numbers in the figures: 1. a base; 2. a static die holder; 3. a movable die holder; 4. a pressure ejector; 5. a mold cavity; 6. a smelting furnace; 7. a support frame;
8. a spray cooling mechanism; 801. a rotating shaft; 802. a conveying motor; 803. a conveyor belt; 804. draining holes; 805. cooling the box body; 806. a water storage tank; 807. a water injection pipe; 808. a shunt box; 809. a shower head; 810. a partition plate; 811. a brush; 812. a water pan; 813. a drain pipe;
9. a quick air drying mechanism; 901. a connecting channel; 902. drying the fan; 903. heating the box body; 904. heating plates; 905. drying the box body; 906. a filtering baffle; 907. connecting an air pipe; 908. drying the plate;
10. a feeding mechanism is supplemented; 1001. a solid-liquid separation plate; 1002. a storage box body; 1003. a through groove; 1004. pushing a plate; 1005. a connecting plate; 1006. an electric push rod; 1007. a protective plate;
11. cleaning a dustproof mechanism; 1101. a mounting frame; 1102. a top plate; 1103. a hydraulic telescopic rod; 1104. a support; 1105. a gas shower; 1106. a gas delivery pipe; 1107. a dust-proof baffle; 1108. fixing the box body; 1109. an axial flow fan; 1110. a dust filter plate; 1111. a guide plate;
12. a scrap collecting mechanism; 1201. a chip collecting groove; 1202. cleaning the block; 1203. a connecting rod; 1204. a handle; 1205. a collection box; 1206. a groove; 1207. and cleaning the pad.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
Example (b): as shown in fig. 1-8, the invention provides a technical scheme, in particular to a die-casting forming device for intelligent manufacturing, which comprises a base 1, wherein a static die holder 2 is fixedly arranged at one end of the top of the base 1, a movable die holder 3 is movably arranged at one end of the top of the base 1, which is far away from the static die holder 2, a pressure ejector 4 is fixedly arranged at one end of the middle part of the static die holder 2, a die cavity 5 is arranged at the middle part of the static die holder 2, a smelting furnace 6 is fixedly arranged at one end of the base 1, a support frame 7 is fixedly arranged at one side of the middle part of the base 1, a spray cooling mechanism 8 is fixedly arranged at the top of the support frame 7, water is sprayed on the surface of a workpiece by using a spray head 809 for cooling, and the surface of the workpiece is washed and cleaned by a brush 811;
the spray cooling mechanism 8 comprises a rotating shaft 801, a conveying motor 802, a conveying belt 803, a draining hole 804, a cooling box body 805, a water storage tank 806, a water injection pipe 807, a flow dividing box 808, a spray head 809, a partition plate 810, a brush 811, a water receiving disc 812 and a drain pipe 813;
rotating shafts 801 are symmetrically and rotatably installed at two ends of the top of a supporting frame 7, a conveying motor 802 is fixedly installed at one end of the top of the supporting frame 7, a conveying belt 803 is sleeved in the middle of the rotating shaft 801, draining holes 804 are formed in the middle of the conveying belt 803 at equal intervals, a cooling box 805 is fixedly installed in the middle of the top of the supporting frame 7, a water storage tank 806 is fixedly installed at one end of the top of the cooling box 805, a water injection pipe 807 is fixedly connected to the top end of the inside of the cooling box 805, a flow distribution box 808 is fixedly installed at the bottom end of the flow distribution box 808 symmetrically, a partition plate 810 is fixedly installed in the middle of the cooling box 805, a brush 811 is fixedly adhered to the bottom end of the partition plate 810, a water receiving tray 812 is fixedly installed in the middle of the supporting frame 7, a drain pipe 813 is fixedly connected to the bottom end of the water receiving tray 812, an output shaft of the conveying motor 802 is fixedly connected to one end of one rotating shaft 801, the flow distribution box 808 is located right below the water storage tank 806, the top end of the flow distribution box 808 is communicated with the bottom end of the water storage tank 806, the top end of the flow distribution box 808, the molded workpiece is placed on the conveying belt 803, the workpiece 801 and the workpiece, the workpiece can be conveyed backwards by spraying head 809 when the rotating shaft and the rotating shaft 803, the rotating shaft and conveying belt 806, the workpiece can reduce the cooling water storage tank 806, the cooling water treatment efficiency of the workpiece, the cooling water treatment personnel can be improved, the cooling treatment efficiency of the workpiece, the cooling water treatment personnel, and the cooling treatment efficiency can be improved, and the cooling treatment efficiency can be avoided, and the cooling treatment efficiency can be reduced, and the cooling treatment time can be reduced;
cooling water flows to the water receiving tray 812 through the draining holes 804, impurities and dust possibly adhered to the surface of the water receiving tray can be washed away when the water is sprayed, the workpiece continuously moves forwards along with the conveying belt 803, and the brush 811 can clean the surface of the workpiece to keep the workpiece clean;
a quick air drying mechanism 9 is fixedly arranged at the top of the support frame 7 and positioned at one side of the spray cooling mechanism 8, air is heated in advance by using a heating plate 904, hot air is blown to a workpiece through a drying fan 902, and the workpiece is dried so as to be convenient for subsequent processing and storage;
the quick air drying mechanism 9 comprises a connecting channel 901, a drying fan 902, a heating box 903, a heating plate 904, a drying box 905, a filtering baffle 906, a connecting air pipe 907 and a drying plate 908;
a connecting channel 901 is fixedly arranged at the position of the top of the cooling box 805, which is positioned at one side of the water storage tank 806, a drying fan 902 is embedded and arranged in the connecting channel 901, a heating box 903 is fixedly arranged at the top end of the connecting channel 901, heating plates 904 are symmetrically and fixedly arranged on two side walls in the heating box 903, a drying box 905 is fixedly connected at the top end of the heating box 903, a filtering baffle 906 is fixedly arranged at the bottom end of the drying box 905, a connecting air pipe 907 is fixedly connected at the top end of the drying box 905, drying plates 908 are symmetrically and fixedly arranged on two side walls in the cooling box 805, which are positioned at one side of the partition plate 810, a spray header 809 and the drying fan 902 are symmetrically distributed at two sides of the partition plate 810, through holes are formed in the bottom end of the drying box 905, extend to the heating box 903, the filtering baffle 906 covers the surface of the through holes, and a silica gel drying agent is arranged in the drying box 905, one end of the connecting air pipe 907 extends to the inside of the drying box 905, the drying plate 908 is a diatom ooze water absorbing plate, the connecting air pipe 907 and the drying plate 908 are respectively positioned at two sides of the partition plate 810, the drying fan 902 generates air flow to dry the sprayed workpiece, the influence of residual moisture on the surface of the workpiece on subsequent processing and storage is avoided, the heating plate 904 can heat air in advance, the air flow is provided with a certain temperature, the drying efficiency is improved, the drying plate 908 can absorb moisture in the air in the cooling box 805 at the position below the drying fan 902, the air is kept dry, the problem that the evaporated moisture is remained in the air in the cooling box 805 for a long time and cannot be diffused out is avoided, the humidity is too high, the subsequent drying efficiency is reduced, the partition plate 810 divides the cooling box 805 into two parts, the spraying and drying are separated from each other, the phenomenon that water continuously splashes on the workpiece during spraying to influence the normal drying process is avoided;
a supplementary feeding mechanism 10 is fixedly arranged at one end of the top of the smelting furnace 6, and an electric push rod 1006 is used for driving a push plate 1004 to move forwards, so that raw materials can be automatically supplemented into the smelting furnace 6 in time;
the supplementary feeding mechanism 10 comprises a solid-liquid separation plate 1001, a storage box body 1002, a through groove 1003, a push plate 1004, a connecting plate 1005, an electric push rod 1006 and a protection flat plate 1007;
the middle part of the smelting furnace 6 is embedded with a solid-liquid separation plate 1001, one end of the top of the smelting furnace 6 is fixedly provided with a storage box body 1002, the bottom of the storage box body 1002 is provided with a through groove 1003, the bottom end of the interior of the storage box body 1002 is symmetrically provided with push plates 1004, two sides of the two push plates 1004 are symmetrically and fixedly connected with connecting plates 1005, one end of each connecting plate 1005 is fixedly provided with an electric push rod 1006, one end of the top of one push plate 1004 is fixedly connected with a protective flat plate 1007, the size of the push plate 1004 is the same as that of the through groove 1003, the bottom end of the push plate 1004 and the top of the smelting furnace 6 are positioned at the same horizontal level, the input ends of the conveying motor 802, the drying fan 902, the heating plate 904 and the electric push rod 1006 are electrically connected with the output end of an external power supply, the solid-liquid separation plate 1001 separates unmelted raw materials and melted liquid raw materials in the smelting furnace 6, block raw materials are prevented from being injected into the pressure injector 4 when the raw materials are taken by pressure casting, the block raw materials and processing excess materials are stored in the storage box 1002, the raw materials and the excess materials fall between the two push plates 1004, the push plates 1004 and the connecting plate 1005 are driven by the electric push rod 1006 to move forwards, the raw materials falling between the two push plates 1004 can be pushed into the smelting furnace 6, the raw materials are automatically and timely added into the smelting furnace 6, manual clamping of the raw materials is not needed, the steps of manual operation are reduced, the working efficiency is improved, and when the protective flat plate 1007 can ensure that the raw materials are pushed, the raw materials above cannot fall downwards;
a cleaning dustproof mechanism 11 is fixedly arranged at one end of the middle part of the base 1, the die cavity 5 can be cleaned by using the gas nozzle 1105, meanwhile, the dustproof baffle 1107 can ensure that dust and impurities cannot be blown to workers, and the axial flow fan 1109 and the dust filtering plate 1110 can collect the dust and residues;
the cleaning and dust-proof mechanism 11 comprises a mounting rack 1101, a top plate 1102, a hydraulic telescopic rod 1103, a support 1104, a gas nozzle 1105, a gas pipe 1106, a dust-proof baffle 1107, a fixed box 1108, an axial flow fan 1109, a dust filter plate 1110 and a guide plate 1111;
a mounting rack 1101 is fixedly arranged at one end of the middle part of the base 1, a top plate 1102 is fixedly arranged at the top end of the mounting rack 1101, a hydraulic telescopic rod 1103 is fixedly arranged at the middle part of the bottom end of the top plate 1102, a support 1104 is fixedly connected to the bottom end of the hydraulic telescopic rod 1103, a gas nozzle 1105 is fixedly arranged at the middle part of the support 1104, a gas pipe 1106 is fixedly connected to one end of the support 1104, a dust-proof baffle 1107 is fixedly arranged at one end of the support 1104, a fixed box 1108 is fixedly arranged at the middle part of the mounting rack 1101, an axial flow fan 1109 is fixedly arranged at one end of the fixed box 1108, a dust-filtering plate 1110 is embedded and arranged at the middle part of the fixed box 1108, a guide plate 1111 is fixedly arranged at the position of the top end of the static die holder 2 corresponding to the dust-proof baffle 1107, one end of the gas pipe 1106 is connected with an external air compression tank, and a slide block is fixedly connected to one end of the dust-proof baffle 1107, the sliding block is movably clamped in the middle of the guide plate 1111, the dustproof baffle 1107 and the guide plate 1111 are in sliding connection, the dustproof baffle 1107 is guided, the dustproof baffle 1107 is guaranteed not to collide with the static die holder 2 when moving up and down, the input ends of the hydraulic telescopic rod 1103 and the axial flow fan 1109 are electrically connected with the output end of an external power supply, the support 1104 and the gas nozzle 1105 are driven by the hydraulic telescopic rod 1103 to move down, after a workpiece is taken down after die casting is completed, the die cavity 5 is cleaned, the situation that raw material residues are left in the die cavity 5 to influence a subsequent die casting process is avoided, the dustproof baffle 1107 plays a protection role in the cleaning process, blown air flow is blocked, the situation that the air flow drives dust and impurities to blow to workers is avoided, and the influence on the bodies of the workers caused by long-term suction of the raw material residues and the dust is avoided;
the axial flow fan 1109 is started in the cleaning process and sucks air backwards, so that air flow and dust flow towards the axial flow fan 1109, the dust filter plate 1110 filters the air flow, the dust and residues are filtered and left on one side of the dust filter plate 1110 and are accumulated on one side of the bottom of the fixed box 1108, and the dust and the residues are prevented from splashing around in the air;
a scrap collecting mechanism 12 is arranged at one side of the static die holder 2 in the middle of the base 1, and the cleaning pad 1207 moves left and right along with the movable die holder 3, so that fallen residues can be pushed into the scrap collecting groove 1201 to be collected, and the subsequent cleaning by the cleaning block 1202 is facilitated;
the scrap collecting mechanism 12 comprises a scrap collecting groove 1201, a cleaning block 1202, a connecting rod 1203, a handle 1204, a collecting box 1205, a groove 1206 and a cleaning pad 1207;
a chip collecting groove 1201 is arranged at one side of the static die holder 2 in the middle of the base 1, a cleaning block 1202 is embedded at one end inside the chip collecting groove 1201, a connecting rod 1203 is fixedly connected to the middle of the cleaning block 1202, a handle 1204 is fixedly connected to one end of the connecting rod 1203, a collecting box 1205 is fixedly arranged at the position, corresponding to the chip collecting groove 1201, of the side surface of the base 1, a groove 1206 is arranged at one end of the bottom of the movable die holder 3, a cleaning pad 1207 is embedded inside the groove 1206, two side parts of the cleaning block 1202 are respectively attached to two side walls of the chip collecting groove 1201, the cleaning pad 1207 is a hard wear-resistant rubber pad, the end part of the cleaning pad 1207 and one end of the movable die holder 3 are positioned on the same vertical plane, guarantee that cleaning pad 1207 can not influence the inseparable laminating between static die holder 2 and the movable mould seat 3, die-casting is accomplished the unloading and is cleared up the in-process, there is certain residue and is dropped to base 1 top downwards, and cleaning pad 1207 can remove about along with movable die holder 3, when movable die holder 3 and the laminating die-casting of static die holder 2, cleaning pad 1207 can push the residue that falls at base 1 top to the chip collecting groove 1201 inside, utilize connecting rod 1203 and handle 1204 can stimulate clearance piece 1202 backward, clear up the chip collecting groove 1201 inside, push the sweeps that gathers inside collecting box 1205, make equipment keep clean, and do not have the foreign matter to remain between it when guaranteeing movable die holder 3 and the laminating of static die holder 2, avoid leading the unable inseparable laminating of movable die holder 3 and static die holder 2.
The working principle and the using process of the invention are as follows: in the process of using the die-casting molding equipment for intelligent manufacturing, firstly, a certain amount of blocky raw materials are stored in the storage box body 1002, part of blocky raw materials can fall between the two push plates 1004, the two push plates 1004 are fixedly connected by the connecting plates 1005 on the two sides, the electric push rod 1006 drives the connecting plates 1005 and the push plates 1004 to move forwards, so that the blocky raw materials between the push plates 1004 can be pushed into the smelting furnace 6 through the through grooves 1003, the protective flat plate 1007 can prevent the falling of other raw materials in the storage box body 1002, the electric push rod 1006 drives the push plates 1004 to return to the storage box body 1002 again, the blocky raw materials continuously fall between the push plates 1004, so that the raw materials can be directly supplemented into the smelting furnace 6 subsequently, the blocky raw materials are melted in the smelting furnace 6, and the liquid raw materials after melting can pass through the solid-liquid separation plate 1001;
the movable die holder 3 moves towards the static die holder 2, the movable die holder 3 is tightly attached to the static die holder 2, a worker pours melted liquid raw materials into the ejector 4, the ejector 4 extrudes the raw materials into the die cavity 5 and is die-cast and molded in the die cavity 5, after molding, the movable die holder 3 is separated from the static die holder 2, molded workpieces are taken down and placed on the surface of the conveying belt 803, after the movable die holder 3 is separated from the static die holder 2 to a certain degree, the hydraulic telescopic rod 1103 is started and extends downwards, so that the support 1104 and the gas nozzle 1105 are formed, the dustproof baffle 1107 descends along with the support 1104, the guide plate 1111 guides the dustproof baffle 1107, and the dustproof baffle 1107 cannot collide with the static die holder 2, the gas pipe 1106 is connected with an external gas source, when the gas nozzle 1105 is aligned with the die cavity 5, gas is sprayed out through the gas nozzle 1105 to clean the die cavity 5 and remove residues and impurities adhered to the inside of the die cavity 5, the dust-proof baffle 1107 completely separates the cleaning position in the cleaning process to ensure that dust generated by cleaning cannot rush to workers, and meanwhile, the axial flow fan 1109 is started to generate backward airflow to ensure that the dust generated by cleaning flows to the axial flow fan 1109 along the airflow and can be filtered by the dust filter 1110, so that the dust and the residues are left in the fixed box 1108 and the airflow smoothly flows backward, thereby avoiding the dust and the residues from being dispersed around the working environment and influencing the health of the workers;
the conveying motor 802 is started to drive the rotating shaft 801 and the conveying belt 803 to rotate, so that the formed workpiece is conveyed backwards, when the workpiece is conveyed below the spray head 809, water in the water storage tank 806 can be sprayed to the surface of the workpiece through the spray head 809 to cool the workpiece, dust and oil stains on the surface of the workpiece can be washed clean by the sprayed water, the washed water falls into the water receiving tray 812 through the water draining hole 804 and is discharged through the water discharging pipe 813, the cooled workpiece continues to move backwards to the position below the brush 811, the brush 811 can clean the surface of the workpiece and brush off the dust and residual water;
the heating plate 904 heats the air inside the heating box 903, when the workpiece continues to move below the drying fan 902, the drying fan 902 blows downwards to dry the workpiece, so that the problem that water drops are remained on the surface of the workpiece and are inconvenient for subsequent processing is solved, the connecting air pipe 907 connects the drying box 905 with the cooling box 805, after the air inside the heating box 903 is exhausted downwards, the inside of the cooling box 805 is cooled, because high-temperature gas generated during spraying can be conveyed to the inside of the drying box 905 along the connecting air pipe 907, a drying agent inside the drying box 905 can absorb moisture in the air, the dried gas is conveyed to the inside of the heating box 903 with a certain temperature, energy required for heating the air is reduced, the drying plate 908 can absorb moisture remained inside the cooling box 805 during drying, and the partition plate 810 separates the inside of the cooling box 805, so that the spraying and drying processes cannot be influenced;
when taking off shaping work piece and clearance die cavity 5, have certain residue and drop to the top of base 1, be located between quiet die holder 2 and the movable mould seat 3, and movable mould seat 3 can remove about, and clearance pad 1207 can push into collection bits groove 1201 with the residue and the dust that drop when moving along with movable mould seat 3 removes inside, guarantee that the residue can not stay and influence its normal inseparable laminating between quiet die holder 2 and the movable mould seat 3, avoid the not tight raw materials seepage that leads to of die-casting in-process laminating, treat that collection bits groove 1201 is inside to gather certain residue after, utilize handle 1204 and connecting rod 1203, pulling clearance piece 1202 backward, clearance piece 1202 laminates the lateral wall in collection bits groove 1201 all the time, can be with the residue propelling movement of collection bits inslot 1201 inside collecting box 1205, make the surface of base 1 keep clean.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (5)

1. The utility model provides a die-casting former for intelligent manufacturing, includes base (1), its characterized in that: a static die holder (2) is fixedly installed at one end of the top of the base (1), a movable die holder (3) is movably installed at one end, far away from the static die holder (2), of the top of the base (1), a pressure ejector (4) is fixedly installed at one end of the middle of the static die holder (2), a die cavity (5) is formed in the middle of the static die holder (2), a smelting furnace (6) is fixedly installed at one end of the base (1), a support frame (7) is fixedly installed at one side of the middle of the base (1), a spray cooling mechanism (8) is fixedly installed at the top of the support frame (7), water is sprayed on the surface of a workpiece through a spray head (809) for cooling, and the surface of the workpiece is washed and cleaned through a brush (811);
a quick air drying mechanism (9) is fixedly arranged at the position, located on one side of the spray cooling mechanism (8), of the top of the support frame (7), air is heated in advance by using a heating plate (904), hot air is blown to a workpiece through a drying fan (902), and the workpiece is dried, so that subsequent processing and storage are facilitated;
a supplementary feeding mechanism (10) is fixedly installed at one end of the top of the smelting furnace (6), and an electric push rod (1006) is utilized to drive a push plate (1004) to move forwards, so that raw materials can be automatically supplemented into the smelting furnace (6) in time;
a cleaning dustproof mechanism (11) is fixedly mounted at one end of the middle part of the base (1), the die cavity (5) can be cleaned by using the gas nozzle (1105), meanwhile, a dustproof baffle (1107) can ensure that dust and impurities cannot be blown to workers, and an axial flow fan (1109) and a dust filter plate (1110) can collect the dust and residues;
a scrap collecting mechanism (12) is arranged at one side of the static die holder (2) in the middle of the base (1), and the cleaning pad (1207) moves left and right along with the movable die holder (3) to push fallen residues into a scrap collecting groove (1201) for collection, so that subsequent cleaning by using the cleaning block (1202) is facilitated;
the spray cooling mechanism (8) comprises a rotating shaft (801), a conveying motor (802), a conveying belt (803), draining holes (804), a cooling box body (805), a water storage box (806), a water injection pipe (807), a flow dividing box (808), a spray header (809), a partition plate (810), a brush (811), a water receiving disc (812) and a water discharge pipe (813);
the water-saving cooling device is characterized in that rotating shafts (801) are symmetrically and rotatably mounted at two ends of the top of the supporting frame (7), a conveying motor (802) is fixedly mounted at one end of the top of the supporting frame (7), a conveying belt (803) is sleeved at the middle of the rotating shaft (801), draining holes (804) are formed in the middle of the conveying belt (803) at equal intervals, a cooling box body (805) is fixedly mounted at the middle of the top of the supporting frame (7), a water storage box (806) is fixedly mounted at one end of the top of the cooling box body (805), a water injection pipe (807) is fixedly connected to the top of the water storage box (806), a flow distribution box (808) is fixedly mounted at the top of the inside of the cooling box body (805), spray heads (809) are symmetrically and fixedly mounted at the bottom end of the flow distribution box (808), a partition plate (810) is fixedly mounted at the middle of the cooling box body (805), a brush (811) is fixedly bonded at the bottom end of the partition plate (810), a water receiving tray (812) is fixedly mounted at the middle of the supporting frame (7), and a drain pipe (813) is fixedly connected to the bottom end of the water receiving tray (812);
an output shaft of the conveying motor (802) is fixedly connected with one end of a rotating shaft (801), the flow dividing box (808) is positioned under the water storage tank (806), and the top end of the flow dividing box (808) is communicated with the bottom end of the water storage tank (806);
the quick air drying mechanism (9) comprises a connecting channel (901), a drying fan (902), a heating box body (903), a heating plate (904), a drying box body (905), a filtering baffle (906), a connecting air pipe (907) and a drying plate (908);
a connecting channel (901) is fixedly installed at the position, located on one side of the water storage tank (806), of the top of the cooling tank body (805), a drying fan (902) is installed in the connecting channel (901) in an embedded mode, a heating tank body (903) is fixedly installed at the top end of the connecting channel (901), heating plates (904) are symmetrically and fixedly installed on two side walls inside the heating tank body (903), a drying tank body (905) is fixedly connected to the top end of the heating tank body (903), a filtering baffle (906) is fixedly installed at the bottom end of the drying tank body (905), a connecting air pipe (907) is fixedly connected to the top end of the drying tank body (905), and drying plates (908) are symmetrically and fixedly installed on two side walls, located on one side of the partition plate (810), inside the cooling tank body (805);
the supplementary feeding mechanism (10) comprises a solid-liquid separation plate (1001), a storage box body (1002), a through groove (1003), a push plate (1004), a connecting plate (1005), an electric push rod (1006) and a protection flat plate (1007);
a solid-liquid separation plate (1001) is fixedly installed in the middle of the smelting furnace (6) in an embedded mode, a storage box body (1002) is fixedly installed at one end of the top of the smelting furnace (6), a through groove (1003) is formed in the bottom of the storage box body (1002), push plates (1004) are symmetrically placed at the bottom end of the interior of the storage box body (1002), connecting plates (1005) are symmetrically and fixedly connected to two side portions of the two push plates (1004), an electric push rod (1006) is fixedly installed at one end of each of the two connecting plates (1005), and a protection flat plate (1007) is fixedly connected to one end of the top of one push plate (1004);
the cleaning and dust-proof mechanism (11) comprises a mounting frame (1101), a top plate (1102), a hydraulic telescopic rod (1103), a support (1104), a gas nozzle (1105), a gas pipe (1106), a dust-proof baffle (1107), a fixed box body (1108), an axial flow fan (1109), a dust-filtering plate (1110) and a guide plate (1111);
the dust filter is characterized in that a mounting frame (1101) is fixedly mounted at one end of the middle of the base (1), a top plate (1102) is fixedly mounted at the top end of the mounting frame (1101), a hydraulic telescopic rod (1103) is fixedly mounted at the middle of the bottom end of the top plate (1102), a support (1104) is fixedly connected to the bottom end of the hydraulic telescopic rod (1103), a gas nozzle (1105) is fixedly mounted at the middle of the support (1104), a gas pipe (1106) is fixedly connected to one end of the gas nozzle (1105), a dust-proof baffle (1107) is fixedly mounted at one end of the support (1104), a fixed box (1108) is fixedly mounted at the middle of the mounting frame (1101), an axial flow fan (1109) is fixedly mounted at one end of the fixed box (1108), a dust-filtering plate (1110) is embedded in the middle of the fixed box (1108), and a guide plate (1111) is fixedly mounted at a position, corresponding to the dust-proof baffle (1107), at the top end of the static die holder (2);
the scrap collecting mechanism (12) comprises a scrap collecting groove (1201), a cleaning block (1202), a connecting rod (1203), a handle (1204), a collecting box (1205), a groove (1206) and a cleaning pad (1207);
the middle part of base (1) is located quiet die holder (2) one side position department and has seted up chip groove (1201), clearance piece (1202) are installed in the inside one end embedding of chip groove (1201), middle part fixedly connected with connecting rod (1203) of clearance piece (1202), the one end fixedly connected with handle (1204) of connecting rod (1203), the side of base (1) corresponds position department fixed mounting with chip groove (1201) and has collecting box (1205), the one end of movable die holder (3) bottom is seted up fluted (1206), cleaning pad (1207) are installed in the inside embedding of recess (1206).
2. The die-casting molding device for intelligent manufacturing according to claim 1, wherein the spray headers (809) and the drying fans (902) are symmetrically distributed on two sides of the partition plate (810), the bottom end of the drying box (905) is provided with through holes, the through holes extend into the heating box (903), the filtering baffle (906) covers the surface of the through holes, the drying box (905) is internally provided with a block-shaped silica gel desiccant, one end of the connecting air pipe (907) extends into the drying box (905), the drying plate (908) is a diatom ooze water absorption plate, and the connecting air pipe (907) and the drying plate (908) are respectively located on two sides of the partition plate (810).
3. The die-casting molding equipment for intelligent manufacturing according to claim 1, wherein the size of the push plate (1004) is the same as that of the through groove (1003), the bottom end of the push plate (1004) and the top of the smelting furnace (6) are located at the same horizontal level, and the input ends of the conveying motor (802), the drying fan (902), the heating plate (904) and the electric push rod (1006) are electrically connected with the output end of an external power supply.
4. The die-casting molding equipment for intelligent manufacturing according to claim 1, wherein one end of the gas pipe (1106) is connected with an outside air compression tank, one end of the dustproof baffle (1107) is fixedly connected with a sliding block, the sliding block is movably clamped in the middle of the guide plate (1111), the dustproof baffle (1107) and the guide plate (1111) are in sliding connection, and the input ends of the hydraulic telescopic rod (1103) and the axial flow fan (1109) are both electrically connected with the output end of an external power supply.
5. The die-casting molding device for intelligent manufacturing according to claim 1, wherein two sides of the cleaning block (1202) are attached to two side walls of the chip collecting groove (1201), the cleaning pad (1207) is a hard wear-resistant rubber pad, and an end of the cleaning pad (1207) and one end of the movable mold base (3) are located on the same vertical plane.
CN202110828532.4A 2021-07-21 2021-07-21 Die-casting molding equipment for intelligent manufacturing Active CN113547094B (en)

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