CN114749626B - Security protection spare part die casting machine - Google Patents
Security protection spare part die casting machine Download PDFInfo
- Publication number
- CN114749626B CN114749626B CN202210673734.0A CN202210673734A CN114749626B CN 114749626 B CN114749626 B CN 114749626B CN 202210673734 A CN202210673734 A CN 202210673734A CN 114749626 B CN114749626 B CN 114749626B
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- Prior art keywords
- fixedly connected
- conduit
- die
- electric
- sliding
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- 238000004512 die casting Methods 0.000 title claims abstract description 87
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 47
- 239000007921 spray Substances 0.000 claims abstract description 20
- 238000004140 cleaning Methods 0.000 claims description 16
- 210000000078 claw Anatomy 0.000 claims description 14
- 238000005507 spraying Methods 0.000 claims description 6
- 238000003892 spreading Methods 0.000 claims description 2
- 229910052782 aluminium Inorganic materials 0.000 abstract description 19
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 17
- 239000012535 impurity Substances 0.000 description 13
- 239000002893 slag Substances 0.000 description 6
- 238000007790 scraping Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 229910001128 Sn alloy Inorganic materials 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- LQBJWKCYZGMFEV-UHFFFAOYSA-N lead tin Chemical compound [Sn].[Pb] LQBJWKCYZGMFEV-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000005058 metal casting Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/2007—Methods or apparatus for cleaning or lubricating moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/2084—Manipulating or transferring devices for evacuating cast pieces
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Devices For Molds (AREA)
Abstract
The invention relates to the field of intelligent die casting, in particular to a security part die casting machine. The technical problem is that: when the die casting is taken out, the die casting is very easy to clamp, so that the die casting is damaged, and after the die casting is taken out, the die casting is difficult to effectively spray a release agent at a dead angle in a die. The technical scheme is as follows: a security protection part die casting machine comprises a bottom plate, a cover plate and the like; the rear part of the upper surface of the bottom plate is fixedly connected with a cover plate. According to the invention, molten aluminum water is subjected to die-casting forming, then the molten aluminum water is taken out, and the release agent is sprayed on the die, so that the die-casting piece is prevented from being clamped when taken out, then the release agent is sprayed to a dead corner in the die, so that the release agent is effectively sprayed to the dead corner in the die, and simultaneously the release agent is blocked, so that the release agent is prevented from being rapidly diffused, the utilization rate of the release agent is effectively improved, and then the release agent diffused to the air is uniformly collected, so that the health of workers is prevented from being threatened.
Description
Technical Field
The invention relates to the field of intelligent die casting, in particular to a security part die casting machine.
Background
Die casting is a metal casting process characterized by the use of a mold cavity to apply high pressure to molten metal, the mold is typically machined from a stronger alloy, a process similar to injection molding, and most die cast parts are iron-free, such as zinc, copper, aluminum, magnesium, lead, tin, and lead-tin alloys and their alloys.
In the existing Chinese patent (CN 109290544B), a die casting machine capable of safely and automatically taking out die castings completes automatic clamping of objects through matching of a first clamping plate and a second clamping plate, so that the labor force is reduced, and the safety of production line workers is guaranteed;
and after the die castings are taken out, because the die castings are different in modeling, a plurality of dead corners exist in a die cavity of the die, the dead corners are difficult to effectively spray a release agent, the sprayed release agent is easy to quickly diffuse, the utilization rate of the release agent is low, a large amount of resources are wasted, the release agent which is not effectively utilized is easy to diffuse into the air after spraying, the health of workers is seriously threatened, the aluminum slag layer is easy to adhere to the inner wall of a blanking pipe due to temperature reduction of aluminum liquid during feeding, and if the aluminum slag layer is not removed in time, the thicker the aluminum slag layer in the pipe wall is, the blanking is seriously influenced, and the quality of the die castings is further reduced.
To sum up, need research and develop a security protection spare part die casting machine, overcome above-mentioned problem.
Disclosure of Invention
The invention provides a security part die-casting machine, aiming at overcoming the defects that the die-casting is easy to clamp when being taken out, the die-casting is further damaged, and the die-casting is difficult to effectively spray a release agent at the dead angle in a die after being taken out.
The technical scheme is as follows: a security protection part die casting machine comprises a bottom plate, a cover plate, an electric opening door and a die casting assembly; a cover plate is fixedly connected to the rear part of the upper surface of the bottom plate; the upper surface of the cover plate is fixedly connected with a cover plate; two electric opening doors are arranged on the front part of the upper surface of the bottom plate; the two electric opening doors are both connected with the cover plate; the middle part of the upper surface of the bottom plate is connected with a die-casting assembly; the toothbrush also comprises a fixed ring, bristles and a driving component; the rear part of the upper surface of the bottom plate is connected with a driving assembly; the upper part of the driving component is connected with a fixed ring; a plurality of bristles for spraying release agent on the dead corners of a die for die castings and preventing the release agent from diffusing are fixedly connected to the right side of the fixed ring in an annular and equidistant manner;
the die-casting assembly comprises a mounting plate, a first electric slide rail, a first electric slide block, a fixing plate, a support, a slide bar, a first die, a second die, a first fixing block, an electric actuator, a piston, a first guide pipe, a feeding disc and a first nozzle; the middle part of the upper surface of the bottom plate is fixedly connected with two mounting plates which are distributed front and back; the upper parts of the two mounting plates are fixedly connected with a first electric slide rail; two first electric sliding blocks which are distributed left and right are respectively connected on the two first electric sliding rails in a sliding manner; the left two first electric sliding blocks are fixedly connected with a fixed plate, and the right two first electric sliding blocks are fixedly connected with another fixed plate; a support is fixedly connected to each of four rectangular corners of the middle part of the upper surface of the bottom plate; the two front supports are fixedly connected with a sliding rod, and the two rear supports are fixedly connected with another sliding rod; the two sliding rods are both connected with the two fixed plates in a sliding manner; a first die is fixedly connected to the left side of the right fixing plate; a second die is fixedly connected to the right side of the left fixing plate; a first fixed block is fixedly connected to the left part of the upper surface of the bottom plate and is positioned on the left side between the two mounting plates; the upper part of the first fixed block is fixedly connected with an electric actuator; the telescopic part of the electric actuator is fixedly connected with a piston; a first guide pipe penetrates through the lower part of the left fixing plate; the first conduit is connected with the piston in a sliding way; the upper part of the first conduit is communicated with a feeding disc, and the feeding disc is positioned on the left side of the left fixed plate; the right end of the first conduit is communicated with a first nozzle; the first nozzle is fixedly connected with the second mold, and the first nozzle is aligned with the mold cavity of the second mold.
The cleaning device also comprises a cleaning unit, wherein the upper surface of the bottom plate is connected with the cleaning unit; the cleaning unit comprises a support frame, a collecting disc, an electric push rod, a first cylinder, a second cylinder, a sliding rod, a scraping plate, a spring, a motor, a screw rod and a top block; a support frame is fixedly connected to the left part of the upper surface of the bottom plate; a collecting tray is fixedly connected to the right part of the supporting frame; the collecting tray is contacted with the feeding tray; two electric push rods are arranged at the upper part of the supporting frame; the two electric push rod telescopic parts are fixedly connected with a first cylinder; the lower part of the inner side of the first cylinder is fixedly connected with a second cylinder; the middle part of the second cylinder is annularly and equidistantly connected with four sliding rods in a sliding manner; one end of each sliding rod, which is far away from the center of the second cylinder, is fixedly connected with a scraper; a spring is sleeved on the outer side of each sliding rod, one end of each spring is fixedly connected to the second cylinder, and the other end of each spring is fixedly connected to the sliding rod; the upper surface of the first cylinder is provided with a motor; a screw rod is fixedly connected with an output shaft of the motor; the screw rod is rotationally connected with the first cylinder and the second cylinder; the lead screw is screwed with the ejector block; the top block is slidably connected with the first cylinder.
Furthermore, the driving assembly comprises a first mounting frame, a second electric sliding rail, a second electric sliding block, a first mechanical arm and an automatic sprayer; a first mounting frame is fixedly connected to the rear part of the upper surface of the bottom plate; a second electric slide rail is fixedly connected to the upper part of the first mounting frame; the second electric slide rail is connected with a second electric slide block in a sliding way; the upper surface of the second electric sliding block is provided with a first mechanical arm; the upper part of the first mechanical arm is provided with an automatic spray head; the outer ring surface of the nozzle end of the automatic nozzle is fixedly connected with the fixing ring.
Further, the right end of the first guide pipe is arranged to be of a telescopic structure.
Further, the electric actuator is a cylinder.
Furthermore, the device also comprises a taking-out unit, wherein the upper surface of the bottom plate is connected with the taking-out unit; the taking-out unit comprises a second mounting frame, a third electric slide rail, a third electric slide block, a second mechanical arm, a mechanical claw and an anti-sticking assembly; a second mounting frame is fixedly connected to the front part of the upper surface of the bottom plate; a third electric slide rail is fixedly connected to the upper part of the second mounting rack; a third electric sliding block is connected to the third electric sliding rail in a sliding manner; a second mechanical arm is arranged on the upper surface of the third electric sliding block; the upper part of the second mechanical arm is connected with an anti-sticking assembly; the anti-sticking component is connected with a mechanical claw.
Further, the anti-bonding assembly comprises a second conduit and a second nozzle; the upper part of the second mechanical arm is fixedly connected with a second guide pipe; the lower end of the second conduit is fixedly connected with a mechanical claw; two second nozzles are arranged at the lower part of the mechanical claw; a second conduit passes through the gripper and is in communication with two second nozzles.
Furthermore, the device also comprises an absorption unit, and the cover plate is connected with the absorption unit; the suction unit comprises a power assembly, a third guide pipe, a sucker, a fifth guide pipe, a circular ring block and a screen; the cover plate is connected with a power assembly; the power assembly is connected with a third conduit; the third conduit is fixedly connected with the cover plate; the third conduit is communicated with a sucker; a circular ring block is fixedly connected to the lower part of the inner side of the sucking disc; a fifth conduit penetrates through the rear part of the sucker; the fifth conduit is fixedly connected with the cover plate; the fifth conduit is communicated with the third conduit; the inner side of the third conduit is fixedly connected with a screen.
The invention has the beneficial effects that: the invention realizes the die-casting molding of molten aluminum water, then clamps the molded die-casting piece to take out the die-casting piece, and sprays the release agent on the die, thereby effectively avoiding the clamping phenomenon when the die-casting piece is taken out, then sprays the release agent to the dead angle in the die, thereby effectively spraying the release agent to the dead angle in the die, and simultaneously blocks the release agent, thereby effectively preventing the release agent from being rapidly diffused, thereby effectively improving the utilization rate of the release agent, and then uniformly collects the release agent diffused to the air, thereby avoiding the health of workers.
Drawings
FIG. 1 shows a schematic three-dimensional structure of a security component die-casting machine of the present invention;
FIG. 2 shows a partial cross-sectional view of a security component die casting machine of the present invention;
FIG. 3 shows a schematic view of a first three-dimensional configuration of a die casting assembly of a die casting machine for security parts according to the present invention;
FIG. 4 shows a schematic diagram of a second three-dimensional configuration of a die casting assembly of a security component die casting machine according to the present invention;
FIG. 5 shows a schematic view of a partial three-dimensional structure of a die-casting assembly of a die-casting machine for security components of the present invention;
FIG. 6 shows a schematic view of a first partial three-dimensional configuration of a security component die casting machine of the present invention;
FIG. 7 shows a schematic view of a second partial three-dimensional configuration of a security component die casting machine of the present invention;
FIG. 8 shows a third partial perspective view of a security component die casting machine of the present invention;
FIG. 9 shows a schematic three-dimensional structure of a removing unit of the security component die-casting machine of the present invention;
FIG. 10 shows a schematic partial perspective view of a removal unit of the security component die casting machine of the present invention;
FIG. 11 shows a partial cross-sectional view of a take-out unit of the security component die casting machine of the present invention;
FIG. 12 shows a schematic three-dimensional structure of a suction unit of a security component die casting machine according to the present invention;
FIG. 13 shows a partial cross-sectional view of a suction unit of a security component die casting machine of the present invention;
FIG. 14 shows a schematic perspective view of a cleaning unit of a die casting machine for security parts according to the present invention;
FIG. 15 shows a schematic view of a partial three-dimensional structure of a cleaning unit of a die casting machine for security parts according to the present invention;
FIG. 16 shows a first partial cross-sectional view of a safety component die casting machine cleaning unit of the present invention;
FIG. 17 shows a second partial cross-sectional view of a safety component die casting machine cleaning unit of the present invention;
FIG. 18 shows a schematic perspective view of a first conduit, a feed plate and a first nozzle assembly of the security component die-casting machine of the present invention;
fig. 19 shows a combined cross-sectional view of the second conduit, the gripper and the second nozzle of the security part die-casting machine of the present invention.
Reference numerals: 1-base plate, 2-cover plate, 3-cover plate, 4-electric door, 201-mounting plate, 202-first electric slide rail, 203-first electric slide block, 204-fixing plate, 205-support, 206-slide bar, 207-first mold, 208-second mold, 209-first fixing block, 210-electric actuator, 211-piston, 212-first conduit, 212 a-pipe, 213-feed plate, 214-first nozzle, 301-first mounting frame, 302-second electric slide rail, 303-second electric slide block, 304-first mechanical arm, 305-automatic spray head, 306-fixing ring, 307-bristle, 401-second mounting frame, 402-third electric slide rail, 403-third electric slide block, 404-a second mechanical arm, 405-a second conduit, 406-a mechanical claw, 407-a second nozzle, 501-a first pump, 502-a third conduit, 502 a-a sundry removing port, 503-a suction cup, 504-a fourth conduit, 505-a fifth conduit, 506-a circular block, 507-a screen, 601-a support frame, 602-a collecting tray, 603-an electric push rod, 604-a first cylinder, 605-a second cylinder, 606-a sliding rod, 607-a scraping plate, 608-a spring, 609-a motor, 610-a screw rod and 611-a top block.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings.
Examples
A security protection part die casting machine is shown in figures 1-19 and comprises a bottom plate 1, a cover plate 2, a cover plate 3, an electric opening door 4 and a die casting assembly; the rear part of the upper surface of the bottom plate 1 is connected with a cover plate 2 through bolts; the upper surface of the cover plate 2 is fixedly connected with a cover plate 3; two electric opening doors 4 are arranged at the front part of the upper surface of the bottom plate 1; the two electric opening doors 4 are both connected with the cover plate 3; the middle part of the upper surface of the bottom plate 1 is connected with a die-casting assembly;
also comprises a fixed ring 306, bristles 307 and a driving component; the rear part of the upper surface of the bottom plate 1 is connected with a driving assembly; the upper part of the driving component is connected with a fixed ring 306; the right side of the fixed ring 306 is fixed with a plurality of bristles 307 at equal intervals in a ring shape for spraying release agent to the dead angle of a die for die casting and preventing the release agent from spreading.
The die-casting assembly comprises a mounting plate 201, a first electric slide rail 202, a first electric slide block 203, a fixing plate 204, a support 205, a slide rod 206, a first die 207, a second die 208, a first fixing block 209, an electric actuator 210, a piston 211, a first guide pipe 212, a feeding disc 213 and a first nozzle 214; the middle part of the upper surface of the bottom plate 1 is connected with two mounting plates 201 which are distributed front and back through bolts; a first electric slide rail 202 is fixedly connected to the upper parts of the two mounting plates 201; two first electric sliding blocks 203 which are distributed left and right are respectively connected on the two first electric sliding rails 202 in a sliding manner; the two left first electric sliding blocks 203 are fixedly connected with a fixing plate 204, and the two right first electric sliding blocks 203 are fixedly connected with another fixing plate 204; the four corners of the rectangle in the middle of the upper surface of the bottom plate 1 are respectively connected with a support 205 through bolts; the two front supports 205 are fixedly connected with a sliding rod 206, and the two rear supports 205 are fixedly connected with another sliding rod 206; the two sliding rods 206 are both connected with the two fixed plates 204 in a sliding manner; a first die 207 is fixedly connected to the left side of the right fixing plate 204; a second die 208 is fixedly connected to the right side of the left fixing plate 204; a first fixing block 209 is welded on the left part of the upper surface of the bottom plate 1, and the first fixing block 209 is positioned on the left side between the two mounting plates 201; the upper part of the first fixing block 209 is connected with an electric actuator 210 through a bolt; the telescopic part of the electric actuator 210 is fixedly connected with a piston 211; a first conduit 212 penetrates through the lower part of the left fixing plate 204; the first conduit 212 is slidably connected to the piston 211; the upper part of the first conduit 212 is communicated with a feeding disc 213, and the feeding disc 213 is positioned at the left of the left fixed plate 204; the right end of the first conduit 212 is communicated with a first nozzle 214; first nozzle 214 is secured to second mold 208 and first nozzle 214 is aligned with a mold cavity of second mold 208.
The driving assembly comprises a first mounting rack 301, a second electric slide rail 302, a second electric slide block 303, a first mechanical arm 304 and an automatic spray head 305; a first mounting frame 301 is fixedly connected to the rear part of the upper surface of the bottom plate 1; a second electric slide rail 302 is fixedly connected to the upper part of the first mounting rack 301; a second electric sliding block 303 is connected to the second electric sliding rail 302 in a sliding manner; a first mechanical arm 304 is arranged on the upper surface of the second electric sliding block 303; an automatic spray head 305 is arranged on the upper part of the first mechanical arm 304; the outer circumferential surface of the nozzle end of the automatic nozzle 305 is fixedly connected to the fixing ring 306.
The right end of the first conduit 212 is arranged in a telescopic structure.
The electric actuator 210 is a cylinder.
The device also comprises a taking-out unit, wherein the taking-out unit is connected to the upper surface of the bottom plate 1; the taking-out unit comprises a second mounting frame 401, a third electric slide rail 402, a third electric slide block 403, a second mechanical arm 404, a mechanical claw 406 and an anti-adhesion assembly; a second mounting rack 401 is fixedly connected to the front part of the upper surface of the bottom plate 1; a third electric slide rail 402 is fixedly connected to the upper part of the second mounting rack 401; a third electric sliding block 403 is connected to the third electric sliding rail 402 in a sliding manner; a second mechanical arm 404 is arranged on the upper surface of the third electric slide block 403; an anti-adhesion assembly is connected to the upper part of the second mechanical arm 404; the anti-stiction assembly is connected to a gripper 406.
The anti-adhesion assembly comprises a second conduit 405 and a second nozzle 407; a second guide pipe 405 is fixedly connected to the upper part of the second mechanical arm 404; the lower end of the second conduit 405 is fixedly connected with a mechanical claw 406; two second nozzles 407 are arranged at the lower part of the mechanical claw 406; a second conduit 405 passes through the gripper 406 and the second conduit 405 communicates with two second nozzles 407.
The device also comprises a suction unit, and the cover plate 3 is connected with the suction unit; the suction unit comprises a power assembly, a third conduit 502, a suction cup 503, a fifth conduit 505, a circular ring block 506 and a screen 507; the cover plate 3 is connected with a power assembly; a third conduit 502 is connected to the power assembly; the third conduit 502 is fixedly connected with the cover plate 3; the third conduit 502 is communicated with a suction cup 503; a circular ring block 506 is fixedly connected to the lower part of the inner side of the sucking disc 503; a fifth conduit 505 penetrates through the rear part of the suction cup 503; the fifth conduit 505 is fixedly connected with the cover plate 3; the fifth conduit 505 is communicated with the third conduit 502; a screen 507 is fixed inside the third conduit 502.
The cleaning device also comprises a cleaning unit, wherein the upper surface of the bottom plate 1 is connected with the cleaning unit; the cleaning unit comprises a supporting frame 601, a collecting tray 602, an electric push rod 603, a first cylinder 604, a second cylinder 605, a sliding rod 606, a scraper 607, a spring 608, a motor 609, a screw rod 610 and a top block 611; a support frame 601 is fixedly connected to the left part of the upper surface of the bottom plate 1; the right part of the supporting frame 601 is connected with a collecting disc 602 through a bolt; the collection tray 602 is in contact with the feed tray 213; two electric push rods 603 are arranged at the upper part of the supporting frame 601; the two electric push rods 603 are fixedly connected with a first cylinder 604 together at the telescopic part; a second cylinder 605 is fixedly connected to the lower part of the inner side of the first cylinder 604; four sliding rods 606 are connected to the middle of the second cylinder 605 in an annular and equidistant sliding manner; one end of each sliding rod 606 away from the center of the second cylinder 605 is fixedly connected with a scraper 607; a spring 608 is sleeved outside each sliding rod 606, one end of the spring 608 is fixedly connected to the second cylinder 605, and the other end of the spring 608 is fixedly connected to the sliding rod 606; the motor 609 is arranged on the upper surface of the first cylinder 604; a screw rod 610 is fixedly connected with an output shaft of the motor 609; the lead screw 610 is rotatably connected with the first cylinder 604 and the second cylinder 605; the lead screw 610 is screwed with a top block 611; the top block 611 is slidably connected to the first cylinder 604.
The catch tray 602 is provided in a detachable manner.
The upper parts of the four scrapers 607 are all provided with grooves for scraping off the aluminum slag.
The power assembly comprises a first pump 501 and a fourth conduit 504; a first pump 501 is arranged at the left part of the lower surface of the cover plate 3; the front part of the first pump 501 is communicated with a third conduit 502; a fourth conduit 504 is communicated with the lower part of the first pump 501; the fourth conduit 504 is fixedly connected to the cover plate 3.
When the die-casting machine works, the security part die-casting machine is installed to a use position, the bottom plate 1, the cover plate 2, the cover plate 3 and the two electric opening doors 4 are kept horizontal, then a power supply is switched on, then an external cooling device is switched on the first die 207 and the second die 208, then the two groups of first electric sliding blocks 203 are started to move oppositely along the two first electric sliding rails 202, further the two fixing plates 204 are driven to move oppositely along the two sliding rods 206, the two fixing plates 204 move to drive the first die 207 and the second die 208 to move oppositely, further the first die 207 and the second die 208 complete die assembly, then molten aluminum water is poured into the feeding disc 213 through the external feeding device and flows into the first guide pipe 212 along the feeding disc, then the electric actuator 210 is started to drive the piston 211 to move rightwards, further the aluminum water in the first guide pipe 212 is pressurized, and is filled into die cavities of the first die 207 and the second die 208 through the first nozzle 214, then, cooling treatment is carried out through an external cooling device, so that the die casting is solidified and formed;
meanwhile, after molten aluminum water is poured into the feeding tray 213, the temperature of the aluminum water is reduced after the aluminum water flows through the inner wall of the first conduit 212, and a layer of aluminum slag is easily adhered to the inner wall of the pipeline 212a, at this time, the two electric push rods 603 are started to drive the first cylinder 604 to move downwards into the pipeline 212a, further all the associated components are driven to move downwards, further the four scrapers 607 are driven to move downwards into the pipeline 212a, then the motor 609 is started, the output shaft thereof rotates to drive the lead screw 610 to rotate, the lead screw 610 rotates to drive the top block 611 to move downwards, at this time, the top block 611 moves downwards to touch the four sliding rods 606 to extrude the four sliding rods 606 and move back to back, expansion is carried out, further the four springs 608 are compressed, at the same time, the four sliding rods 606 move to drive the four scrapers 607 to expand, further the four scrapers 607 cling to the inner wall of the pipeline 212a, then the two electric push rods 603 are started to drive the first cylinder 604 to move upwards, then all the related components are driven to move upwards, at the moment, the four scraping plates 607 tightly cling to the inner wall of the pipeline 212a to move upwards, then aluminum slag adhered to the inner wall of the pipeline 212a is scraped by the four scraping plates 607, then the motor 609 is started, the output shaft of the motor rotates to drive the screw rod 610 to rotate reversely, the screw rod 610 rotates reversely to drive the top block 611 to move upwards to reset, at the moment, the top block 611 moves away from the four sliding rods 606, the four sliding rods 606 respectively move to reset through the rebound force generated by the four springs 608, meanwhile, when the aluminum water is poured into the feeding disc 213, the phenomena of splashing and overflowing are easily generated, at the moment, the splashed and overflowed aluminum water is collected by the collecting disc 602, then the collecting disc 602 is detached by workers, and the collected aluminum water is recycled again;
then after die-casting forming, the two groups of first electric sliding blocks 203 are started to move back to back, so that all related parts are driven to move and reset, so that the first die 207 and the second die 208 are driven to move back to back, so that die opening is realized, at the moment, the third electric sliding block 403 is started to move along the third electric sliding rail 402, so that the second mechanical arm 404 is driven to move to be close to the first die 207 and the second die 208, the second mechanical arm 404 moves to drive the second guide pipe 405, the mechanical claw 406 and the second nozzle 407 to move synchronously, at the moment, the mechanical claw 406 starts to operate and clamp a formed die-casting piece, and simultaneously, due to different die-casting piece shapes, the die-casting piece is easy to be clamped during demoulding, at the moment, a worker connects the external pump to the second guide pipe 405 in advance, at the moment, the external pump operates to convey a demoulding agent into the second guide pipe 405 and flows to the two second nozzles 407 along the second guide pipe 405, further, the release agent is sprayed to the die cavity walls of the first die 207 and the second die 208 through the two second nozzles 407, and then the die casting is taken out through the mechanical claw 406, so that the phenomenon of clamping when the die casting is taken out is effectively avoided;
then after the die casting is taken out, the second electric slide block 303 is started to move along the second electric slide rail 302, so that the first mechanical arm 304 is driven to move to be close to the first die 207 and the second die 208, then an external pump is connected with the automatic spray head 305 in advance by a worker, at the moment, the first mechanical arm 304 is started to operate, so that the automatic spray head 305, the fixed ring 306 and the bristles 307 are driven to synchronously move, at the moment, the automatic spray head 305 moves to a position between the first die 207 and the second die 208, then the external pump is started to operate to convey the release agent to the automatic spray head 305, so that the release agent is sprayed to the die cavity walls of the first die 207 and the second die 208 through the automatic spray head 305, at the moment, because the die casting shapes of the die casting are different, a plurality of dead corners exist in the first die 207 and the second die 208, the release agent cannot be effectively sprayed to the dead corners, when the automatic spray head 305 sprays the release agent, the plurality of bristles 307 are gathered towards the axis of the automatic sprayer 305 by using the airflow generated during spraying, namely the plurality of bristles 307 are changed into a straight shape from a vertical shape, the plurality of bristles 307 extend into the cavities of the first mold 207 and the second mold 208, and then the release agent is guided by the plurality of bristles 307 to be sprayed to dead corners in the first mold 207 and the second mold 208, so that the release agent is effectively sprayed to the dead corners in the first mold 207 and the second mold 208, and meanwhile, the sprayed release agent is easy to diffuse quickly, so that the utilization rate of the release agent is low, and the waste of resources is caused, and at the moment, the plurality of bristles 307 play a role in blocking the sprayed release agent, so that the release agent is effectively prevented from being sputtered, and the utilization rate of the release agent is effectively improved;
then, after the release agent is sprayed on the first mold 207 and the second mold 208, the release agent which is not effectively utilized is easily diffused into the air, and threatens the health of workers, at this time, an external release agent collecting box is communicated with a fourth conduit 504 in advance, an external impurity collecting box is communicated with a impurity removing port 502a, then the first pump 501 is started to suck the release agent diffused into the air through a suction cup 503, then the release agent is uniformly collected through the fourth conduit 504, meanwhile, impurities in the air are separated through a screen 507 in the sucking process, and the impurities are discharged through the impurity removing port 502a after being accumulated, so that the release agent is effectively prevented from being diffused into the air, the health of workers is prevented from being threatened, and the impurities in the air are separated and discharged, meanwhile, as the impurity removing port 502a is communicated with the external impurity collecting box, the impurities are prevented from being sucked through the impurity removing port 502a when the suction cup 503 sucks the release agent, the external impurity collecting box is arranged below the rear side of the cover plate 3 in advance by workers, and is lower in height than the base plate 1, is affected by the difference in height when the suction cup 503 sucks the release agent, thereby effectively avoiding the impurity suction of the impurity removing opening 502a, simultaneously generating a large amount of water vapor when the first die 207 and the second die 208 are cooled, if the water vapor is not removed in time, the water vapor is easily absorbed in the die cavities of the first die 207 and the second die 208, the normal die casting operation is seriously influenced, at the moment, the die casting operation is sucked by the sucking disc 503 and then discharged, meanwhile, in the process of suction, part of the vapor remains on the inner wall of the suction cup 503 and condenses into water drops which flow downwards along the inner wall of the suction cup 503, and at this time, the water drops are collected through the cavity formed between the circular ring block 506 and the suction cup 503, then, the first pump 501 is started again to suck the collected water droplets through the fifth conduit 505, and then discharged, and then the mold is closed to enter the next cycle of production.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and all the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (8)
1. A security protection part die casting machine comprises a bottom plate (1), a cover plate (2), a cover plate (3), an electric opening door (4) and a die casting assembly; the rear part of the upper surface of the bottom plate (1) is fixedly connected with a cover plate (2); the upper surface of the cover plate (2) is fixedly connected with a cover plate (3); two electric opening doors (4) are arranged in front of the upper surface of the bottom plate (1); the two electric opening doors (4) are connected with the cover plate (3); the middle part of the upper surface of the bottom plate (1) is connected with a die-casting assembly; characterized in that the toothbrush also comprises a fixed ring (306), bristles (307) and a driving component; the rear part of the upper surface of the bottom plate (1) is connected with a driving assembly; the upper part of the driving component is connected with a fixed ring (306); a plurality of bristles (307) for spraying release agent on the dead corners of a die for die casting and preventing the release agent from spreading are fixedly connected to the right side of the fixed ring (306) in an annular and equidistant mode;
the die-casting assembly comprises a mounting plate (201), a first electric slide rail (202), a first electric slide block (203), a fixing plate (204), a support (205), a slide bar (206), a first die (207), a second die (208), a first fixing block (209), an electric actuator (210), a piston (211), a first guide pipe (212), a feeding disc (213) and a first nozzle (214); the middle part of the upper surface of the bottom plate (1) is fixedly connected with two mounting plates (201) which are distributed front and back; the upper parts of the two mounting plates (201) are fixedly connected with a first electric slide rail (202); two first electric sliding blocks (203) which are distributed left and right are respectively connected to the two first electric sliding rails (202) in a sliding manner; the two left first electric sliding blocks (203) are fixedly connected with a fixed plate (204) together, and the two right first electric sliding blocks (203) are fixedly connected with another fixed plate (204) together; four rectangular corners of the middle part of the upper surface of the bottom plate (1) are fixedly connected with a support (205) respectively; the two front supports (205) are fixedly connected with a sliding rod (206) together, and the two rear supports (205) are fixedly connected with another sliding rod (206) together; the two sliding rods (206) are both connected with the two fixed plates (204) in a sliding manner; a first die (207) is fixedly connected to the left side of the right fixing plate (204); a second die (208) is fixedly connected to the right side of the left fixing plate (204); a first fixing block (209) is fixedly connected to the left part of the upper surface of the bottom plate (1), and the first fixing block (209) is positioned on the left side between the two mounting plates (201); an electric actuator (210) is fixedly connected to the upper part of the first fixed block (209); a piston (211) is fixedly connected with the telescopic part of the electric actuator (210); a first conduit (212) penetrates through the lower part of the left fixing plate (204); the first conduit (212) is connected with the piston (211) in a sliding way; the upper part of the first conduit (212) is communicated with a feeding disc (213), and the feeding disc (213) is positioned on the left of the left fixing plate (204); the right end of the first conduit (212) is communicated with a first nozzle (214); the first nozzle (214) is fixedly connected with the second mould (208), and the first nozzle (214) is aligned with the mould cavity of the second mould (208);
the cleaning device also comprises a cleaning unit, wherein the upper surface of the bottom plate (1) is connected with the cleaning unit; the cleaning unit comprises a supporting frame (601), a collecting disc (602), an electric push rod (603), a first cylinder (604), a second cylinder (605), a sliding rod (606), a scraper (607), a spring (608), a motor (609), a screw rod (610) and a top block (611); a support frame (601) is fixedly connected to the left part of the upper surface of the bottom plate (1); a collecting tray (602) is fixedly connected to the right part of the supporting frame (601); the collecting tray (602) is in contact with the feeding tray (213); two electric push rods (603) are arranged at the upper part of the support frame (601); the telescopic parts of the two electric push rods (603) are jointly fixedly connected with a first cylinder (604); a second cylinder (605) is fixedly connected to the lower part of the inner side of the first cylinder (604); the middle part of the second cylinder (605) is annularly and equidistantly connected with four sliding rods (606) in a sliding way; one end of each sliding rod (606) far away from the center of the second cylinder (605) is fixedly connected with a scraper (607); a spring (608) is sleeved on the outer side of each sliding rod (606), one end of the spring (608) is fixedly connected to the second cylinder (605), and the other end of the spring (608) is fixedly connected to the sliding rod (606); the motor (609) is arranged on the upper surface of the first cylinder (604); a screw rod (610) is fixedly connected with an output shaft of the motor (609); the screw rod (610) is rotationally connected with the first cylinder (604) and the second cylinder (605); the lead screw (610) is screwed with a top block (611); the top block (611) is slidably connected to the first cylinder (604).
2. The die casting machine for security and protection parts according to claim 1, wherein the driving assembly comprises a first mounting frame (301), a second electric sliding rail (302), a second electric sliding block (303), a first mechanical arm (304) and an automatic spray head (305); a first mounting frame (301) is fixedly connected to the rear part of the upper surface of the bottom plate (1); a second electric slide rail (302) is fixedly connected to the upper part of the first mounting rack (301); a second electric sliding block (303) is connected on the second electric sliding rail (302) in a sliding way; a first mechanical arm (304) is arranged on the upper surface of the second electric sliding block (303); an automatic spray head (305) is arranged at the upper part of the first mechanical arm (304); the outer ring surface of the spray head end of the automatic spray head (305) is fixedly connected with a fixed ring (306).
3. The die casting machine for security parts of claim 1, wherein the right end of the first conduit (212) is provided with an expansion structure.
4. The die casting machine for security parts according to claim 1, wherein the electric actuator (210) is a cylinder.
5. The die casting machine for security parts according to claim 4, further comprising a taking-out unit, wherein the taking-out unit is connected to the upper surface of the bottom plate (1); the taking-out unit comprises a second mounting frame (401), a third electric slide rail (402), a third electric slide block (403), a second mechanical arm (404), a mechanical claw (406) and an anti-adhesion assembly; a second mounting frame (401) is fixedly connected to the front part of the upper surface of the bottom plate (1); a third electric slide rail (402) is fixedly connected to the upper part of the second mounting rack (401); a third electric sliding block (403) is connected on the third electric sliding rail (402) in a sliding way; a second mechanical arm (404) is arranged on the upper surface of the third electric slide block (403); the upper part of the second mechanical arm (404) is connected with an anti-bonding component; the anti-sticking assembly is connected with a gripper (406).
6. The die casting machine for security components and parts as claimed in claim 5, wherein the anti-sticking assembly comprises a second conduit (405) and a second nozzle (407); a second guide pipe (405) is fixedly connected to the upper part of the second mechanical arm (404); the lower end of the second conduit (405) is fixedly connected with a mechanical claw (406); two second nozzles (407) are arranged at the lower part of the mechanical claw (406); a second conduit (405) passes through the gripper (406) and the second conduit (405) communicates with two second nozzles (407).
7. The die casting machine for security parts according to claim 6, further comprising a suction unit, wherein the cover plate (3) is connected with the suction unit; the suction unit comprises a power assembly, a third conduit (502), a suction cup (503), a fifth conduit (505), a circular ring block (506) and a screen (507); the cover plate (3) is connected with a power assembly; a third conduit (502) is connected with the power assembly; the third conduit (502) is fixedly connected with the cover plate (3); the third conduit (502) is communicated with a sucker (503); a circular ring block (506) is fixedly connected to the lower part of the inner side of the sucking disc (503); a fifth conduit (505) penetrates through the rear part of the suction cup (503); the fifth conduit (505) is fixedly connected with the cover plate (3); the fifth conduit (505) is communicated with the third conduit (502); a screen (507) is fixedly connected to the inner side of the third conduit (502).
8. The die casting machine for security parts according to claim 7, wherein the power assembly comprises a first pump (501) and a fourth conduit (504); a first pump (501) is arranged at the left part of the lower surface of the cover plate (3); the front part of the first pump (501) is communicated with a third conduit (502); a fourth conduit (504) is communicated with the lower part of the first pump (501); the fourth conduit (504) is fixedly connected with the cover plate (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210673734.0A CN114749626B (en) | 2022-06-15 | 2022-06-15 | Security protection spare part die casting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210673734.0A CN114749626B (en) | 2022-06-15 | 2022-06-15 | Security protection spare part die casting machine |
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| Publication Number | Publication Date |
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| CN114749626A CN114749626A (en) | 2022-07-15 |
| CN114749626B true CN114749626B (en) | 2022-09-02 |
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Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB811873A (en) * | 1956-07-27 | 1959-04-15 | Die Casting Machine Tools Ltd | Improvements in or relating to die casting machines |
| JP4718525B2 (en) * | 2007-06-29 | 2011-07-06 | 好川産業株式会社 | Brush for painting gun |
| CN205033496U (en) * | 2015-09-21 | 2016-02-17 | 宁波科强模具有限公司 | A die casting die for engine camshaft |
| CN106735048B (en) * | 2016-12-22 | 2018-09-11 | 重庆昌跃机电制造有限公司 | A kind of aluminium alloy crankshaft-link rod die casting production line |
| CN210996378U (en) * | 2019-11-11 | 2020-07-14 | 苏州宝罗机械工程有限公司 | Waste gas treatment device for die casting machine |
| CN214263835U (en) * | 2020-12-22 | 2021-09-24 | 张家港吉开锐精密机械有限公司 | Aluminum casting taking mechanism for die-casting machine tool |
| CN215314264U (en) * | 2021-06-18 | 2021-12-28 | 沈阳永安铝镁有限公司 | Be used for die casting machine mould to spout material cleaning device |
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Denomination of invention: A security component die-casting machine Effective date of registration: 20231124 Granted publication date: 20220902 Pledgee: Bank of Suzhou Co.,Ltd. Zhangjiagang sub branch Pledgor: ZHANGJIAGANG CHANGJIANG METALS & LOCK Co.,Ltd. Registration number: Y2023980067432 |