Die-casting and polishing integrated device for lamp machining
Technical Field
The invention relates to the technical field of lamp processing, in particular to a die-casting and polishing integrated device for lamp processing.
Background
Die casting is a metal casting process that is somewhat analogous to injection molding. Need use the die-casting device in the processing manufacturing process of lamps and lanterns, the current die-casting integrative device of polishing mostly shifts the flow longer to melt refrigerated phenomenon appears when shifting melt easily, and then influences the quality of product, the most inconvenient sweeps that produce polishing of the integrative device of polishing of on the other hand current die-casting are handled to the most, thereby cause the pollution to the environment easily, to above-mentioned problem, need improve current equipment.
Disclosure of Invention
The invention aims to provide a die-casting and polishing integrated device for lamp processing, which solves the problems that most of the existing die-casting and polishing integrated devices proposed in the background art are long in transfer flow, so that the phenomenon of cooling of molten liquid is easy to occur during the transfer of the molten liquid, the quality of products is further influenced, and most of the existing die-casting and polishing integrated devices are inconvenient to treat scraps generated by polishing, so that the environment is easily polluted.
In order to achieve the purpose, the invention provides the following technical scheme: a die-casting and polishing integrated device for lamp processing comprises a bottom plate, a cooling mechanism, a waste collecting mechanism and a controller,
the bottom plate is provided with a melting mechanism, the melting mechanism comprises a support column, a first hydraulic cylinder, a sleeve, a heating box, an electric discharge valve and an electric heating wire, the bottom of the support column is fixedly connected with the bottom plate, the top of the support column is provided with the first hydraulic cylinder, the right end of the first hydraulic cylinder is fixedly connected with the sleeve, the heating box is connected inside the sleeve, the electric heating wire is embedded into the inner wall of the heating box, and the electric discharge valve is arranged at the bottom of the heating box;
the cooling mechanism is arranged below the melting mechanism and arranged on the bottom plate, the die-casting mechanism is arranged on the right side of the cooling mechanism and comprises a base, a first motor, a circular plate, a pressure sensor, a first die-casting die, a second die-casting die, a feed inlet and a rectangular door, the bottom of the base is fixedly connected with the bottom plate, the first motor is arranged in the base, the rectangular door is arranged on the front side of the first motor, the output end of the first motor is connected with the circular plate, the circular plate is arranged above the base, the pressure sensor is fixedly arranged on the circular plate, the first die-casting die is arranged at the top of the pressure sensor, the second die-casting die is connected with the upper portion of the first die-casting die in a clamping mode, and the feed inlet is formed at the top of the second die-casting die;
the waste collecting mechanism is arranged on the right side of the die-casting mechanism, the waste collecting mechanism is arranged on the bottom plate, and the polishing mechanism is arranged above the waste collecting mechanism.
Preferably, the sleeve and the heating box are in snap connection.
Preferably, cooling body includes air-cooler, exhaust duct, bracing piece, bellows and the head of airing exhaust, and the right side of air-cooler is provided with the bracing piece, the bottom of air-cooler and bracing piece all with bottom plate fixed connection simultaneously, the top of bracing piece is provided with bellows, and bellows passes through exhaust duct and is connected with the air-cooler, the right side of bellows is provided with the head of airing exhaust, and the head of airing exhaust sets up the left side at first die casting die and second die casting die.
Preferably, the first motor and the circular plate form a rotating structure.
Preferably, the rectangular door is rotatably connected with the base, and the rectangular door is provided with a heat dissipation window.
Preferably, grinding machanism includes mount, second motor, sanding block, puts thing board, stop gear and second pneumatic cylinder, and the bottom plate fixed connection of mount, and the top of mount is provided with the second motor, and the output of second motor runs through the mount simultaneously and is connected with sanding block, sanding block's below is provided with puts the thing board, and puts the bottom of thing board and be provided with the second pneumatic cylinder, puts and is provided with stop gear on the thing board simultaneously.
Preferably, stop gear includes montant, roof, spring, stripper plate and dust screen, and the upper and lower both ends of montant respectively with the roof and put thing board fixed connection, the below of roof is connected with the spring, and the spring keeps away from the one end of roof and is connected with the stripper plate, and the outside of spring is provided with the dust screen simultaneously.
Preferably, garbage collection mechanism includes waste bin, waste material box, dust extractor, dust exhaust pipe, pipeline, dust absorption pipe, dust absorption head and connecting rod, the waste bin is fixed to be set up on the bottom plate, and the bottom fixed connection of waste bin top and second pneumatic cylinder, the left side of second pneumatic cylinder is provided with the dust extractor, and the bottom of dust extractor is passed through the dust exhaust pipe and is connected with the waste bin, is provided with waste material box in the waste bin simultaneously, the dust absorption pipe sets up the rear side at stop gear, and the dust absorption pipe passes through the connecting rod and put the thing board and be connected, the even distribution in front side of dust absorption pipe has the dust absorption head, and the dust absorption pipe passes through pipeline and is connected with the top of dust extractor.
Preferably, the controller is arranged on the front side of the circular plate, and the controller is electrically connected with the pressure sensor, the electric discharge valve and the first motor.
Compared with the prior art, the invention has the beneficial effects that: the die-casting and polishing integrated device for lamp processing,
(1) the first hydraulic cylinder is arranged and can drive the heating box to move to the position above the second die-casting die and inject molten liquid into the first die-casting die and the second die-casting die through the feeding hole, so that the molten liquid transfer time can be effectively shortened, the molten liquid can be effectively prevented from being cooled, and the product quality is ensured;
(2) the pressure sensor is arranged and can detect the solution injection amount of each group of dies, when the pressure sensor detects that the quality of the solution in the first die-casting die and the second die-casting die reaches a set value, the pressure sensor transmits the signal to the controller, and the controller closes the electric discharge valve to stop injecting the molten liquid, so that the quality consistency among products is ensured, and the intelligent level of the device is improved;
(3) the cold air is discharged into the air box through the air exhaust pipeline, and meanwhile, under the coordination of the first motor, the air exhaust head on the air box can blow air to the first die-casting die and the second die-casting die at different positions on the circular plate, so that the cooling and curing speed of molten liquid in the air box can be accelerated, and the processing efficiency of the device can be improved conveniently;
(4) the limiting mechanism is arranged, the spring in the limiting mechanism can drive the extrusion plate to extrude and fix the workpiece, so that the workpiece is prevented from moving in the polishing process, defective products are prevented, and meanwhile, the dust screen is arranged, so that the dust screen is convenient to prevent scraps from polluting the spring, and the normal use of the limiting mechanism is ensured;
(5) be provided with the dust extractor, the dust absorption head on the dust absorption pipe will absorb the sweeps that the production of polishing under the effect of dust extractor to store in the waste material box of going into the waste material incasement with the sweeps through the dust exhaust pipe, thereby prevent that the sweeps from causing the pollution to processing equipment and operational environment, and then be convenient for enrich the functional of device.
Drawings
FIG. 1 is a schematic cross-sectional front view of the present invention;
FIG. 2 is a schematic front view of the present invention;
FIG. 3 is an enlarged view of the structure at A in FIG. 1 according to the present invention;
FIG. 4 is a schematic structural view of a front cross section of the limiting mechanism of the present invention;
FIG. 5 is a schematic structural diagram of a second die casting mold according to the present invention, which is arranged on a circular plate in a top view;
FIG. 6 is a schematic diagram of the working process of the present invention.
In the figure: 1. a bottom plate, 2, a melting mechanism, 201, a support column, 202, a first hydraulic cylinder, 203, a sleeve, 204, a heating box, 205, an electric discharge valve, 206, an electric heating wire, 207, a discharge pipe, 3, a cooling mechanism, 301, an air cooler, 302, an exhaust pipeline, 303, a support rod, 304, an air box, 305, an exhaust head, 4, a die-casting mechanism, 401, a base, 402, a first motor, 403, a circular plate, 404, a pressure sensor, 405, a first die-casting mold, 406, a second die-casting mold, 407, a feed inlet, 408, a rectangular door, 5, a grinding mechanism, 501, a fixing frame, 502, a second motor, 503, a grinding block, 504, a placing plate, 505, a limiting mechanism, 5051, a vertical rod, 5052, a top plate, 5053, a spring, 5054, an extrusion plate, 5055, a dust screen, 506, a second hydraulic cylinder, 6, a waste collection mechanism, 601, a waste bin, 602, a waste box, 603, 604. dust exhaust pipe 605, conveying pipeline 606, dust suction pipe 607, dust suction head 608, connecting rod 7 and controller.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides a technical solution: a die-casting and polishing integrated device for lamp processing is disclosed, as shown in FIG. 1, FIG. 2 and FIG. 3, a melting mechanism 2 is arranged on a bottom plate 1, the melting mechanism 2 comprises a support column 201, a first hydraulic cylinder 202, a sleeve 203, a heating box 204, an electric discharge valve 205 and heating wires 206, the bottom of the support column 201 is fixedly connected with the bottom plate 1, the top of the support column 201 is provided with the first hydraulic cylinder 202, the right end of the first hydraulic cylinder 202 is fixedly connected with the sleeve 203, the sleeve 203 is internally connected with the heating box 204, the sleeve 203 is connected with the heating box 204 in a clamping manner, so that a worker can conveniently take the heating box 204 down for cleaning, the heating wires 206 are embedded in the inner wall of the heating box 204, the electric discharge valve 205 is arranged at the bottom of the heating box 204, a cooling mechanism 3 is arranged below the melting mechanism 2, the cooling mechanism 3 comprises an air cooler 301, an air, The cooling mechanism 3 is arranged on the bottom plate 1, the right side of the cooling mechanism 3 is provided with a die-casting mechanism 4, the die-casting mechanism 4 comprises a base 401, a first motor 402, a circular plate 403, a pressure sensor 404, a first die-casting die 405, a second die-casting die 406, a feed inlet 407 and a rectangular door 408, the bottom of the base 401 is fixedly connected with the bottom plate 1, and be provided with first motor 402 in the base 401, the front side of first motor 402 is provided with rectangle door 408 simultaneously, and rectangle door 408 rotates with base 401 to be connected, and has seted up the heat dissipation window on the rectangle door 408, and the staff of being convenient for opens rectangle door 408 and overhauls first motor 402 in the base 401.
As shown in fig. 1, 4, 5 and 6, an output end of a first motor 402 is connected to a circular plate 403, the first motor 402 and the circular plate 403 form a rotating structure, so that a blowing head 305 can blow workpieces at different positions on the circular plate 403, the circular plate 403 is disposed above a base 401, a pressure sensor 404 is fixedly disposed on the circular plate 403, a controller 7 is disposed on a front side of the circular plate 403, and the controller 7 and the pressure sensor 404, an electric discharge valve 205 and the first motor 402 are electrically connected, so as to improve the level of intelligence of the device and ensure the accuracy of the device processing, a first die-casting mold 405 is disposed on a top of the pressure sensor 404, a second die-casting mold 406 is snap-connected to an upper portion of the first die-casting mold 405, a feed inlet 407 is disposed on a top portion of the second die-casting mold 406, a scrap collecting mechanism 6 is disposed on a right side of the die-casting mechanism 4, the waste collecting mechanism 6 is arranged on the bottom plate 1, the waste collecting mechanism 6 comprises a waste box 601, a waste box 602, a dust extractor 603, a dust exhaust pipe 604, a conveying pipeline 605, a dust suction pipe 606, a dust suction head 607 and a connecting rod 608, the waste box 601 is fixedly arranged on the bottom plate 1, the top of the waste box 601 is fixedly connected with the bottom of a second hydraulic cylinder 506, the left side of the second hydraulic cylinder 506 is provided with the dust extractor 603, the bottom end of the dust extractor 603 is connected with the waste box 601 through the dust exhaust pipe 604, the waste box 601 is internally provided with the waste box 602, the dust suction pipe 606 is arranged at the rear side of a limiting mechanism 505, the dust suction pipe 606 is connected with the object placing plate 504 through the connecting rod 608, the dust suction heads 607 are uniformly distributed at the front side of the dust suction pipe 606, the dust suction pipe 606 is connected with the top of the dust extractor 603 through the conveying pipeline 605, the waste collecting mechanism 6 is convenient for preventing the waste from polluting the working environment, and a polishing mechanism 5, the grinding mechanism 5 comprises a fixed frame 501, a second motor 502, a grinding block 503, an object placing plate 504, a limiting mechanism 505 and a second hydraulic cylinder 506, the bottom of the fixed frame 501 is fixedly connected with the bottom plate 1, the top of the fixed frame 501 is provided with the second motor 502, the output end of the second motor 502 penetrates through the fixed frame 501 to be connected with the grinding block 503, the object placing plate 504 is arranged below the grinding block 503, the bottom of the object placing plate 504 is provided with the second hydraulic cylinder 506, the grinding mechanism 5 is convenient for grinding burrs on a workpiece, so that the function of the device is enriched, meanwhile, the object placing plate 504 is provided with the limiting mechanism 505, the limiting mechanism 505 comprises a vertical rod 5051, a top plate 5052, a spring 5053, an extrusion plate 5054 and a dust screen 5055, the upper end and the lower end of the vertical rod 5051 are fixedly connected with the top plate 5052 and the object placing plate 504 respectively, the spring 5053 is connected below the top plate 5052, and one end of the spring 5053, which, meanwhile, the dust screen 5055 is arranged on the outer side of the spring 5053, and the limiting mechanism 505 plays a role in fixing a workpiece, so that the workpiece is prevented from moving in the polishing process.
The working principle is as follows: when the light fitting is used for processing the die-casting and polishing integrated device, firstly, a power supply is connected, then, materials are placed in a heating box 204, heating wires 206 heat the materials to melt the materials into liquid, after the materials are completely melted, a first hydraulic cylinder 202 is started, the first hydraulic cylinder 202 drives the heating box 204 to move rightwards through a sleeve 203 to the position above a second die-casting die 406, then, an electric discharge valve 205 is opened to discharge the molten liquid in the heating box 204 into the first die-casting die 405 and the second die-casting die 406 from a feed port 407, meanwhile, the pressure sensor 404 detects the quality of the molten liquid discharged into the first die-casting die 405 and the second die-casting die 406 in real time, and when the pressure sensor 404 detects that the quality of the molten liquid in the first die-casting die 405 and the second die-casting die 406 reaches a set value, the pressure sensor 404 will transmit the signal to the controller 7, the controller 7 will close the electric discharging valve 205 to stop injecting the molten metal, and at the same time, the controller 7 will control the first motor 402 to drive the circular plate 403 and the molds on the circular plate 403 to rotate, so as to facilitate the electric discharging valve 205 to inject the molten metal into the molds at different positions on the circular plate 403, when the injection is completed, the cold air blower 301 will be started, the cold air blower 301 will exhaust the cold air into the air box 304 through the exhaust duct 302, at the same time, the air in the air box 304 will be blown towards the first die-casting mold 405 and the second die-casting mold 406 through the exhaust head 305, so as to facilitate the air-blowing cooling of the molten metal inside the circular plate 403, at the same time, the first motor 402 can drive the circular plate 403 and the molds on the circular plate to rotate, so as to facilitate the exhaust head 305 to blow the first die-casting mold 405 and the second die-casting mold 406 at different positions on the circular, the user can manually disassemble the first die-casting mold 405 and the second die-casting mold 406, so that the workpiece inside the first die-casting mold can be taken out, and then the worker can fix the workpiece on the object placing plate 504 by using the limiting mechanism 505, specifically, the spring 5053 is manually squeezed so that the squeeze plate 5054 can be lifted upwards, then the workpiece to be polished is placed below the squeeze plate 5054 and then the hand is released, then the spring drives the squeeze plate 5054 to move downwards to fix the workpiece, next, the second motor 502, the second hydraulic cylinder 506 and the dust extractor 603 are started, the second motor 502 drives the polishing block 503 to rotate, meanwhile, the second hydraulic cylinder 506 pushes the object placing plate 504 and the workpiece on the object placing plate 504 to move upwards to contact with the polishing block 503, so that the workpiece can be polished, and meanwhile, the dust extractor 603 sucks the waste scraps generated by polishing through the dust absorption head 607 on the dust absorption pipe 606, and the scraps are discharged into a scrap box 602 in the scrap box 601 through a conveying pipe 605 and a dust discharge pipe 604 for storage, which completes the whole work, and the details which are not described in detail in the present specification belong to the prior art known to those skilled in the art.
The terms "central," "longitudinal," "lateral," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings for simplicity of description only and are not intended to indicate or imply that the referenced devices or elements must be in a particular orientation, constructed and operative in a particular orientation, and are not to be considered limiting of the claimed invention.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.