CN113547045A - Automatic both ends of deciding of cable are capped machine - Google Patents
Automatic both ends of deciding of cable are capped machine Download PDFInfo
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- CN113547045A CN113547045A CN202110828823.3A CN202110828823A CN113547045A CN 113547045 A CN113547045 A CN 113547045A CN 202110828823 A CN202110828823 A CN 202110828823A CN 113547045 A CN113547045 A CN 113547045A
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- Prior art keywords
- cap
- cylinder
- sealing
- cable
- clamping
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
Abstract
The utility model provides a both ends sealing cap machine is decided automatically to cable, belongs to the cable and decides sealing cap technical field. The automatic cutting device cuts off the cable which is conveyed by the crawler traction device and is measured by the meter counting device, the cable clamping and guiding device clamps the cut-off cable, the cap head conveying device screens the caps and pushes the caps into the cap transposition and translation device, when the cap clamping jaws on the two sides of the cap transposition and translation device are provided with caps, the cable clamping and guiding device drives the cap clamping jaws on the two sides of the cap transposition and translation device to move, and caps in the cap clamping jaws are sleeved at the two ends of the cut-off cable. The advantages are that: the integrated operation of metering, cutting and sealing the cable is realized, the automatic production is ensured, and the production efficiency is improved.
Description
Technical Field
The invention belongs to the technical field of cutting and capping of cables, and particularly relates to an automatic cutting and capping machine for cables.
Background
In the cable trade, often need decide into the cable of appointed meter number with the cable of big dish footpath, facilitate the use and transport, cable conductor and copper wire will spill at the cable both ends of deciding this time, probably bring the potential safety hazard.
At present, the existing cutting and sealing caps of the cable are that the cable is cut by equipment and then the sealing caps at two ends of the cable are sleeved by manual operation. This process greatly reduces production efficiency, increases labor costs and potential safety hazards. The manual operation is to grasp the sealing cap program by working experience of the manual operation, so that the sealing cap precision and the product quality are influenced, and the production efficiency is low. At present, the market competition pressure is high, the labor cost is high, and the cost is not reduced; and manual operation has certain potential safety hazard, and the equipment that needs to move shifts out the cable of cutting out, carries out both ends sealing cap again, can not realize serialization production, can not accomplish to decide and seal the continuous linking of cap.
In view of the above-mentioned prior art, there is a need for a reasonable improvement in the existing cable severing and capping mechanisms. The applicant has therefore made an advantageous design, in the context of which the solution to be described below is made.
Disclosure of Invention
The invention aims to provide an automatic cutting and two-end cap sealing machine for cables, which realizes integrated operation of metering, cutting and cap sealing for the cables, ensures automatic production, can greatly reduce labor cost, not only solves the safety problem of workers, but also improves product precision and product quality, and greatly improves production efficiency.
The task of the invention is completed in such a way that the automatic cutting and two-end cap sealing machine for the cable comprises a meter counting device, a caterpillar traction device, an automatic cutting device, a cap sealing head conveying device, a cable clamping and guiding device and a cap sealing transposition and translation device, the meter counting device controls the number of meters passed by the cable, the caterpillar traction device conveys the cable forwards, the automatic cutting device cuts off the cable which is conveyed by the caterpillar traction device and is measured by the meter device, the cable clamping and guiding device clamps the cut cable, the sealing cap head conveying device screens the sealing cap and pushes the sealing cap into the sealing cap transposition and translation device, when the two side sealing cap clamping jaws on the sealing cap transposition and translation device are provided with sealing caps, the cable clamping and guiding device drives the two side sealing cap clamping jaws on the sealing cap transposition and translation device to move, and the sealing caps in the sealing cap clamping jaws are sleeved at the two ends of the cut-off cable.
In a specific embodiment of the present invention, the cap sealing head conveying device comprises a vibration disc device and a cap sealing conveying and pushing device, the vibration disc device comprises a vibration disc, the cap sealing conveying and pushing device comprises a cap sealing conveying groove, a cap sealing pressing cylinder, a cap pushing cylinder and a straight vibration device, a vibration discharge port of the vibration disc is connected with the cap sealing conveying groove, the vibration disc continuously vibrates to convey the qualified cap sealing to the cap sealing conveying groove in a vibration mode, the straight vibration device vibrates the cap sealing conveying groove in a vibration mode to convey the cap sealing, the cap sealing pressing cylinder presses the cap sealing, and the cap pushing cylinder pushes the cap sealing into the cap sealing indexing and translating device.
In another embodiment of the present invention, the cap indexing and translating means comprises cap indexing means, the cap sealing transposition device comprises a steering cylinder mounting plate, a 180-degree steering cylinder, a cap sealing clamping jaw, a left clamping jaw cylinder and a right clamping jaw cylinder, the number of the sealing cap clamping jaws is two and the two sealing cap clamping jaws are respectively fixed on the left clamping jaw cylinder and the right clamping jaw cylinder, the left clamping jaw cylinder is fixed on the left cylinder sliding frame, the right clamping jaw cylinder is fixed on the right cylinder sliding frame, the left air cylinder sliding frame and the right air cylinder sliding frame are arranged on the guide rail frame in a sliding way, the left air cylinder sliding frame and the right air cylinder sliding frame move to two sides along the guide rail frame, the guide rail frame is fixed on a 180-degree steering cylinder, the 180-degree steering cylinder is located below the left clamping jaw cylinder and the right clamping jaw cylinder, and the 180-degree steering cylinder is installed on the steering cylinder installation plate.
In another specific embodiment of the present invention, the cap indexing device further includes two cap rolling bolts, the two cap rolling bolts are respectively located at adjacent positions of the left cylinder carriage and the right cylinder carriage, and when the two cap rolling bolts are pushed from the middle of the two cap rolling bolts, the left cylinder carriage and the right cylinder carriage are moved to two sides.
In a further specific embodiment of the present invention, the cap indexing and translating device further includes a cap translating device, the cap translating device includes a reciprocating cylinder and a linear guide rail, the steering cylinder mounting plate is slidably disposed on the linear guide rail, and the reciprocating cylinder and the linear guide rail cooperate to move the cap indexing device to the cap position.
In another specific embodiment of the present invention, the length of the cable passing through the length-measuring device can be accurately controlled by the length-measuring encoder mounted on the length-measuring wheel.
In a further specific embodiment of the invention, the caterpillar traction device comprises a caterpillar traction mounting plate, and a synchronous belt wheel, an upper synchronous belt, a caterpillar lifting cylinder, a lower synchronous belt, a servo motor mounting plate, a coupler and a servo motor which are arranged on the caterpillar traction mounting plate, wherein the servo motor is fixed on the servo motor mounting plate, and further controls the synchronous belt wheel to drive the lower synchronous belt to transmit through the coupler, when a cable passes through the caterpillar traction device, the caterpillar lifting cylinder drives the upper synchronous belt to descend, and further presses the cable to achieve the traction transmission of the lower synchronous belt and the upper synchronous belt controlled by the servo motor, so that the cable is continuously conveyed forwards, and when the meter number reaches a set length, the automatic cutting device starts automatic cutting.
In a more specific embodiment of the invention, the automatic cutting device comprises a cutting lifting cylinder, a cylinder mounting plate, a cutting mounting plate, a guide shaft, an upper cutting knife mounting seat, an upper cutting knife, a lower cutting knife and a lower cutting knife mounting seat, the lower cutting knife is fixed on the lower cutting knife mounting seat, the upper cutting knife is arranged on the upper cutting knife mounting seat controlled by the cutting lifting cylinder, the cutting lifting cylinder is arranged on the cylinder mounting plate which is positioned above the cutting mounting plate, the upper cutting knife mounting seat is assembled on the guide shaft in a sliding way, the lower cutting knife mounting seat is fixedly arranged on the guide shaft, the cutting lifting cylinder drives the upper cutting knife mounting seat to slide up and down along the guide shaft, thereby driving the upper cutting knife on the upper cutting knife mounting seat and the lower cutting knife on the lower cutting knife mounting seat to be matched with each other to cut off the cable.
In yet another specific embodiment of the present invention, the cable clamping and guiding device includes a sealing cap wire clamping mounting plate, and a sealing cap cylinder, a lifting guiding cylinder, a wire tail clamping cylinder, a wire head clamping cylinder, a cable head clamping head, a cable tail clamping head, a cable guiding seat, and a sealing cap triangular push block mounted on the sealing cap wire clamping mounting plate, wherein the wire head clamping cylinder and the cable head clamping head are mounted on a left side plate of the sealing cap wire clamping mounting plate, and the wire tail clamping cylinder and the cable tail clamping head are mounted on a right side plate of the sealing cap wire clamping mounting plate; lifting guide cylinders are arranged above two sides of a front side plate of the sealing cap wire clamping mounting plate, cable guide seats are arranged below the lifting guide cylinders on the two sides, and the lifting guide cylinders drive the cable guide seats to move up and down; the utility model discloses a lead screw cap sealing device, including preceding curb plate, front side plate, sealing cap cylinder, sealing cap triangle ejector pad, sealing cap cylinder drive sealing cap triangle ejector pad reciprocates, and then moves to both sides along the guide rail frame by sealing cap triangle ejector pad drive left air cylinder balladeur train and right air cylinder balladeur train.
In a still more specific embodiment of the present invention, the apparatus further comprises a frame, and the metering device, the caterpillar traction device, the automatic cutting device, the cap conveying and pushing device of the cap conveying device, the cable clamping and guiding device and the cap indexing and translating device are mounted on the frame, and the vibrating disk device of the cap conveying device is placed adjacent to the frame.
Due to the adoption of the structure, the invention has the beneficial effects that:
the capping machine can continuously cut the cable in a fixed meter and cap both ends of the cut cable;
secondly, a cable caterpillar traction device is configured, servo accurate control is adopted, and then the positions of cable traction are ensured to be consistent each time, so that the purpose of automatically and continuously sealing caps of cut cables is achieved, and the problems of quality and low production efficiency caused by manual operation are solved;
third, adopt the vibration dish to filter the sealing cap, then carry through the sealing cap conveyer trough, the sealing cap that will guarantee like this at every turn all is qualified, reduce artifical screening to the sealing cap head, reduce production time, manual screening sealing cap has been replaced, and promote the reciprocating motion that makes a round trip of sealing cap transposition device through sealing cap translation device, whole process has realized automatic continuous production, whole journey need not artifical the participation, to sealing cap head autofilter, the quality and the production efficiency of product have been guaranteed, wholly reduce manufacturing cost, the frame adopts 40 x 80 section bar equipment, the mounting panel all adopts the stability and the security of Q23B material assurance equipment.
Drawings
Fig. 1a is a schematic side view of a machine for automatically cutting and capping two ends of a cable according to the present invention.
Fig. 1b is another schematic view of the automatic cutting and capping machine for cables according to the present invention.
Fig. 2 is a schematic diagram of a meter counting device of the automatic cutting and two-end cap sealing machine for cables.
Fig. 3 is a schematic view of a caterpillar traction device of the automatic cable cutting and cap sealing machine.
Fig. 4 is a schematic diagram of an automatic cutting device of the automatic cable cutting and two-end capping machine according to the present invention.
Fig. 5 is a schematic diagram of a capping head conveying device of a capping machine for automatically cutting cables and sealing two ends of the cables.
Fig. 6 is a schematic view of a cable clamping and guiding device of the automatic cutting and two-end capping machine for cables.
Fig. 7 is a schematic view of a cap-sealing indexing and translating device of the automatic cable-cutting two-end cap-sealing machine according to the present invention.
In the figure: 1. a frame; 2. the metering device comprises a metering device, 21 metering mounting plates, 22 passing guide wheels, 23 rubber covered wheels, 24 metering wheels, 25 compression springs, 26 metering lifting cylinders, 27 metering encoders, 28 metering wheel mounting plates and 29 guide shafts; 2' a cable;
3. the crawler belt type automatic transmission comprises a crawler belt traction device, 31, a crawler belt traction mounting plate, 311, a vertical plate, 32, a synchronous pulley, 33, an upper synchronous belt, 331, an upper synchronous belt mounting plate, 34, a crawler belt lifting cylinder, 35, a lower synchronous belt, 36, a servo motor mounting plate, 37, a coupler and 38, a servo motor;
4. the automatic cutting device comprises an automatic cutting device, 41, a cutting lifting cylinder, 42, a cylinder mounting plate, 43, a cutting mounting plate, 44, a guide shaft, 45, an upper cutting knife mounting seat, 46, an upper cutting knife, 47, a lower cutting knife and 48, a lower cutting knife mounting seat;
5. the cap sealing device comprises a cap sealing head conveying device 501, a vibrating disk device 51, a vibrating disk bracket 52, a vibrating disk 502, a cap sealing conveying and cap pushing device 53, a cap sealing conveying groove 54, a cap sealing pressing cylinder 55, a cap pushing cylinder 56, a straight vibrator 57 and a straight vibrator mounting plate;
6. the cable clamp comprises a cable clamp guide device, a 61-sealing cap wire clamp mounting plate, 611, a left side plate, 612, a right side plate, 613, a front side plate, 62, a sealing cap cylinder, 63, a lifting guide cylinder, 64, a wire tail clamp cylinder, 65, a wire head clamp cylinder, 66, a wire head clamp head, 66', a wire tail clamp head, 67, a cable guide seat, 68, a cable inductor, 681, an inductor support and 69, a sealing cap triangular push block;
7. the device comprises a sealing cap indexing and translating device, a sealing cap translating device, a reciprocating cylinder, a linear guide rail, a sealing cap indexing device, a steering cylinder mounting plate, a steering cylinder with the angle of 74.180 degrees, a sealing cap clamping jaw, a left clamping jaw cylinder, a 761 air cylinder carriage, a 77 right clamping jaw air cylinder, a 771 right air cylinder carriage, a sealing cap rolling bolt, a 79 cable passing wire guide groove and a guide rail frame, wherein the sealing cap indexing and translating device comprises 701, the reciprocating cylinder 71, the linear guide rail 72, the sealing cap indexing device 702, the steering cylinder mounting plate 73, the steering cylinder 75, the sealing cap clamping jaw 76, the left clamping jaw air cylinder 761, the left air cylinder carriage 77, the right clamping jaw air cylinder, the 771 right air cylinder carriage, the sealing cap rolling bolt, the 79 cable passing wire guide groove and the guide rail frame 70.
Detailed Description
The following detailed description of the embodiments of the present invention will be described with reference to the accompanying drawings, but the description of the embodiments is not intended to limit the technical solutions, and any changes in form and not essential to the inventive concept should be regarded as the protection scope of the present invention.
In the following description, all the concepts related to the directions or orientations of up, down, left, right, front and rear are based on the positions shown in the corresponding drawings, and thus, should not be construed as particularly limiting the technical solution provided by the present invention.
Referring to fig. 1, the invention relates to a machine for automatically cutting and sealing caps at two ends of a cable, which comprises a frame 1, a meter counting device 2, a caterpillar traction device 3, an automatic cutting device 4, a cap sealing head conveying device 5, a cable clamping and guiding device 6 and a cap sealing transposition and translation device 7. The frame 1 is formed by combining and connecting sectional materials and sealing plates. The metering device 2, the caterpillar traction device 3, the automatic cutting device 4, the cap sealing conveying and pushing device 502 of the cap sealing head conveying device 5, the cable clamping and guiding device 6 and the cap sealing transposition and translation device 7 are arranged on the rack 1, and the vibration disc device 501 of the cap sealing head conveying device 5 is arranged close to the rack 1.
As shown in fig. 1a, 1b and 2, the meter-counting device 2 includes a meter-counting mounting plate 21, a wire-passing guide wheel 22, a rubber-coating wheel 23, a meter-counting wheel 24, a compression spring 25, a meter-counting lifting cylinder 26 and a meter-counting encoder 27, the meter-counting mounting plate 21 is mounted on the frame 1, the wire-passing guide wheels 22 are transversely and vertically installed in a staggered manner, in this embodiment, the wire-passing guide wheels 22 are pairwise transversely and vertically installed in a staggered manner, and the wire-passing guide wheels 22 are pairwise formed into two groups which are respectively located at the transverse sides of the wire-passing guide wheel 22 and the rubber-coating wheel 23 which are arranged up and down. The cable 2' is shown passing between two sets of wire guide rollers 22 to prevent cable play. The meter counting wheel 24 is arranged on the meter counting wheel mounting plate 28, the meter counting wheel mounting plate 28 is slidably arranged on the guide shaft 29, and the guide shaft 29 is fixedly arranged on the meter counting mounting plate 21. Meter rice lift cylinder 26 is installed to meter rice wheel mounting panel 28 top, install compression spring 25 between meter rice lift cylinder 26 and the meter rice wheel mounting panel 28, meter rice encoder 27 is installed to meter rice wheel mounting panel 28's the opposite side that is located meter rice wheel 24. The cable 2 'passes through the space between the wire passing guide wheel 22 and the rubber coating wheel 23, the meter counting wheel 24 is controlled by the meter counting lifting cylinder 26 to press the cable 2', and then the passing length of the cable 2 'can be accurately controlled by the meter counting encoder 27 arranged on the meter counting wheel 24, so that the length of the cable 2' required to be cut is ensured.
As shown in fig. 1a, 1b and 3, the crawler 3 includes a crawler mounting plate 31, a synchronous pulley 32, an upper synchronous belt 33, a crawler lifting cylinder 34, a lower synchronous belt 35, a servo motor mounting plate 36, a coupling 37 and a servo motor 38. The caterpillar traction mounting plate 31 is mounted on the frame 1, two groups of the synchronous pulleys 32 are arranged up and down in pairs, each synchronous pulley 32 is pivoted on a respective wheel shaft, the wheel shafts of the lower group of synchronous pulleys 32 are fixedly mounted on a vertical plate 311 of the caterpillar traction mounting plate 31, and the wheel shafts of the upper group of synchronous pulleys 32 respectively penetrate through holes in the vertical plate 311 and then are fixed on an upper synchronous belt mounting plate 331. The upper timing belt 33 is wound around the upper set of timing pulleys 32, and the lower timing belt 35 is wound around the lower set of timing pulleys 32. The track lifting cylinder 34 is mounted on the track-pulling mounting plate 31 and drives the upper timing belt mounting plate 331 to move up and down, thereby driving the upper timing belt 33 and the set of timing pulleys 32 located above to move up and down. The servo motor 38 is fixed on the servo motor mounting plate 36, and then the synchronous belt 35 is driven to transmit under the control of the synchronous belt wheel 32 through the coupler 37, when a cable passes through the caterpillar traction device 3, the caterpillar lifting cylinder 34 drives the upper synchronous belt 33 to descend, and then the cable is pressed to achieve the traction transmission of the synchronous belt 35 and the upper synchronous belt 33 under the control of the servo motor 38, so that the cable is continuously conveyed forwards, and when the number of meters reaches the set length, the automatic cutting device 4 starts automatic cutting. The caterpillar traction device 3 ensures that the cable can automatically move forward under the drive of the servo motor 38, the upper synchronous belt 33 and the lower synchronous belt 35 without manual traction.
As shown in fig. 1a, 1b and 4, the automatic cutting device 4 comprises a cutting lifting cylinder 41, a cylinder mounting plate 42, a cutting mounting plate 43, a guide shaft 44, an upper cutting blade mounting seat 45, an upper cutting blade 46, a lower cutting blade 47 and a lower cutting blade mounting seat 48, wherein the cutting mounting plate 43 is mounted on the frame 1, the lower cutting blade 47 is fixed on the lower cutting blade mounting seat 48, and the upper cutting blade 46 is mounted on the upper cutting blade mounting seat 45 controlled by the cutting lifting cylinder 41. Decide lift cylinder 41 and install on being located the cylinder mounting panel 42 of deciding the mounting panel 43 top, go up to cut sword mount pad 45 and slide and assemble on guiding axle 44, lower cutter sword mount pad 48 fixed mounting on guiding axle 44. Decide lift cylinder 41 and can drive upper cutting knife mount 45 and slide from top to bottom along guiding axle 44 to the cooperation of upper cutting knife 46 on the drive upper cutting knife mount 45 and lower cutting knife 47 on the lower cutting knife mount 48 cuts off the cable. The specific process is as follows: after the cable passes through the meter counting device 2 and the caterpillar traction device 3, when the meter counting reaches the set length, the automatic cutting device 4 starts to work. The cutting lift cylinder 41 lowers the upper cutting blade 46 to cut the cable. When cutting off, the upper cutting knife 46 and the lower cutting knife 47 are staggered with each other, so that the cutting integrity is guaranteed, wherein the upper cutting knife 46 and the lower cutting knife 47 are in a crescent form, the sharpness of a knife edge is guaranteed, and no flash is left in cut of the cut cable.
As shown in fig. 1a, fig. 1b and fig. 5, the capping head conveying device 5 includes a vibration tray device 501 and a capping conveying and cap pushing device 502, the vibration tray device 501 includes a vibration tray support 51 and a vibration tray 52, the capping conveying and cap pushing device 502 includes a capping conveying trough 53, a capping pressing cylinder 54, a cap pushing cylinder 55, a straight vibrator 56 and a straight vibrator mounting plate 57, the vibration tray support 51 is disposed adjacent to the rack 1, and the vibration tray 52 is fixedly mounted on the platform of the vibration tray support 51. The cap conveying and pushing device 502 is mounted on the frame 1. One end of the cap conveying groove 53 extends to one side of the vibration disc 52, the other end is provided with a cap pressing cylinder 54 and a cap pushing cylinder 55, a straight vibration device 56 is arranged below the other end, and the straight vibration device 56 is arranged on a straight vibration device mounting plate 57. The vibrator mounting plate 57 is in turn mounted on the frame 1. The conveying of the cable sealing caps is to screen the sealing caps through a vibration disc 52, a vibration discharge port of the vibration disc 52 is connected with a sealing cap conveying groove 53, the qualified sealing caps are continuously conveyed to the sealing cap conveying groove 53 in a vibration mode through the vibration of the vibration disc 52, then the sealing caps are conveyed out through the sealing cap conveying groove 53 in a vibration mode through a straight vibration device 56, then the sealing caps are pressed by a sealing cap pressing air cylinder 54, and then the sealing caps are pushed into a left clamping jaw air cylinder 76 of the sealing cap transposition and translation device 7 through a cap pushing air cylinder 55. By adopting the vibrating disk 52, the sealing caps can be effectively screened, the product quality is ensured, and meanwhile, the cables can be continuously sealed.
As shown in fig. 1a, 1b and 7, the cap indexing and translating device 7 includes a cap translating device 701 and a cap indexing device 702, the cap translating device 701 includes a reciprocating cylinder 71 and a linear guide rail 72, the cap indexing device 702 includes a steering cylinder mounting plate 73, a 180 ° steering cylinder 74, two cap clamping jaws 75, a left clamping jaw cylinder 76, a right clamping jaw cylinder 77, a cap rolling bolt 78 and a cable passing wire guide groove 79, and the number of the cap clamping jaws 75 is two, and the two cap clamping jaws are respectively fixed on the left clamping jaw cylinder 76 and the right clamping jaw cylinder 77. The left clamping jaw air cylinder 76 is fixed on the left air cylinder sliding frame 761, the right clamping jaw air cylinder 77 is fixed on the right air cylinder sliding frame 771, the left air cylinder sliding frame 761 and the right air cylinder sliding frame 771 are both arranged on the guide rail frame 70 in a sliding mode, namely, the left air cylinder sliding frame 761 and the right air cylinder sliding frame 771 can move towards two sides along the guide rail frame 70. The rail bracket 70 is fixed on a 180 DEG steering cylinder 74. The 180-degree steering cylinder 74 is positioned below the left clamping jaw cylinder 76 and the right clamping jaw cylinder 77, and the 180-degree steering cylinder 74 is mounted on the steering cylinder mounting plate 73. The steering cylinder mounting plate 73 is slidably disposed on the linear guide 72. The two cap rolling bolts 78 are respectively located at the adjacent positions of the left cylinder carriage 761 and the right cylinder carriage 771. When the two cap rolling bolts 78 are pushed from the middle of the two cap rolling bolts 78, the left cylinder carriage 761 and the right cylinder carriage 771 can be moved to both sides. When the sealing caps screened by the vibration disc 52 are clamped by the sealing cap clamping jaws 75 on the side of the left clamping jaw cylinder 76, the sealing caps pushed out by the cap pushing cylinder 55 are rotated to 180 degrees by the 180-degree steering cylinder 74, then the sealing caps are pushed into the right clamping jaw cylinder 77 by the cap pushing cylinder 55, and the pushed sealing caps are clamped by the sealing cap clamping jaws 75 of the right clamping jaw cylinder 77. When the sensor detects that the caps at both ends have entered the cap clamping jaws 75 at both ends, the cap indexing device 702 is moved to the cap position by the cooperation of the reciprocating cylinder 71 and the linear guide 72, i.e. the cap indexing device 702 is moved below the cap triangular push block 69 of the cable clamping and guiding device 6.
As shown in fig. 1a, 1b and 6, the cable clamping and guiding device 6 includes a cap clamping and wire mounting plate 61, a cap cylinder 62, a lifting and guiding cylinder 63, a wire tail clamping cylinder 64, a wire head clamping cylinder 65, a cable head clamping head 66, a cable tail clamping head 66', a cable guiding seat 67, a cable sensor 68 and a cap triangular pushing block 69. The cap sealing and wire clamping mounting plate 61 is mounted on the machine frame 1, a wire head clamping cylinder 65 and a wire cable head clamping head 66 are mounted on a left side plate 611 of the cap sealing and wire clamping mounting plate 61, and a wire tail clamping cylinder 64 and a wire cable tail clamping head 66' are mounted on a right side plate 612 of the cap sealing and wire clamping mounting plate 61. The lifting guide cylinders 63 are installed above the two sides of the front side plate 613 of the cap wire clamping installation plate 61, the cable guide seats 67 are installed below the lifting guide cylinders 63 on the two sides, and the lifting guide cylinders 63 can drive the cable guide seats 67 to move up and down. A sealing cap cylinder 62 is installed above the middle part of the front side plate 613, a sealing cap triangular push block 69 is installed below the sealing cap cylinder 62, the sealing cap cylinder 62 can drive the sealing cap triangular push block 69 to move up and down, and the sealing cap triangular push block 69 adopts a triangular form. The cable sensor 68 is fixed to the sensor holder 681 for detecting whether there is a cable.
When the cable is cut, the cable wire tail and the cable wire head leak cable wires, when the cable is drawn to the cable clamping and guiding device 6 through the caterpillar traction device 3, the cable passing wire guide groove 79 is further used for guiding the cable to pass through and guiding the cable guide seat 67, so that the cable lifting and guiding cylinder 63 drives the cable guide seat 67 to descend to guide the cable wire to pass through, the cable at two ends can be conveniently capped, and the accuracy and the consistency of capping can be ensured; then when the cable sensor 68 detects that the cable exists, the cable head clamping cylinder 65 drives the cable head clamping head 66 to clamp the cable head, the cable tail clamping cylinder 64 drives the cable tail clamping head 66' to clamp the cable tail, therefore, the cable can not move and the sealing cap is not in place when the cable is sealed, finally the sealing cap air cylinder 62 drives the sealing cap triangular push block 69 to descend, the sealing cap triangular push block 69 descends to push against and push two adjacent sealing cap rolling bolts 78, so that the left air cylinder sliding frame 761 and the right air cylinder sliding frame 771 are separated, thereby pushing the sealing cap clamping jaws 75 at the two ends to move left and right, tightly sleeving the sealing caps in the sealing cap clamping jaws 75 at the two ends on the two ends of the cable, then loosening the left clamping jaw cylinder 76 and the right clamping jaw cylinder 77, the cap sealing air cylinder 62 then drives the cap sealing triangular push block 69 to return to the original position, and finally the reciprocating air cylinder 71 drives the cap sealing indexing device 702 to return to the original position under the cooperation of the linear guide rail 72. The cable head chuck 66 and the cable tail chuck 66' return to the original positions, so that the processes of metering and cutting a cable and sealing caps at two ends are finished, and automatic production without stopping can be achieved through reciprocating circular motion. The invention can realize automatic production, and can realize integrated operation of metering, cutting and sealing the cable, thereby effectively improving the quality and the production efficiency of products and also effectively reducing the production cost.
Claims (10)
1. The utility model provides a both ends sealing cap machine is decided automatically to cable which characterized in that: the automatic cutting device comprises a metering device (2), a caterpillar traction device (3), an automatic cutting device (4), a sealing cap head conveying device (5), a cable clamping and guiding device (6) and a sealing cap transposition and translation device (7), wherein the metering device (2) controls the number of meters through which cables pass, the caterpillar traction device (3) conveys the cables forwards, the automatic cutting device (4) cuts the cables which are conveyed by the caterpillar traction device (3) and are metered by the metering device (2), the cable clamping and guiding device (6) clamps the cut cables, the sealing cap head conveying device (5) screens sealing caps and pushes the sealing caps into the sealing cap transposition and translation device (7), when sealing caps are arranged on sealing cap clamping jaws (75) on two sides of the sealing cap transposition and translation device (7), the cable clamping and guiding device (6) drives the sealing caps (75) on two sides of the sealing cap transposition and translation device (7) to move, the caps in the cap jaws (75) are fitted over the ends of the cut cable.
2. The automatic cutting and two-end capping machine for the cable according to claim 1, wherein the capping head conveying device (5) comprises a vibrating disk device (501) and a capping conveying and cap pushing device (502), the vibrating disk device (501) comprises a vibrating disk (52), the cap sealing and conveying and cap pushing device (502) comprises a cap sealing and conveying groove (53), a cap sealing and pressing cylinder (54), a cap pushing cylinder (55) and a straight vibrator (56), the vibration discharge hole of the vibration disk (52) is connected with a sealing cap conveying groove (53), the qualified sealing caps are conveyed to the sealing cap conveying groove (53) in a vibration mode through the continuous vibration of the vibration disc (52), the sealing caps are conveyed out through the sealing cap conveying groove (53) in a vibration mode through the straight vibrator (56), then the sealing cap is pressed by a sealing cap pressing cylinder (54), and then the sealing cap is pushed into a sealing cap transposition and translation device (7) by a cap pushing cylinder (55).
3. The automatic two-end cap sealing machine of deciding of cable of claim 2, characterized in that sealing cap transposition and translation device (7) include sealing cap transposition device (702), sealing cap transposition device (702) include turn cylinder mounting panel (73), 180 turn to cylinder (74), sealing cap clamping jaw (75), left clamping jaw cylinder (76), right clamping jaw cylinder (77), the quantity of sealing cap clamping jaw (75) have two and be fixed in respectively on left clamping jaw cylinder (76) and right clamping jaw cylinder (77), left clamping jaw cylinder (76) are fixed in left cylinder carriage (761), right clamping jaw cylinder (77) are fixed in right cylinder carriage (771), left cylinder carriage (761) and right cylinder carriage (771) all slide and set up on guide rail frame (70), left cylinder carriage (761) and right cylinder carriage (771) move to both sides along guide rail frame (70), the guide rail frame (70) is fixed on a 180-degree steering cylinder (74), the 180-degree steering cylinder (74) is located below a left clamping jaw cylinder (76) and a right clamping jaw cylinder (77), and the 180-degree steering cylinder (74) is installed on a steering cylinder installation plate (73).
4. The automatic cutting and two-end cap sealing machine for the cables as claimed in claim 3, wherein the cap sealing indexing device (702) further comprises two cap sealing rolling bolts (78), the two cap sealing rolling bolts (78) are respectively located at adjacent positions of the left cylinder carriage (761) and the right cylinder carriage (771), and when the two cap sealing rolling bolts (78) are pushed from the middle of the two cap sealing rolling bolts (78), the left cylinder carriage (761) and the right cylinder carriage (771) are moved to two sides.
5. The automatic cutting and two-end capping machine for the cables according to claim 3, wherein the capping indexing and translating device (7) further comprises a capping translating device (701), the capping translating device (701) comprises a reciprocating cylinder (71) and a linear guide rail (72), the steering cylinder mounting plate (73) is slidably arranged on the linear guide rail (72), and the reciprocating cylinder (71) and the linear guide rail (72) are matched to move the capping indexing device (702) to a capping position.
6. A cable automatic cutting two-end cap sealing machine according to claim 5, characterized in that the meter counting device (2) comprises a wire passing guide wheel (22), a rubber coating wheel (23), a meter counting wheel (24), a meter counting lifting cylinder (26) and a meter counting encoder (27), the cable passes through the space between the wire passing guide wheel (22) and the rubber coating wheel (23), the meter counting wheel (24) is controlled to press the cable through the meter counting lifting cylinder (26), and then the passing length of the cable can be accurately controlled through the meter counting encoder (27) arranged on the meter counting wheel (24).
7. The automatic cutting and two-end cap sealing machine for the cables as claimed in claim 6, wherein the caterpillar traction device (3) comprises a caterpillar traction mounting plate (31), and a synchronous pulley (32), an upper synchronous belt (33), a caterpillar lifting cylinder (34), a lower synchronous belt (35), a servo motor mounting plate (36), a coupler (37) and a servo motor (38) mounted on the caterpillar traction mounting plate (31), the servo motor (38) is fixed on the servo motor mounting plate (36), the synchronous pulley (32) is controlled by the coupler (37) to drive the lower synchronous belt (35) to transmit, when the cables pass through the caterpillar traction device (3), the caterpillar lifting cylinder (34) drives the upper synchronous belt (33) to descend, and then the cables are pressed to achieve the traction transmission of the lower synchronous belt (35) and the upper synchronous belt (33) controlled by the servo motor (38), therefore, the cable is continuously conveyed forwards, and when the meter number reaches the set length, the automatic cutting device (4) starts to automatically cut.
8. The automatic both ends sealing machine of deciding of cable of claim 7, characterized in that automatic cutting device (4) including decide lift cylinder (41), cylinder mounting panel (42), decide mounting panel (43), guiding axle (44), go up cut sword mount pad (45), go up cut sword (46), cut sword (47), cut sword mount pad (48) down, lower cut sword (47) be fixed in cut sword mount pad (48) down, go up cut sword (46) install in by decide lift cylinder (41) control go up cut sword mount pad (45) on, decide lift cylinder (41) install in be located decide cylinder mounting panel (42) above mounting panel (43), go up cut sword mount pad (45) and slide and assemble on guiding axle (44), lower cut sword mount pad (48) fixed mounting in guiding axle (44), decide lift cylinder (41) drive and cut sword mount pad (45) and slide from top to bottom along guiding axle (44) to drive and cut on sword mount pad (45) and cut down on sword mount pad (48) down and cut sword (47) cooperation and cut off the cable on last sword (46) of cutting.
9. The automatic cutting and two-end cap sealing machine for the cables according to claim 8, wherein the cable clamping and guiding device (6) comprises a cap clamping and line mounting plate (61) and a cap sealing cylinder (62), a lifting guiding cylinder (63), a line tail clamping cylinder (64), a line head clamping cylinder (65), a cable head clamping head (66), a cable tail clamping head (66 '), a cable guiding seat (67) and a cap sealing triangular push block (69) which are mounted on the cap clamping and line mounting plate (61), the line head clamping cylinder (65) and the cable head clamping head (66) are mounted on a left side plate (611) of the cap clamping and line mounting plate (61), and the line tail clamping cylinder (64) and the cable tail clamping head (66') are mounted on a right side plate (612) of the cap clamping and line mounting plate (61); lifting guide cylinders (63) are mounted above two sides of a front side plate (613) of the sealing cap wire clamping mounting plate (61), cable guide seats (67) are mounted below the lifting guide cylinders (63) on the two sides, and the lifting guide cylinders (63) drive the cable guide seats (67) to move up and down; the utility model discloses a lead screw capping machine, including preceding curb plate (613) and right cylinder carriage (771), preceding curb plate (613) is installed in the top at middle part and is sealed cap cylinder (62), seal cap triangle ejector pad (69) are installed to the below of seal cap cylinder (62), seal cap cylinder (62) drive seal cap triangle ejector pad (69) reciprocate, and then move to both sides along guide rail frame (70) by seal cap triangle ejector pad (69) drive left cylinder carriage (761) and right cylinder carriage (771).
10. An automatic cutting and two-end capping machine for cables according to any claim 1 to 9, characterized by further comprising a frame (1), wherein the capping conveying and cap pushing device (502), the cable clamping and guiding device (6) and the capping indexing and translating device (7) of the metering device (2), the caterpillar traction device (3), the automatic cutting device (4) and the capping head conveying device (5) are mounted on the frame (1), and the vibrating disc device (501) of the capping head conveying device (5) is placed adjacent to the frame (1).
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| CN202110828823.3A CN113547045B (en) | 2021-07-22 | 2021-07-22 | Automatic two-end cap sealing machine of cutting of cable |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110828823.3A CN113547045B (en) | 2021-07-22 | 2021-07-22 | Automatic two-end cap sealing machine of cutting of cable |
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| CN113547045B (en) | 2023-05-26 |
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