CN106736596B - A kind of Numerical control cutting building-block machine - Google Patents

A kind of Numerical control cutting building-block machine Download PDF

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Publication number
CN106736596B
CN106736596B CN201710099547.5A CN201710099547A CN106736596B CN 106736596 B CN106736596 B CN 106736596B CN 201710099547 A CN201710099547 A CN 201710099547A CN 106736596 B CN106736596 B CN 106736596B
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China
Prior art keywords
workbench
saw blade
bed piece
gantry
servo motor
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CN201710099547.5A
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CN106736596A (en
Inventor
于涛
王亮
董浩
王教友
张艳娥
陈鹏鹏
刘海波
刘继英
赵微云
刘开志
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Shandong Pengxiang Automobile Co Ltd
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Shandong Pengxiang Automobile Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/04Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P2700/00Indexing scheme relating to the articles being treated, e.g. manufactured, repaired, assembled, connected or other operations covered in the subgroups
    • B23P2700/50Other automobile vehicle parts, i.e. manufactured in assembly lines
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sawing (AREA)
  • Milling, Drilling, And Turning Of Wood (AREA)

Abstract

The invention discloses a kind of Numerical control cutting building-block machines, including bed piece(6), its main feature is that, the bed piece(6)X sets turnable workbench to processing axis side(1), workbench may be reversed(1)Right side sets gantry cutter device(2)With saw blade cutter device(3), in bed piece(6)Groove in set waste material recovery device(5), waste material recovery device(5)Positioned at turnable workbench(1)Underface;Bed piece(6)Electrical control gear is fixedly installed in Y-direction side(4), electrical control gear(4)It is connect with electric component by circuit;Using workpiece clamped one time, numerical control synchronous cutting, workpiece process is full-automatic, and production efficiency greatly improved, reduce production cost.

Description

A kind of Numerical control cutting building-block machine
Technical field:
The present invention relates to field of mechanical technique, specifically a kind of Numerical control cutting building-block machine.
Background technology:
With the increasingly increase of middle heavy truck vehicle bridge demand, the requirement of vehicle bridge process equipment is also being continuously improved, at present vehicle bridge In factory's axle housing processing line, cutting bridge casing lute holes and saw axle housing both ends generally need three stations, i.e. Chinese lute hole to cut, draw Line, cutting ontology both ends, process equipment is more, and personnel depaly is more, time-consuming and laborious.
Invention content:
The purpose of the present invention is overcoming the shortcomings of above-mentioned prior art, and provide a kind of Numerical control cutting building-block machine;Mainly Solve the problems, such as that existing axle housing machining tool is ineffective.
The technical scheme is that:A kind of Numerical control cutting building-block machine, including bed piece, which is characterized in that described Bed piece X set turnable workbench to processing axis side, may be reversed and set gantry cutter device and saw blade on the right side of workbench Cutter device sets waste material recovery device in the groove of bed piece, and waste material recovery device, which is located at, may be reversed immediately below workbench; Electrical control gear is fixedly installed in bed piece Y-direction side, and electrical control gear is connect by circuit with electric component.
Further, gantry cutter device can carry out the moving interpolation of XYZ axis;Gantry cutter device is cut for flame It cuts or plasma cut.
Further, the saw blade cutter device it is whole in bed piece X to carrying out positioning movement, saw blade cutter device Saw blade case carries out cutting movement up and down.
Further, the bed piece includes lathe base, and machine tool guideway, lathe base outside are set on lathe base If rack, rack is located at below machine tool guideway.
Further, the turnable workbench includes workbench, and table core has round hole, and workbench is by turning over Shaft is connect with supporting rack;Workbench is equipped with the energy X that Y, Z-direction adjust manually to detent mechanism, Y-direction self-centering clamping mechanism, Z To hold-down mechanism and switching mechanism;
For X to detent mechanism, including Y-direction guide groove, Y-direction guide groove is fixedly installed on workbench round hole Y-direction side, Z-direction Guide groove is mounted in Y-direction guide groove, and the first sliding block is mounted in Z-direction guide groove, and positioning pin is fixedly connected with the first sliding block, fixed Position pin Z-direction movement;
Y-direction self-centering clamping mechanism, including the first removable carry-over bar, the first removable carry-over bar are mounted on workbench X Into the grooved rail at both ends, first removable carry-over bar one end is connect by link block with the first oil cylinder, the first removable carry-over bar It is engaged with the first gear being mounted in the reverse side fixing axle of grooved rail middle part, and distribution in a center of symmetry;
Z-direction hold-down mechanism, including pressure plate, pressure plate be mounted on the second cylinder piston rod on, piston rod straight up, and 90 ° of rotations of energy, second oil cylinder is mounted on by grooved rail, and distribution in a center of symmetry;
Switching mechanism, including third oil cylinder, third oil cylinder are arranged in the first support of workbench side, first support and machine Bed lathe bed fix, and be equipped with rack groove guide rail, the second removable carry-over bar be mounted on rack groove guide rail in, and with third oil cylinder Connection;Second gear is fixed on torsion shaft, and is engaged with the second removable carry-over bar.
Further, gantry cutter device, including portal frame, portal frame are mounted on the machine tool guideway of bed piece On, portal frame divides into portal frame pedestal, X is housed to servo motor on portal frame pedestal, and X drives third gear to servo motor, Third gear is engaged with the rack on bed piece;
Gantry top guide rail is set at the top of portal frame, gantry top sliding block is mounted on the guide rail of gantry top, and gantry top sliding block and Y-direction are same Step band is fixedly mounted, and the Y-direction timing belt wheel drive that Y-direction timing belt is driven by Y-direction servo motor, Y-direction servo motor is mounted on In the second support of gantry top guide rail one end;
L-type tablet is fixedly mounted with gantry top sliding block, and L-type tablet Z-direction is equipped with tablet guide rail, and the second sliding block is mounted on On tablet guide rail, cutting gun is mounted on the second sliding block, and the second sliding block is fixedly mounted with Z-direction timing belt, and synchronous belt is by Z-direction servo Motor-driven Z-direction timing belt wheel drive, Z-direction servo motor are mounted on L-type tablet X on tablet.
Further, the saw blade cutter device, including sawing machine pedestal have conical funnel, sawing machine on sawing machine pedestal Floor installation on the machine tool guideway of bed piece, sawing machine pedestal be equipped with servo motor, servo motor drive the 4th gear, the 4th Gear is engaged with the rack on bed piece;
Saw blade case and hydraulic cylinder, hydraulic cylinder and the middle of the base axis connection, saw blade case one end and pedestal are housed on saw blade pedestal End axis connection, the offset beam axis connection of hydraulic cylinder piston rod and saw blade case drive saw blade case to transport up and down by Driven by Hydraulic Cylinder It is dynamic.
A kind of Numerical control cutting building-block machine of the present invention compared with the prior art have substantive distinguishing features outstanding and Marked improvement, 1, using turnable workbench, clamping workpiece is simple and quick, accurate work piece positioning;2, building-block machine of the invention, Clamped one time can be completed at the same time the multiple working procedures such as flame or plasma cut, saw blade cutting, and have the two-sided processing energy of workpiece Power realizes the machining ability of multistation all-in-one machine, and compact-sized, production cost is low, mitigates enterprise's labour demand, greatly Improve the working efficiency of machining tool.
Description of the drawings:
Fig. 1 is the Y-direction structural schematic diagram of the present invention;
Fig. 2 is the X of the present invention to structural schematic diagram;
Fig. 3 is the machine tool body structure schematic diagram of the present invention;
Fig. 4 is the overturning table front structural schematic diagram of the present invention;
Fig. 5 is the overturning workbench reverse structure schematic of the present invention;
Fig. 6 is the saw blade cutter device structural schematic diagram of the present invention;
Fig. 7 is gantry cutter device structural schematic diagram of the present invention.
Wherein, 1 turnable workbench, 2 gantry cutter devices, 3 saw blade cutter devices, 4 electrical control gears, 5 waste materials return Receiving apparatus, 6 bed pieces, 7 lathe bases, 8 machine tool guideways, 9 racks, 10 workbench, 11 torsion shafts, 12 supporting racks, 13 Y-directions Guide groove, 14 Z-direction guide grooves, 15 first sliding blocks, 16 positioning pins, 17 first removable carry-over bars, 18 grooved rails, 19 link blocks, 20 first oil cylinders, 21 fixing axles, 22 first gears, 23 pressure plates, 24 second oil cylinders, 25 third oil cylinders, 26 first supports, 27 Frame grooved rail, 28 second removable carry-over bars, 29 second gears, 30 portal frames, 31 portal frame pedestals, 32X is to servo motor, and 33 Guide rail is pushed up at third gear, 34 gantry, 35 gantry top sliding blocks, and 36Y is to synchronous belt, and 37Y is to synchronous pulley, and 38Y is to servo motor, and 39 Second support, 40L type tablets, 41 tablet guide rails, 42 second sliding blocks, 43 cutting guns, 44 Z-direction timing belts, 45Z to synchronous pulley, 46Z is to servo motor, 47 sawing machine pedestals, 48 conical funnels, 49 servo motors, 50 the 4th gears, 51 saw blade casees, 52 hydraulic pressure Cylinder, 53 the middle of the base axis, 54 base end axis, 55 offset beam axis.
Specific implementation mode:
To make technological means, creation characteristic, the purpose reached and effect of the present invention be easy to understand, with reference to tool Body illustrates, and the present invention is further explained;Illustrated embodiment is only used for explaining the present invention, is not intended to limit the scope of the present invention.
Embodiment 1 is processed into lathe base 7 according to the design needs referring to Fig. 1,2,3,4,5,6,7, in lathe base 7 Rack 9 is installed in upper mounting rail 8,7 outside of lathe base, and rack 9 is located at 8 lower section of guide rail;Form bed piece 6;
It is processed into workbench 10, fixes workpiece for clamping, there is round hole at 10 center of workbench, workbench 10 is passed through Torsion shaft 11 is connect with supporting rack 12;Setting can Y, the X of Z-direction adjustment be self-centering to detent mechanism, Y-direction manually on workbench 10 Clamp system, Z-direction hold-down mechanism and switching mechanism;
X is to detent mechanism, and for different model workpiece X to positioning, including Y-direction guide groove 13, the fixation of Y-direction guide groove 13 is set It is placed in workbench round hole Y-direction side, Z-direction guide groove 14 is mounted in Y-direction guide groove 13, and the first sliding block 15 is led mounted on Z-direction Into slot 14, positioning pin 16 is fixedly connected with the first sliding block 15, the movement of 16 Z-direction of positioning pin;
Y-direction self-centering clamping mechanism is used for Workpiece clamping, and workpiece Y-direction is made to position, including the first removable carry-over bar 17, First removable carry-over bar 17 is mounted on 10 X of workbench into the grooved rail 18 at both ends, 17 one end of the first removable carry-over bar It is connect with Ffirst cylinder 20 by link block 19, the first removable carry-over bar 17 is consolidated with 18 middle part reverse side of grooved rail is mounted on First gear 22 on dead axle 21 engages, and distribution in a center of symmetry;
Z-direction hold-down mechanism is compressed for workpiece Z-direction, including pressure plate 23, and pressure plate 23 is mounted on 24 piston of the second oil cylinder On bar, piston rod straight up, and can 90 ° of rotations, second oil cylinder 24 is mounted on by grooved rail 18, and in a center of symmetry Distribution;
Switching mechanism, for 10 two-way 180 ° of overturnings of the workbench, including third oil cylinder 25, the setting of third oil cylinder 25 exists In 10 side first support 26 of workbench, first support 26 is fixed with bed piece 6, and is equipped with rack groove guide rail 27, and second Removable carry-over bar 28 is mounted in rack groove guide rail 27, and is connect with third oil cylinder 25;Second gear 29 is fixed on torsion shaft On 11, and engaged with the second removable carry-over bar 28;
Workbench 1 may be reversed in above-mentioned component composition;
It is processed into portal frame 30, portal frame 30 is mounted on the machine tool guideway 8 of bed piece 6,30 times peaces of portal frame Portal frame pedestal 31 is filled, X is housed to servo motor 32 on portal frame pedestal 31, X drives third gear 33 to servo motor 32, the Three gears 33 are engaged with the rack 9 on bed piece 6;Guide rail 34 is pushed up at 30 top setting gantry of portal frame, gantry top is slided Block 35 is mounted on the guide rail 34 of gantry top, and gantry top sliding block 35 is fixedly mounted with Y-direction timing belt 36, and Y-direction timing belt 36 is watched by Y-direction It takes the Y-direction timing belt wheel 37 that motor 38 driven to drive, Y-direction servo motor 38 is mounted on the of gantry top 34 one end of guide rail On two holders 39;L-type tablet 40 and gantry top sliding block 35 are fixedly mounted, and L-type tablet 40Z is to equipped with tablet guide rail 41, Second sliding block 42 is mounted on tablet guide rail 41, and cutting gun 43 is mounted on the second sliding block 42, the second sliding block 42 and Z-direction timing belt 44 are fixedly mounted, and the Z-direction timing belt wheel 45 that synchronous belt 44 is driven by Z-direction servo motor 46 drives, and Z-direction servo motor 46 is mounted on 40 X of L-type tablet is on tablet;Form gantry cutter device 2;
It is processed into sawing machine pedestal 47, has conical funnel 48 on sawing machine pedestal 47, cutting fluid is facilitated to recycle, by sawing machine bottom Seat 47 is mounted on the machine tool guideway 8 of bed piece 6, and sawing machine pedestal 47 is equipped with servo motor 49, the driving of servo motor 49 the 4th Gear 50, the 4th gear 50 are engaged with the rack 9 on bed piece 6;Saw blade case 51 and liquid are housed on saw blade pedestal 47 Cylinder pressure 52, hydraulic cylinder 52 are connect with the middle of the base axis 53, and 51 one end of saw blade case is connect with base end axis 54,52 piston of hydraulic cylinder Bar is connect with the offset beam axis 55 of saw blade case 51, is driven by hydraulic cylinder 52 and saw blade case 51 is driven to move up and down;Composition saw blade is cut Cut device 3;
Workbench 1 may be reversed to the installation of processing axis side in 6 X of bed piece, 1 right side installation dragon of workbench may be reversed Door cutter device 2 and saw blade cutter device 3, the benefit of looking into that gantry cutter device 2 can carry out XYZ axis move, and gantry cutter device 2 is Gas flame cuttiug or plasma cut;Saw blade cutter device 3 it is whole in bed piece 6X to carrying out positioning movement, saw blade cutter device 3 saw blade case 51 carries out cutting movement up and down;Waste material recovery device 5, waste material recovery device are set in the groove of bed piece 6 5 are located at immediately below turnable workbench 1;Electrical control gear 4 is fixedly installed in 6 Y-direction side of bed piece, it finally will be electrical Control device 4 is connect by circuit with electric component.
A kind of Numerical control cutting building-block machine of the present invention, the course of work:Clamping workpiece is overturning table front, Gantry cutter device and saw blade cutter device are controlled along X from electrical control gear to Working position is moved to, and are completed(Flame waits Ion)After cutting and saw blade cutting processing, initial position is returned to, the work of the 1st station is completed.Electrical control gear control overturning work Make platform by 180 ° of workpiece turning, gantry(Flame or plasma)Cutter device and saw blade cutter device are again by electrical control gear Control, to Working position is moved to, after completing workpiece another side gas flame cuttiug and saw blade cutting processing, returns to initial position along X, The work of 2nd station is completed;Workbench is overturn to reset.So far the present invention all complete by work.
The basic principles, main features and advantages of the present invention have been shown and described above, the technology of the industry Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this The principle of invention, under the premise of not departing from spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes Change and improvement all fall within the protetion scope of the claimed invention, the claimed scope of the invention have appended claims and its Equivalent thereof.

Claims (6)

1. a kind of Numerical control cutting building-block machine, including bed piece(6), which is characterized in that the bed piece(6)X is to adding Work axis side sets turnable workbench(1), workbench may be reversed(1)Right side sets gantry cutter device(2)It cuts and fills with saw blade It sets(3), in bed piece(6)Groove in set waste material recovery device(5), waste material recovery device(5)Positioned at turnable workbench (1)Underface;Bed piece(6)Electrical control gear is fixedly installed in Y-direction side(4), electrical control gear(4)By circuit with Electric component connects;
The turnable workbench(1)Including workbench(10), workbench(10)There are round hole, workbench in center(10)Pass through Torsion shaft(11)With supporting rack(12)Connection;Workbench(10)Be equipped with can manually Y, Z-direction adjustment X to detent mechanism, Y-direction from Centering and clamping mechanism, Z-direction hold-down mechanism and switching mechanism;
X is to detent mechanism, including Y-direction guide groove(13), Y-direction guide groove(13)It is fixedly installed on workbench round hole Y-direction side, Z-direction guide groove(14)Mounted on Y-direction guide groove(13)It is interior, the first sliding block(15)Mounted on Z-direction guide groove(14)It is interior, positioning pin (16)With the first sliding block(15)It is fixedly connected, positioning pin(16)Z-direction moves;
Y-direction self-centering clamping mechanism, including the first removable carry-over bar(17), the first removable carry-over bar(17)It is mounted on work Platform(10)Grooved rails of the X to both ends(18)It is interior, the first removable carry-over bar(17)One end passes through link block(19)With the first oil cylinder (20)Connection, the first removable carry-over bar(17)Be mounted on grooved rail(18)Middle part reverse side fixing axle(21)On first Gear(22)Engagement, and distribution in a center of symmetry;
Z-direction hold-down mechanism, including pressure plate(23), pressure plate(23)Mounted on the second oil cylinder(24)On piston rod, piston rod is perpendicular It is straight upward, and 90 ° of rotations of energy, second oil cylinder(24)Mounted on grooved rail(18)Side, and distribution in a center of symmetry;
Switching mechanism, including third oil cylinder(25), third oil cylinder(25)It is arranged in workbench(10)Side first support(26)On, First support(26)With bed piece(6)It is fixed, and it is equipped with rack groove guide rail(27), the second removable carry-over bar(28)It is mounted on Rack groove guide rail(27)It is interior, and with third oil cylinder(25)Connection;Second gear(29)It is fixed on torsion shaft(11)On, and with Two removable carry-over bars(28)Engagement.
2. a kind of Numerical control cutting building-block machine according to claim 1, which is characterized in that gantry cutter device (2)It can carry out the moving interpolation of XYZ axis;Gantry cutter device(2)For gas flame cuttiug or plasma cut.
3. a kind of Numerical control cutting building-block machine according to claim 1, which is characterized in that the saw blade cutter device(3) Entirety is in bed piece(6)X is to carrying out positioning movement, saw blade cutter device(3)Saw blade case(51)Carry out cutting movement up and down.
4. a kind of Numerical control cutting building-block machine according to claim 1, which is characterized in that the bed piece(6)Packet Include lathe base(7), lathe base(7)On set machine tool guideway(8), lathe base(7)Outside sets rack(9), rack(9)It is located at Machine tool guideway(8)Lower section.
5. a kind of Numerical control cutting building-block machine according to claim 1, which is characterized in that gantry cutter device (2), including portal frame(30), portal frame(30)Mounted on bed piece(6)Machine tool guideway(8)On, portal frame(30)It divides into Portal frame pedestal(31), portal frame pedestal(31)The upper X that is equipped with is to servo motor(32), X is to servo motor(32)Drive third tooth Wheel(33), third gear(33)With mounted in bed piece(6)On rack(9)Engagement;
Portal frame(30)Top sets gantry top guide rail(34), gantry top sliding block(35)Guide rail is pushed up mounted on gantry(34)On, gantry Top sliding block(35)With Y-direction timing belt(36)It is fixedly mounted, Y-direction timing belt(36)By Y-direction servo motor(38)The Y-direction driven is same Walk belt wheel(37)Driving, Y-direction servo motor(38)It is mounted on gantry top guide rail(34)The second support of one end(39)On;
L-type tablet(40)With gantry top sliding block(35)It is fixedly mounted, and L-type tablet(40)Z-direction is equipped with tablet guide rail(41), the Two sliding blocks(42)Mounted on tablet guide rail(41)On, cutting gun(43)Mounted on the second sliding block(42)On, the second sliding block(42)With Z To synchronous belt(44)It is fixedly mounted, synchronous belt(44)By Z-direction servo motor(46)The Z-direction timing belt wheel of driving(45)Driving, Z-direction Servo motor(46)Mounted on L-type tablet(40)X is on tablet.
6. a kind of Numerical control cutting building-block machine according to claim 1, which is characterized in that the saw blade cutter device (3), including sawing machine pedestal(47), sawing machine pedestal(47)On have conical funnel(48), sawing machine pedestal(47)Mounted on machine tool Body(6)Machine tool guideway(8)On, sawing machine pedestal(47)Equipped with servo motor(49), servo motor(49) the 4th gear is driven (50), the 4th gear(50)With mounted in bed piece(6)On rack(9)Engagement;
Saw blade pedestal(47)It is upper that saw blade case is housed(51)And hydraulic cylinder(52), hydraulic cylinder(52)With the middle of the base axis(53)Connection, Saw blade case(51)One end and base end axis(54)Connection, hydraulic cylinder(52)Piston rod and saw blade case(51)Offset beam axis(55) Connection, passes through hydraulic cylinder(52)Driving drives saw blade case(51)It moves up and down.
CN201710099547.5A 2017-02-23 2017-02-23 A kind of Numerical control cutting building-block machine Active CN106736596B (en)

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CN108678446B (en) * 2018-07-24 2023-08-11 荆门优德科技有限公司 Special workstation for grinding and sawing of automobile underframe
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