CN113547045B - Automatic two-end cap sealing machine of cutting of cable - Google Patents

Automatic two-end cap sealing machine of cutting of cable Download PDF

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Publication number
CN113547045B
CN113547045B CN202110828823.3A CN202110828823A CN113547045B CN 113547045 B CN113547045 B CN 113547045B CN 202110828823 A CN202110828823 A CN 202110828823A CN 113547045 B CN113547045 B CN 113547045B
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cylinder
cable
cap
capping
sealing
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CN113547045A (en
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朱惠
范家峰
章志强
胡茂林
陆敏义
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Changshu Zhongying Intelligent Equipment Technology Co ltd
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Changshu Zhongying Intelligent Equipment Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F11/00Cutting wire
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F23/00Feeding wire in wire-working machines or apparatus
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G1/00Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/82Recycling of waste of electrical or electronic equipment [WEEE]

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing Of Electrical Connectors (AREA)

Abstract

一种电缆自动裁断两端封帽机,属于电缆裁断封帽技术领域。包括计米装置、履带牵引装置、自动裁切装置、封帽头输送装置、线缆夹紧导向装置和封帽转位及平移装置,计米装置控制电缆通过的米数,履带牵引装置输送电缆向前,自动裁切装置将由履带牵引装置输送来经过计米装置计米的电缆切断,线缆夹紧导向装置夹持住被切断的电缆,封帽头输送装置筛选封帽并将封帽推入封帽转位及平移装置,当封帽转位及平移装置上的两侧封帽夹爪都具有封帽时,线缆夹紧导向装置驱动封帽转位及平移装置上的两侧的封帽夹爪移动,将封帽夹爪中的封帽套在切断的电缆两端。优点:实现对电缆计米、裁断、封帽的一体化作业,保证自动化生产,提高生产效率。

Figure 202110828823

A cable automatic cutting and capping machine at both ends belongs to the technical field of cable cutting and capping. Including meter counting device, crawler traction device, automatic cutting device, capping head conveying device, cable clamping guide device and cap indexing and translation device, meter counting device controls the number of meters the cable passes, and crawler traction device conveys the cable Forward, the automatic cutting device cuts off the cable conveyed by the crawler traction device and passes through the meter counting device, the cable clamping and guiding device clamps the cut cable, and the capping head conveying device screens the caps and pushes the caps Insert the sealing cap indexing and translation device, when the sealing cap jaws on both sides of the sealing cap indexing and translation device have sealing caps, the cable clamping guide device drives the sealing cap indexing and translation device on both sides. The sealing cap jaws move, and the sealing caps in the sealing cap jaws are placed on both ends of the cut cable. Advantages: Realize the integrated operation of meter counting, cutting and capping of cables, ensure automatic production and improve production efficiency.

Figure 202110828823

Description

一种电缆自动裁断两端封帽机A cable automatic cutting and capping machine at both ends

技术领域technical field

本发明属于电缆裁断封帽技术领域,具体涉及一种电缆自动裁断两端封帽机。The invention belongs to the technical field of cable cutting and capping, and in particular relates to a cable automatic cutting and capping machine for both ends.

背景技术Background technique

在电缆行业中,经常需要将大盘径的电缆裁断成指定米数的电缆,方便使用与运输,这时候裁断的电缆两端就会漏出电缆线以及铜丝,有可能带来安全隐患。In the cable industry, it is often necessary to cut a large-diameter cable into a specified number of meters for easy use and transportation. At this time, the cable and copper wires will leak from both ends of the cut cable, which may cause safety hazards.

目前,现有电缆的裁断和封帽都是先由设备裁断电缆然后由人工操作套上电缆两端封帽。这个过程极大地降低了生产效率,增加了人力成本以及安全隐患。人工操作都是靠着自身从事该工作经验把握封帽程序从而影响其封帽精度和产品质量,并且生产效率低。目前市场竞争压力大,人工成本高,不利于降低成本;且人工操作具有一定的安全隐患,需要运行的设备将裁好的电缆移出,再进行两端封帽,不能实现连续化生产,无法做到裁断与封帽连续衔接。At present, the cutting and sealing caps of the existing cables all are to first cut the cables by equipment and then put on the sealing caps at both ends of the cables by manual operation. This process greatly reduces production efficiency, increases labor costs and safety hazards. Manual operations rely on their own work experience to grasp the capping procedure, which affects the capping accuracy and product quality, and the production efficiency is low. At present, the pressure of market competition is high and the labor cost is high, which is not conducive to reducing costs; and manual operation has certain safety hazards. The equipment that needs to be operated removes the cut cables and then seals both ends. Continuous production cannot be achieved, and it is impossible to do To the continuous connection between cutting and capping.

鉴于上述已有技术,有必要对现有电缆裁断和封帽机构加以合理的改进。为此,本申请人作了有益的设计,下面将要介绍的技术方案便是在这种背景下产生的。In view of the above prior art, it is necessary to reasonably improve the existing cable cutting and capping mechanism. For this reason, the applicant has made a beneficial design, and the technical solution to be introduced below is produced under this background.

发明内容Contents of the invention

本发明的任务是要提供一种电缆自动裁断两端封帽机,实现对电缆计米、裁断、封帽的一体化作业,保证自动化生产,能够大大降低人力成本,不仅能解决员工安全问题,还能提高产品精度以及产品质量,极大地提高了生产效率。The task of the present invention is to provide a cable automatic cutting and capping machine at both ends, to realize the integrated operation of cable meter counting, cutting and capping, to ensure automatic production, to greatly reduce labor costs, not only to solve the problem of employee safety, It can also improve product precision and product quality, and greatly improve production efficiency.

本发明的任务是这样来完成的,一种电缆自动裁断两端封帽机,包括计米装置、履带牵引装置、自动裁切装置、封帽头输送装置、线缆夹紧导向装置和封帽转位及平移装置,所述的计米装置控制电缆通过的米数,所述的履带牵引装置输送电缆向前,所述的自动裁切装置将由履带牵引装置输送来经过计米装置计米的电缆切断,所述线缆夹紧导向装置夹持住被切断的电缆,所述封帽头输送装置筛选封帽并将封帽推入封帽转位及平移装置,当所述封帽转位及平移装置上的两侧封帽夹爪都具有封帽时,所述线缆夹紧导向装置驱动封帽转位及平移装置上的两侧的封帽夹爪移动,将封帽夹爪中的封帽套在切断的电缆两端;所述的封帽头输送装置包括振动盘装置和封帽输送推帽装置,所述的振动盘装置包括振动盘,所述的封帽输送推帽装置包括封帽输送槽、封帽压住气缸、推帽气缸、直振器,所述振动盘的振动出料口与封帽输送槽连接,通过振动盘不断振动将合格的封帽以振动的形式输送到封帽输送槽,再通过直振器以振动形式振动封帽输送槽将封帽输送出来,然后由封帽压住气缸压住封帽,再由推帽气缸将封帽推入封帽转位及平移装置;所述的封帽转位及平移装置包括封帽转位装置,所述的封帽转位装置包括转向气缸安装板、180°转向气缸、封帽夹爪、左夹爪气缸、右夹爪气缸,所述封帽夹爪的数量具有两个且分别固定于左夹爪气缸上和右夹爪气缸上,所述左夹爪气缸固定在左气缸滑架上,所述右夹爪气缸固定在右气缸滑架上,所述左气缸滑架和右气缸滑架均滑动设置在导轨架上,所述左气缸滑架和右气缸滑架沿着导轨架向两侧移动,所述的导轨架固定在180°转向气缸上,所述180°转向气缸位于左夹爪气缸和右夹爪气缸的下方,所述180°转向气缸安装于转向气缸安装板上。The task of the present invention is accomplished in this way. A cable automatic cutting and capping machine at both ends includes a meter counting device, a crawler traction device, an automatic cutting device, a capping head conveying device, a cable clamping guide device and a capping device. Indexing and translation device, the meter counting device controls the number of meters the cable passes through, the crawler traction device conveys the cable forward, and the automatic cutting device will be conveyed by the crawler traction device to pass through the meter counting device The cable is cut, the cable clamping guide device clamps the cut cable, the capping head conveying device screens the caps and pushes the caps into the cap indexing and translation device, when the caps index And when the sealing cap jaws on both sides of the translation device have sealing caps, the cable clamping guide device drives the sealing cap indexing and the sealing cap jaws on both sides of the translation device to move, and the sealing cap jaws The sealing caps are set at both ends of the cut cable; the capping head conveying device includes a vibrating plate device and a cap pushing device for conveying caps, the vibrating plate device includes a vibrating plate, and the cap conveying and pushing device for caps It includes a cap conveying groove, a cap pressing cylinder, a cap pushing cylinder, and a straight vibrator. The vibration outlet of the vibrating plate is connected to the cap conveying groove, and the qualified caps are vibrated in the form of vibrating through the vibrating plate. Transport to the cap conveying tank, and then vibrate the cap conveying tank in the form of vibration through the direct vibrator to convey the caps, and then press the cap to press the cylinder to press the cap, and then push the cap into the cap by the cap pushing cylinder Indexing and translation device; the cap indexing and translation device includes a cap indexing device, and the cap indexing device includes a steering cylinder mounting plate, a 180° steering cylinder, a cap gripper, and a left gripper Cylinder, right jaw cylinder, the number of the capping jaws has two and are respectively fixed on the left jaw cylinder and the right jaw cylinder, the left jaw cylinder is fixed on the left cylinder carriage, the The right jaw cylinder is fixed on the right cylinder slide frame, and the left cylinder slide frame and the right cylinder slide frame are both slidably arranged on the guide rail frame, and the left cylinder slide frame and the right cylinder slide frame move to both sides along the guide rail frame , the guide rail frame is fixed on the 180° steering cylinder, the 180° steering cylinder is located below the left jaw cylinder and the right jaw cylinder, and the 180° steering cylinder is installed on the steering cylinder mounting plate.

在本发明的一个具体的实施例中,所述的封帽转位装置还包括封帽滚动螺栓,所述的封帽滚动螺栓具有两个,分别位于左气缸滑架和右气缸滑架相邻近的位置,当从两封帽滚动螺栓中间推动两封帽滚动螺栓时,实现左气缸滑架和右气缸滑架向两侧移动。In a specific embodiment of the present invention, the cap indexing device further includes cap rolling bolts, and there are two cap rolling bolts, which are respectively located adjacent to the left cylinder carriage and the right cylinder carriage. Near the position, when the two cap rolling bolts are pushed from the middle of the two cap rolling bolts, the left cylinder carriage and the right cylinder carriage move to both sides.

在本发明的又一个具体的实施例中,所述封帽转位及平移装置还包括封帽平移装置,所述的封帽平移装置包括往复气缸、直线导轨,所述的转向气缸安装板滑动设置在直线导轨上,所述的往复气缸和直线导轨的配合将封帽转位装置移动到封帽位置。In yet another specific embodiment of the present invention, the cap indexing and translating device further includes a cap translating device, the cap translating device includes a reciprocating cylinder and a linear guide rail, and the steering cylinder mounting plate slides It is arranged on the linear guide rail, and the cooperation of the reciprocating cylinder and the linear guide rail moves the cap indexing device to the cap sealing position.

在本发明的还有一个具体的实施例中,所述的计米装置包括过线导轮、包胶轮、计米轮、计米升降气缸、计米编码器,电缆穿过过线导轮与包胶轮之间,进而通过计米升降气缸控制计米轮压住电缆,继而电缆通过的长度就可以通过装在计米轮上的计米编码器来精确控制电缆通过的米数。In another specific embodiment of the present invention, the meter counting device includes a wire passing guide wheel, a rubberized wheel, a meter counting wheel, a meter counting lifting cylinder, a meter counting encoder, and the cable passes through the wire passing guide wheel Between the rubberized wheel and the meter-counting lifting cylinder, the meter-counting wheel is controlled to press the cable, and then the length of the cable can be precisely controlled by the meter-counting encoder installed on the meter-counting wheel.

在本发明的进而一个具体的实施例中,所述的履带牵引装置包括履带牵引安装板以及安装于履带牵引安装板上的同步带轮、上同步带、履带升降气缸、下同步带、伺服电机安装板、联轴器、伺服电机,所述伺服电机固定于伺服电机安装板上,进而通过联轴器控制同步带轮驱动下同步带传动,当线缆穿过履带牵引装置时,履带升降气缸带动上同步带下降,进而压住电缆来达到伺服电机控制下同步带、上同步带的牵引传动,从而不断将电缆向前输送,当计米数达到设定长度时,自动裁切装置就开始自动裁切。In a further specific embodiment of the present invention, the crawler traction device includes a crawler traction mounting plate and a synchronous pulley mounted on the crawler traction mounting plate, an upper synchronous belt, a crawler lifting cylinder, a lower synchronous belt, and a servo motor Mounting plate, coupling, servo motor, the servo motor is fixed on the servo motor mounting plate, and then the synchronous belt pulley is controlled by the coupling to drive the lower synchronous belt drive. When the cable passes through the crawler traction device, the crawler lifts the cylinder Drive the upper synchronous belt down, and then press the cable to achieve the traction drive of the lower synchronous belt and the upper synchronous belt controlled by the servo motor, so as to continuously convey the cable forward. When the meter count reaches the set length, the automatic cutting device starts Automatic cropping.

在本发明的更而一个具体的实施例中,所述的自动裁切装置包括裁断升降气缸、气缸安装板、裁断安装板、导向轴、上裁切刀安装座、上裁切刀、下裁切刀、下裁切刀安装座,所述的下裁切刀固定于下裁切刀安装座上,所述上裁切刀安装于由裁断升降气缸控制的上裁切刀安装座上,所述裁断升降气缸安装于位于裁断安装板上方的气缸安装板上,所述上裁切刀安装座滑动装配于导向轴上,所述的下裁切刀安装座固定安装于导向轴上,所述裁断升降气缸驱动上裁切刀安装座沿着导向轴上下滑动,从而带动上裁切刀安装座上的上裁切刀与下裁切刀安装座上的下裁切刀配合切断电缆。In a more specific embodiment of the present invention, the automatic cutting device includes a cutting lifting cylinder, a cylinder mounting plate, a cutting mounting plate, a guide shaft, an upper cutting knife mounting seat, an upper cutting knife, a lower cutting Cutter, the lower cutting knife mounting seat, the lower cutting knife is fixed on the lower cutting knife mounting seat, and the upper cutting knife is installed on the upper cutting knife mounting seat controlled by the cutting lift cylinder, so The cutting lifting cylinder is installed on the cylinder mounting plate above the cutting mounting plate, the upper cutting knife mounting seat is slidably mounted on the guide shaft, and the lower cutting knife mounting seat is fixedly mounted on the guiding shaft. The cutting lift cylinder drives the upper cutter mount to slide up and down along the guide shaft, thereby driving the upper cutter on the upper cutter mount to cooperate with the lower cutter on the lower cutter mount to cut off the cable.

在本发明的又进而一个具体的实施例中,所述的线缆夹紧导向装置包括封帽夹线安装板以及安装于封帽夹线安装板上的封帽气缸、升降导向气缸、线尾夹紧气缸、线头夹紧气缸、线缆头夹头、线缆尾夹头、线缆导向座、封帽三角推块,所述封帽夹线安装板的左侧板上安装有线头夹紧气缸和线缆头夹头,所述封帽夹线安装板的右侧板上安装有线尾夹紧气缸和线缆尾夹头;所述封帽夹线安装板的前侧板的两侧的上方均安装有升降导向气缸,两侧升降导向气缸的下方均安装有线缆导向座,所述升降导向气缸驱动线缆导向座上下移动;所述前侧板中部的上方安装有封帽气缸,所述封帽气缸的下方安装有封帽三角推块,所述封帽气缸驱动封帽三角推块上下移动,进而由封帽三角推块驱动左气缸滑架和右气缸滑架沿着导轨架向两侧移动。In yet another specific embodiment of the present invention, the cable clamping and guiding device includes a sealing cap clamping mounting plate, a capping cylinder installed on the sealing cap clamping mounting plate, a lifting guide cylinder, a wire tail Clamping cylinder, wire end clamping cylinder, cable head chuck, cable tail chuck, cable guide seat, sealing cap triangular push block, the left side plate of the sealing cap wire clamping installation plate is equipped with wire end clamping Cylinder and cable head chuck, the right side plate of the sealing cap clamping installation plate is equipped with a line tail clamping cylinder and cable tail chuck; the two sides of the front side plate of the sealing cap clamping installation plate Lifting guide cylinders are installed on the top, and cable guide seats are installed below the lift guide cylinders on both sides. The lift guide cylinders drive the cable guide seats to move up and down; A capping triangular push block is installed below the capping cylinder, and the capping cylinder drives the capping triangular push block to move up and down, and then the capping triangular push block drives the left cylinder carriage and the right cylinder carriage to move along the rail frame Move to the sides.

在本发明的又更而一个具体的实施例中,还包括机架,所述的计米装置、履带牵引装置、自动裁切装置、封帽头输送装置的封帽输送推帽装置、线缆夹紧导向装置和封帽转位及平移装置安装于机架上,所述的封帽头输送装置的振动盘装置邻近机架放置。In yet another specific embodiment of the present invention, it also includes a frame, the meter counting device, the crawler traction device, the automatic cutting device, the capping conveying cap pushing device of the capping head conveying device, the cable The clamping guide device and the cap indexing and translation device are installed on the frame, and the vibrating plate device of the capping head conveying device is placed adjacent to the frame.

本发明由于采用了上述结构,具有的有益效果:The present invention has the beneficial effects due to the adoption of the above structure:

第一、本封帽机可以连续地对电缆进行定米裁断,并给裁断后的电缆两端进行封帽;First, the capping machine can continuously cut the cable to a fixed meter, and cap the two ends of the cut cable;

配置电缆履带牵引装置,采用伺服精确控制,进而可以保证电缆牵引的位置每次都是一致的,达到自动连续地对裁断的电缆进行封帽处理,解决了人工操作带来的质量问题以及生产效率低的问题;Equipped with a cable crawler traction device, it adopts precise servo control, which can ensure that the position of the cable traction is consistent every time, so as to automatically and continuously cap the cut cables, and solve the quality problems and production efficiency caused by manual operation. low problem

采用振动盘对封帽进行筛选,然后通过封帽输送槽进行输送,这样就会保证每次的封帽都是合格的,减少人工对封帽头的筛查,降低生产时间,替代了人工筛选封帽,以及通过封帽平移装置来推动封帽转位装置来回往复运动,整个过程实现了自动化连续生产,全程无需人工参与,对封帽头自动筛选,保证了产品的质量以及生产效率,整体降低了生产成本,机架采用40×80型材组装,安装板均采用Q23B材质保证设备的稳定性以及安全性。The vibrating plate is used to screen the caps, and then conveyed through the cap conveying trough, which will ensure that each cap is qualified, reduce manual screening of the capping head, reduce production time, and replace manual screening Cap sealing, and the cap cap translating device to drive the cap cap indexing device to move back and forth, the whole process realizes automatic continuous production, without manual participation in the whole process, automatic screening of the cap sealing head, ensuring product quality and production efficiency, the overall The production cost is reduced. The frame is assembled with 40×80 profiles, and the mounting plates are all made of Q23B material to ensure the stability and safety of the equipment.

附图说明Description of drawings

图1a为本发明所述一种电缆自动裁断两端封帽机的一侧示意图。Fig. 1a is a schematic diagram of one side of an automatic cable cutting and capping machine according to the present invention.

图1b为本发明所述一种电缆自动裁断两端封帽机的另一侧示意图。Fig. 1b is a schematic diagram of another side of an automatic cable cutting and capping machine according to the present invention.

图2为本发明所述一种电缆自动裁断两端封帽机的计米装置示意图。Fig. 2 is a schematic diagram of a meter counting device of a cable automatic cutting and capping machine at both ends of the present invention.

图3为本发明所述一种电缆自动裁断两端封帽机的履带牵引装置示意图。Fig. 3 is a schematic diagram of a crawler traction device of a cable automatic cutting and capping machine at both ends according to the present invention.

图4为本发明所述一种电缆自动裁断两端封帽机的自动裁断装置示意图。Fig. 4 is a schematic diagram of an automatic cutting device of a cable automatic cutting and capping machine for both ends of the present invention.

图5为本发明所述一种电缆自动裁断两端封帽机的封帽头输送装置示意图。Fig. 5 is a schematic diagram of a capping head conveying device of a capping machine for automatic cable cutting at both ends according to the present invention.

图6为本发明所述一种电缆自动裁断两端封帽机的线缆夹紧导向装置示意图。Fig. 6 is a schematic diagram of a cable clamping and guiding device of an automatic cable cutting and capping machine according to the present invention.

图7为本发明所述一种电缆自动裁断两端封帽机的封帽转位及平移装置示意图。Fig. 7 is a schematic diagram of a capping indexing and translation device of a capping machine for automatic cable cutting and capping according to the present invention.

图中:1.机架;2.计米装置、21.计米安装板、22.过线导轮、23.包胶轮、24.计米轮、25.压缩弹簧、26.计米升降气缸、27.计米编码器、28.计米轮安装板、29.导轴;2’.电缆;In the figure: 1. Rack; 2. Meter meter device, 21. Meter meter mounting plate, 22. Wire guide wheel, 23. Rubberized wheel, 24. Meter meter wheel, 25. Compression spring, 26. Meter meter lift Cylinder, 27. meter encoder, 28. meter wheel mounting plate, 29. guide shaft; 2'. cable;

3.履带牵引装置、31.履带牵引安装板、311.竖直板、32.同步带轮、33.上同步带、331.上同步带安装板、34.履带升降气缸、35.下同步带、36.伺服电机安装板、37.联轴器、38.伺服电机;3. Caterpillar traction device, 31. Caterpillar traction mounting plate, 311. Vertical plate, 32. Synchronous pulley, 33. Upper synchronous belt, 331. Upper synchronous belt mounting plate, 34. Caterpillar lifting cylinder, 35. Lower synchronous belt , 36. Servo motor mounting plate, 37. Coupling, 38. Servo motor;

4.自动裁切装置、41.裁断升降气缸、42.气缸安装板、43.裁断安装板、44.导向轴、45.上裁切刀安装座、46.上裁切刀、47.下裁切刀、48.下裁切刀安装座;4. Automatic cutting device, 41. Cutting lifting cylinder, 42. Cylinder mounting plate, 43. Cutting mounting plate, 44. Guide shaft, 45. Upper cutting knife mounting seat, 46. Upper cutting knife, 47. Lower cutting Cutter, 48. Lower cutting knife mounting seat;

5.封帽头输送装置、501.振动盘装置、51.振动盘支架、52.振动盘、502.封帽输送推帽装置、53.封帽输送槽、54.封帽压住气缸、55.推帽气缸、56.直振器、57.直振器安装板;5. Capping head conveying device, 501. Vibrating plate device, 51. Vibrating plate support, 52. Vibrating plate, 502. Capping cap conveying and pushing device, 53. Capping conveying groove, 54. Cap pressing cylinder, 55 .Push cap cylinder, 56. Direct vibrator, 57. Direct vibrator mounting plate;

6.线缆夹紧导向装置、61.封帽夹线安装板、611.左侧板、612.右侧板、613.前侧板、62.封帽气缸、63.升降导向气缸、64.线尾夹紧气缸、65.线头夹紧气缸、66.线缆头夹头、66’.线缆尾夹头、67.线缆导向座、68.线缆感应器、681.感应器支架、69.封帽三角推块;6. Cable clamping guide device, 61. Sealing cap clamping installation plate, 611. Left side plate, 612. Right side plate, 613. Front side plate, 62. Capping cylinder, 63. Lifting guide cylinder, 64. Cable tail clamping cylinder, 65. Wire end clamping cylinder, 66. Cable head chuck, 66'. Cable tail chuck, 67. Cable guide seat, 68. Cable sensor, 681. Sensor bracket, 69. Cap-capped triangle push block;

7.封帽转位及平移装置、701.封帽平移装置、71.往复气缸、72.直线导轨、702.封帽转位装置、73.转向气缸安装板、74.180°转向气缸、75.封帽夹爪、76.左夹爪气缸、761.左气缸滑架、77.右夹爪气缸、771.右气缸滑架、78.封帽滚动螺栓、79.电缆过线导线槽、70.导轨架。7. Sealing cap indexing and translation device, 701. Capping translation device, 71. Reciprocating cylinder, 72. Linear guide rail, 702. Capping indexing device, 73. Steering cylinder mounting plate, 74. 180° steering cylinder, 75. Sealing Cap gripper, 76. Left gripper cylinder, 761. Left cylinder carriage, 77. Right gripper cylinder, 771. Right cylinder carriage, 78. Cap rolling bolt, 79. Cable wire trough, 70. Guide rail shelf.

具体实施方式Detailed ways

下面结合附图对本发明的具体实施方式详细描述,但对实施例的描述不是对技术方案的限制,任何依据本发明构思作形式而非实质的变化都应当视为本发明的保护范围。The specific implementation of the present invention will be described in detail below in conjunction with the accompanying drawings, but the description of the embodiments is not a limitation on the technical solution, and any changes in form but not in substance according to the concept of the present invention should be regarded as the protection scope of the present invention.

在下面的描述中凡是涉及上、下、左、右、前和后的方向性或称方位性的概念都是以对应附图所示的位置为基准的,因而不能将其理解为对本发明提供的技术方案的特别限定。In the following descriptions, all the concepts related to the directions or orientations of up, down, left, right, front and rear are based on the positions shown in the corresponding drawings, and thus cannot be interpreted as providing guidance for the present invention. Special restrictions on technical solutions.

请参阅图1a和1b,本发明涉及一种电缆自动裁断两端封帽机,包括机架1、计米装置2、履带牵引装置3、自动裁切装置4、封帽头输送装置5、线缆夹紧导向装置6和封帽转位及平移装置7。所述的机架1为型材和封板组合连接。所述的计米装置2、履带牵引装置3、自动裁切装置4、封帽头输送装置5的封帽输送推帽装置502、线缆夹紧导向装置6和封帽转位及平移装置7安装于机架1上,所述的封帽头输送装置5的振动盘装置501邻近机架1放置。Please refer to Figures 1a and 1b, the present invention relates to a capping machine for automatic cable cutting at both ends, comprising a frame 1, a meter counting device 2, a crawler traction device 3, an automatic cutting device 4, a capping head conveying device 5, a wire Cable clamping guide device 6 and sealing cap indexing and translation device 7. The frame 1 is combined and connected by a section bar and a sealing plate. The meter counting device 2, the crawler traction device 3, the automatic cutting device 4, the cap transporting and pushing device 502 of the capping head conveying device 5, the cable clamping and guiding device 6 and the cap indexing and translation device 7 Installed on the frame 1 , the vibrating plate device 501 of the capping head conveying device 5 is placed adjacent to the frame 1 .

如图1a、图1b、图2所示,所述的计米装置2包括计米安装板21、过线导轮22、包胶轮23、计米轮24、压缩弹簧25、计米升降气缸26、计米编码器27,所述的计米安装板21安装于机架1上,所述过线导轮22有横向和竖向交错安装,本实施例中,所述的过线导轮22两两成对横向和竖向交错安装,且所述过线导轮22两两成对构成两组分别位于上下布置的过线导轮22和包胶轮23的横向两侧。图中所示电缆2’在两组过线导轮22中间穿过,防止电缆窜动。所述计米轮24安装于计米轮安装板28上,所述计米轮安装板28滑动安装于导轴29上,所述导轴29固定安装于计米安装板21上。所述计米轮安装板28上方安装有计米升降气缸26,所述计米升降气缸26与计米轮安装板28之间安装有压缩弹簧25,所述计米轮安装板28的位于计米轮24的另一侧安装有计米编码器27。电缆2’穿过过线导轮22与包胶轮23之间,进而通过计米升降气缸26控制计米轮24压住电缆2’,继而电缆2’通过的长度就可以通过装在计米轮24上的计米编码器27来精确控制电缆2’通过的米数,从而保证所需切断电缆2’的长度。As shown in Figure 1a, Figure 1b, and Figure 2, the meter counting device 2 includes a meter counting installation plate 21, a wire guide wheel 22, a rubberized wheel 23, a meter counting wheel 24, a compression spring 25, and a meter counting lifting cylinder 26. The meter counting encoder 27, the meter counting mounting plate 21 is installed on the frame 1, and the wire passing guide wheels 22 are installed horizontally and vertically staggeredly. In this embodiment, the wire passing guide wheels 22 are installed in pairs horizontally and vertically staggeredly, and the wire passing guide wheels 22 are paired in pairs to form two groups, which are respectively located on the lateral sides of the wire passing guide wheels 22 and the rubberized wheels 23 arranged up and down. Cable 2' shown in the figure passes in the middle of two groups of wire guide wheels 22, preventing cable from moving. The meter counting wheel 24 is installed on the meter counting wheel mounting plate 28 , the meter counting wheel mounting plate 28 is slidably mounted on the guide shaft 29 , and the guide shaft 29 is fixedly mounted on the meter counting mounting plate 21 . The meter counting lifting cylinder 26 is installed above the meter counting wheel mounting plate 28, and a compression spring 25 is installed between the meter counting lifting cylinder 26 and the meter counting wheel mounting plate 28. The other side of meter wheel 24 is equipped with meter encoder 27. The cable 2' passes between the wire-passing guide wheel 22 and the rubberized wheel 23, and then the meter-counting wheel 24 is controlled by the meter-meter lifting cylinder 26 to press the cable 2', and then the length of the cable 2' passed can be installed on the meter meter The meter encoder 27 on the wheel 24 accurately controls the number of meters that the cable 2 ' passes, thereby ensuring the length of the required cut cable 2 '.

如图1a、图1b、图3所示,所述的履带牵引装置3包括履带牵引安装板31、同步带轮32、上同步带33、履带升降气缸34、下同步带35、伺服电机安装板36、联轴器37、伺服电机38。所述的履带牵引安装板31安装于机架1上,所述同步带轮32两两分组具有上下布置的两组,每个同步带轮32均枢置在各自的轮轴上,所述下方的一组同步带轮32的轮轴固定安装于履带牵引安装板31的竖直板311上,所述上方的一组同步带轮32的轮轴分别穿过竖直板311上的通孔后固定在上同步带安装板331。所述的上同步带33缠绕在上方的一组同步带轮32上,所述的下同步带35缠绕在下方的一组同步带轮32上。所述履带升降气缸34安装于履带牵引安装板31上,可驱动上同步带安装板331的上下移动,从而驱动位于上方的一组同步带轮32以及上同步带33的上下移动。所述伺服电机38固定于伺服电机安装板36上,进而通过联轴器37控制同步带轮32驱动下同步带35传动,当线缆穿过履带牵引装置3时,履带升降气缸34带动上同步带33下降,进而压住电缆来达到伺服电机38控制下同步带35、上同步带33的牵引传动,从而不断将电缆向前输送,当计米数达到设定长度时,自动裁切装置4就开始自动裁切。所述履带牵引装置3保证电缆可以无需人工牵引,电缆在伺服电机38以及上同步带33、下同步带35的驱动下自动向前走。As shown in Fig. 1a, Fig. 1b, Fig. 3, described crawler traction device 3 comprises crawler traction mounting plate 31, synchronous pulley 32, upper synchronous belt 33, crawler lifting cylinder 34, lower synchronous belt 35, servo motor mounting plate 36, shaft coupling 37, servo motor 38. The crawler traction mounting plate 31 is installed on the frame 1, and the synchronous pulleys 32 are grouped in pairs with two groups arranged up and down, and each synchronous pulley 32 is pivoted on a respective wheel shaft. The axles of one group of synchronous pulleys 32 are fixedly installed on the vertical plate 311 of the crawler traction mounting plate 31, and the axles of the above group of synchronous pulleys 32 respectively pass through the through holes on the vertical plate 311 and are fixed on the upper plate. Timing belt mounting plate 331. The upper synchronous belt 33 is wound on a group of synchronous pulleys 32 above, and the lower synchronous belt 35 is wound on a group of synchronous pulleys 32 below. The crawler lifting cylinder 34 is installed on the crawler traction mounting plate 31, and can drive the upper synchronous belt mounting plate 331 to move up and down, thereby driving a group of synchronous pulleys 32 and the upper synchronous belt 33 to move up and down. The servo motor 38 is fixed on the servo motor mounting plate 36, and then the synchronous pulley 32 is controlled by the coupling 37 to drive the lower synchronous belt 35 for transmission. When the cable passes through the crawler traction device 3, the crawler lifting cylinder 34 drives the upper synchronous The belt 33 descends, and then presses the cable to achieve the traction transmission of the lower synchronous belt 35 and the upper synchronous belt 33 controlled by the servo motor 38, so that the cable is continuously conveyed forward. When the meter count reaches the set length, the automatic cutting device 4 Automatic cropping will start. The crawler traction device 3 ensures that the cables can be pulled without manual labor, and the cables move forward automatically under the drive of the servo motor 38 and the upper synchronous belt 33 and the lower synchronous belt 35.

如图1a、图1b、图4所示,所述的自动裁切装置4包括裁断升降气缸41、气缸安装板42、裁断安装板43、导向轴44、上裁切刀安装座45、上裁切刀46、下裁切刀47、下裁切刀安装座48,所述的裁断安装板43安装于机架1上,所述的下裁切刀47固定于下裁切刀安装座48上,所述上裁切刀46安装于由裁断升降气缸41控制的上裁切刀安装座45上。所述裁断升降气缸41安装于位于裁断安装板43上方的气缸安装板42上,所述上裁切刀安装座45滑动装配于导向轴44上,所述的下裁切刀安装座48固定安装于导向轴44上。所述裁断升降气缸41可驱动上裁切刀安装座45沿着导向轴44上下滑动,从而带动上裁切刀安装座45上的上裁切刀46与下裁切刀安装座48上的下裁切刀47配合切断电缆。具体过程是:电缆经过计米装置2和履带牵引装置3后,当计米数达到设定长度时,自动裁切装置4就开始工作。裁断升降气缸41使上裁切刀46下降,切断电缆。切断时,上裁切刀46和下裁切刀47相互交错,从而保证裁切的完整性,其中上裁切刀46与下裁切刀47均采用月牙形式,保证刀口的锋利性,裁出的电缆切口没有飞边。As shown in Fig. 1a, Fig. 1b and Fig. 4, the automatic cutting device 4 includes a cutting lifting cylinder 41, a cylinder mounting plate 42, a cutting mounting plate 43, a guide shaft 44, an upper cutting knife mounting seat 45, an upper cutting Cutter 46, lower cutting knife 47, lower cutting knife mounting seat 48, described cutting mounting plate 43 is installed on the frame 1, and described lower cutting knife 47 is fixed on the lower cutting knife mounting seat 48 , the upper cutting knife 46 is installed on the upper cutting knife mount 45 controlled by the cutting lifting cylinder 41 . The cutting lifting cylinder 41 is installed on the cylinder mounting plate 42 above the cutting mounting plate 43, the upper cutting knife mounting seat 45 is slidably mounted on the guide shaft 44, and the lower cutting knife mounting seat 48 is fixedly installed. on the guide shaft 44. The cutting lifting cylinder 41 can drive the upper cutting knife mounting seat 45 to slide up and down along the guide shaft 44, thereby driving the upper cutting knife 46 on the upper cutting knife mounting seat 45 and the lower cutting knife mounting seat 48. Cutter 47 cooperates to cut off the cable. The specific process is: after the cable passes through the meter counting device 2 and the crawler traction device 3, when the meter counting reaches the set length, the automatic cutting device 4 starts to work. Cutting lifting cylinder 41 makes upper cutting knife 46 descend, and cuts off cable. When cutting, the upper cutting knife 46 and the lower cutting knife 47 are interlaced to ensure the integrity of the cutting, wherein the upper cutting knife 46 and the lower cutting knife 47 all adopt the crescent form to ensure the sharpness of the knife edge and cut out The cable cutout has no flash.

如图1a、图1b、图5所示,所述的封帽头输送装置5包括振动盘装置501和封帽输送推帽装置502,所述的振动盘装置501包括振动盘支架51、振动盘52,所述的封帽输送推帽装置502包括封帽输送槽53、封帽压住气缸54、推帽气缸55、直振器56、直振器安装板57,所述的振动盘支架51邻近机架1放置,振动盘支架51的平台上固定安装有振动盘52。所述的封帽输送推帽装置502安装于机架1上。所述封帽输送槽53一端延伸到振动盘52的一侧,另一端安装有封帽压住气缸54和推帽气缸55,另一端的下方安装有直振器56,所述的直振器56安装于直振器安装板57上。所述的直振器安装板57又安装于机架1上。电缆封帽的输送是通过振动盘52筛选封帽的,所述振动盘52的振动出料口与封帽输送槽53连接,通过振动盘52振动不断将合格的封帽以振动的形式输送到封帽输送槽53,接着由直振器56以振动形式振动封帽输送槽53将封帽输送出来,然后由封帽压住气缸54压住封帽,再由推帽气缸55将封帽推入封帽转位及平移装置7的左夹爪气缸76。采用振动盘52,可以有效地对封帽进行筛选保证产品的质量同时保证可以不间断地对电缆进行封帽。As shown in Fig. 1a, Fig. 1b, and Fig. 5, the described capping head conveying device 5 includes a vibrating plate device 501 and a capping cap pushing device 502, and the described vibrating plate device 501 includes a vibrating plate support 51, a vibrating plate 52. The cap conveying and pushing device 502 includes a cap conveying groove 53, a cap pressing cylinder 54, a cap pushing cylinder 55, a direct vibrator 56, and a direct vibrator mounting plate 57. The vibrating plate support 51 Placed adjacent to the frame 1 , a vibration plate 52 is fixedly installed on the platform of the vibration plate support 51 . The cap feeding and pushing device 502 is installed on the frame 1 . One end of the cap conveying groove 53 extends to one side of the vibrating plate 52, the other end is equipped with a cap pressing cylinder 54 and a cap pushing cylinder 55, and a direct vibrator 56 is installed below the other end, the direct vibrator 56 is installed on the straight vibrator mounting plate 57. The described straight vibrator mounting plate 57 is installed on the frame 1 again. Cable caps are conveyed through the vibrating plate 52 to screen the caps, and the vibrating discharge port of the vibrating plate 52 is connected to the cap conveying groove 53, and the qualified caps are continuously vibrated by the vibrating plate 52 to the The cap conveying groove 53, then the direct vibrator 56 vibrates the cap conveying groove 53 in the form of vibration to convey the caps, and then the cap pressing cylinder 54 presses the caps, and then the cap pushing cylinder 55 pushes the caps Enter the left jaw cylinder 76 of sealing cap indexing and translation device 7. Adopting the vibrating plate 52 can effectively screen the caps to ensure the quality of the product and at the same time ensure that the cables can be capped uninterruptedly.

如图1a、图1b、图7所示,所述的封帽转位及平移装置7包括封帽平移装置701和封帽转位装置702,所述的封帽平移装置701包括往复气缸71、直线导轨72,所述的封帽转位装置702包括转向气缸安装板73、180°转向气缸74、封帽夹爪75、左夹爪气缸76、右夹爪气缸77、封帽滚动螺栓78、电缆过线导线槽79,所述封帽夹爪75的数量具有两个,分别固定于左夹爪气缸76上和右夹爪气缸77上。所述左夹爪气缸76固定在左气缸滑架761上,所述的右夹爪气缸77固定在右气缸滑架771上,所述左气缸滑架761和右气缸滑架771均滑动设置在导轨架70上,即所述左气缸滑架761和右气缸滑架771可沿着导轨架70向两侧移动。所述的导轨架70固定在180°转向气缸74上。所述180°转向气缸74位于左夹爪气缸76和右夹爪气缸77的下方,所述180°转向气缸74安装于转向气缸安装板73上。所述的转向气缸安装板73滑动设置在直线导轨72上。所述的封帽滚动螺栓78具有两个,分别位于左气缸滑架761和右气缸滑架771相邻近的位置。当从两封帽滚动螺栓78中间推动两封帽滚动螺栓78时,可实现左气缸滑架761和右气缸滑架771向两侧移动。当振动盘52筛选出来的封帽,通过左夹爪气缸76侧的封帽夹爪75夹住由推帽气缸55推出来的封帽,再通过180°转向气缸74将已有封帽的左夹爪气缸76转至180°,继而再通过推帽气缸55将封帽推入右夹爪气缸77,通过其右夹爪气缸77的封帽夹爪75夹住推出来的封帽。当传感器检测两端封帽已进入两端的封帽夹爪75中时,封帽转位装置702就会通过往复气缸71和直线导轨72的配合下移动到封帽位置,即将封帽转位装置702移动到所述线缆夹紧导向装置6的封帽三角推块69的下方。As shown in Fig. 1a, Fig. 1b, and Fig. 7, the cap cap indexing and translating device 7 includes a cap cap translating device 701 and a cap cap translating device 702, and the cap cap translating device 701 includes a reciprocating cylinder 71, The linear guide rail 72, the sealing cap indexing device 702 includes a steering cylinder mounting plate 73, a 180° steering cylinder 74, a sealing cap jaw 75, a left jaw cylinder 76, a right jaw cylinder 77, a cap rolling bolt 78, The cable passes through the wire groove 79, and there are two sealing cap jaws 75, which are respectively fixed on the left jaw cylinder 76 and the right jaw cylinder 77. The left jaw cylinder 76 is fixed on the left cylinder carriage 761, the right jaw cylinder 77 is fixed on the right cylinder carriage 771, and the left cylinder carriage 761 and the right cylinder carriage 771 are all slidably arranged on On the guide rail frame 70 , that is, the left cylinder slide frame 761 and the right cylinder slide frame 771 can move to both sides along the guide rail frame 70 . Described rail frame 70 is fixed on 180 ° and turns to cylinder 74. The 180° steering cylinder 74 is located below the left jaw cylinder 76 and the right jaw cylinder 77 , and the 180° steering cylinder 74 is installed on the steering cylinder mounting plate 73 . The steering cylinder mounting plate 73 is slidably arranged on the linear guide rail 72 . There are two cap rolling bolts 78, which are respectively located adjacent to the left cylinder slide frame 761 and the right cylinder slide frame 771. When the two cap rolling bolts 78 are pushed from the middle of the two cap rolling bolts 78, the left cylinder slide frame 761 and the right cylinder slide frame 771 can move to both sides. When the caps screened out by the vibrating plate 52 are clamped by the cap jaws 75 on the side of the left jaw cylinder 76, the caps pushed out by the cap pushing cylinder 55 are clamped, and then the left side of the existing caps is turned by the 180° steering cylinder 74. Jaw cylinder 76 turns to 180 °, and then cap is pushed into right jaw cylinder 77 by cap push cylinder 55, and the cap clamp jaw 75 of its right jaw cylinder 77 clamps the cap that is pushed out. When the sensor detects that the caps at both ends have entered the cap jaws 75 at both ends, the cap indexing device 702 will move to the cap position through the cooperation of the reciprocating cylinder 71 and the linear guide rail 72, that is, the cap indexing device 702 moves to below the capping triangular push block 69 of the cable clamping guide device 6 .

如图1a、图1b、图6所示,所述的线缆夹紧导向装置6包括封帽夹线安装板61、封帽气缸62、升降导向气缸63、线尾夹紧气缸64、线头夹紧气缸65、线缆头夹头66、线缆尾夹头66’、线缆导向座67、线缆感应器68、封帽三角推块69。所述封帽夹线安装板61安装在机架1,所述封帽夹线安装板61的左侧板611上安装有线头夹紧气缸65和线缆头夹头66,所述封帽夹线安装板61的右侧板612上安装有线尾夹紧气缸64和线缆尾夹头66’。所述封帽夹线安装板61的前侧板613的两侧的上方均安装有升降导向气缸63,两侧升降导向气缸63的下方均安装有线缆导向座67,所述升降导向气缸63可驱动线缆导向座67上下移动。所述前侧板613中部的上方安装有封帽气缸62,所述封帽气缸62的下方安装有封帽三角推块69,所述封帽气缸62可驱动封帽三角推块69上下移动,所述封帽三角推块69采用三角形式。所述线缆感应器68是固定于感应器支架681上,用以检测是否有电缆。As shown in Fig. 1a, Fig. 1b, and Fig. 6, the cable clamping and guiding device 6 includes a sealing cap clamping installation plate 61, a capping cylinder 62, a lifting and guiding cylinder 63, a line tail clamping cylinder 64, a thread end clamp Tightening cylinder 65, cable head chuck 66, cable tail chuck 66', cable guide seat 67, cable sensor 68, capping triangular push block 69. The sealing cap clamping installation plate 61 is installed on the frame 1, and the left side plate 611 of the sealing cap clamping installation plate 61 is equipped with a wire end clamping cylinder 65 and a cable end chuck 66, and the sealing cap clamping A cable tail clamping cylinder 64 and a cable tail chuck 66 ′ are installed on the right side plate 612 of the cable installation plate 61 . Both sides of the front side plate 613 of the sealing cap clip wire mounting plate 61 are equipped with lifting guide cylinders 63, and below the lifting guide cylinders 63 on both sides are equipped with cable guide seats 67. The lifting guide cylinders 63 The cable guide seat 67 can be driven to move up and down. A cap sealing cylinder 62 is installed above the middle part of the front side plate 613, and a cap cap triangular push block 69 is installed below the cap cap cylinder 62, and the cap cap cylinder 62 can drive the cap cap triangular push block 69 to move up and down, The capping triangular push block 69 adopts a triangular shape. The cable sensor 68 is fixed on the sensor bracket 681 to detect whether there is a cable.

当电缆被裁断时,电缆线尾和线头已经漏出电缆丝,通过履带牵引装置3将电缆牵引至通过线缆夹紧导向装置6时,电缆过线导线槽79进一步导向将电缆穿过并引导线缆导向座67进而保证电缆升降导向气缸63带动线缆导向座67下降引导其电缆线通过,便于两端电缆进行封帽也可保证封帽的准确性以及一致性;然后当线缆感应器68检测有线缆时,线头夹紧气缸65驱动线缆头夹头66夹住线头,线尾夹紧气缸64驱动线缆尾夹头66’夹住线尾,这样可以保证在电缆封帽时电缆不会产生移动以及封帽不到位的情况,最后由封帽气缸62来驱动封帽三角推块69下降,封帽三角推块69下降运动顶住并推动相邻两个封帽滚动螺栓78,使左气缸滑架761和右气缸滑架771分离,从而推动两端的封帽夹爪75开始向左右移动,将两端封帽夹爪75中的封帽紧紧套在电缆两端上,随后左夹爪气缸76、右夹爪气缸77松开,然后封帽气缸62驱动封帽三角推块69回到原位,最后往复气缸71在直线导轨72的配合下驱动封帽转位装置702回到原位。所述线缆头夹头66和线缆尾夹头66’回到原位,这样一个电缆计米裁断以及两端的封帽过程结束,通过往复循环动作,可以达到自动不停机生产。本发明能够自动化生产,而且可以实现对线缆计米、裁断、封帽一体化作业,有效地提高了产品的质量以及生产效率,也有效降低了生产成本。When the cable is cut, the cable tail and wire end have leaked out of the cable wire, and when the cable is pulled to the cable clamping guide device 6 by the crawler traction device 3, the cable passing guide trough 79 is further guided to pass the cable through and guide the wire. The cable guide seat 67 further ensures that the cable lifting and guiding cylinder 63 drives the cable guide seat 67 to descend and guide its cable to pass through, which is convenient for the cables at both ends to be capped and can also ensure the accuracy and consistency of the cap; then when the cable sensor 68 When a cable is detected, the wire end clamping cylinder 65 drives the cable end chuck 66 to clamp the wire end, and the wire tail clamping cylinder 64 drives the cable tail chuck 66' to clamp the wire end, so that the cable end can be ensured when the cable is capped. There will be no movement and the situation that the cap is not in place. Finally, the cap cap cylinder 62 drives the cap cap triangular push block 69 to descend, and the cap cap triangular push block 69 descends to withstand and push the two adjacent cap cap rolling bolts 78. Separate the left cylinder slide frame 761 from the right cylinder slide frame 771, thereby pushing the capping claws 75 at both ends to start moving left and right, and tightly wrap the caps in the capping claws 75 at both ends on the two ends of the cable, and then The left jaw cylinder 76 and the right jaw cylinder 77 are loosened, and then the cap sealing cylinder 62 drives the cap sealing triangular push block 69 back to its original position, and finally the reciprocating cylinder 71 drives the cap sealing indexing device 702 back with the cooperation of the linear guide rail 72 to the original position. The cable head chuck 66 and the cable tail chuck 66' return to their original positions, and the cable meter cutting and the capping process at both ends are completed, and automatic non-stop production can be achieved through the reciprocating cycle action. The invention can produce automatically, and can realize the integrated operations of meter counting, cutting and capping of cables, effectively improving product quality and production efficiency, and effectively reducing production costs.

Claims (8)

1. The utility model provides a cable automatic cutting both ends cap sealing machine which characterized in that: the automatic cutting device (4) cuts the cable conveyed by the caterpillar traction device (3) to pass through the meter measuring device (2), the cable clamping guide device (6) clamps the cut cable, the cap head conveying device (5) screens caps and pushes the caps into the cap indexing and translating device (7), when both sides of the cap indexing and translating device (7) are provided with caps, the cable clamping guide device (6) drives the cap clamping jaws (75) on both sides of the cap indexing and translating device (7) to move, and the caps in the cap clamping jaws (75) are sleeved at both ends of the cut cable; the sealing cap conveying device (5) comprises a vibrating disc device (501) and a sealing cap conveying pushing cap device (502), the vibrating disc device (501) comprises a vibrating disc (52), the sealing cap conveying pushing cap device (502) comprises a sealing cap conveying groove (53), a sealing cap pressing cylinder (54), a sealing cap pushing cylinder (55) and a direct vibrator (56), a vibrating discharge port of the vibrating disc (52) is connected with the sealing cap conveying groove (53), qualified sealing caps are conveyed to the sealing cap conveying groove (53) in a vibrating mode through continuous vibration of the vibrating disc (52), the sealing caps are conveyed out through the sealing cap conveying groove (53) in a vibrating mode through the direct vibrator (56), the sealing caps are pressed by the sealing cap pressing cylinder (54), and the sealing caps are pushed into the sealing cap indexing and translating device (7) through the sealing cap pushing cylinder (55); the sealing cap indexing and translating device (7) comprises a sealing cap indexing device (702), the sealing cap indexing device (702) comprises a steering cylinder mounting plate (73), 180-degree steering cylinders (74), sealing cap clamping jaws (75), left clamping jaw cylinders (76) and right clamping jaw cylinders (77), the number of the sealing cap clamping jaws (75) is two, the sealing cap clamping jaws are respectively fixed on the left clamping jaw cylinders (76) and the right clamping jaw cylinders (77), the left clamping jaw cylinders (76) are fixed on a left cylinder sliding frame (761), the right clamping jaw cylinders (77) are fixed on a right cylinder sliding frame (771), the left cylinder sliding frame (761) and the right cylinder sliding frame (771) are both arranged on a guide rail frame (70) in a sliding mode, the left cylinder sliding frame (761) and the right cylinder sliding frame (771) move to two sides along the guide rail frame (70), the guide rail frame (70) is fixed on the left clamping jaw cylinders (74), the 180-degree steering cylinders (74) are located below the left cylinder sliding frame (76) and the right clamping jaw cylinders (77), and the left clamping jaw cylinders (77) are arranged on the guide rail frame (771) in a sliding frame.
2. The automatic cutting and capping machine for both ends of a cable according to claim 1, wherein the capping indexing device (702) further comprises capping rolling bolts (78), the capping rolling bolts (78) are respectively located at adjacent positions of the left cylinder carriage (761) and the right cylinder carriage (771), and when the capping rolling bolts (78) are pushed from the middle of the capping rolling bolts (78), the left cylinder carriage (761) and the right cylinder carriage (771) move to both sides.
3. The automatic cutting and capping machine for two ends of a cable according to claim 1, wherein the capping indexing and translating device (7) further comprises a capping translating device (701), the capping translating device (701) comprises a reciprocating cylinder (71) and a linear guide rail (72), the steering cylinder mounting plate (73) is slidably arranged on the linear guide rail (72), and the capping indexing device (702) is moved to the capping position by the cooperation of the reciprocating cylinder (71) and the linear guide rail (72).
4. A machine for automatically cutting and capping two ends of a cable according to claim 3, wherein the metering device (2) comprises a wire guide wheel (22), an encapsulation wheel (23), a metering wheel (24), a metering lifting cylinder (26) and a metering Mi Bianma device (27), the cable passes through the space between the wire guide wheel (22) and the encapsulation wheel (23), the metering wheel (24) is controlled to press the cable by the metering lifting cylinder (26), and the passing length of the cable can be precisely controlled by a metering encoder (27) arranged on the metering wheel (24).
5. The automatic cable cutting and capping machine according to claim 4, wherein the caterpillar traction device (3) comprises a caterpillar traction mounting plate (31), and a synchronous pulley (32), an upper synchronous belt (33), a caterpillar lifting cylinder (34), a lower synchronous belt (35), a servo motor mounting plate (36), a coupler (37) and a servo motor (38) which are mounted on the caterpillar traction mounting plate (31), wherein the servo motor (38) is fixed on the servo motor mounting plate (36), the synchronous pulley (32) is controlled by the coupler (37) to drive the lower synchronous belt (35) to drive, when a cable passes through the caterpillar traction device (3), the caterpillar lifting cylinder (34) drives the upper synchronous belt (33) to descend, and then the cable is pressed to achieve traction transmission of the lower synchronous belt (35) and the upper synchronous belt (33) controlled by the servo motor (38), so that the cable is continuously conveyed forwards, and when the counted number reaches a set length, the automatic cutting device (4) starts automatic cutting.
6. The automatic cable cutting and capping machine according to claim 5, wherein the automatic cutting device (4) comprises a cutting lifting cylinder (41), a cylinder mounting plate (42), a cutting mounting plate (43), a guide shaft (44), an upper cutting knife mounting seat (45), an upper cutting knife (46), a lower cutting knife (47) and a lower cutting knife mounting seat (48), the lower cutting knife (47) is fixed on the lower cutting knife mounting seat (48), the upper cutting knife (46) is mounted on the upper cutting knife mounting seat (45) controlled by the cutting lifting cylinder (41), the cutting lifting cylinder (41) is mounted on the cylinder mounting plate (42) above the cutting mounting plate (43), the upper cutting knife mounting seat (45) is slidably assembled on the guide shaft (44), the lower cutting knife mounting seat (48) is fixedly mounted on the guide shaft (44), and the cutting lifting cylinder (41) drives the upper cutting knife mounting seat (45) to slide up and down along the guide shaft (44) so as to drive the upper cutting knife (45) to be matched with the lower cutting knife (47).
7. The automatic cutting two-end capping machine for cables according to claim 6, wherein the cable clamping guide device (6) comprises a capping clamping wire mounting plate (61), a capping cylinder (62), a lifting guide cylinder (63), a wire tail clamping cylinder (64), a wire head clamping cylinder (65), a wire head clamping head (66), a wire tail clamping head (66 '), a cable guide seat (67) and a capping triangular push block (69), wherein the capping clamping wire mounting plate (61) is provided with a wire head clamping cylinder (65) and a wire head clamping head (66), and the right side plate (612) of the capping clamping wire mounting plate (61) is provided with a wire tail clamping cylinder (64) and a wire tail clamping head (66'); lifting guide cylinders (63) are arranged above two sides of a front side plate (613) of the sealing cap wire clamping mounting plate (61), wire guide seats (67) are arranged below the lifting guide cylinders (63) on two sides, and the lifting guide cylinders (63) drive the wire guide seats (67) to move up and down; the upper part at the middle part of the front side plate (613) is provided with a cap sealing cylinder (62), the lower part of the cap sealing cylinder (62) is provided with a cap sealing triangular push block (69), the cap sealing cylinder (62) drives the cap sealing triangular push block (69) to move up and down, and then the cap sealing triangular push block (69) drives a left cylinder sliding frame (761) and a right cylinder sliding frame (771) to move towards two sides along a guide rail frame (70).
8. An automatic cutting and capping machine for cables according to any one of claims 1 to 7, further comprising a frame (1), wherein the metering device (2), the caterpillar traction device (3), the automatic cutting device (4), the capping conveying and capping pushing device (502) of the capping head conveying device (5), the cable clamping guide device (6) and the capping indexing and translating device (7) are mounted on the frame (1), and the vibration disc device (501) of the capping head conveying device (5) is placed adjacent to the frame (1).
CN202110828823.3A 2021-07-22 2021-07-22 Automatic two-end cap sealing machine of cutting of cable Expired - Fee Related CN113547045B (en)

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